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WEAVING

TOYOTA-JAT 710
AIR JET LOOM
Features: 20% less air consumption Max. Speed - 1250 rpm 30% less vibrations
one can weave fabrics including ultra-wide home furnishings fabric, stretch fabric, airbags, seersucker and fabric with tuck-in selvages.

Greater Flexibility-

Nominal Reed Space 140 cm- 390 cm

TOYOTA-JAT 710
AIR JET LOOM
Shedding : Cam (-/+); Crank; Electronic (Dobby/Jacquard) Weft Insertion ; High-propulsion main nozzle; Conical tandem nozzles; Tapered sub nozzles; Stretch nozzle; Auto pick finder; Automatic weft insertion device (ATC) Beating: Two-sided crank drive with oil bath; Multiple shortsley sword Let Off: Electronic with +/- Easing for heavy/light weight fabrics, double back rollers for correct warp tension Take Up: Mechanical Stop Mark Prevention system Stop Motion; Electronic; Leno-selvage & waste-selvage break stop motion; Reflecting type weft detector (double feeler), 4 color LED signal lamp Selvage: Left/right rotary full-leno selvage device Waste Selvage : On the right with catch yarn Temple: Upper Temple; lower & full width also possible.

TOYOTA-JAT 710
AIR JET LOOM
Optional Features:
Automatic weft brake system (ABS) Air Gripper System Automatic Pick Controllers Individual Servo Motors: for left & right beams;
upper & lower beams

Electronic take up 2-thread half leno selvedge device Tuck-in selvedge device Centre selvedge device Weft insertion device for different type and counts

DORNIER
DORNIER A1: air-jet weaving machine

DORNIER A1: air-jet weaving machine Can be operated with a simple cam motion, in combination with a Jacquard head of 12,000 hooks, a dobby with up to 16 heald frames or with the DORNIER EasyLeno motion Can be used for production of technical fabrics, home textiles and garment fabrics Machine widths : from 150 cm upto 540 cm

DORNIER A1: air-jet weaving machine


Weft insertion : System with main and relay nozzles and profiled reed with Permanent Insertion Control (DORNIER PIC) and DORNIER ServoControl-2 Main nozzle: Standard- and mobile tandem booster nozzle (TDM); TandemPlus, TRIM nozzle (option) with semi-automatic threading-up device with Positive Weft Clamp type PWC (option) Weft stop device: Triple Weft Sensor; weft thread sensor according to the through light principle, type STS (option) Width reduction: Symmetrically upto 40 cm on both sides, asymmetrically up to 100 cm Weft insertion rate: Over 2,650 m/min, on double picking up to 5,000 m/min Weft colors: 1 8 colors, any pick and pick color sequence

DORNIER A1: air-jet weaving machine Selvedge formation: Two-end disc leno device; double disc leno device; thermally sealed selvedges, tucked selvedges with DORNIER PneumaTucker (right,left & in the center); Quick change from tucked to leno selvedges & vice-versa Temples: Cylinder temples, width-independent full-width temple (option) Electronic Warp Let-off motion EWL: Electronically controlled warp let-off with absolute- or s-sensor (option); Warp beam support universal and EuroFix for 800 - 1,250 mm beam diameter, also with split warp beams; Top beam support up to 1,250 mm Electronic Cloth Take-up motion ECT: Electronically controlled, synchronized with EWL; Cloth roll diameter 540 mm with off-loom wind-up up to 1,800 mm Automatic Start-mark Prevention ASP: ASP including harness leveling, high torque start-up of main motor; Time-dependent start compensation with let-off reversal

DORNIER P1: Rapier weaving machine

DORNIER P1: Rapier weaving machine With up to 16 weft colors, the P1 is able to produce technical textiles, home textiles and clothing whether in combination with a Jacquard machine with up to 20,000 lifting hooks, a 28-shaft dobby, cam motion or the DORNIER EasyLeno unit. Equipped with Positively controlled center transfer plus DORNIER MotoLeno or DORNIER AirGuide Versatile application range runs from high quality silk fabrics for 16 weft color furniture upholstery fabrics, ladies wear through to carbon, glass or coated geotextiles with the coarsest yarn counts in warp and weft and densities of 0.5 ends/cm or even lower.

DORNIER P1: Rapier weaving machine


Weft insertion: Positively controlled in every phase with lowest weft tension with patented DORNIER AirGuide Width reduction: Symmetrical up to 40 %, asymmetrical up to 10 % Weft insertion rate: Up to 1,200 m/min, on double picking up to 2,400 m/min Yarn Count: All yarn types from finest 7 den silk, effect yarns and glass rovings up to 4500 tex Weft Colors: 1 16 colors, any pick and pick color sequence Weft feeders: Controlled by the DORNIER electronic (CAN); Electronically controlled weft tension devices; Automatic package switching APS without weavers intervention

DORNIER P1: Rapier weaving machine


Temples : Cylinder temples, width-independent full-width temple (option) Electronic Warp Let-off motion EWL: Electronically controlled warp letoff with absolute- or s-sensor (option); Warp beam support universal and EuroFix for beam diameters 800 - 1,250 mm; also with split warp beams; Top beam support up to 1,250 mm Electronic Cloth Take-up motion ECT: Electronically controlled, synchronized with EWL; Cloth roll diameter 540 mm, with off-loom windup to 1,800 mm Automatic Start mark Prevention ASP: including harness leveling, high torque start of main motor; Time-dependent start compensation with let-off reversal Knot-free weaving and knot-free package switching APMke

DORNIER P1 & A1: Weaving Machine and Embroidery unit

Stitch weaving - DORNIER ORW technology

Using DORNIER s ORW technology, it is possible to integrate embroidery in the weaving process so that weaving and embroidery can run at the same time on DORNIER weaving machines.

DORNIER P1 & A1: Weaving Machine and Embroidery unit

Technology
Opening the reed upwards allows inserting additional pattern threads between the reed and weaving shafts using special thread guides. These additional pattern threads are passed to the weaving process using a bypass, comprising an additional warp stop motion and a deflection system above the weaving shafts, using the movable thread guides. After the additional pattern threads have dipped into the lower shed, the weft is inserted which binds the additional pattern threads. This creates a weft effect on the fabric surface that can be controlled freely using a lifting plan and is comparable to embroidery and Scherli-patterns.

PICANOL
Machines on Display
OptiMax 4-R 190: for stretch denim OptiMax 2-P 250: for para amide OptiMax 6-R 220: for worsted OptiMax 4-P 540: for coating, positive gripper OptiMax 12-J 340: for upholstery Omniplus Summum 4-P 190: lining Omniplus Summum 4-R 190: parachute Omniplus Summum 4-R 220: automotive Omniplus Summum 4-P 340: sheeting TERRYplus 800 8-J 260: terry

PICANOL
Optimax Rapier Weaving Machines

PICANOL
OptiMax4-R 190 :
for stretch denim Warp Yarn Count: Ne 40/2 Material : cotton density Weft ; 36 ends/cm Yarn Count: Ne 16/1 Material : cotton density Drawing-in Width Special feature : 26 picks/cm : 184 cm : Speed

PICANOL
OptiMax 2-P :250
for para -aramide Warp Yarn Count: dtex 1100 Material density Weft Material density Drawing-in Width Special feature : para-aramide ; 8.5 ends/cm : dtex 1100 : 8.5 picks/cm : 240 cm : Ecofill,

Yarn Count: dtex 1100

Direct warp control

PICANOL
OptiMax 6-R 220 :
for worsted Warp Yarn Count: Nm 38/1 Material density Weft Material density Drawing-in Width Special feature : wool ; 31.5ends/cm : wool/polyamide/ elastane : 27 picks/cm : 190 cm : Electronic weft tensioner

Yarn Count: Nm 42/1

PICANOL
OptiMax4-P 540 :
for coating Warp Yarn Count: dtex 1100/210 Material density Weft : polyester ; 6.8 ends/cm PET monofil 0.40 Material density Drawing-in Width Special feature : polyester : 6.8 picks/cm : 520 cm : Direct warp control, + gripper

Yarn Count: dtex 1100/210

PICANOL
OptiMax 12-J 340 :
for upholstery
Warp Yarn Count: dtex 167/48 Material density Weft : polyester ; 66 ends/cm Ne 201/ , dtex 167 Material : Polyester/Viscose /Blends density Drawing-in Width Special feature : 36-24-18 picks/cm : 298 cm : Electronic weft tensioner

Yarn Count: Nm 2/1 -10/1

PICANOL
OMNIplus Airjet Weaving Machines

PICANOL
OMNIplus Summum 4-P 190:
for lining Warp Yarn Count: dtex 78 Material density Weft Material density Drawing-in Width : polyester ; 35 ends/cm : Polyester : 22 picks/cm : 150 cm

Yarn Count: dtex 83/36

Special feature : bluebox, airmaster, airwave, auto pressure regulator

PICANOL
OMNIplus Summum 4-R 190:
for parachute Warp Yarn Count: dtex 33/13HT Material density Weft Material density Drawing-in Width : polyamide ; 46 ends/cm : Polyamide : 53 picks/cm : 174 cm

Yarn Count: dtex 33/13 HT

Special feature : bluebox, airmaster, airwave, auto pressure regulator

PICANOL
OMNIplus Summum 4-R 220:
for automotive Warp Yarn Count: dtex 610/141 Material density Weft Material density Drawing-in Width : polyester ; 27 ends/cm : Polyester : 18 picks/cm : 195 cm

Yarn Count: dtex 610/141

Special feature : bluebox, airmaster, airwave, auto pressure regulator, cordless

PICANOL
OMNIplus Summum 4-P 340:
for sheeting Warp Yarn Count: Ne 60/1 Material density Weft Material density Drawing-in Width : cotton ; 73 ends/cm : cotton : 32 picks/cm : 297 cm

Yarn Count: Ne 80/1

Special features : bluebox, airmaster, airwave, auto pressure regulator, fillmax

PICANOL
TERRYplus 800 8-J 260 340:
for terry Warp Ground Yarn Count: Ne 24/2 Material Warp Pile : cotton density ; 12.8 ends/cm Yarn Count: Ne 20/2 Material density Weft Material : cotton ; 12.8 ends/cm : cotton

Yarn Count: Ne 14/1 density ground : 18 picks/cm borders : 54-144 picks/cm

Drawing-in Width

: 235 cm

PICANOL
Note on Special Features: Bluebox: larger memory to store more data, faster
calculation speed by 10X, remote service possibilities.

EcoFill: primarily for para-aramide fabrics;


consists of an pneumatically controlled double clamp & a weft scissor at the beat-up point. Leads to substantial savings in weft material

Electronic pressure regulator:


for airjet m/cs; pressure settings adjusted from display only; air consumption savings of 10%

Airwave: automatic adjustment of air pressure


in the relay nozzles.

PICANOL
Note on Special Features: Direct Warp Control: enables warp tension to be kept to a
minimum and minimize variation in warp tension

FillMax: a modular device mounted in the place of


fixed main nozzle, has the potential to increase insertion rates by 15%. Will be available for bottoms, denim and sheeting fabrics

Electronic weft tensioner:


for rapier m/cs; ensures optimum weft yarn tension during entire insertion cycle; equipped with pneumatic cleaning to enable use of contaminating weft (flax, blanket yarn); can handle all types of yarns; can be used on any type of prewinder thus improving efficiency and quality

Cordless System: false selvedge is not needed;


compatible with continuous reeds.

Jakob Muller
CTM8 - for belts and heavy tapes with the same edges on both sides [bobbins]. CKM8 - for belts and heavy tapes with edge formation by means of latch-needles.
Model CTM 8 1/220 Number of spaces Max. reed width [mm] Max. fabric Width (mm) Min. Fabric Width (mm) Speed (beatup/min) Heald frames Cam Repeat 1 220 200 70 320 2/160 2 160 145 40 400 max. 14 1:5, 1:6, 1:8, 1:10, 1:12 CKM 8 1/320 1 320 300 130 300

Jakob Muller
NH2M 53/NC2M: High Performance Narrow Fabric Needle Looms for elastic and non-elastic narrow ropes.
Model Number of spaces NH2M 53 8/27 8 NC2M 2/D 2/84 2

Rope Dia

From 1mm

Upto 20 mm

No. of Sheds

8/16

4/8/12/16

Weft per cm

8-35

3-45

Advantages:
Warp beams with over 5,000m of yarn with creel for reserve bobbins Longer knot-free woven items due to extended yarn lengths Longer running times without bobbin changes Better mechanical properties as compared to braided structures Variety of patterns for diverse surface & rope characteristics

CCI
The Studio - Sampling Loom
Weaving Width Speed 8-17 inches 150 ppm maximum

The Studio - Sampling Loom


Latest weft selection device can handle up to maximum 12 weft colours. New shedding device is driven directly by servo-motor, gives higher speed and adjustable sheddings. Could accommodate up to 24 heald frames for complex weaves and can withstand higher warp tension. Electrical rotary weft cutter is suitable for a much wider range of weft yarn. Weft insertion is driven independently by servo-motor and works on rigid rapier type. The beat-up device is controlled independently by servo-motor. Speed, time and position are all computerized resulting in the highest flexibility. Warp tension could be displayed and set thro the computer on the electronic take-up and let-off system. Variable weft densities could be obtained during weaving.

The Studio - Sampling Loom


Changing of styles is frequent on sampling looms. The new quick loading system ensures the heald frames to be fixed and released easily by one single operation. Different types of temples could be installed to meet the requirements of different fabrics. The false-selvedge cutter could be adjusted conveniently and is suitable for all kinds of yarn. . SEdit2 is a built-in design and editing software. Editing off loom is also possible by installing the software on other desktop or notebook computers. It supports both graphic and text input. Dobbytronic - loom driver software, offers more options than before. Operations through icons and text are possible and weaving could easily be achieved using default values. Dr. Studio built-in software, for diagnosing problems on mechanical parts of the loom, is a helpful tool for daily routine maintenance.

CCI
Mini Lutan - Single-end Warping Machine
Weaving Width Warping Length Warping Speed Drum Circumference Stationary Creel 20 inches 7.5 - 30 m 400 m/min max. 2.5 m Up to 8 colours Computerized automatic colour change. Equipped with 8 accumulators Equipped with 5 leasing rods and 2 leases maximum

Leasing Device

Mini Lutan - Single-end Warping Machine


The machine utilizes the patented Ring Warping method. It can prepare beams of 7.5 upto 30 meters with no limitation on the number of bobbins, type of warp yarn and the warp arrangement.

Leasing is available on both sides of the machine and two leases in total are possible. The warp tension and beaming speed are adjustable according to types of material used.

CCI
Single-End Sizing Unit

Can carry our sizing with one bobbin, providing sized warps for the sampling loom. The temperature and speed of sizing is electrically controlled. Equipped with yarn-break detecting device, machine stops when yarn breaks. Drying electronically controlled. Electrically-heated drying through hot air.