Curso Cat 950-962G Steering Syst STMG

Service Training MALAGA
950G/962G MEDIUM WHEEL LOADERS
STEERING SYSTEM
Francis March 1998
STEERING SYSTEM COMPONENTS

HAND METERING UNIT PILOT SYSTEM MAIN SYSTEM NEUTRALIZER VALVES SECONDARY SYSTEM COMMON TO ALL SYSTEMS
STEERING CONTROL VALVE
HYDRAULIC TANK
STEERING PUMP
STEERING CYLINDER
SECONDARY STEERING PUMP AND MOTOR
SECONDARY STEERING VALVE
950G/962G MWL
CHAPTER : STEERING SYSTEM
Page:
950G/962G MWL
COMPONENTS IDENTIFICATION
1. HMU. 2. Signal Hose 3. Signal Pressure Port 4 Brake Valve 5. Accelerator Pedal Cable
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STEERING SYSTEM
HOLD
NEUTRALIZER VALVE
HAND METERING UNIT
CHECK VALVE NEUTRALIZER VALVE STEERING CYLINDERS
SECONDARY STEERING VALVE STEERING CONTROL VALVE
PUMP
SECONDARY STEERING PUMP AND MOTOR
950G/962G MWL
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TANK
950G/962G MWL
STEERING CONTROL VALVE
2 3
7 4 6 5
1. Steering Control Valve 2.Left Turn Hose 3.Back-Up Relief Valve 4.Return Hose 5.Supply Hose
6.Drain Hose 7.Pressure Port Line 8.Supply Hose 9.Right Turn Hose
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950G/962G MWL
Page:
STEERING HYDRAULIC SYSTEM
FROM IMPLEMENT PILOT SUPPLY PILOT CONTROL VALVE
DOUBLE CHECK VALVE SHUTTLE VALVE
DOUBLE CHECK VALVE
STEERING PUMP
CONTROL VALVE
SCREEN
950G/962G MWL
Page:
TANK
STEERING CYLINDERS

HOLD
STEERING CYLINDERS
FROM IMPLEMENT PILOT SYSTEM PILOT CONTROL VALVE
SHUTTLE VALVE DOUBLE CHECK VALVE CYLINDER CROSSOVER RELIEF VALVE CONTROL SPOOL MAKEUP BALL CHECK VALVES
TO IMPLEMENT PILOT AND BRAKE SYSTEM
PILOT / BRAKE PUMP DOUBLE CHECK VALVE
IMPLEMENT PUMP
FROM PILOT RETURN
SHUTTLE VALVE PRESSURE REDUCING VALVE
TO IMPLEMENT
STEERING PUMP STEERING CONTROL VALVE
PUMP BACK-UP RELIEF VALVE
950G/962G MWL
Page:
950G/962G MWL
STEERING PILOT CONTROL VALVE
Page:
950G/962G MWL
STEERING PILOT CONTROL VALVE (Engine running)
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10
950G/962G MWL
STEERING PILOT COTROL VALVE (In process)
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950G/962G MWL
OUTPUT PRESSURE VS INPUT POSITION

"ZERO" INPUT POSITION 1800 kPa 1600 kPa MINIMUM OUTPUT DI FF PRESSURE
550 +/10 kPa
0 kPa - 35 (CCW DEGREES) 2

+ -
+ -
35 (CW DEGREES)
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12
PUMP AND COMPENSATOR OPERATION

ENGINE OFF
SIGNAL PASSAGE PUMP OUTPUT LARGE ACTUATOR SWASHPLATE YOKE PAD
DRIVE SHAFT SMALL ACTUATOR AND BIAS SPRING PISTON AND BARREL ASSEMBLY
FLOW COMPENSATOR (MARGIN SPOOL)
950G/962G MWL
PRESSURE COMPENSATOR (PRESSURE CUTOFF)
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13

LOW PRESSURE STANDBY
SIGNAL PASSAGE PUMP OUTPUT LARGE ACTUATOR SWASHPLATE YOKE PAD
PRESSURE COMPENSATOR (PRESSURE CUTOFF) SMALL ACTUATOR AND BIAS SPRING
DRIVE SHAFT
950G/962G MWL
Page:
PISTON AND BARREL ASSEMBLY
14

UPSTROKING
SIGNAL REDUCED PRESSURE YOKE PAD LARGE ACTUATOR
PUMP OUTPUT
SWASHPLATE
DRIVE SHAFT SMALL ACTUATOR AND BIAS SPRING PISTON AND BARREL ASSEMBLY
950G/962G MWL
Page:
15

DESTROKING
SIGNAL LARGE ACTUATOR YOKE PAD SWASHPLATE
PUMP OUTPUT
DRIVE SHAFT
PRESSURE COMPENSATOR (PRESSURE CUTOFF) SMALL ACTUATOR AND BIAS SPRING
PISTON AND BARREL ASSEMBLY
950G/962G MWL
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HIGH PRESSURE STALL
SIGNAL AT MAX. PRESSURE LARGE ACTUATOR SWASHPLATE YOKE PAD
PUMP OUTPUT AT MAX. PRESSURE
DRIVE SHAFT
950G/962G MWL
Page:
SMALL ACTUATOR AND BIAS SPRING PISTON AND BARREL ASSEMBLY
17

RIGH TURN
STEERING CYLINDERS
FROM IMPLEMENT PILOT SYSTEM 3450 kPa 25600 kPa
1 m/m
PILOT CONTROL VALVE
SHUTTLE VALVE DOUBLE CHECK VALVE CYLINDER CROSSOVER RELIEF VALVE CONTROL SPOOL DOUBLE CHECK VALVE MAKEUP BALL CHECK VALVES
PILOT / BRAKE PUMP
158 l/min
IMPLEMENT PUMP
292 l/min
FROM PILOT RETURN
23500 kPa
SHUTTLE VALVE
TO IMPLEMENT
PRESSURE REDUCING VALVE
138 kPa - 2 kPa
IMPLEMENT RETURN 2070 kPa STEERING CONTROL VALVE
STEERING PUMP 37 l/min
PUMP BACK-UP RELIEF VALVE
950G/962G MWL
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18

STEERING CYLINDERS
SUPPLEMENTAL STEER - LEFT TURN ENGINE OFF
FROM IMPLEMENT PILOT SYSTEM 3450 kPa 1 m/m 25600 kPa
PILOT CONTROL VALVE
SHUTTLE VALVE DOUBLE CHECK VALVE CYLINDER CROSSOVER RELIEF VALVE CONTROL SPOOL MAKEUP BALL CHECK VALVES
PILOT / BRAKE PUMP DOUBLE CHECK VALVE
158 l/min
292 l/min
FROM PILOT RETURN
23500 kPa
IMPLEMENT PUMP
SHUTTLE VALVE PRESSURE REDUCING VALVE
TO IMPLEMENT
138 kPa - 2 kPa 1200 kPa 700 kPa 2070 kPa
IMPLEMENT RETURN
STEERING PUMP 37 l/min SECONDARY STEER 32 l/min
PUMP BACK-UP RELIEF VALVE STEERING CONTROL VALVE
6500 kPa
950G/962G MWL
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19
950G/962G MWL
FAN DRIVE SYSTEM
2 3
4 5
1. 2. 3. 4. 5.
Fan Motor Intake Hose Hydraulic Fan Motor Fan Return Hose Drain Hose
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20
FAN DRIVE SYSTEM

ENGINE ON
TO IMPLEMENT HYDRAULIC SYSTEM
42 l/min OIL COOLER BY-PASS VALVE 450 kPa FAN (1385 rpm)
STEER PUMP 170 kPa
IMPLEMENT PUMP
FAN MOTOR
PILOT/ BRAKE PUMP FILTER
OIL COOLER
MAKEUP VALVE
17000 kPa TANK RELIEF VALVE
950G/962G MWL
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21
FAN DRIVE SYSTEM

ENGINE OFF
TO IMPLEMENT HYDRAULIC SYSTEM
42 l/min FAN PUMP 170 kPa OIL COOLER BY-PASS VALVE 450 kPa FAN (1385 rpm)
STEER PUMP
IMPLEMENT PUMP
FAN MOTOR
PILOT/ BRAKE PUMP FILTER
OIL COOLER
MAKEUP VALVE
17000 kPa TANK RELIEF VALVE
950G/962G MWL
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22
950G/962G MWL
STEERING PRESSURE TEST PORT
FROM IMPLEMENT PILOT SYSTEM
PILOT SIGNAL PRESSURE TEST PORT
INPUT SHAFT
STEERING PILOT CONTROL VALVE PILOT SIGNAL PRESSURE ADJ
REDUCED PILOT SIGNAL PRESSURE TEST PORT
CONTROL SPOOL
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950G/962G MWL
STEERING SYSTEM
MARGIN PRESSURE ADJUSTMENT
SIGNAL PRESSURE AP FLOW COMPENSATOR (MARGIN SPOOL) PRESSURE COMPENSATOR (PRESSURE CUTOFF) MARGIN PRESSURE \ ADJUSTMENT SCREW
1U5796 DIFFERENTIAL PRESSURE GROUP
PUMP OUTPUT PUMP OUTPUT PRESSURE TAP
1. Install the steering frame lock link so the machine can not turn. 2. Using the load sensing signal pressure tap and the pump outlet pressure tap, install the Pressure Differential Gauge (1U5796). Connect a 60000 kPa pressure gauge in the differential pressure gauge, pump outlet side. 3. Loosen jam nut on the crossover line relief valve, and turn adjuster screw three full turns counterclockwise. 4. Start the engine , allow the hydraulic oil to reach normal operating temperature. 5. While operating at the high idle, turn slowly the steering wheel against the frame link lock until the pressure gauge installed on the pump outlet pressure tap shows 20000 kPa approximately. Then slowly unturn the steering wheel so that the pressure gradually decreases. 7. Between 20000 kPa and 12000 kPa approximately, the Margin pressure should remain constant at 2400 +/- 150 kPa 8. If the reading is not with in specs, screw in or out the Margin pressure adjustment screw.
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Curso Cat 950-962G Steering Syst STMG

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Curso Cat 950-962G Steering Syst STMG

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Доступные форматы

Service Training MALAGA

950G/962G MEDIUM WHEEL LOADERS

Francis March 1998

STEERING SYSTEM COMPONENTS

STEERING CONTROL VALVE

SECONDARY STEERING PUMP AND MOTOR

SECONDARY STEERING VALVE

CHAPTER : STEERING SYSTEM

HAND METERING UNIT

CHECK VALVE NEUTRALIZER VALVE STEERING CYLINDERS

SECONDARY STEERING VALVE STEERING CONTROL VALVE

SECONDARY STEERING PUMP AND MOTOR

CHAPTER : STEERING SYSTEM

STEERING CONTROL VALVE

STEERING HYDRAULIC SYSTEM

FROM IMPLEMENT PILOT SUPPLY PILOT CONTROL VALVE

DOUBLE CHECK VALVE SHUTTLE VALVE

DOUBLE CHECK VALVE

CHAPTER : STEERING SYSTEM

STEERING HYDRAULIC SYSTEM

FROM IMPLEMENT PILOT SYSTEM PILOT CONTROL VALVE

TO IMPLEMENT PILOT AND BRAKE SYSTEM

PILOT / BRAKE PUMP DOUBLE CHECK VALVE

FROM PILOT RETURN

SHUTTLE VALVE PRESSURE REDUCING VALVE

STEERING PUMP STEERING CONTROL VALVE

PUMP BACK-UP RELIEF VALVE

CHAPTER : STEERING SYSTEM

STEERING PILOT CONTROL VALVE

STEERING PILOT CONTROL VALVE (Engine running)

STEERING PILOT COTROL VALVE (In process)

OUTPUT PRESSURE VS INPUT POSITION

550 +/10 kPa

0 kPa - 35 (CCW DEGREES) 2

PUMP AND COMPENSATOR OPERATION

SIGNAL PASSAGE PUMP OUTPUT LARGE ACTUATOR SWASHPLATE YOKE PAD

FLOW COMPENSATOR (MARGIN SPOOL)

PRESSURE COMPENSATOR (PRESSURE CUTOFF)

CHAPTER : STEERING SYSTEM

PUMP AND COMPENSATOR OPERATION

SIGNAL PASSAGE PUMP OUTPUT LARGE ACTUATOR SWASHPLATE YOKE PAD

FLOW COMPENSATOR (MARGIN SPOOL)

PRESSURE COMPENSATOR (PRESSURE CUTOFF) SMALL ACTUATOR AND BIAS SPRING

CHAPTER : STEERING SYSTEM

PISTON AND BARREL ASSEMBLY

PUMP AND COMPENSATOR OPERATION

SIGNAL REDUCED PRESSURE YOKE PAD LARGE ACTUATOR

FLOW COMPENSATOR (MARGIN SPOOL)

PRESSURE COMPENSATOR (PRESSURE CUTOFF)

CHAPTER : STEERING SYSTEM

PUMP AND COMPENSATOR OPERATION

SIGNAL LARGE ACTUATOR YOKE PAD SWASHPLATE

FLOW COMPENSATOR (MARGIN SPOOL)

PRESSURE COMPENSATOR (PRESSURE CUTOFF) SMALL ACTUATOR AND BIAS SPRING

PISTON AND BARREL ASSEMBLY

CHAPTER : STEERING SYSTEM

PUMP AND COMPENSATOR OPERATION

SIGNAL AT MAX. PRESSURE LARGE ACTUATOR SWASHPLATE YOKE PAD

PUMP OUTPUT AT MAX. PRESSURE

FLOW COMPENSATOR (MARGIN SPOOL)

PRESSURE COMPENSATOR (PRESSURE CUTOFF)

CHAPTER : STEERING SYSTEM

SMALL ACTUATOR AND BIAS SPRING PISTON AND BARREL ASSEMBLY

STEERING HYDRAULIC SYSTEM