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toolmaking l precision machining l metrology l tooling technologies l rpd

ISSUE 2 2012

Make Measurement Matter is all set to go

inside...
At the heart of... UK Manufacturing How to save money in Auto Emerging Technologies update

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issue 2 2012

CONTENTS
GTMA President Foreword News New Members Annual Meeting News AT THE HEART OF... MANUFACTURING UK Precision Engineering - Overview What we do A-Z of companies Case Studies Press Tools Overview A-Z of companies What we do Case Studies Emerging Technologies AUTOMOTIVE FOCUS MMM 2012 Showing off solutions Exhibitors Case Studies Press Releases AEROSPACE TCT Live and more Events and Next Issue 3 4-5 6-7 8 9 10-23 12-13 13 14 15-17 19-20 20 21 21-23 24-25 26-35 36-51 38-39 39 40-51 52 53-55 56-57 58

Proud to be your new President

I would like to introduce myself to the members and readers of the GTMA News as the recently elected President of GTMA and to say how proud I am to be in this position having served on the GTMA Board for the last 12 years. Since our last edition in March, GTMA has been continuing to conduct our poll of over 2500 engineering companies to establish the size and make up of the UK tool-making industry. Companies have provided solid and substantial information about their capabilities and the industry sectors in which they are involved. We have also hosted a series of industry-led workshops around the country with GTMA members to discuss the current situation, explore strategies to take the UK tooling industry forward and consider how business prospects for our industry can be improved. GTMA understands the need for, and every chance it sees engages in, raising the profile of our industry to the manufacturers, particularly as we see more and more companies returning manufacturing to UK shores. This is an opportunity members should embrace, together with the need to become more competitive and responsive to change and technology. Speaking of technology, as we go to press we are involved in our fifth Emerging Technologies business conference. These popular, well attended events provide a golden opportunity for visitors to learn about the latest technologies across the whole manufacturing process and to see how their practical application can give them a competitive business advantage. In October over 35 GTMA inspection and measurement member companies will be exhibiting their products and services at the sixth Make Measurement Matter Roadshow at CEME. Exhibitors will be displaying their co-ordinate measuring machines and portable measuring devices, process control and software solutions, as well as the all important technical supporting services of leading metrology and calibration suppliers. The event also features top class speakers from BAE, Rolls Royce and NPL. All member companies can benefit from this roadshow. Why? Face it, wherever you are in the supply chain, when youve made something you need to check if it meets the spec! This is an opportunity not to be missed. Continuing our theme of showcasing manufacturing excellence in member companies this issue is highlighting Precision Machining and Press Tool companies who all benefit from membership of GTMA. Our next issue will feature the Manufacturing Resource Centre, its progress to date and its promise for the future.

Cover photo: Courtesy Delcam UK. Photos page 11 courtesy (l to r) top: Erodex, Bayer Healthcaare, Nissan, Sunseeker and, bottom: Bombardier, Rolls Royce, Ninian Peckitt and Airbus. Page 53 (l to r): AgustaWestland, BAE Systems, Airbus and Bombardier.
Contact GTMA In order to receive a copy of this GTMA News please phone, fax or email your request to GTMA. We do not accept responsibility for omissions or errors. Please note the views expressed in articles by contributors and advertisements included in this edition do not necessarily represent those of the GTMA.

Geoff Highley President, GTMA

This publication has been produced for the GTMA by Channel Publications Ltd, 14 John Slessor Court, Camden Row, Bath BA1 5LD Tel: 07800 962 473 Email: john29345@yahoo.co.uk Website: www.channelpublications.co.uk and was printed by Buxton Press.

Published by: Gauge & Toolmakers Association The National Metalforming Centre, 47 Birmingham Road, West Bromwich, B70 6PY Tel: 0121 601 6350 Fax: 0121 601 6378 Email: admin@gtma.co.uk Web: www.gtma.co.uk

in the news... in the news... in the news... in the news...

New initiative to help members win big business

Tooling Alliance groups to target OEMs and Tier 1s
GTMA has launched a new initiative supported by Peter Barnes, who is acting as Tooling Resource Director for GTMA, to help members win business with some of the UK's major OEM and Tier 1 companies. With the working title Tooling Alliance, the move is designed to bring together member companies as part of a supply team or Alliance able to pitch for jobs they would never be able to do on their own. Unique to the initiative is that it is the GTMA team which will go out and win the business with presentations to prospects made by a skilled presenter with the technical supplier team in support. An initial workshop to introduce the idea to members in early September attracted 50

>>>

delegates and as we went to Press the first Tooling Alliance Group was being set up. It involves 10 companies and GTMA will now begin matching the skills and expertise to possible projects in specific sectors. It will then go in and discuss projects with the targets. The initiative is strongly focused on helping OEMs and Tier 1 buyers and part of the process is to audit Alliance companies in areas such as traceability. Benefits for the customer, says GTMA CEO Julia Moore, include the ability for the Tooling Alliance groups to become involved in design development bringing their knowledge of the tool into the concept stage of design where 80% of manufacturing cost is determined.

Tooling Alliance groups can reduce product product cycle times by eliminating waste, improved product development co-ordination, inventory reduction and joint Failure Mode Effects Analysis (FEMA), she said. Profit improvements for the first year for one customer and moulder, for one product, come from cutting lead time by a week, commissioning time by one week, reduced scrap, and productivity gains of 10%. These are viewed as minimum savings. The Alliance members benefits include: Reduced cost of tendering for contracts and dealing with suppliers Shorter time to market, partly because of openness of design information Technical Supplier team to

Member companies
who want to become involved in the tooling alliance initiative are asked to contact GTMA for more information, by email to julia@gtma.co.uk or tel: 0121 601 6350.

present to the customer Shared risk with a team approach on market correct pricing and affordability Shared marketing costs on the big projects Project management to be done by GTMA appointed managers. Over-riding these however is that once the Alliance has successfully worked together the aim is that they continue to do so.

CRDM helps treat hereditary syndrome

>>> CRDM has been involved in a new ground breaking solution for Marfan syndrome, a hereditary medical condition that affects 12,000 people across the UK.
The syndrome is a disorder of the bodys structural tissues due to a deficiency in fibrillin - a structural protein fibre. It can affect many areas of the body, including the aorta the main arterial conduit from the heart. CRDM worked with Tal Golesworthy, the founder and technical director at Exstent, a sufferer himself who realised that if the aorta is only weak in tensile strength in the wall, the solution could be an external support with a bespoke sleeve. The result is EARS (External Aortic Root Support), a sleeve manufactured using magnetic resonance imaging, computeraided design and rapid prototyping. As he developed the project Tal contacted Imperial College, who called in CRDM as it knows of its unmatched expertise in RP and its strong commitment to innovation. CRDM then converted the CAD stl files into solid polymeric formers for manufacture of the EARS implants. Each implant needs to be unique and distinctively identifiable and CRDM has solved this problem by carrying out an alphanumeric recessed text process situated on a non-morphologically sensitive part of the former. To date, 24 patients including

Tal himself have received the implants, all of them manufactured by CRDM. www.crdm.co.uk

in the news... in the news... in the news... in the news...

Knee implant is innovative

An innovative start-tofinish process for manufacturing titanium tibial trays for surgical knee implants has been unveiled by GTMA members GF AgieCharmilles and EOS Electro Optical Systems. The machine tool firm and additive manufacturing machine builder are co-operating on the venture, which was first seen at the IMTS exhibition in Chicago in September. The process starts with an FEA/CAD design, developed using medical software, of a lightweight, strong tibial tray. The parts complex geometry combines variable pore sizes on one side to promote osseointegration with a smooth surface on the other to support the loads on the tibia. An EOSINT M 280 direct metal laser-sintering system automatically builds the component from titanium powder, layer by layer, to produce a near-net-shape

Survey moves on
Over 2,600 companies have now been contacted as part of the GTMA's UK Toolmaking Survey 2012, the first such detailed look at the sector for over a decade. Final calls are being made as we went to Press and the numbers declining participation or due for call back is just 8%. Work on analysing the responses will begin shortly with the final report due out early in the new year.

>>>

The result is a cutting-edge turnkey manufacturing system that operates with very little human intervention and a minimum of scrap material. Andrew Snow, Regional Sales Director, EOS of North America, said: "While the demonstration at IMTS was of a medical component, this type of process chain is applicable to practically any industry. A look around the stand allowed visitors to see a range of parts for the aerospace, automotive, tooling with conformal cooling, consumer and other sectors. www.gfac.com.uk www.eos.info

A titanium tibial tray for a surgical knee implant it was produced by additive manufacture, 5-axis milling and wire EDM.

piece. It then undergoes conventional machining, first on a Mikron HPM 450U 5-axis mill and then on a CUT 20P wire EDM machine, both from GF AgieCharmilles, which unveiled the venture on its stand. This blend of technologies goes far beyond what most other product developers are presently doing, said Gisbert Ledvon, Business Development Director at GF AgieCharmilles in the US.

Information: admin@gtma.co.uk

PLUG

First for Briefing

The Energy Briefing publication now being produced for GTMA has been given a boost with the announcement that RenewableUK will be cobranding the initiative. It is the first time a third party organisation has been as closely involved in the highly successful series. RenewableUK represents about 500 companies in the supply chains for offshore and inshore wind, tidal energy and others. The organisation will help with editorial and distribution, including placing it on its website. To take part call Colin Swindells on 01243 828358 (colin.swindells@tiscali.co.uk).

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new members spotlight... new members spotlight...

Spectrum Metrology
Sector solutions: Spectrum Metrology is a specialist company providing measurement solutions across sectors including aerospace, automotive, calibration, medical and precision engineering. The product range is used for a range of applications throughout the world and covers: Portable 3D coordinate measurement systems Workshop surface roughness, Taylor Hobson (workshop surface finish/roundness, Alignment, Angle and Level), FARO (Gauges) and Brunson (laser tracker accessories). But with many years metrology experience Spectrum Metrology is not just a distributor: It takes the time to understand customer applications study their drawings measure their components and then offer them the best solutions to their measurement problems.

roundness and form Electro-Optical Metrology Laser Tracker Accessories Dimensional measurement products (contact and non contact) Gauging and Transducers.

The company is agents for

www. spectrum-metrology.co.uk

Man and Machine

Patterson & Rothwell

Autodesk Partner: Man and Machine is a Platinum Awarded Autodesk Partner, specialising in the supply of CAD solutions to manufacturers, engineers and product designers. With over 60 years of combined technical expertise, it can empower you to design and visualise better. Autodesk suites and its AutoCAD and other software are powerful tools for design aggregation, helping to connect and streamline your design and documentation workflows. Man and Machine prides itself on delivering honest guidance for its customers digital design requirements. From a simple 2D sketch to a complex engineering design solution it has the technical expertise and experience to deliver the right software and hardware to support your CAD needs.

Its services embrace: Technical Support - A range of levels to suit your budget and needs: from telephone support within guaranteed time lines to engineer call out contracts. Consultancy including design reviews, project management, license compliance, 2D to 3D process transition and best practice. CAD Training both scheduled courses and bespoke training. www.manandmachine.co.uk New Members: BEC Global Brunson Instrument GTW Developments Group Killala Precision Lonsdale Paragon Design Solutions Stocdon Succinct Solutions Tinius Olsen Triune Precision Engineering

Strong, loyal: Attention to detail at every stage and state-of-the-art Injection Moulding and Injection Mould Toolmaking facilities has helped Patterson & Rothwell (P&R) build a strong and loyal customer base across 25 industry sectors. Toolmakers of P&R's calibre rarely exist within an Injection mould company and its inhouse tool room commissions over 60 injection mould tools a year - all covered by the company's ground breaking 10 year warranty. With ISO 9001 and TS16949 accreditations P&R is quality conscious and system focused.

In-house Injection Mould Design incorporates Moldflow, the outstanding polymer prediction software package. The range of sectors covered has broadened the company's materials usage experience, from exotic materials for the defence industry to parts for automotive, white goods, electronics, packaging and construction. Its toolmaking skills, which stretch over 25 years, is coupled with investment in plant, personnel and training which allow P&R to compete successfully at the highest levels. www. patterson-rothwell.co.uk

new members spotlight... new members spotlight...

IndySoft
Best supplier: IndySoft is recognised as a supplier of the best 'commercially available' Enterprise-wide range of gauge management, instrument calibration and tool management software tools on the market. The company constantly listens to customer needs and closely watches for changes in the market to stay ahead of the competition. This ensures its customers software is never out of date. With almost 20 years of continuous real-world development and thousands of global licence sales - IndySoft understands industry requirements, and specifically needs for compliance to standards including QS9000, TS16949, ISO9000, FDA 21CFR Part 11 and ISO 17025. It has customers across industry sectors including aerospace, automotive, medical, defence, food, electronics, rail, R&D, space and commercial laboratories.

A major advantage of using IndySoft software products is it gives you the benefits of years of feedback and pooled

resources from other industryleading professionals. www.indysoft.co.uk

Techni-modul Engineering
Composites innovator: Techni-modul Engineering has over 25 years experience in tooling, design and manufacture for the production of composite parts. It's expertise in various processing methods means it can define the best technology for your composite project. It was a finalist in the JEC 2011 Innovation Awards for its innovative development of a heating fluid circuit that optimises the thermal reaction of composite tooling. Among processes it is familiar

Werth Metrology
Quality Innovation: Quality, precision and innovation are the basis of success at Werth Metrology, part of Werth Messtechnik GmbH. With over 60 years serving industry the company has built an admired tradition in fine mechanics and optics. It has installed over 10,000 measuring machines in many industrial fields. Application examples include: aerospace engineering, automotive manufacturing, electronics, jewellery making, toolmaking, plastic injection moulding, medical technology, turbine manufacturing, and aluminium or plastic extrusions. It is a leader in coordinate measuring technology with optical sensors, multisensors and X-ray tomography, as well as in the measurement of micro features. Its product range extends from classic profile and measurement

with are RTM (Resin Transfer Moulding), Infusion, Thermoforming, Prepregs and Final Pressure Transfer Moulding (FPTM), which is an adaptation of the RTM and Prepreg technologies. It consists of injecting resin on preimpregnated fibres under pressure in a closed mould. Sectors served include aerospace, automotive, marine, energy, sport and leisure. The company is also a leader among machine builders, producing standard and special, made-to-measure machines to exact requirements including laboratory and thermoplastic presses; and compaction, cutting, preforming, control and injection machines. www. techni-modul-engineering.eu

projectors with standard solutions for optical 2D and 3D coordinate measurement technology, to highly-advanced coordinate measurement equipment with multiple sensors. The companys goal is to attain a high degree of customer satisfaction through world class technical solutions and unlimited user-orientation. www.werth.de

in the news... in the news... in the news... in the news...

New President backs Manufacturing Resource Centre

This year's annual meeting coincided with the GTMA's 70th anniversary dinner at the Nailcote Hall, Coventry. A special guest was John Boneham of Boneham & Turner, the association's longest serving company which joined on July 2, 1943. GTMA CEO Julia Moore said: It was delightful to welcome John and pay tribute to the work of his company in our industry over all these years. ask the questions that many others dont think of, as well as the knack to quickly cut to the crux of an issue. He is passionate about the associations supply chain initiative, the Manufacturing Resource Centre (MRC), and looks forward to its ongoing development. The MRC considers every step of the supply chain as a value adding opportunity. This is a route to a more engaged interface between the customer and GTMA members supplying specialist support services and expertise. Initiatives such as this, the recently introduced interactive website and the commercialisation of the EU technology project Incremental Sheetmetal Forming (ISF), will all help the association retain its members and attract new ones, said Geoff. The GTMAs strap line is Supporting Manufacturing Excellence, he noted. It is no coincidence that SME features in there. It still fires me up, he says. My goal is for us all every part of the manufacturing industry to get better at what we do.

mould tooling development using additive layer manufacturing techniques in the Injection Moulding and Pressure Die Casting industries. His 33-year career has centred on tooling technologies. Originally a mould design apprentice with Metal Box, he has worked in roles including: tooling and moulding development with RPC, Technical Manager, DME (Asia/Pacific), UK management of hot runner companies and Business Development Manager, Jordans Toolmakers. Jon is interested in the development of new technologies in the Toolmaking industry. Bob Tunks, MD, BK Tooling Ltd: Bob served a formal apprenticeship in toolmaking

before moving into production engineering, a discipline that he strongly feels should be integrated with the toolmaking process. At 25, he was manager of a high pressure sub-contract toolroom; at 29 went into partnership forming a mould toolmaking company in Plymouth; and five years later in 1991 set up B K Tooling in Hertfordshire as a plastic mould toolmaking and moulding service, where he is developing a rapid tooling system which he sees as important for the future of UK toolmaking. He is strongly committed to promoting training of the next generations of UK toolmakers.

The event also saw a new President, Geoff Highley, and two new Board members: Jon Rackley and Bob Tunks. Tribute was paid to outgoing President Alan Pearce of SGS Carbide (UK) for all his work during his three years in office. Geoff Highley: Geoff was previously General Manager at McLaren Racing for nine years, and before that worked in various divisions of BAe. His background allows him to bring a different perspective to the GTMA. As he points out: Although I did run a toolroom at BAe, I have not worked as a toolmaker, or even within an SME. I am told this gives me the ability to

There were also two new Board members elected: Jon Rackley, Wolverhampton University: Jon has been involved in the Department of Engineering for five years, and is responsible for

Jon Rackley, Wolverhampton University:

Bob Tunks, MD, BK Tooling Ltd

in the news... in the news... in the news... in the news...

New award goes to an award winner !

Craftsman Tools' Design Engineer David Boothroyd presented the Cyril Johnson Memorial Award at the GTMA's 70th Anniversary Dinner and AGM at Nailcote Hall, Coventry in June. The award winner was Michael Clack of Thomas Keating Ltd in recognition of his achievements and dedication to both Thomas Keating and the engineering industry as a whole. The Cyril Johnson memorial award has been established in recognition of the outstanding contribution by the late Cyril Johnson to the precision engineering industry. Cyril was a founding partner of Craftsman Tools in 1953 and led the company for more than 40 years. He contributed greatly to the precision engineering industry and the GTMA. Under his guidance, the company grew substantially and has been at the forefront of work and toolholding technology throughout its almost 60 year history. Michael Clack is an outstanding toolmaker with wide technical versatility covering press tools, moulds, jigs and fixtures. He joined Thomas Keating as an apprentice in 1970, and has been a Director since 2003. Among many achievements he manages a steady stream of precision machine tools, maintains the ISO 9000 accreditation, and is responsible for recruitment and apprentices. Michael is closely involved in the company's export-led instrumentation products including for the world's largest ground-based telescope project which led to a Queen's Award for Enterprise in her Jubilee year.

Racing bike system gets international approval

Hexagon Metrology has created the ROMER Bike Measurement System, a mobile 3D measurement solution fully approved by the International Cycling Union (UCI) for the measurement of bike frames at racing events. The system is based on Hexagon Metrologys portable measuring arm, the ROMER Absolute Arm with integrated laser scanner, and was developed in collaboration with the Laboratory of Polymer and Composite Technology (LTC) at the Swiss Federal Institute of Technology (EPFL). The system includes 3D inspection software and is configured for user independent non-contact measurement of bike frame geometry, ensuring total transparency and stability in professional bike racing. The system is the UCIs approved instrument for check-

New websites for Trac Group

Trac Group & Divisions; Trac Precision Machining, Trac Tooling and Trac Measurement Systems, all part of the Engineering Group, have launched their new linked websites offering a single online point of reference for all Trac customers, globally. Michael Parry MD of Trac Measurement Systems and a Director of Trac Group in the UK, led the development of the website. He said: Our customers and prospective customers can find all relevant information on the Trac Group companies including products & services offered, corporate & product films and technical information easily and efficiently. The site was launched on September 10. Web addresses are: www.trac-group.com www. measurement.tracgroup.com www.tooling.trac-group.com www. components.trac-group.com

ing bike frame legality, irrespective of where the measurement takes place. The scanner gives excellent performance even on high gloss carbon fiber surfaces and the difficult to reach areas typical of professional bike frames today. During measurement the integrated laser scanner collects 30,000 3D points off the frame every second, allowing the user to create a highly accurate 3D model of the frame itself. The

user can measure an entire bike frame, compare it to its respective CAD model and generate a final measurement report in less than ten minutes. Prof. Jan-Anders Mnson, Director of the EPFLs Laboratory of Polymer and Composite Technology, said the system helps to make sure the dimensions of racing bikes are completely above board, even during a race. www.hexagonmetrology.com

THE ERODEX GROUP

Design and Technical Services
Since its foundation over thirty years ago BWP has been providing a fast, first-class design service to industry and the aerospace sector. Now, as part of the Erodex Group we can offer a full project management, procurement, build and certificate service to make BWP a one-stop-shop for all of your design, tooling and EDM electrode needs. All aspects of any project are simultaneously designed by one team to provide a streamlined process, optimum technical solutions and shorter project lead-times. Jig and Tool Design and Build 2D - 3D Conversion Electrode Design 3D Printing Special Purpose Machinery and Automation
BWP Technical Services Lion Works, 543 Wallisdown Road, Poole Dorset, BH12 5AD Tel: 01202 546732/546733 Fax: 01202 522526 Email: bwp@bwptech.co.uk Web: www.bwptech.co.uk

At the heart of
MANUFACTURING UK

New Series
GTMA - At the Heart of... Manufacturing UK is a new series to highlight the cross industry skills and experience of GTMA companies.

Buyer Resource
It will build into a resource for buyers and specifiers across all sectors, allowing them to find more easily companies with the products and services necessary to bridge supply chain gaps.

Case Studies
As well as Case Studies exemplifying best practice, At the heart of... will include A-Zs of relevant companies, many of them European and world leaders.

In this Section
Precision excellence at your service 12-13 What we do: Precision Engineering 13 A-Z: Precision Engineering 14 Erodex leads in EDM Moorland is an award Winner Aspin has knowledge Craftsman's big investment 15 16 16 17 Angstrom is innovative Press Tools - market leaders to serve you A-Z: Press Tools What we do: Press Tools 17 19-20 20 21 Stocdon has quality Roemheld helps UK ND Precision is excellent Bropel celebrates a lot 21 22 23 23

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At the heart ofMANUFACTURING UK

GTMA - At the Heart of... Manufacturing UK is a new series to highlight the cross-industry skills and experience of our membership. It will build into a resource for buyers and specifiers across industry sectors from aerospace and automotive to medical, marine, rail, energy and packaging. Many of these companies have gained experience in specific industry sectors which are easily transferrable to others. These sectors range from aerospace and automotive to medical, marine, rail, energy and packaging. This issue features Precision Machining both CNC and Conventional machining and Press Tools, where companies not only have in-depth knowledge of manufacturing tools but also of standard parts and components, as well as services. Future issues will cover Jigs & Fixtures, Tooling Technologies, Moulds & Dies, Metrology, Materials, Workholding & Ancillary Equipment and Miscellaneous itself a huge resource with companies supplying everything from Analysis and Design Services to Injection Moulding Machines and Shopfloor Data Systems. Each At the Heart of... will include an A-Z of member companies with websites, a break down of the range of products or services available, case studies and summaries of some of the leading players in their fields, many of them on a European and global stage.

Global leaders give GTMA the edge...

Precision excellence for YOUR sector

Precision machining expertise in GTMA is across the full spectrum of manufacturing needs from micro machining through to large-scale projects exampled in this photo from member company Accura Geometric. Many members have sector-specific quality accreditations as well as ISO 9000 and environmental standards.

Well over 100 GTMA members carry out precision machining in-house when producing tooling for customers with many offering specialist services to non tooling clients. They include leading manufacturers of precision engineered

parts and special die mould bases to companies who specialise in delivering prototypes and low volume production parts. Precision machining is the backbone of much of the work our members do for their cus-

tomers, says GTMA CEO Julia Moore. It is also key to the help we can give major buyers in our priority sectors when they approach us to build strength in their supply chains. Many of our members are European and global leaders.

The precision machining resource within GTMA stretches right across industry sectors from aerospace and automotive, including Formula 1, through to medical devices, packaging, rail, marine, energy, defence and, of course, general engineering.

These companies have sponsored this At the Heart of... section.

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Precision Machining

What we do
Expertise within GTMA covers a wide range of disciplines. Those listed here are a small sample of what is on offer using state-of-the-art equipment.
5-Axis Machining 5-Axis Milling Boring Deep Hole CNC Cylindrical Grinding CNC High Speed Milling

CNC CNC CNC CNC CNC CNC CNC CNC CNC CNC CNC CNC CNC CNC

Horizontal Milling Jig Boring Jig Grinding Machining Milling Precision Machining Routing Sheet Metalwork Sink and Solid Sink Sliding Head Turning Spark Erosion Turning Vertical Milling Wire Erosion

Cold Rollforming Tooling Custom Lapping Die Sinking EDM Drilling EDM Spark Erosion EDM Wire Erosion Engraving Fast Hole Drilling Form Grinding Free Access Cutting Gun Drilling High Speed Hard Metal Machining High Speed Milling Large CMM Inspection

Long Bed Grinding Micro EDM Machining Micro Machining Multi-Spindle Copy Milling Optical Profile Grinding Precision Machining Profile Grinding Prototype Machining Solid Sinking Spark Erosion Surface Grinding Thread Grinding Turning Vertical Milling Water Jet Cutting Wire Erosion

Photos courtesy (l to r): Erodex, Proto Labs, Waveney, Superite, Agie Charmilles and Aspin Engineering. Below: Craftsman Tools.

A 'can do' attitude is combined with commitment to investment in people and state-of-the-art equipment, which includes CAD systems, vertical machining systems, EDM systems, 4- 5- and 6-axis machines, and much more. The whole package from GTMA promises quality service and on-time delivery. It is the combination of traditional skills some members have been in the business for 50 or 60 years ! - and the latest design and engineering that results in outstanding performance and innovation. Skilled engineers and toolmakers work closely with customers and suppliers to ensure accuracy, precision, on-time delivery and above all excellence in quality. Complex machining to tight tolerances are second nature.

Members also have built up expertise in dealing with high specification aluminium, magnesium, titanium, stainless steel and a range of exotic materials; and there are members also who have worked in areas such as satellite microwave components, finished to microns in exotic materials. In-house experience often embraces areas such as surface treatments, including hand-finishing and polishing of hydraulic components. Many of the precision engineering companies are specialists in specific areas there are those with expertise in deep hole boring, EDM, prototyping, gun drilling, water jet cutting, profile grinding, and all kinds of finishing. Others are leaders in carbon and

graphite applications (including semi-conductor tooling); in zeropoint fixture systems, which are increasing the size of parts that can be machined; and in materials analysis. GTMA members are also aware of the need for practising environmentally-aware strategies (and have the Quality standards to prove it) and in the need for strict confidentiality. They are trusted suppliers where security is paramount. It is no surprise therefore that so many work within the aero-

space and defence industries, motor sport, packaging, medical and pharmaceutical and consumer electronics. Buyers requiring special precision machining can call GTMA on 0121 601 6350 for help in identifying the companies best suited to their needs, either direct or through the Manufacturing Resource Centre. www.gtma.co.uk www.manufacturingresourcecentre.co.uk Email: admin@gtma.co.uk

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At the heart ofMANUFACTURING UK

A-Z of companies - Precision Machining
More than 60 GTMA members are included on the GTMA website as offering CNC and/or conventional Precision Machining services. Many others use precision machining in providing tooling and other products to their customer bases, and some of these also use their specialist experience on a sub-contract basis. Please call GTMA for more information on 0121 601 6350 or email: admin@gtma.co.uk

3D Lasertec www.3dlasertec.co.uk Accura Geometric www.geometric.co.uk ADS Precision Tools Ltd www.plasticinjectionmouldtooling.co.uk Advanced Tooling Systems UK www.atsuk.com

Agie Charmilles www.gfac.com/uk Alphateq www.alphateq.co.uk Amtek Precision Engineers www.amtek-precision.com API Precision Toolmakers www.apiprecision.co.uk Aspin Engineering www.aspin-engineering.com Bedestone www.bedestone.co.uk Brafe Engineeering www.brafe.com Burcas www.burcas.co.uk Craftsman Tools www.craftsmantools.com CTL Engineering www.ctl-eng.com Cube Precision Engineering www.cubeprecision.com Delcam UK (Tooling Services Division) www.delcam.co.uk

Photo courtesy EDS Engineering

Aspin Engineering Ltd

Aspin Engineering has been designing and manufacturing a range of quality products and components for more than 20 years. Among the companys wide range of products are standard and custom designed dieheads, extrusion crossheads for wire and cable production, and special mixing heads. A full refurbishment and repair service is offered that includes on-site attendance to measure up and manufacture spare parts.
The firms expertise and capacity also includes:

Machine Tool Parts Manufacture Plastic Moulding Tools CNC Machining Thread Grinding of Plastic Moulding Cores CNC Turning Polishing and Universal Grinding CNC edm Wire Cut Machining Contact: Anton Aspin
Address: Unit 5, Egremont Close, Moss Lane Trading Estate, Whitefield, Greater Manchester M45 8FH Tel: 0161 766 9622 Fax: 0161 766 1423 Email: enquiries@aspin-engineering.com Website: www.aspin-engineering.com

EDS Engineering www.edseng.co.uk Erodex (UK) www.erodex.com Fenland RP www.fenlandrp.co.uk First Cut www.firstcut.eu FSG Tool & Die www.fsgtoolanddie.co.uk GB Precision Engineering www.gbprecision.co.uk Hadleigh Castings www.hadleighcastings.com Harper & Simmons www.harperandsimmons.co.uk Hanson Thorpe Precision Toomakers www.hansonthorpe.co.uk Hockley Pattern & Tool Company www.hockleypattern.co.uk Isomach www.isomach.com Thomas Keating www.terahertz.co.uk Kemet International www.kemet.co.uk Moorland Toolmaking Company www.moorlandtools.com N.D. Precision Products www. ndprecisionproducts.co.uk Newcastle Tool & Gauge www.ntg-ltd.co.uk DG Mortimer & Co www.ukplasticmouldings.co.uk PDQ Engineering www.pdqengineering.com Phoenix Engineering 2009 robin.rapley@phoenixengineering2009.co.uk Playden Tools playden.tools@btinternet.com

Powell Manufacturing Tel: 024 7668 5131 Fax: 024 7663 7886 PP Injection Moulds www.ppmoulds.co.uk Proto Labs www.protolabs.co.uk www.protomold.co.uk www.firstcut.eu/gb Quick Tools www.quicktoolsltd.co.uk Ryetools www.ryetools.co.uk SGH Moulds www.sghmoulds.co.uk Shield Engineering www.shield-eng.com Smithstown Light Engineering www.sle.ie Solent Mould Tools www.solentmouldtools.co.uk Superite www.superite.co.uk Tokai Carbon Europe www.tokaicarboneurope.com TRAC Heaton www.trac-group.com TRAC Precision Machining www.trac-group.com Tremic Tools www.tremic-tools.co.uk Unijig www.unijig.co.uk Waveney Precision www.waveneyprecision.co.uk Whiteland Engineering www.whitelandengineering.co.uk Wines Group www.winesweb.com

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Erodex at the leading edge of EDM applications

S P ECIALIS TS IN

DESIGN AND MANUFACTURE OF TOOL SERVICING AND REFURBISHMENT

NEW TOOLING TOOL MODIFICATIONS CAPACITY UP TO 10 TONNES PRECISION MACHINING LASER WELDING SERVICE
Moorland Toolmaking Ltd Lady Ann Court, Lady Ann Road, Batley, West Yorkshire, WF17 0PY Tel: 01924 470666 Fax: 01924 472666 e-mail: sales@moorlandtools.com web: www.moorlandtools.com

Photos courtesy Erodex (UK)

An electrode-led design process has become the focus for Dorset-based BWP Technical Services, part of the Erodex (UK) Group. BWP specialises in project managing a one-stop shop solution from design to manufacture of work-holding and lifting solutions for complex and precision parts, especially in the aerospace sector. Too many companies, it says, make the mistake of having a tooling-led approach to the design process for EDM, rather than an electrode-led design process. The design and performance efficiencies of electrodes are too often sacrificed because the holders are designed first, said BWP Director, John Rolinson. The key is to design the electrode first, then design the holder to correctly fit the electrode with a dedicated tooling solution. It is the electrode that does the work, and is process critical not the holder. This process, combined with

approved toolmakers and guidance from Erodex which is one of the market leaders in EDM electrodes for aerospace applications, is the key to success. Its choice of toolmaker is also crucial often bringing reduced project costs and lead times by splitting a tool or suite of tools between several companies. Recent successes include EDM tooling for aerospace clients in the UK and US; a large blisk handling solution for a leading aero engine producer; and a safety-led lifting project driven by the need to separate operators from aggressive acids used in aerospace production. In all cases, BWP provided innovative, robust and cost effective designs which met or exceeded project parameters. This commitment to excellence is paying dividends, with the company seeing 58 per cent growth in turnover year on year and a strong customer base in the aerospace sector. www.bwptech.co.uk

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Precision Machining

Award winner Moorland is a complete solutions provider

As one of the UK's leading precision engineering companies, and a recent UK Toolmaker of the Year, Moorland Toolmaking has been providing first class tooling solutions for the injection and compression moulding industry for over 25 years. Moorland Toolmaking isn't just a tooling manufacturer; it is a complete solutions provider. Superior, innovative tooling solutions come as a direct result of being constantly at the forefront of technological advances. It has invested heavily in state-of-theart CAD and technology overseen by a highly experienced team supported by the latest machine tools and software. Recent investments include the latest version of Delcam's Power Shape 3D software combined with new generation computers and Heidenhain machine controls - all of which ensure you get the very best tooling for the job. Moorland Toolmaking engineers can collaborate with your own teams, in real time, to provide custom-built applications. They can meet your brief, budget and lead times whether working from your own drawings or designing a solution from scratch. As an award winning company Moorland Toolmaking personifies the best there is. Operating from a customised 16,000 sq ft factory and technical centre close to the M1 and M62 in West Yorkshire, it has capacity to manufacture tooling

from small precision multi-cavity components to suites of tools up to 10 tonnes. The company offers a complete manufacturing facility to cater for all general engineering requirements. Specialist services include: Sub-contract machining Jigs and Fixture work 1 off's to multiple batchwork Spark Erosion Wire Cutting

Deep Hole Drilling 3D Machining CNC Milling CNC Turning Laser Welding Service

As well as precision machined components manufactured to fine tolerances, short lead times, and with personal service, Moorland also offers a full refurbishment service for injection and compression mould tools. www.moorlandtools.com

Aspin uses knowledge-based solutions to meet needs

Aspin Engineering is typical of GTMA companies who apply knowledge-based technical solutions to meet and exceed the exacting standards of its clients in a wide range of sectors. It has been designing and manufacturing a wide range of quality products for customers throughout the UK plastics and rubber extrusion industries for over 15 years. It also manufactures components and assemblies for the textile, machine tool and food sectors and is the main worldwide manufacturer of the patent RAPRA Cavity Transfer Mixer for RAPRA licencees. Other sectors served by Aspin Engineering include power generation, plastic moulding and mixing (batch and continuous). As a specialisist in the manufacture of extrusion equipment for the rubber and plastics industry, it offers a range of Crossheads for wire and cable production. It can also make Dieheads for hose and tube manufacture. Aspin has a reputation for quality, excellent service and cost-effectiveness and its sphere of operations embraces machining, thread grinding, universal grinding, surface grinding, turning, polishing, prototyping, tool room fitting, horizontal boring and vertical boring. More information from its website or call: 0161 796 6122. www.aspin-engineering.com

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Precision Machining

Why the energy sector likes Craftsman's 300,000 investment ...

Precision Engineers Craftsman Tools has invested 300,000 in extending its Otley design and manufacturing facility. The investment has so far added four new jobs, taking the skilled workforce to over 60, with two further apprentices joining the company this year. A leader in the tool-holding and work-holding markets, Craftsman has added an additional 5000 sq ft to the shop floor, allowing existing space to be used as a dedicated apprentice training area and creating room for a new Doosan DBC110S horizontal boring machine. This provides a substantial increase in production capacity and is already generating significant interest from companies in the oil, gas and power generation sectors. The new machine enables further development of Craftsmans zero-point fixture systems, increasing the size of parts that can be machined. Existing work-holding ranges are currently experiencing increased interest from a number of high profile UK and overseas customers. Further efficiencies are being realised at the West Yorkshire base with the installation of a new and automated vertical storage system. Meanwhile, investment continues at Craftsmans Chevin Tools operation in Chicago, essentially a sales and distribution centre for products designed and manufactured in Otley. At the forefront of work and tool-holding technology, Craftsman fields the skills and expertise to meet the most exacting and demanding preci-

Craftsman Tools managing director Robert Johnson (right) and business development manager Tim Thorburn with new products in the companys new extension.

sion engineering tasks, with continued investment in the latest design techniques, state-ofthe-art machinery and plant maintaining industry leadership. Other recent products include Split Boring Bar Holders, providing excellent vibration

absorption, deeper boring capability and improved stability during machining; and a portable hardness tester for onsite components inspection, developed in partnership with Cameron USA. www.craftsmantools.com

Angstrom's investment spurs on innovations

Continual investment is often at the heart of manufacturing and no-where is it more recognised than with member company Angstrom Engineering. Established in 2010 to provide small toolroom flexibility and prices, but with the technical ability of larger concerns, its investment policy means it can continuously look for new and innovative ways to produce tooling faster and more efficiently. At the same time, Angstroms IT set up enables it to work with customers throughout the UK as well as France, Germany, Holland and Spain. It has extensive knowledge of progression, separate op, and prototype tooling forming materials such as aluminium 5754, stainless steel in bright-work grades, and dual phase steels. Not only automotive driven, it has experience in sub sea, electrical contractor, solar power generation and white goods. Its abilities include full associated assembly modelling, with motion simulated tool designs to enhance customer confidence; full 3D machining capability; and stateof-the-art wire EDM machines allowing reliable, accurate and unattended die production. Forming simulations can be carried out from basic 'look and see' at the quotation stage, to full incremental solutions for risk reduction during the design process. One of the attractions of working in toolmaking is the challenge of the next project each new component presents a fresh set of problems to solve, and that is a core strength at Angstrom. For those who might be interested, (and it is often asked!) an angstrom is one ten-billionth of a metre! www.angstrom.uk.com

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ND Precision Products
Toolmakers / Precision Engineers Mould Tools Press Tools EDM/Spark Erosion WEDM (Wire Erosion) High Speed Milling Electrode Design Jigs & Fixtures

Technical Welding Ltd

Shenstone Drive, Northgate, Aldridge, West Midlands WS9 8XU

We offer an exceptional service for precision specialist welding of plastic injection, pressure die casting and press tools.

Fast Turn Around - while you wait or next day Laser Welding Tig and Micro TIG Welding Onsite Welding - Fast Call Out Collection and Delivery up to 500kg within 25 mile radius Reliable courier service for customers further afield Flame Hardening Welding of all Tool Steels, Aluminium, Stainless Steel and Cast Iron Batch & Repitition Welding Handling Capacity up to 10 Tonnes

01271 345496
info@ndprecisionproducts.co.uk www.ndprecisionproducts.co.uk

If we can be of any assistance please contact Welding Enquiries

Darren Cook or Sue Lloyd - Tel: 01922 745745 On site Welding: Neil Baggott: 07866 611235 www.bropel.co.uk Email: welding@bropel.co.uk Tel: 01922 745745 Fax: 01922 745746

Looking to improve productivity?

Look no further

Roemheld Workholding. The one to watch.

For full details contact us on 0121 453 1414 or visit www.roemheld.co.uk

Press Tools
Press tool companies in the GTMA really are At the Heart of Manufacturing UK, with members serving leading companies across many industry sectors. The skills and experience we have is second to none, says GTMA CEO Julia Moore. Many of our members lead in Europe and the work they do is often ground-breaking and the solutions they implement are sometimes among the most innovative in the world. As an organisation we are UK leaders in tooling and our Toolmakers' Forum is bringing even more focus to the help we can give manufacturing supply chains.

Market leaders are at your service....

Press tool suppliers invest to keep ahead

Photo courtesy ND Precision, Quick Tools, Roemheld.

The pedigree of GTMA press tool companies is at the leading edge of the sectors they serve right across industry. GTMA companies are leaders in their chosen markets from aerospace and automotive to packaging, nuclear, defence to investment casting and Gas Turbine industries. At the heart of GTMA Press Tools are people skills and investments in state-of-the-art equipment. Member companies are some

of the best equipped press tool manufacturers in the UK and Ireland with policies of continuous improvement and accreditations. They are committed to give their highly skilled workforces the means to achieve excellence. It has paid off with healthy order books and globally recognised respect. For example Crossen Engineering in Northern Ireland has been working with the worlds leading gas turbine company in the US to develop a new method of producing aero engine air seals. Instead

of being rolled they are pressed using a tool machined by Paul Crossen. A further press tool aerospace project was to design a press tool for forming a sector of engine nacelle lip skin from a sheet metal blank, currently aluminium but looking to titanium for the future. The prototype was exhibited at the Paris Airshow. Often the investment in new machinery and technologies has a direct impact on cost effectiveness as the productivity gains

are passed on to customers. Across the membership there has been spending on an extensive and diverse range of large capacity technology. From small mock-up tools to large tooling suites, Cube Precision Engineering has the capacity to project manage and manufacture a wide range of tooling for the aerospace, automotive and white goods industries With machining capacity up to five metres and lifting capacity
continued on page 20

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Press Tools
A-Z of companies - Press Tools
GTMA members in the current Buyers Guide serving Press Tools are listed below with the strength of their expertise very wide. It covers not only manufacture, often in specialised areas, but also services such as press tools trials and the supply of standard parts and components. Please call GTMA for more information on 0121 601 6350 or email: admin@gtma.co.uk PRESS TOOLS MANUFACTURERS Accura Geometric www.geometric.co.uk Angstrom Engineering www.angstrom.uk.com API Precision Toolmakers www.apiprecision.co.uk Bedestone www.bedestone.co.uk Bruderer UK www.bruderer.co.uk Casting Support Systems www.cssltd.info Crossen Engineering www.crossengroup.com CUBE Precision Engineering www.cubeprecision.com Delcam (Tooling Services Division) www.delcam.co.uk EDS Engineering www.edseng.co.uk Erodex (UK) www.erodex.com FSG Tool & Die www.fsgtoolanddie.co.uk Harper & Simmons www.harperandsimmons.co.uk Hockley Pattern & Tool www.hockleypattern.co.uk Isomach www.isomach.com Thomas Keating www.terahertz.co.uk Moorland Toolmaking www.moorlandtools.com N. D. Precision Products www. ndprecisionproducts.co.uk Portway Tool & Gauge www.portwaytool.co.uk Powell Manufacturing Co powellmfg@btconnect.com premiermouldservices.co.uk Shield Engineering www.shield-eng.com Surface Generation www.surfacegeneration.com Toolrite www.toolrite.co.uk

Photo courtesy WNT (UK) a GTMA member with over 45,000 items of tooling in its catalogue. It is listed under Special purpose equipment on the website.

Quick Tools www.quicktoolsltd.co.uk Waveney Precision www.waveneyprecision.co.uk PRESS TOOLS SERVICES 3Dnorth CADCAM Services www.3dnorth.co.uk Dutton Simulation www.duttonsimulation.com FSG Tool & Die www.fsgtoolanddie.co.uk Harper & Simmons www.harperandsimmons.co.uk Thomas Keating www.terahertz.co.uk Mouldtech Solutions www.mouldtechsolutions.com

N. D. Precision Products www. ndprecisionproducts.co.uk Strand www.strandeng.com PRESS TOOLS Standard Parts/Components Boneham & Turner www.boneham.co.uk Bruderer UK www.bruderer.co.uk Dayton Progress www.daytonprogress.com Talbot Tool Co www.talbot-tool.co.uk Unijig www.unijig.co.uk

continued from page 19

up to 35 tonne, its tryout facilities up to 1000 tonne offer a viable alternative to home line presses for tryout and emergency breakdown back-up. The company are specialist press tool makers so whether it is for automotive body sides, a class 'A' panel for interior running boards or dashboards, or even the front strutted case for the latest medium range aircraft, Cube Precision has the experience and knowledge. Another leading company is Accura Geometric which recently added 2.5metre surface grinding to its varied list of manufacturing capabilities

which includes 5axis machining, large milling, EDM and component prototyping. The ability to provide all this inhouse has seen it expand its traditional offering of press tool manufacture into new sectors including the chemical, motor sport and power generation industries, taking employee numbers above 70. However aerospace now represents 40% of sales. To achieve this Accura adapted its toolmaking skill set and knowledge of manufacturing methods to this industry. It now both manufactures the tools for pressing aero engine components in high

Single operation form tool for off-road vehicle panel images courtesy Accura Geometric

temperature materials and produces complete processed parts, delivered in Kits, ready for assembly, to a Kanban scheduling system. A recent project included the manufacture of a complete set of engine parts, necessitating low volume pressing, 5-axis milling, wire erosion and 5-axis laser cutting. To support all

this Accura has gained AS9100 and Nadcap (EDM) accreditations. Finally, there are specialist companies in the supply of Press Tools Standard Parts and Components, including Dayton Pogress the world's largest manufacturer of consumable precision press tool components and accessories.

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Press Tools

What we do
Here are just some of the press tools manufactured by GTMA members, along with a small cross section of press tool services and the many hundreds of standard parts and components supplied. MANUFACTURE: Automotive Panel Tools Blanking Tools Canning Tools Cold Forging Tools Combination Tools Compound Tools Deep Drawing Tools Extrusion Tools Fine Blanking Tools

Foil Tools Forming Tools Hot Forging Tools Laminate Tools Panel Tools Piercing Tools Progression Tools Tungsten Carbide Progression Tools Pin Tooling Technology Press Tools Press Tool Modification Press Tool Repair Press Tool Servicing Press Tool Spares Prototype Pressings Punch Press Tools Reverse Deep Drawing Tools Semi-Conductor Tooling Silicon Carbide Semi-Conductor Tooling

Subtractive Pin Tools Transfer Tools Tugsten Carbide Lamination Tools Warm Forging Tools SERVICES Analysis and Design Blank Development Component Development Press Tool Design Press Tool Trials Progression Tool Design STANDARD PARTS / COMPONENTS Aluminium Die Sets Cam Piercing Units Clevis Pins Custom Die Sets Gas Springs

Gas Spring Manifolds Grinding Long Beds Grinding Surface In-die Tapping Units Jig and Fixture Products Pillars and Bushes Press Tool Feed Equipment Punch and Dies Sealing Plugs Shims Steel Die Sets Stripper Bolts Tapping Units Tooling Aids Urethane Parts for Press Tools

Photos courtesy (l to r): Erodex, Proto Labs, Waveney, Superite, GF Agie Charmilles and Quick Tools

Quality at the heart of Stocdon's premier line

Tooling specialists Stocdon Limited of Cheltenham is a GTMA company offering Europes premier line of precision thread gauges - over 70,000 items, from stock. It can deliver more than 7,000 different thread dimensions and tolerances, covering all kinds of threads from 1 to 250 mm diameter. All are high precision and have enormous resistance to wear. Going one step further, the development of MultiCheck dramatically cuts the time to check threads over a specified depth by measurement with a depth gauge. It has a depth measuring sleeve which is screwed in and the depth up to 3 x nominal thread diameter can be easily read off the sleeve. Also available is a Vernier MultiCheck with 0.1mm resolution, and a digital readout MultiCheck with 0.01mm. Another great product is its extremely hard-wearing line of TiCN coated, calibrated HSS Thread Plug Limit gauges which are the choice for 10 x gauge life. It has excellent anti-friction properties, and reduces checking. Stocdon are sole UK agents for JBO of Germany which has been providing tooling for over 70 years and successfully making high quality thread gauges. All JBO thread gauges come calibrated and certified by DKD (UKAS). Continual development of grinding and lapping techniques has resulted in above-average surface finish of the thread flanks, so JBO thread gauges are particularly good because of their high precision and enormous resistance to wear. The bottom line is quality. The attraction for Stocdon is that, as with all of its tooling, it knows quality is top priority for manufacturers such as JBO, and so can safely assure its customers they are purchasing cost-effective, problem-free equipment. JBO-manufactured gauges conform to national and international standards. Inspection and documentation are carried out at high-tech measuring machines in climate-controlled conditions separately from production. Stocdon serve sectors from engineering and the valve industry to motor sport and aerospace. All agree, it says, that Stocdon have the largest thread gauge pro-

gramme ever seen of standard products, with quick delivery, too, and the best prices in the UK, with plug gauges less 20% and ring gauges less 45 50% of market prices. Stocdon are proud to be associated with JBO, and consitently supply the very best in thread gauges, thread milling tools & dies. www.stocdon.co.uk

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Press Tools

Roemheld - helping the UK to better performance

As well as providing precision machining and press tools there are also specialist GTMA members who support UK manufacuturers with equipment to help them achieve excellence. Among these is workholding systems specialist Roemheld which helps companies committed to investing in the best machines and the best tooling with products such as its Hilma vices which are being used, among others, by world leading hydraulic tool manufacturer, HiForce Limited. The Hi-Force UK headquarters, based in Daventry, is rapidly expanding with investment of 1.7 million-plus on machines and over 90,000 of tooling onsite. Its manufacturing capacity has recently grown from 15,000 to 47,000 sq. ft. with plans to go to 67,00 Hi-Force's emphasis in manufacture is on accuracy and reliability and this is why it purchased two Roemheld Hilma MC125Z hydraulic vices. They are being used on its new Mori Seiki NMV 5-axis machining centre, which has a five pallet workload system. It primarily

makes components for hydraulic wrenches, including main bodies from TWS17N and TWH27N up to TWS100N and TWH120N, plus JAS Jacks and many other high volume small components. Hi-Force Workshop Manager, Paul Dutton, said: We were very impressed with the performace of a Hilma MC125Z vice which was previously fitted on another Mori Seiki machine. This vice has been working across two shifts for two and a half years and it has maintained full accuracy despite both jaws moving. So Roemheld was an obvious choice when we were looking to fit further vices on our new machine. He said Hi-Force is so pleased with their quality and reliability that it plans to fit at least two more Roemheld vices as it expands its machine shop capabilities. The company produces over 1700 products and specialises in high volume production. It exports 87% of its products to over 100 countries in sectors including Oil & Gas, Petrochemical & Refining,

Power Generation, Steel & Aluminium Plants, Paper Mills, Sugar Refineries, Railways, Mining, Construction, Ship Building & Ship Repair, Aerospace, Defence and Heavy Engineering. Group Managing Director, Kevin Brown, said Hi-Force is committed to manufacturing products of the highest quality, using the best machinery available, to ensure its products meet the most stringent quality requirements possible and yet retain a competitive price in its global markets. That is why we only work with quality tooling suppliers, such as Roemheld, he said. Roemheld is committed to researching and developing products designed to meet not only the demands and expectations of todays discerning buyer, but also emerging markets and applications. Through continued improvement of products and services, the Roemheld Group intends to remain an innovator at the forefront of technology. For more information call 0121 453 1414 or visit the website. www.roemheld.co.uk

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Press Tools

ND Precision a history of excellence

Member company N D Precision Products is an outstanding example of GTMA members with a long history of tooling excellence. It was 40 years ago the North Devon based company began trading with aspirations to be a leading supplier of high quality tooling for the manufacture of electrical and electronic connectors for the automotive industry. A wide range of metal stamping/forming tools were being produced from high speed multi-stage progressions to terminal crimping applicator tools, all based around wire to wire connection technology. Four decades later, the same high quality tooling is still being designed and manufactured at N D Precision Products - but to a much wider spectrum of industry sectors. The press and forming tools supplied today produce components that can be found in sectors from oil & gas right through to medical applications.

The combination of this wealth of experience and investment in sophisticated machinery and software ensures demand for their

products continues to be strong. www. ndprecisionproducts.co.uk

After 40 years experience Bropel Technical Welding celebrates its 2nd anniversary !
Bropel Technical Welding is celebrating its second year of full trading 40-plus years after the seeds were born for the company, which has huge expertise in the toolmaking sector. It was formed in September 2010 on the reorganisation of what was previously Bropel Specialist Welders (founded 1969). Since then Bropel Technical Welding has made a big impact in the sector and, says MD Sue Lloyd, daughter of the original Bropel founder John Higginson Snr, its success in its first two years is down to a fantastic team. Many of these have worked with Sue for over two decades and their expertise helped the new entity to ISO 9001 accreditation within 18 months. We basically went back to our routes, she said. We have achieved an enormous amount in these two years and have a very loyal customer base. I am very proud of what the team has done. At the heart of the company is its core skills including: Laser Welding with over 10 years experience its laser team are among the leaders and the fastest - in the sector. The process is used to repair and modify tools and dies. TIG and MIG Welding the original company were pioneers and this tradition of high level service continues to provide quick and efficient solutions to industry. It is often used for larger repair areas. Tool Repairs specialists in modification and repair of

tools, with minimum downtime in your production. This includes on-site service within 24 hours when required. Bropel Technical Welding are

always happy to discuss your specific requirements. Please call 01922 745745 or email: welding@bropel.co.uk www.bropel.co.uk

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technology... technology... technology... technology...

Emerging Technologies that give competitive advantage

Another sucessful GTMA Emerging Technologies event was held at Delcam's facilities in Birmingham on September 19 with the focus on new technologies in manufacturing that can provide a competitive edge. Keynote speaker was 'growth' entrepreneur Mike Smith, CEO of Bromford Industries, who spoke on How an SME can be successful at pitching for a multi-million $US contract. Bromford Industries was formed in 2009 out of a management buy out funded by Darwin Private Equity and is a privately owned enterprise trading on a global basis serving the aerospace market. Through their expertise, Mike and his board of directors, have provided a strong platform for growth in the company and have succeeded well in the acquisition of businesses, investment in machining and wins of major contracts. Mike has held various senior roles in manufacturing based businesses, covering brown goods, white goods, automotive and aerospace. He sits on the board of the CBI council; is an Ambassador of the STEM program; and is passionate about investing and supporting young people into apprenticeship programs, harnessing fresh new talent into his business.

Machine Vision in The Production Environment Brian Castelino, MD, Machine Vision Technology. In a very hands-on presentation Brian demonstrated live a machine vision system to demystify the technology and give examples of its use. Brian is one of the most experienced people in the UK in the field having been involved in the technology since it emerged here in 1985. Today, it is found throughout industry performing high speed inspection and non contact measurement. Yarn splicers and the composites industry Graham Waters, GTW Developments Group. In the textile industry yarns need to be joined together at some stage of production and traditionally were knotted. Now pneumatic yarn splicers are virtually universal in textiles to make joints which are smooth, strong, and unobtrusive. But pneumatic splicers are largely unknown in the composites supply chain. Graham looked at the problems and how new splicers have been developed for composites. Vortex Machine DNA Steve Creron, Delcam Steve, now responsible for all UK sales activities for Delcam, joined the company in 1985 and toured the UK as part of the then DTI sponsored road show promoting CADCAM to UK industry for two years. Prior to that he was with General Motors. He was part of the management team that purchased Delcam from the Delta group in 1989 and was appointed General Manager in 2008. His presentation covered Vortex high-speed roughing.

The presentations included: The best way to predict the future is to create it Steve May Russell, Smallfry Steve is a graduate in Industrial Design and Engineering from Leicester De Montfort University. Following a condensed MBA at Warwick University he studied consumer marketing under renowned 80s marketing guru Philip Kotler at the JL Kellogg Graduate Management School in Chicago. He has worked with blue chip companies worldwide including Boots, Unilever and GSK and represented the creative industries on the UK Trade & Investments bi-lateral partnerships in the Far East. The focus of his presentation was on how to realise opportunities you have yet to imagine. To inspire a business effectively you need a bold compelling vision. Created Futures is for business leaders and senior management teams looking for insights, business cases and hands-on experience to inspire teams and deliver tangible outcomes. Visionaries conceive and embrace a world ahead to imagine the way things will be and the way people will want to live. His presentation looked at how leadership can help teams be more creative, entrepreneurial and have greater confidence.

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technology... technology... technology... technology...

A Global Perspective on the uptake of DMLS for Production Tooling Stuart Jackson, UK Manager, EOS Electro Optical Systems Although DMLS (Direct Metal Laser Sintering) Tooling has been around for many years uptake has varied greatly. Stuart showed why and where DMLS has succeeded, and gave a future perspective of expected growth and technical developments. EOS is the world-leading manufacturer of laser sintering systems used for rapid prototyping, rapid tooling and rapid manufacture. Laser sintering is the key technology for e-Manufacturing, the fast, flexible and cost-effective production of parts directly from electronic data.

Resource-efficient high value net-shape manufacturing using powders Dr Moataz Attallah, lecturer in advanced materials processing at the School of Metallurgy and Materials, University of Birmingham. The use of powders is a resource-efficient approach to produce complex net-shape structures, with potentially low buy-to-fly ratios and much reduced materials waste. compared to other manufacturing processes. Challenges of net-shape manufacturing include improving productivity to produce high throughput technologies, securing the supply chains for powders, and the development of process modelling capabilities. Dr Attallah summarised the key issues.

Research and Technology Developments in the Machining and Advanced Aerospace Materials Dr Sein Leung Soo, School of Mechanical Engineering Leung is currently Head of the Machining Research Group at Birmingham University, which is widely regarded as a centre of excellence in its field. He explained how engineering materials used in high performance aerospace applications such as gas turbine engines and aircraft structures are typically characterised by advanced physical/mechanical properties such as high strength to weight ratios, large stiffness modulus or the ability to operate under extreme temperatures and loads. Despite aspirations for netshape manufacturing, machining operations remains a key process for both roughing and finishing of components in aerospace. The presentation gave an overview of current research into the challenges associated with the machining of advanced aerospace materials such as nickel based super alloys, titanium alloys and carbon fibre composites from the perspective of workpiece integrity. Some of the latest developments in new innovative processes to improve machining efficiency and flexibility were also covered.

Preserving a National Treasure

Daniel Lainchbury, Physical Digital The presentation dealt with the 3D scanning of the last remaining Mk11a Spitfire that saw service in the Battle of Britain: How the company conducted the scan, the processes involved in scanning such a large object, and downstream applications for the data (See GTMA Issue 1/2012). The company was called in by Amalgam Fine Model Cars who needed the digital data to create a highly accurate scale model. Physical Digital used a combination of photogrammetry and three systems which were used to capture the data: GOM TRITOP, GOM ATSO and GOM Touch Probe.

Photo courtesy Roemheld

Hot desks at the event were manned by Birmingham University, Delcam UK, EOS, ES Technology, Fenland RP, GTMA, GTW Developments, HR4 UK, Renishaw, SFJ Systems, SGS Carbide Tool, Starrag UK, Steinbichler and Vero Software.

25

automotive
Special
GTMA recently hosted a special automotive event with Vero Software featuring advanced materials and processes.

Supply Chains
CEO Julia Moore told delegates there was a need for supply chains to be supported.

Best Practice
The programme saw a range of presentations highlighting manufacturing best practice in a sector employing around 130,000 in the UK.

Photo from Delcam UK see pages 42-43

In this Automotive 2012 Focus:

Automotive event supply chain appeal 28-29 Hot Desks 29 Dutton saves money for auto 30-31 Proto Labs is key to success 33 WNT's 25 years of service 33 Boneham's unique solution 35 Cube grows in automotive 35

27

automotive... automotive... automotive... automotive...

Auto event hears appeal to 'support the supply chain'

GTMA and member company Vero Software co-hosted a sheet metal event for the automotive industry in July, featuring advances in materials and processes from right across the supply chain. The event was held at the Coventry factory of another GTMA member, Agie Charmilles which is a supplier to the British Formula One manufacturer Lotus F1 team. It was James Robinson from Lotus who gave the keynote presentation in which he looked at challenges for the future. He also detailed the teams close working relationship with Agie Charmilles since 1997. Lotus leases 10 Agie machines wire EDM, EDM machining centres and mills updating them every three years, to machine around 60,000 parts a year. Lotus will be taking delivery of six 5-axis multipalette machines shortly. GTMA Chief Executive Julia Moore told delegates the UK motor industry employs around 135,000 people. Car manufacturers, she said, need to support and nurture the supply chain, and the GTMAs Manufacturing Resource Centre provided a focal point for taking the supply chain to them, and demonstrating that toolmakers provide good quality products, on time. Delegates learned how VISI Modelling from Vero Software, combats springback, where residual stress after a bending operation causes the sheet metal to spring out of shape due to the material elasticity. Trevor Dutton, of Dutton Simulation (see pages 30-31) said this was critical for components such as outer panels on vehicles. Springback causes geometrical fit and function problems, along with cosmetic flaws.

implement automation. The UK Automating Manufacturing Programme provides awareness and education about the benefits of robots and automation, along with expert support and financial assistance. For further information go to www.automatingmanufacturing.co.uk. With the event held at Agie Charmilles Technology Centre, the machine toolmakers Product Manager Steve Burrows said the main benefits of the linear motor technology which features in their machines, are accuracy, surface finish, and repeatability. We have seen a ten-fold improvement in surface finish over two years, with linear motors. Dr Per Hansson, SSABs Tooling Product Manager, said die making manufacturing time had been reduced by 32% using pre-hardened tool steel. He gave an example where pre-hardened tool steel was used to make the tools for the stamping of 1.8mm 600DP, and the tool manufacturing time was reduced by two weeks.

Vero Marketing Manager Marc Freebrey demonstrated VISI tools which compensate the original CAD geometry by a precise amount at pre-production stage to achieve the desired form. These steps use the difference between the original CAD data and the mesh analysis to change the relevant parts of the geometry to adequately compensate for springback once production starts. Other topics included Chris Buxton, CEO of the British Automation and Robot Association, explaining that Government grants are available to help companies

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automotive ...

ISO9001:2008 Certied

Photos from the GTMA Auto Event held at member company Agie Charmilles' Coventry facility. Hot desks, left, and the Manufacturing Resource Centre stand. Left, bottom, Marc Freebrey, Vero Marketing Manager. Vero cohosted the event and Marc demonstrated VISI tools.

Hot Desks at the event:

Delcam UK Dutton Simulation Foregone Solutions IMSM Indysoft Mantech/Werth Omega Plastic Roemheld SSAB TRAC Measurement Vero Software 2 Agie Demonstrations

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Another benefit is its stability and strength. A company using prehardened steel for the tools to stamp 1mm 400DP found the die displayed no visible wear after stamping 1.6 million components. Developments in low cost sheet metal processes were demonstrated by Roger Onions, Business Development Director at the MRC. He said low tooling costs and reduced lead times, along with high tolerances and level of detail on parts, meant Incremental Sheet Metal Forming was becoming increasingly popular over traditional press tools for manufacturing low volume body parts in the automotive, aerospace, rail and marine industries. ISF is also popular for repairs in aftermarkets, architectural features, signage, personalised or customised products and medical plate inserts. SMIRT software, from Vero is a manufacturing process management tool designed specifically for the Die Build stamping industry. Cosimo Galante showed how it integrates with design data giving an effortless and clear 3D representation, reducing errors, leading to overall improved data management. Best practices are captured and made available as a template for use in future projects. The event was rounded off by Mike Richards, Managing Director of press toolmaker Accura Geometric. In his overview of the toolmaking industry, he said the sector was now in a positive period of high activity, after ten years of UK manufacturing outsourcing presswork, which saw toolmaker numbers reduced by 60%. UK toolmakers, he said, need to demonstrate the total life cycle cost savings of British-made tools compared to those from abroad, and challenge the willingness of customers to accept inferior overseas products. www.gtma.co.uk www.verosoftware.com

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automotive... automotive... automotive... automotive...

How to save money in Auto

Dutton shows savings of five or six figures on a single panel
Trevor Dutton, founder of Dutton Simulation, presented the latest methods for sheet metal cost estimation and optimisation at the GTMA automotive event in Coventry. He told delegates how computer-aided costing and process planning systems can give five or six figure savings on a single body-in-white panel over the vehicle lifetime. Dutton, with its partner Forming Technologies, is a leader in sheet metal cost estimation and optimisation. especially in the automotive sector where the company works with major OEMs such as Honda in Swindon, through to individual tool designers who need to determine a blank size for a tool. Modular Approach Trevor demonstrated how FTI's FormingSuite is used. It is fully integrated software with a modular approach depending on requirements within a single user interface. He showed how FTI'S FASTBLANK and BLANKNEST/PROGNEST systems can be combined with layout editing to determine not just the optimal material usage for a part but also how, by editing the layout and identifying critical nesting points, the yield can actually be increased. Just a few millimetres adjustment can give the five or six figure savings on a single body-in-white panel over the vehicle lifetime. And as a typical car might have 350 sheet metal parts (20 outer panels, 20 inner panels, 150 structural and 160 small parts) overall cost savings can be enormous. Now, with FTIs latest option ProcessPlanner benefits can be even greater as this goes to the next stage by developing a process for the part. It ulti-

Images, courtesy of Dutton Simulation, which highlight some of the modules making up FTIs FormingSuite software. It brings huge cost savings in vehicle panels by upfront analysis to optimise cost, manufacturing and product function. Above is the new ProcessPlanner which goes a stage further by developing the process for the part. mately calculates the tool cost and is a technology recently adopted by BMW. Getting it right at the start influences costs enormously and Trevor emphasised the importance of upfront analysis to optimise cost, manufacturing and product function. In the presentation Trevor looked in detail at blank development, where special blank prediction software calculates the minimum blank size from a 3D CAD model. The method is fast, accurate and widely adopted throughout industry. The best material yield for sheared blanks, nested coil or progression strip layouts are calculated using blank nesting and progressive die nesting software. A key issue with the method is that material cost is based on CAD only. It confirms programme budgets at each gateway, and provides reliable benchmarks to review supplier quotes. While raw material dominates the Total Part Cost, both Process and Tooling costs are also needed: Process Cost takes account of the number of operations to make the part and factors such as whether manual or automated press facilities will be used. Tooling Cost calculations are based on size, number required, type (direct vs cam operations) and other factors such as location. ProcessPlanner uses process templates based on legacy methods. All features must be assigned to an operation and tool

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automotive ... automotive... automotive... automotive

development process. FASTFORM Multistage allows upfront analysis of parts that are not formed in a single operation: the system needs to track strains between operations, and develop trim lines between forms. The FTI Multistage solver produces fast solutions allowing an iterative approach to process design. Solution times for complete sequences can be under one minute. At a later stage, incremental analysis become more important. FTI FAST Incremental stamping analysis (e.g., based on LSDYNA) is the most accurate simulation tool but requires tool design data to operate particularly for wrinkling prediction. Therefore a method is needed to automate tool creation from final form geometry, and Dutton uses the Auto Generate function in FAST Incremental for this. Part tool geometry is created including punch, blankholder and die. Simplified user interfaces enable non FEA specialists to apply the method as there is minimal effort to create required input data. Benefits of this modular approach include early analysis of part formability using inverse methods for fastest calculation, as well as the ability to use incremental methods earlier in the tool development phase. Springback Compensation Incremental solutions, said Trevor, also allows Dutton to consider one of the biggest remaining challenges springback calculation and, especially, tool compensation for springback. Springback causes geometrical fit and function problems but also causes cosmetic problems which are critical for outer panels. By calculating the deviation from the required shape we can apply this in reverse to correct the tool, he said. The method is iterative and once prediction is within tolerance we can map the modified CAE model to the CAD data. www.duttonsimulation.com

cost calculations are again - based on CAD data only. The system offers customisable cost formulas and reports. Part cost data reports are used as benchmarks to check part cost vs. budget for each part and these highlight outliers for further analysis. Reliable benchmarks like these help to review quotes from suppliers. Cost contours Every part, of course, has critical nest points which control the pitch and width dimensions. Optimising the shape (contact) of these points yields higher material use, and if engineering changes are made, it is very important to know if the changes are in the free material zone or at a critical nest point. Trevor showed how cost contours are used to highlight critical contact points for part modifications to save material with these contours on both the blank and the part. Once again a key benefit is that the cost optimisation is based on CAD data. The information flow of the system not only improves material use and design efficiency but also gives immediate feedback to part design. Automated Material Utilisation Analysis takes place by exporting from the vehicle model data the part geometry (batch process from V5 to IGES) to the FTI costing system. This checks design efficiency and when it is not acceptable the parts are reviewed using the FTI CostOptimizer in Catia V5. Part

changes to improve efficiency are identified and the changes confirmed as acceptable for all functions. Only then is the design database updated. Forming Feasibility Trevor also explained methods used for upfront analysis to establish manufacturing feasibility. This covered issues including: Formability Splitting Wrinkling/Loose Material Excessive Thinning Processing Trimming & Piercing considerations Number and type of forming operations required and Forming force required Depth of Draw Dimensional Control (Springback Compensation) The full feasibility assessment, therefore, requires consideration not only of the geometry and material but also the intended manufacturing route (press line size and force constraints, number of forming stations, etc). In the presentation Trevor looked in more detail at 'Formability' where FASTFORM formability analysis software is used. Failure criteria on a Forming Limit Diagram show the effect of thinning of material, highlighting when wrinkling limits are exceeded and where there would be splits. The automotive sector needs different analysis methods at different stages of the

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automotive ... automotive... automotive... automotive

Cloned at a touch Proto Labs really was key to success

GTMA member Proto Labs has been involved in bringing to the mainstream automotive market car keys cloned at a touch. The concept has been devised by Birmingham-based 1st Call Lockouts Limited a traditional locksmith company which has entered the automotive locksmith market. The companys latest plan to tap into a new revenue stream provided some very different challenges. Most modern car keys feature an electronic coded chip (transponder) and a lost or stolen car key requires far more than a trip to the local key-cutter. 1st Call planned to offer the market a quick and cost-effective method of programming these transponders without an expensive visit to the car dealer. 1st Calls solution is called TouchClone: keys cloned at a touch. Essentially, the product is a merger of technologies incorporating a traditional transponder, an electronic reader, and a cloning device. This three-in-one functionality makes TouchClone unique; its cost is less than half that of existing technologies. A big challenge in manufacturing was to design a suitable enclosure. Investors wanted to see and feel prototype products made from real engineering materials, rather than those used in RP processes. 1st Call Lockouts called in product design agengy Nebulem, and it was Nebulem which developed a design with some key elements 1st Call wanted. These included a tablet format currently popular for portable PC devices; smooth edges and rounded corners so it was easy to hold; and ability to have the products name in large letters on the front cover (beneath the screen). Fortunately Nebulem has worked with Proto Labs before and when it completed the design concept it was passed to Proto Labs. Using the companys Firstcut ultrafast, CNC machining service, two prototypes were produced in nylon. Such was the accuracy of the machined samples that we were able to use the prototype covers to scrutinise the entire product design very closely, says Michael Hims, Project Manager at 1st Call Lockouts.

Proto Labs design reviewing system also played a very important part in the early stages of the design process. Credited by Nebulem as getting everyone on the same page, the company claimed it worked extremely well throughout the TouchClone development phase and allowed the project to be managed simply from start to finish. Nebulem, which has a history of successful collaboration with Proto Labs, says it acts as a vital link between clients and Proto Labs services where projects require product design expertise. TouchClone, with volumes likely to be hundreds-off, or low thousands, was due to be in production as we went to Press. www.protolabs.co.uk www.nebulem.com)

WNT's 25 years of market leading service

The latest catalogue from WNT celebrates the groups 25th anniversary of providing a unique approach to the sales and support of technical cutting tools to the metalcutting sector market across Europe. The latest catalogue contains over 45,000 items, with many having specific interest for those operating in the tool- and mouldmaking sectors, and many of these operating in the automotive industry. Examples include the latest Centro P OZ and 25 mm diameter to fully utilise their metalcutting capacity thanks to the additional gripping power available. Similalrly, the new Multi Change solid carbide milling system has been developed following demand from the mould and die sector, which was looking for simple interchangeability, along with high precision, to provide compatibility with the typical low volume, fine tolerance work undertaken by mould makers. www.wnt.de/en-en/

precision collet chucks, with a guaranteed runout accuracy of 3 micron. The chucks and the new OZ style collets allow users of cutters with shank diameters between 16

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Select Moulds offer a full solution

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Select Moulds offer a wide and diversified product range to its customer base, including: Automotive Electrical (Switchgear) Medical (Devices, Respiratory) Telecom (Connectors, Mobile Phone) White Goods Aerospace (High Accuracy one-off Machining) Repair and Refurbishment (All ranges of moulds, Non Select Products, Prototype Moulds, Rapid Tooling, Soft Tooling) Pre-Production Tooling (Fully Hardened Production Simulated Moulds) Multi-Cavity Moulds Gas Injection Multi-Shot Moulds Full Turn-Key Packages

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ADM Precision Tools Ltd is one of the UKs premier toolmaking companies specialising in injection and blow mould tooling design and in-house manufacturing. Investment in advanced equipment and a highly skilled team gives our customers an extremely competitive edge to their technical requirements.
Our Industry Portfolio includes: Electronics - Medical - Electrical Consumer - Security - Packaging Cosmetic - Dairy - Food and Drink - Household - Automotive Car Care. Injection Mould Tooling, Two Shot Mould Tools, Blow Mould Tooling, Repairs and Modifications (Capacity up to 5 tonnes). Tooling Repair Aftercare Preventative Maintenance Tool repair and modification work carried out on a 24/7 basis when required. Tooling Trials All our moulds are trialled at our sister company. www.AllianceMouldingServices.com Quality Approvals: ISO 9000 series Tel:0161 872 8881 Fax:0161 872 8883 Email:jimkelly@adm.eu.com Website: www.adm.eu.com

Taking plastic injection moulded products from concept to creation

B K Tooling
B K Tooling is a specialist in the design and manufacture of rapid tooling for low to medium volumes of plastic injection moulded products.
B K Tooling Pleasant View Gaston Green Bishops Stortford Herts CM22 7QS Tel: 01279 600970 Fax: 01279 600980 Email: bob@bktooling.co.uk Web: www.bktooling.co.uk

Managing Director: Jim Kelly 34

Sales Contact: Steven Tynan

automotive ... automotive... automotive... automotive

Boneham's unique solution serves automotive

For over 94 years Boneham & Turner's reputation for quality and excellence has long been established and it has helped it become a valued supplier into automotive and motor sport. B&T also provides engineering solutions to a wide variety of customers, both large and small, across other sectors including aerospace, power generation, defence and machine building. One of its products widely using in automtive is the KOENIG-expander, a unique solution and global leading sealing system for drilled holes, represented by Boneham & Turner since the 1970s. The system has been continuously developed but maintains a core principle. Designed primarily for hydraulic applications of low and extreme pressures, the Koenig plug is now used across the automotive industry, including engine, power transmission, steering and fuel injection systems. Easy to install in a production line and with no special preparation needed, the Expander is proven to reduce operations costs and provide a zero defect, 100% inspected solution for sealing drilled holes. www.boneham.co.uk

Cube's 300,000 investment responds to auto growth

Cube Precision Engineering is expanding after seeing a surge in its automotive business. It recently invested in a 300,000 CNC milling machine Hurco DCX32 with a 3.2 metre by 2.2 metre capacity. It was purchased with the help of a Regional Growth Fund grant of 35 per cent. Cube manufactures press tools and components, selling mainly to the defence and automotive industries, but also into aerospace. Managing Director Neil Clifton said: Right now manufacturing is buoyant. We are doing very well, particularly in automotive and defence. We are currently making a lot of tools for German customers whose parts then come back to the UK for the likes of Land Rover, Honda and BMW. The new equipment means smoother production, particularly as its integrated tool changer helps us work 24 hours a day and complements our shift patterns Neil added. The 35 employee firm had a turnover of 3.1 million last year and expects that to rise to 3.5 million in 2012. The Hurco investment will see five new employees taken on two machinists, two tool makers and a CAD/CAM operator. On the defence side, the work of Cube, established in 2009, involves products for engines, wings and interiors. It recently completed projects on the Rolls-Royce BR725 engine, and A350 Airbus planes as well as the machining content on the recently overhauled CVR(T) personnel carriers. Although aerospace/defence and automotive are its core industries, 20 per cent of revenue comes from a variety of other sources including: production of tooling for the low volume-high value furniture industry; machining for engine protection systems in trains; and machining of items for ultra-precise measuring equipment including for Formula One teams. www.cubeprecision.com
Johnathan Dudley, Midlands managing partner of Crowe Clark Whitehill which advised on the Regional Growth Fund, Julie Cranmer of Lombard, which also helped, and Cube Precision MD Neil Clifton.

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World Leader in Coordinate Measuring Machines with Optics, Tomography, Multisensor System

Make Measurement Matter

MMM 2012

Impressive
GTMA's Make Measurement Matter Roadshow is all set to go with an impressive line-up of exhibitors and speakers.

Showcase
This year's event at the Centre for Engineering and Manufacturing Excellence in Rainham will once more be showcasing new products and upgrades from member companies.

Technology
It is evidence again of how highly regarded MMM has become as it focuses on technology transfer.

In this MMM 2012 Focus:

Roadshow focus on technology transfer The Exhibitors Renishaw's radical solution Showcase for new Spectrum 3D system 38-39 39 40 40 More from Delcam on PowerINSPECT 42-43 Bower's takes the pressure off 42-43 Micron moves into new era 45 New branding at Hexagon Metrology 47 Indysoft makes life easier 47 Innovation from Third Dimension 49 Smartphone first for Mahr 49 New lease of life from Heidenhain 51 15th Queen's Award for Renishaw 51

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MMM 2012 MMM 2012 MMM 2012 MMM 2012

Measurement event shows off solutions

2012 Roadshow is focal point for technology transfer
This year's Make Measurement Matter road show is again a sell out with over 35 of the top UK inspection and metrology companies exhibiting successful engineering solutions for current and future demands of all industry sectors. The event on Oct 17 at the Centre for Engineering and Manufacturing Excellence (CEME), Rainham, Essex, is the sixth hosted by the GTMA and, once again, says CEO Julia Moore, is providing a focal point for a technology transfer from the science of measurement into the most demanding manufacturing environments. Visitors can gain first-hand knowledge from leading industry and academia key note speakers. These include Philip Bamforth, Measurement Manager, Rolls-Royce plc. He is responsible for leading the measurement and inspection community across the RollsRoyce global manufacturing business, principally focused on: Technology development and deployment Standards & inspection quality systems, and External networks, partnerships and suppliers. Also at the event is Mark Thomas, Principal Instrumentation Engineer, BAE Systems - Submarine Solutions, who will be speaking about measurement within Large Scale Manufacturing; and from academia will be Graham Machin, Head, Temperature Standards, NPL Fellow. Graham joined the Temperature Group at NPL in 1991, after completing his DPhil at the University of Oxford on the Physics of Compact Stellar Binary Systems. He has published more than 100 papers on temperature related issues and has given numerous invited lectures around the world. He has twice worked as an invited guest researcher at NMIJ (Japan) and also at NIM (China). He is also the NPL representative on the BIPM Consultative Committee for Thermometry (CCT), chair of the CCT working group on radiation thermometry and a member of the CCT taskforce for the Kelvin redefinition and CCT working group on temperature scales. He is also NPLs representative on Euramet TC Thermometry, chair of TCT strategy group and member of the Euramet TCT cmc review group. In the chair will be Mike Excell, Contributing Editor of MWP Magazine. Many of the exhibitors are returning after successful previThe venue (above): The Centre for Engineering and Manufacturing Excellence, a world-class research, skills, education and business centre in Rainham. Left: Photo courtesy Alicona and (opposite) Phase Vision, two of several GTMA exhibitors who will be showing new products or upgrades: testament to the standing of the event.

ous attendaces. Among these is Alicona, the non-contact 3D measurement specialists. We will be exhibiting at the MMM roadshow for the fourth time and it is an event that Alicona considers very important in the exhibition calendar, said Sales Director, Brian Kyte. It will be showing, for the first time at this event, the

InfiniteFocus SL system, which is based on the well established focus variation technology and allows quick and easy measurements in a manufacturing and laboratory/measurement room environment. Many GTMA members are taking the opportunity to show new products or upgrades including:

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MMM 2012 MMM 2012 MMM 2012 MMM 2012

Bowers Metrology: demonstrating the completely new integral digital readout feature on its compact two-point MicroGauge bore gauging system, which is designed for accurate measurement of bores from 1 to 6.00 mm. FARO Technologies: launching the new Vantage, a true laser tracker that combines disruptive new features and a supremely portable design. Dramatic reductions in size and weight make the device extremely portable.

Mahr: giving a world premiere for its innovative measuring system MarSurf One which combines Mahr technology with the comfort of a Smartphone. The premiere offers advantages to manufacturers at affordable prices. Phase Vision: exhibiting a range of new, innovative non-contact 3D measurement solutions for manufacturers. Phase Vision, says these new options offer industrial users competitive advantage through improved inspection capability.

Verisurf: the metrology software development company committed to delivering advanced computer-aided inspection and reverse engineering solutions, is demonstrating its brand new X6 product. The new X6 is loaded with

innovative features that greatly expand the capability of metrology devices, says Verisurf president, Ernie Husted. www. makemeasurementmatter. com

Exhibitors
3D Scanners UK www.3dscanners.co.uk Specialist 3D scanning services Alicona UK www.alicona.com Non-contact optical 3D measurement ATS Quality Products www.ats-global.com Advanced metrology and data collection Blum Novotest www.blum-novotest.com In-process metrology solutions Bowers Metrology Group www.bowers.co. uk Precision measurement equipment Brunson Instrument www.brunson.us Laser tracker accessories etc BTMA www.btma.co.uk British Turned Parts ManufacturersAssociation Conway Precision Engineering Group www.gauges.co.uk Mechanical engineering, fixturing, tooling & gauging Creaform www.creaform3d.com 3D scanners, measuring systems

Delcam UK www.delcam.com Inspection software Europac 3dimensional www.europac3d.com 3D scanning systems, portable systems etc Faro UK www.faro.com/uk Coordinate measurement devices and software GOM UK www.gom.uk.com High-end measuring system solutions Heidenhain (GB) www.heidenhain.co.uk Linear, angle and rotary encoders, digital readouts etc Hexagon Metrology www.hexagonmetrology.com Comprehensive metrology product range IMSM www.imsm.com ISO specialists for industry Indysoft Europe www.indysoftco.uk Metrology, tool management and calibration software Mahr UK www.mahr.com Production dimensional measuring technology Metrology Direct www.metrology-direct.com Measurement and inspection solutions

Micron Metrology 2000 Limited www.micronmetrology.co.uk Leading EU UKAS calibration laboratory Marposs www.marposs.com Global supplier of precision metrology equipment Nikon Metrology UK www.nikonmetrology.com Innovative metrology and vision measurement systems NPL National Physical Laboratory www.npltech.co.uk Centre for measurement standards Phase Vision www.phasevision.com 3D shape measurement systems Physical Digital www.physicaldigital.com Service bureau / Reverse Engineering Piccadilly Precision Engineering www.piccadillyprecision.co.uk Specialist gauge manufacturers Renishaw www.renishaw.com In-process measurement systems Solartron Metrology www. solartronmetrology.com Measurement transducers and instrumentation.

Spectrum Metrology www. spectrum-metrology.co.uk Measurement solutions including electro-optical Steinbichler UK www.steinbichler.co.uk Leader in optical measuring and testing technology Taylor Hobson www.taylor-hobson.com High precision specialists in surface, roundness and form measurement Third Dimension www.third.com Non-contact optical metrology system Tinius Olsen www.tiniusolsen.com TRAC Measurement Systems www.trac-group.com Inspection, testing services and equipment Verisurf UK www.verisurf.com Metrology software development Vision Engineering www.visioneng.com Optical systems Carl Zeiss www.zeiss.co.uk/ metrology Coordinate measurement machines

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MMM 2012 MMM 2012 MMM 2012 MMM 2012

Radical solution on show by Renishaw

Renishaw will exhibit its new line of versatile gauges at Make Measurement Matter. Visitors will see live demonstrations of Renishaws Equator gauging system, which is a radical alternative to traditional gauging systems. Equator is capable of highspeed comparative gauging for the inspection of high-volume manufactured parts. The thousands of points collected during 3D scanning with the industry standard SP25 probe results in better metrology and enables effective form measurement. Every data point can be used for comparative measurement - one Equator can perform the same function of thousands of DTIs, LVDTs or handheld instruments. The Equators innovative gauging technology is based on the traditional comparison of production parts to a reference master part. Installation of Equator is possible in minutes, and re-configuration is now possible in a fraction of the time taken with conventional gauging. One of the UKs first users of Equator is aerospace supplier FGP Precision Engineering Ltd. Head of Quality, Nigel Manning says: Renishaw's Equator is a small, bench-top system that allows an operator to quickly and easily check a part between ops. www.renishaw.com

MMM showcase for the new 3D system from Spectrum

Spectrum Metrology will be showcasing its new noncontact three-dimensional measurement system, the Conoscan 4000, at Make Measurement Matter. The ConoScan 4000 is a high precision, non-contact scanner, capable of measuring a variety of materials with complex geometries for applications such as reverse engineering, part inspection and research. The scanner includes Optimets conoscopic holography sensors which have the unique ability to scan very steep angles up to 85 degrees - integrated in a sophisticated scanning platform. The Conoscan is part of a range of contact and non-contact dimensional products available from Spectrum Metrology, which includes portable CMMs, multisensory CMMs, shaft measurement machines and 2D Geometry systems (full details are on their webpage http://www.spectrummetrology.co.uk/dimensionalmeasurement/). This comprehensive range allows Spectrum Metrology to study individual measurement requirements and find the right product for the job. Applications range from intricate precision components to large scale engine parts. Customers are invited to send samples of their precision components to Spectrum Metrology for no obligation evaluation and

measurement and visitors to MMM can discuss their applications on the Spectrum stand. The company are specialists in electro-optical metrology, surface roughness, roundness, contact and non-contact metrology applications and are agents for Taylor Hobson (workshop

surface finish/roundness, Alignment, Angle and Level), FARO (Gauges) and Brunson (laser tracker accessories). Full details on the website or call 0116 2766262. www. spectrum-metrology.co.uk

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10000 SINGLE PARTS. 1 METROLOGY PARTNER.

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MMM 2012 MMM 2012 MMM 2012 MMM 2012

More and more from Delcam's PowerINSPECT

Demonstrations will highlight inspection and reverse engineering upgrades
Delcam will demonstrate the 2012 R2 version of its PowerINSPECT software for inspection and reverse engineering at Make Measurement Matter. This new release includes enhancements to its inspection capabilities and further developments of its reverse engineering functionality, including an expansion of the Digitised Curves option to create a powerful re-engineering and modelling tool. A new module is also now available that allows PowerINSPECT to create efficient inspection sequences for use on dual-column CNC coordinatemeasuring machines. This continues the drive to make PowerINSPECT the preferred inspection software for all types of metrology equipment. Inspection improvements include a simplified procedure to quickly calibrate the probe assembly by probing a single point anywhere in the measuring envelope; an offset-alignment method that aligns the part with the CMM axes while setting the position with a single point measurement; and extra point-cloud options to make it easier to modify and reuse digitised curves and points. There are options to edit, delete and resume measurement of the points and curves. The automated section-measurement functionality, previously only available in the PowerINSPECT manual version, is now available in both the OMV and CNC offline-programming versions. This strategy to create probe paths along a section of the component provides quick and easy comparison of a cross-section against the CAD model - important for the measurement of blades, aerofoils, and for automotive inspection. New options within Digitised Curves allow edges, holes and gaps to be identified as the part is being probed. Curves can also be created from CAD models within PowerINSPECT or they can be imported directly from other software packages. Once created, curves can be exported as polylines as well as in the previously-available NURBS format. This enhancement is part of a general increase in the ability to export surface and geometric items for use in modelling applications, with VDA export added to the existing IGES format. The new creation and editing options for curves can be used with a new marking-out feature

Bowers takes the pressure off for a UK market leader

An advanced Bore Gauging system from GTMA member Bowers Metrology is playing a key role in quality control at Wavin Limited, one of the UK's leading suppliers into the building and construction industry. Wavin invented the first push-fit plumbing system through its Hep20 brand and remains a leader in its field. It supplies a range of products for water management, plumbing, heating and drainage systems. Hep20 products carry a 50-year guarantee and are precisionmanufactured in Wavins hightech Doncaster plant using the most advanced injection moulding and extrusion machines. Strict quality control systems are adhered to and components in the Hep20 range have extrememly demanding tolerances to help guarantee the reliable sealing characteristics of all Hep2One fittings. Bowers was called in when the need arose for a reliable way of precisely measuring the critical internal diameters of Hep2O fittings, said John Templeman, Quality Supervisor of Wavin, Doncaster. Our policy of continuous improvement means that we are constantly investigating ways to improve our processes, he said. It was the company's unremitting quest for progress that led Wavin to buy an advanced Bowers Bore Gauging system. Although previous traditional methods, such as the use of plug-gauges, gave us a good indication of size and fit, we

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MMM 2012

A new module allows PowerINSPECT to be used with dual-column CMMs

for refining or completing clay models a requirement for creating automotive and marine styling models. The combination of a dual-column CMM and PowerINSPECT enables inspection times to be reduced by allowing the simultaneous measurement of different features on larger parts. A common application is automotive body-in-white inspection,

where the evaluation of a large, complex and relatively symmetrical assembly requires intricate measurements on each side, combined with an assessment of the structure as a whole. Using this new module gives the ability to measure parts on these devices in a single coordinate system without repositioning. www.delcam.com

were looking for an advanced internal measuring system that would increase our gauging capability and allow us to further control our process. The pressure exerted by many of the available measuring systems precluded their use on our products, as they are liable to deform some of our thinner walled plastic components. To help overcome this problem, Bowers was able to reduce the spring pressure of its Digital Pistol Grip XT Bore Gauges and to retrofit a depth stop to speed-up operation. In fact, Bowers understanding of our requirements and willingness to adapt its standard products to our needs, led Bowers to suggest the fitting of

wireless modules to our new gauges, enabling the sending of measured data without the need for a physical link. Now in contant use, the adapted Bore Gauges have proved a great success and are making an excellent contribution to guaranteeing the continuing quality of our output. Bowers Metrologys state-ofthe-art XT Xtreme Bore Gauging range boasts advanced electronics that have an impressive IP65 rating. This renders them resistant to coolant, water and airborne particles and makes them ideal for use within hostile measuring environments, such as near to Machine Tools. www.bowers.co.uk

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u r m e t e r | p a r i s | 1791

THE STANDARD METRE GAVE US ORDER, MAHR GIVES YOU PRECISION.

In the beginning there was the standard metre which in turn laid the basis for ever greater precision. Mahr has been a leading light in this evolution for the last 150 years. Today, our measuring instruments are employed wherever high precision and reliability are paramount, from the automotive industry and semiconductor production to medical technology and the aerospace industry. Precision is universal. Mahr crosses all borders.

PRECISION LENGTH METROLOGY

SURFACE METROLOGY

Mahr U.K. Plc - 19 Drakes Mews, Crownhill, Milton Keynes, MK8 0ER, GB www.mahr.com

MMM 2012 MMM 2012 MMM 2012 MMM 2012

Micron Metrology joins Rhopoint Group

Synergy of companies means more services for customers
Micron Metrology, whose laboratory in Birmingham is one of the largest of its type in Europe, is pleased to announce it has become part of the Rhopoint Group, a privately owned company with offices in Surrey, Sussex and Hampshire. The Group designs, manufactures and distributes high quality electronic components and scientific instruments for niche markets worldwide. This is a very important time for both Micron and the Rhopoint Group as a whole, said Micron General Manager Alan Smith who predicts a prosperous future. The synergy between Micron and all the divisions of the Rhopoint Group means that we should all look forward to continued growth. Working in todays technically demanding industrial climate means that we have to deliver excellence and innovation across all of our calibration services. With the added services that are now available across the group we will strengthen our capabilities and we will continue to enhance our long-term relationship with our customers. Rhopoint is made up of: Rhopoint Components: Meets the exacting demands of the international marketplace in precision electronic components. It offers very high levels of field and internal technical and commercial support, backed by efficient stocking and distribution. Rhopoint Instruments: Has two divisions - Appearance Measurement and Packaging Test Equipment, the latter marketed as the Hanatek brand. All products ISO 9001 designed and manufactured. Rhopoint Instruments Appearance Measurement: Supplies products to measure key parameters such as Gloss, Haze, Shade, Opacity and Distinctness of Image (DOI) for sectors including automotive, paper and packaging, paints and coatings, furniture, plastics etc. Hanatek - Packaging Test Equipment: Hanatek test instruments are primarily used in packaging and associated industries. The products support the testing of raw materials, including paper, carton board, plastics, films, inks and coatings. With best in class performance the products measure a range of parameters including thickness, folding forces and both static & dynamic friction. Rhopoint Sourcing Ltd: Formed to help customers unable to source an adequate supply of product, especially semi-conductors. It uses a global supply network to source active, passive and electro mechanical components. All suppliers are rigorously vetted to its quality standards. John Briggs CEO of Rhopoint

said: We are very pleased to have acquired a Calibration company of the reputation and quality of Micron. We see this as entirely complimentary to our business of designing, manufacturing and distributing high quality products globally. This acquisition will only enhance our current offering to clients. We further believe that the calibration sector in itself is particularly exciting and set to grow with the continuing advance of regulation and quality control. Micron proudly declares that it is the only Calibration laboratory that you will ever need, and boasts one of the largest scopes of accreditation in the Calibration business. Micron already has a customer list including BP, Airbus, BAE Systems, GKN Aerospace and Rolls-Royce. Since its launch in 1978 as Midland Technologies it has exceeded customer expectations, offering solutions to every calibration requirement. Items that fail calibration can be repaired, refurbished, replaced

and recalibrated in situ and returned quickly, reducing overall downtime to the customer. From its West Midlands laboratory Micron can reach all corners of the UK speedily, should its collection and delivery, or on-site services where required 48-hour Goldtrack or 5-day Silvertrack turnaround guaranteed. Micron recognises that it is its customers peace of mind that is important. To this end it offers a complete management service to cover the critical, the routine and the urgent requirements for calibration. It is due to the hard work of its loyal and well-trained team that Micron can offer the consistently high level of service that its reputation is built on. For more information please email Alan Smith at alansmith @micron-metrology.co.uk or see the websites. www. micron-metrology.co.uk www.rhopoint.com

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BOWERS METROLOGY: LEADING THE WAY IN QUALITY AND INSPECTION SOLUTIONS

Improved Accuracy with the Sylvac Hi-Cal Digital Motorised Height Gauge
Accurate Thread Measurement for the Oil & Gas Industry from Gagemaker

Small Bore Measurement with the NEW Bowers MicroGauge

For more innovative products see Bowers all-inclusive 2012/13 product catalogue. To order your copy email new@bowers.co.uk
Unit 15, Bordon Trading Estate, Bordon, Hampshire GU35 9HH Telephone: 08708 50 90 50 Fax: 08708 50 90 60 www.bowers.co.uk new@bowers.co.uk

Partners in Precision

The Bowers Metrology Group of Companies

Physical Digital Limited

Using the latest scanning systems, we provide the highest accuracy non-contact digitising available. Our mobile equipment allows on site 3D scanning solutions which increase downtime and costs. Sales, Support & Training Reverse Engineering Quality Control & Inspection Production & First Article Testing Prototype Modelling & Surfacing Digital Archiving & Recording Competitor Benchmarking Deformation Measurement

W: www.physicaldigital.com E: info@physicaldigital.com T: 01483 857537 M: 07880 703010

MMM 2012 MMM 2012 MMM 2012 MMM 2012

Hexagon Metrology launches new corporate branding

Hexagon Metrology has launched a new corporate branding, including a refreshed company logo and updated brand strategy. The new branding more closely aligns Hexagon Metrology with the strengths and synergies of its parent company Hexagon, a leading global provider of design, measurement and visualisation technologies. As part of the rebranding effort, Hexagon Metrology has repositioned its brand strategy, and will now serve as the primary presence in the metrology marketplace while still retaining its iconic product brands. By raising awareness of the Hexagon Metrology brand, the company seeks to promote new growth opportunities as the global customer base associates Hexagon Metrologys strengths as a company to its entire portfolio of measurement and inspection products. Looking toward the future, our core competency can be summarised by proven solutions, customer services, a wide selection of software, precision sensors, and extensive knowhow in the sectors we serve, said Norbert Hanke, President of Hexagon Metrology. This new chapter in our history is an affirmation of our continued commitment to helping customers reinvent today, outpace change, and solve problems for tomorrow. Building upon the companys nearly 200-year history in the metrology industry, the new brand emphasises the technological leadership Hexagon Metrology provides to some of the worlds most critical industries. The company offers a comprehensive range of products and services for all industrial metrology applications in sectors such as automotive, aerospace, energy and medical. It supports customers with actionable measurement information along the complete life cycle of a product from development and design to production, assembly and final inspection. www. hexagonmetrology.com

IndySoft's software makes life easier

GTMA member IndySoft is promoting its Gage InSite Enterprise complete calibration management software package which has a strong emphasis on security and flexibility. The package offers both large scale corporate environments and smaller operations a customisable system ready to meet their exacting needs. IndySoft software has recognition of compliance , among others, to AS9100, QS9000, TS16949, ISO9000, FDA 21CFR Part 11 and ISO17025. Through an exclusive process modelling engine, companies can configure their own event driven system with checkpoints and rule sets at every point along the equipment path, ensuring assets are handled according to existing work-flow and procedures. Searching for equipment is fast and reliable with unlimited search capabilities. The package is designed to hold the entire history for every piece of equipment in your inventory. From the date the equipment was entered into the system until the date it is retired from service, nothing is lost. During calibration all findings for the unit under test are recorded in an easy-to-use results grid., and as data is entered, findings

can be calculated on the fly against either formulas or standard tolerances. Technicians are given immediate feedback on the status of the calibration. After completion of the calibration, all test point findings are immediately stored and included in a digital certificate. This is stored along with the calibration and can

optionally be printed without prompting. This reduces steps for the technician to perform. The system also supports tracking of repairs to equipment and associated parts, with labour and inventory counts of used parts calculated immediately. www.indysoft.co.uk

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Micron Metrology Eurolab

The largest calibration laboratory of its type in the EU
MAJOR 300K REFURBISHMENT AND INVESTMENT PROGRAMME NOW COMPLETED

Specific areas covered include: Mechanical Dimensional Electrical Pressure Torque Time Mass......

More services, more equipment, more facilities, more accreditations

Possibly the only calibration laboratory you will ever need

Recent additions to UKAS Schedule: UKAS Accredited Calibration Laboratory (0720)

Contact our sales team for a free no obligation quotation on 0121 784 7498 using extension numbers 201 or 203. General Enquiries Email: sales@micron-metrology.co.uk Web: www.micron-metrology.co.uk

Pressure Gauges Combination Gauges Digital Pressure Indicators Manometers,Oxygen Gauges Pressure Calibrators Pressure Switches Pressure Transducers Sphygmomanometers Dead Weight Testers Autoclaves

Online certification and calibration system management Complete managed calibration system consultancy service Guaranteed turn-around times of five days or less (48 hour Goldtrack Service) Emergency response when required Onsite UKAS calibration service Electrical and mechanical repair service Collection and delivery service Uk agents for Indysoft Gauge InSite International services On-shore/off-shore

MARKETS COVERED: AUTOMOTIVE AEROSPACE PHARMACEUTICAL OIL & GAS MARINE & RAIL

MMM 2012 MMM 2012 MMM 2012 MMM 2012

World leader fills the gaps with innovative technology

World leading developer and manufacturer of non-contact, precision measurement systems, Third Dimension is highlighting its GapGun series of products The GTMA member was established in 1995, and has a long track record of manufacturing and developing innovative metrology systems for some of the largest names in the aerospace, automotive and energy sectors worldwide. With the stability and experience to help manufacturers realise the benefits of shop floor non-contact measurement, Third Dimension works in partnership with its customers to develop solutions for a range of diverse and operation critical applications. The latest GapGun + series, includes GapGun+, GapGun R+, GapGun MX+ and GapGun Robot+ for handheld and automated inspection. GapGun provides manufacturers with a fully auditable trail of every product that is measured to prove the quality of manufacture.

Based on an industry proven technology that combines a laser and a camera to create a triangulated co-ordinate system, the GapGun range can measure not just gap and flush, but also radii, chamfers, weld pro-

files, seals, scratches, and break edge measurements to high levels of accuracy and repeatability with no contact. www.third.com

Smartphone first for Mahr

Mahr, one of the worlds leading surface finish metrology companies, has created another first. It has launched the innovative MarSurf One, a simple smartphone app, which takes portable surface finish measurement to the next level. Mahr has been a leader in blue tooth technology for several years now and the combination of the well proven RD18 drive unit and MarSurf One software enables ultimate portability, with simplicity of use and no sacrifice in terms accuracy. The breakthrough gives users the ability to measure the most popular roughness depth parameters Ra, Rz, Rmax, Rt, Rq and to document the roughness depth profile. Its interactive zoom function has gesture control and you can save the results and measuring records as PDF on the SD card. They can then be sent by email, for example. Those buying into the product will be right up to date because they are using the advantages of the Smartphone as well as the MarSurf technology. This means easy entry into surface metrology for every operator they can measure immediately without training because operation elements and philosophy correspond to the wellknown Smartphone processes. www.mahr.co.uk

JK Metrology & Quality Services

UKAS Laboratory 4505

Gauge Blocks by Comparison

or Interferometry (Class A)

Long Slip Gauges, Length Bars & Accessories Surface tables, Calibration & re-furbishment Optical Flats and Parallels Quality system consultancy, 1 day or long term

Unit 11 Holman Road, Liskeard Business Park PL14 3UT Tel: 01579 324108 Fax: 01579 347714 Web: www.jkmetrology.com Email: johnkellyselect@hotmail.com

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Precision Measurement Systems from Spectrum Metrology What do you want to measure?
Flatness ... Angle ... Level ... Alignment ... Squareness ... Straightness ... Surface roughness ... Ra / Rz / Rv ...Twist ... Form ... Concentricity ... Waviness ... Diameters ... Lengths ... Radii ... Angles ... Chamfers ... Centres ... Planes ... Cones ... Roundness

Talk to us: With many years metrology experience Spectrum Metrology is not just a distributor: we take the time to understand your application study your drawings measure your components and offer you the best solution to your measurement problems: Email: sales@spectrum-metrology.co.uk Tel: 0116 2766262 www.spectrum-metrology.co.uk

MMM 2012 MMM 2012 MMM 2012 MMM 2012

Heidenhain offers new lease of life

A retrofitted Heidenhain TNC 320 CNC has given an ageing boring and milling centre a new lease of life at SPX Clyde Union, one of the world's leading pump companies. engineering and retrofitting services of Huddersfield-based C T Systems (CTS), a company with an established reputation as a specialist in system integration/motion control automation. Using an old Kearns-Richards SF125 horizontal boring and milling centre from another SPX group site, CTSs Chris Haigh oversaw the comprehensive project involving, for example, new hydraulics and electrics; replacement of gears; installation of new ballscrews; regrinding of the machines bedway; and manufacture of a new boring stay. Finally there was the integration of the HEIDENHAIN TNC 320 with new drives and control gear. SPX already uses Heidenhain equipment and SPX

SPX Clyde Union, based in Sheffield, needed extra line boring capacity for the production of a range of centrifugal pump cases, and decided the optimum route was re-engineering the existing equipment. The combined result of the reengineering-CNC retrofit project is a machine that has effectively been given a new lease of life for machining a range of pump designs. Production Control Manager Bob Scrivens enlisted the re-

wanted to maintain standardisation of control technology so its machine operators were confident in its use. The TNC 320's clear overviews of all information and its graphic support during program entry, test run and actual machining, were also big pluses.

Today, the new-look machine is consistently handling workpieces of up to eight tonnes on its 1,800 mm by 1,500 mm table - a cost-effective alternative to buying a new machine, said Bob Scrivens. www.heidenhain.co.uk

Renishaw innovation wins 15th Queen's Award

Renishaw plc was presented with a Queen's Award for Enterprise 2012 by Dame Janet Trotter, Her Majesty's Lord-Lieutenant of Gloucestershire in the summer. It is Renishaw's 15th Queen's Award since its formation in 1973, and was granted in the Innovations category for the company's highly innovative SP80 ultrahigh accuracy analogue scanning probe. The product is used on co-ordinate measuring machines (CMMs) for the highly accurate measurement of complex parts such as automotive and power train components. Speaking to Renishaw employees about the latest award, Dame Janet said, What seems to me to be absolutely outstanding about Renishaw is that it is so iconic for this particular county. Wherever I go to see businesses, people talk to me about Renishaw. It is an icon for what is excellent in innovation. She was welcomed to Renishaw's headquarters by Sir David McMurtry, the company's Chairman and Chief Executive. Together with Dave Wallace, Director and General Manager of the CMM Products Division, he accepted the Award in the form of a crystal bowl engraved with the Queen's Award Emblem. Dave Wallace said the award recognised the success of the team behind the SP80 scanning probe. It is for everyone across the Renishaw Group who has contributed to the SP80 product. www. renishaw.com

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press releases... press releases... press releases...

Delcam to shine at Advanced Engineering events

Delcam will demonstrate new versions of its design, machining and inspection software at the Advanced Engineering group of events to be held at the NEC, Birmingham, November 7-8. Programs on show will include PowerSHAPE for product design, tooling design and reverse engineering; FeatureCAM for quick and easy feature-based CAM programming; the PowerMILL CAM software for high-speed and five-axis machining, and enhancements to its direct modelling and reverse engineering capabilities that will make the software both more flexible and even easier to use. In addition, the solid and surface modelling options have been made faster and even more robust. for the programming of robots; the Delcam for SolidWorks integrated CAM system; and the PowerINSPECT inspection software. The 2013 release of PowerSHAPE includes The most important new option in the 2013 release of PowerMILL will be the new Vortex strategy for high-speed area clearance. Vortex, for which Delcam has a patent pending, has been developed specifically to gain the maximum benefit from solid carbide tooling, in particular those designs that can give deeper cuts by using the full flute length as the cutting surface. Finally, Delcams PowerINSPECT system has improvements to the inspection functionality in the latest release including a new, simplified procedure for users to quickly calibrate the probe assembly by probing a single point anywhere within the measuring envelope. www.delcam.com

Coal play: Bowers Metrology equipment is being used to aid coal production at a Northumberland based surface mining operation managed by The Banks Group. The issue was wear on steel linings of excavators buckets and the bodies of dump trucks. High costs when heavy plant was out of commission led the company to Bowers' robust TT-300 ultrasonic thickness gauge. Regular checks using the portable TT300 not only prevent failures in use but its large memory capacity and an RS 232 output also means it can create a history and better target early intervention. www.bowers.co.uk Open doors: Man and Machine will be opening the doors of its Oxfordshire training centre on November 7 to offer free Autodesk Certification and exam preparation all day to any delegate who wants to gain a professional CAD qualification. Delegates are allowed to sit as many exams as they want on

the day. Autodesk certification is a reliable validation of your skills and knowledge, and can lead to accelerated professional development, improved productivity and enhanced credibility for you and your employer. Man and Machine will be offering Autodesk Certification for AutoCAD 2013, Autodesk 3ds Max 2013, Autodesk Inventor 2013, Autodesk Maya 2013, Autodesk Revit Architecture 2013 and AutoCAD Civil 2013. Register your place now at: www.manandmachine.co.uk/ training www.bowers.co.uk Faro deal: Faro has signed an OEM and distribution agreement for 3D laser scanners with Trimble, which applies technology to make field and mobile workers in business and government significantly more productive. It will provide Trimble with an OEM differentiated product based on its successful FARO Laser Scanner Focus3D platform. Trimble will offer the OEM prod-

uct throughout its worldwide survey and building construction distribution networks. www.faro.com/uk Faster and faster: Hexagon Metrology has announced further developments to its laser scanner technology for portable measuring arms. The integrated laser scanner for the ROMER Absolute Arm is now significantly faster than previous versions, offering an acquisition speed of up to 50,000 points per second. This enables users to move the scanner over the measurement object faster than before, while achieving the same high data quality even on difficult to scan surfaces like high-gloss carbon-fibre. This means that users can now scan up to 66% more surface area in the same amount of time. Also,

laser scanning can now be carried out wirelessly. www. hexagonmetrology.co.uk Gold offer: PSL DataTrack has launched a DataTrack Gold Medal system offer to mark the 2012 Olympic year. Between now and 31 December 2012, engineering sub-contractors and other companies involved in batch production can purchase a DataTrack Gold Medal system, with a single user licence, for 2012. The special offer is on its DataTrack production management and business administration software. It has modules for DataTrack Estimates & Quotations; Sales Order Processing; Company Letterheads; and Reporting. www.psldatatrack.com

Press Releases Here is a selection of Press Releases received at GTMA offices. If you want to be considered please send your releases by email and in a Word document to: admin@gtma.co.uk with the Subject: Press Release.

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Aerospace... Aerospace... Aerospace... Aerospace...

GTMA flies the flag at AeroLink Farnborough

GTMA companies serving aerospace will be promoted at this year's Farnborough 2012 Aerolink innovation, sourcing and meet the buyer event. The event on November 21 at the Holiday Inn, Farnborough, is organised by AeroLink Wales, with which GTMA has forged a new partnership. Among companies there will be Rolls-Royce and Boeing. GTMA is taking a desk at the event to meet buyers such as Rolls-Royce to highlight the GTMA supply chain of engineering companies and the new Tooling Alliance of toolmakers initiative (see page 4). CEO Julia Moore said they also hope to discuss the Incremental Sheet Metal Forming process developed as part of an EU R&D project and which Business Development Director Roger Onions has already promoted in the sector. The key to Aerolinks success is that it provides a forum for organisations involved in Aerospace and Defence and associated industries to meet and explore business opportunities of all kinds. Aerolink Farnborough will attract a wide range of delegates interested in purchasing, R&D, collaboration, engineering and innovation. The event will also promote knowledge transfer between the aerospace and other industry sectors such as motor sport, medical, energy and environmental goods and services. Aerolink Farnborough enables delegates to pre-arrange a number of relevant and productive one-to-one meetings over a single day in an efficient and cost effective way. Among exhibitors is GTMA member company EOS Electro Optical Systems, who was also at Farnborough 2012 in July. Also there were members 3T RPD, Denroy Plastics, DeStaCo, Hexagon Metrology, Seco Tools and Trescal. www. aerolinkfarnborough.co.uk www.gtma.co.uk

Aerospace composites research project for Denroy Plastics

Denroy Plastics has won just under Euro 1million (750,000) of EC funding for a pioneering research and development project for the aerospace industry, The GTMA member will be the lead partner in a consortium comprising industry market leaders Airbus & 5M and scientific & technological research organisations MatRI, UK and ITA, Spain. The EC-funded project aims to develop a process to injection mould thermoplastic composite components for aerospace structural applications. A successful implementation of this process will put Denroy at the forefront of ground-breaking technology opportunities for the aerospace industry. The target areas will be the replacement of small-to-medium sized machined aluminium, titanium and hand lay-up thermoset composite components. Northern Ireland's First Minister Peter Robinson and DETI Minister Arlene Foster congratulated Denroy on the project when speaking at the Farnborough Air Show. Denroy has spent the last 40 years building up an unrivalled knowledge in plastics moulding and they should be warmly congratulated on this achievement, he said. This company does the vast majority of its business outside Northern Ireland and is regarded as a world leader in its field. Im delighted to announce this achievement and look forward to hearing how this company, which celebrates its 40th anniversary this year, plans to grow in the future. Denroys Chairman, John Rainey, said accessing of the funds will now lead the company into a new era of co-operation with international partners and R&D organisations. Denroy has been quietly building a robust and forward-looking business over the last 40 years and we are proud to be

the lead partner in what promises to be a new and exciting field of research, he said. The development of this new process will offer significant advantages in widening the scope for component design, faster production rates and lower energy consumption per component produced. The company is also reported to be looking at applications for the technology outside aerospace, including automotive and energy. www.denroy.com

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Aerospace... Aerospace... Aerospace... Aerospace...

New CGTech product is winner in airframe assembly

CGTech will be exhibiting on stand 737 at Aero Engineering and Composites Engineering exhibitions at the National Exhibition Centre, Birmingham on November 7-8th, 2012. CGTech will feature the latest versions of CGTechs VERICUT software products for both Machine Tool Simulation and Automated Fibre Placement (AFP) programming and simulation at the Aero Engineering and Composites Engineering exhibitions at the NEC Birmingham on November 7-8. The GTMA member will also showcase its new product for programming and simulation of Automated Drilling and Fastening machines used for airframe assembly. On its stand (No. 737) it will demonstrate VERICUT Composite Applications: VERICUT composite Programming (VCP) and VERICUT Composite Simulation (VCS). There will be demonstrations of projects that highlight the implementation and use of machine independent off-line NC pro-

Image shows VERICUT Composites Simulation (VCS) of a composite layup of a U tube component on an mTorres AFP machine.

gramming software for AFP machines. Current customer projects to be highlighted include: a large onepiece fuselage barrel on an Electroimpact multi-machine

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Aerospace...

The new VERICUT drilling and fastening product during an airframe assembly operation. A collision detected on an aircraft rib during machining on a Mazak VTC800 Machining Centre. All images courtesy CGTech which is exhibiting at the Aero Engineering and Composites event.

AFP fabrication cell; a U-channel structure onon a 7-axis mTorres AFP machine; and aircraft skin panels and other parts using an AFP head mounted on 6-axis robots from KIKA, FANUC and ABB. CGTech will also show the recently released version 7.2 of it's market leading VERICUT CNC machine simulation and optimization software. VERICUT simulates all types of CNC machining, including aerospace processes such as multi axis milling, drilling and trimming of composite parts, water jet cutting, robotic and mill/turn machining. VERICUT 7.2 has a host of improvements over previous versions including significantly improved performance resulting from 64 Bit processors and multi-threading. VERICUT Drilling and Fastening is a new software application for simulating and programming auto-drilling and fastening machines. These machines are used to assemble large aero-structures and it is essential to avoid programming errors and collisions at such a late stage in the aircraft manufacturing process. The CGTech product allows users to programme drilling and fastener assembly operations in a virtual machine tool environment and provides simulation to check for a variety of potentially disastrous error conditions. Like all VERICUT software the new module interfaces to leading CAD/CAM/PLM systems such as Dassault Systemes CATIA and Siemens NX, and is independent of the assembly machine manufacturer. www.cgtech.com

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TCT Live... TCT Live... TCT Live... TCT Live... TCT

Additive manufacturing growth highlighted at TCT Live event

Almost 30 GTMA members were individual exhibitors at TCT Live 2012 at the NEC, Birmingham (Sept 25-26) where GTMA once again had its own stand to promote the association's supply chain of engineering companies. Many members had live demonstrations as they showcased what they have to offer at the event for Product Development, Additive Manufacturing and 3D Printing. On the show floor there were over 200 exhibiting companies and alongside the exhibition was the world-leading Additive Manufacturing and 3D Printing Conference with a line-up of leading industrial and academic experts in the sector. Once viewed as a niche area of product development and manufacturing the AM and 3D printing sector has escalated significantly in the last 12 months with global awareness of the processes increasing at an unprecedented rate. Many GTMA members are specialists in the area. Conference presentations covered a number of specific business applications of AM and 3DP as well some of the latest developments across the industry. Among the speakers were Phil Dickens, Professor of Manufacturing Technology at Loughborough University; Paul Doe, Lead Engineer at Prodrive BMW Mini Team; Sean Horning, Project Engineer, Burton

Snowboards; Stuart Burns, Technical Director, Rotite Technologies; Anthony Reeves, Lead Engineer, GlaxoSmithKline; and Dan Johns, Process & Technologies Engineer, Bloodhound SSC. This year also saw the introduction of a dedicated jewellery session looking at how additive manufacturing and 3D printing processes are being used in this innovative sector. It gave jewellery designers, manufacturers and silversmiths an opportunity to hear how their peers are already reaping the benefits and enhancing their designs. This year also provided attendees with clear insight into the latest additive manufacturing developments with gold. Within this conference session speakers included Joerg Fischer-Buehner, Legor Group SpA; Mark Bloomfield, Electrobloom; Luke Orford, Grant Macdonald; Silvia Weidenbach, Weidenbach; and Lena Thorsson from Cookson Precious Metals Ltd. TCT Live also offered a wide range of free live educational seminars. Spanning the two days the TCT Technology Tracks included: Inspection, Digitising & Metrology in Product

Development & Additive Manufacturing, with case studies and interactive demonstrations; Additive Technology Introduction Session, presented by industry-guru Graham Tromans who explained how additive manufacturing technologies can advance product development and manufacturing processes; Digital Manufacturing & Materials for Dentistry, showing how more and more laboratories recognise the advantages of incorporating cuttingedge techniques into their process; Software in Product Development & Additive Manufacturing - an in-depth look at some of the leading CAD/CAM/PLM software currently available; and

Technical Briefings in Metals and Non-Metals, aimed at those wanting to source and purchase 3D Printing or AM machinery. TCT this year also saw the introduction of the Personalize Pavilion, a dedicated pavilion to bring the industry to life on the show floor with many products and services for the 3D Printing and personal manufacturing communities for at-home makers and from-home personalizers. Running alongside TCT Live was Mediplas, MM Live UK, MEMS Live and NANO Live these events combined with the PPMA Show and the Sensing Technology Show made up one of the largest gatherings of engineering professionals in the UK in 2012. www.tctshow.com

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Micro, MEMS & NANO Live advancing innovation in production

Whilst Micro, Nano and MEMS technologies have already made a significant impact on the manufacturing landscape through their ability to offer new and innovative products that have significantly enhanced performance, there remains a wealth of innovative potential for manufacturers to exploit. Focusing on the technologies that will ultimately change the way manufacturers operate, MM Live, together with MEMS Live and NANO Live staged the UKs largest annual showcase from this ground breaking technology sector. Providing access to a market leading resource of Micro, Nano and MEMS manufacturing expertise, the event included conference and seminar programmes covering the very latest technologies, trends and application based case studies all presented by industry leading figures. From fundamental processes through to the latest technologiDeposition and Etching solutions. Alongside the exhibition was the Micro Manufacturing Conference with speakers including Adriano Nascuiti, Ultra-precision Program Manager at GTMA member GF Agie Charmilles. A series of technical seminars focused on MEMS & NANO technologies. Held in association with JEMI, Nanotechnology KTN and MANCEF this was a full range of technical seminars and workshops under the main theme of Advances in MEMS and NANO Processes for Electronics, Industrial and Biomedical applications. www.mmnliveuk.com cal advances for next generation products, the programmes were designed to enhance the knowledge of visitors whether new to the technologies or to the most advanced practitioners. Target visitor groups included senior level managers and directors responsible for research and development, design, production and validation within almost any engineering or manufacturing organisation applications range from medical, transport, energy, electronics and telecoms though to consumer product manufacturing sectors to name a few. On the show floor, MM, MEMS & NANO Live hosted over 100 exhibiting companies, including those from GTMA, who showcased the most innovative and dynamic technologies available. There was a focus on live machine demonstrations, with technologies on display including: Micro and Precision Machining, Precision Diamond Machining, Micro Milling, Turning, Grinding Machines, Micro Injection Moulding, Laser Micro machining, Photo Etching, Chemical Machining, Electroforming, Lithography, Inspection, Metrology and Test equipment, Microscopy, Photo masking, Micro and Precision cutting tools, Surface abraders, Micro EDM, Contract manufacturing services, Rapid Prototyping, Nano materials, Micro-fluidics fabrication, Chemical Vapour

GTMA Exhibitors
TCT Live 3T RPD www.3trpd.co.uk John Burn & Co www.johnburn.co.uk Central Scanning www.central-scanning.co.uk Concept Laser www.concept-laser.de EOS www.eos.info ES Technology www.estechnology.co.uk Europac 3Dimensional www.europac3d.com Faro UK www.faro.com/uk GOM UK www.gom.com Hexagon Metrology www.hexagonmetrology.com Mantech Geometrics www.mantechgeometrics.com Midas Pattern Co www.midas-pattern.co.uk Nikon Metrology www.nikonmetrology.com Physical Digital www.physicaldigital.com

ProtoLabs www.protolabs.co.uk Renishaw www.renishaw.com Steinbichler www.steinbichler.co.uk Trac Measurement www.trac-group.com Werth Metrology www.werth.de Carl Zeiss www.zeiss.co.uk/metrology MM Live, MEMS Live, Nano Live Alicona www.alicona.com Bruderer www.bruderer.co.uk Metrology Direct www.metrology-direct.com Nikon Metrology www.nikonmetrology.com Orlin Technologies www.orlin.co.uk Rofin Baasel www.rofin-baasel.co.uk The L.S.Starrett Co www.starrett.co.uk Vision Engineering www.visioneng.com

Event has medical focus

Mediplas 2012, held alongside TCT, was a uniquely focused event for the highly specialised area of manufacturing plastic parts for the medical industry. Plastics production for the medical industry is a rapidly expanding market, with a diverse range of applications for polymers, and Mediplas covered all areas of the medical plastics supply chain. The event differentiates itself from general plastics shows, as it brings to the forefront the aspects and considerations of medical device manufacturing that do not feature in production for other industries. It was also distinct from existing medical device shows because it specialised in plastics.

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Here and there: exhibition round-up

This has been a busy period for exhibitions and trade shows. These are extracts from some of the press releases received from GTMA members who have, or will be, exhibiting: PHASE VISION: Three-dimensional white light measurement specialist Phase Vision Ltd enjoyed considerable success at CONTROL 2012 in Stuttgart, Germany, the leading international trade fair for quality assurance. The Phase Vision stand featured the latest Quartz 3D scanner system, and was visited by customers and partners from more than 20 countries. Phase Vision will also be at the Advanced Engineering UK Exhibition at the NEC, Birmingham (Nov 7-8) where it will take its innovative range of 3D measurement solutions. www.phasevision.com CREAFORM: This leader in portable 3D measurement systems and 3D engineering services, which provides efficient and innovative measurement solutions for the metal working industry, will be at the EuroBLECH 2012 tradeshow. Among others it will show the HandyPROBE portable CMM, the Handyscan 3D and MetraSCAN 3D portable scanners as well as the VXtrack dynamic tracking module which are used for a diversity of tasks in the metal sector. www.creaform3d.com CGTECH: The fastest ever version 7.2 of VERICUT CNC machine simulation and Verification software will be shown at EuroMold, in Frankfurt, Nov 27-30. The release features many enhancements to improve speed, thereby reducing the time required for manufacturing engineers to develop, analayse, inspect and document the CNC programming and machining process. Customers are reporting at least a 20% overall performance boost with some processor intensive operations benefiting even more. CGTech will also be at Siemens PLM Europe in Linz, Austria, October 22-24. It will showcase, among others, its new product for programming and simulation of Automated Drilling and Fastening machines used for airframe assembly. www.cgtech.co.uk ENGIS: The world-leading super-abrasives manufacturer will be at the Aero/Composite Engineering exhibition at the NEC, Birmingham on Nov 7-8. Engis, offers a range of solutions, including electroplated diamond saw blades and small diamond wheels, for the slicing and grinding of composite materials, particularly in automotive and aerospace applications. In the case of larger blades Engis also offers a strip and re-plate service. The company is part of the Engis Corporation, which provides products, services and technological advances in key areas including: diamond flat lapping/polishing, diamond and CBN-plated tools, bore finishing tools and machines, tool room products and accessories and R&D and technical support. www.engis.com MIDAS PATTERN COMPANY: The Bedford-based company was one of many GTMA members at TCT (Sept 25-26) where it promoited its expertise in producing large-scale (up to 2.5m x 1.5m) low-volume, high quality, polyurethane mouldings. It also offers customers the facility to create large prototypes in production materials in very short timescales. The large production mouldings are used in many industry sectors, particularly as equipment enclosures in medical, analytical and scientific applications, where valuable and specialist technology needs to be enshrouded in large and complex multi-part moulding assemblies. www.midas-pattern.co.uk

Photo courtesy Creaform

Events 2012
2012 October 17th GTMA 6th Make Measurement Matter Roadshow, CEME, Rainham, Essex October 18th FAST Exhibition, National Motorcycle Museum, Birmingham November 7th8th Aero/Composite Engineering, NEC, Birmingham, Stand 1113 November 21st Aerolink , Farnborough, GTMA Stand November 27th30th Euromold, Frankfurt 2013 January 10th13th Autosports International, NEC, Birmingham April 18th FAST Exhibition, RAF Cosford May 2013 GTMA Manufacturing Event, Yamazaki Mazak, Worcestershire. Date tbc June 4th6th Subcon, NEC, Bimingham June 18th19th PDM, Telford

NEXT ISSUE Our next issue will see special opportunities for promotion for members in Jigs & Fixtures, Mould and Die, and Workholding, Cutting and Ancillary Equipment as we continue the At the Heart of... Manufacturing UK series. Supporting this will be a major feature on Manufacturing and previews on Subcon and PDM where the issue will be distributed. For more information call Colin Swindells on 01243 828358 or email colin.swindells@tiscali.co.uk

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