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Base Definitions
Vertical Integration
ERP
Standardisierung
Level 3 Level 3
Level 1/2
Vertical Integration
Goals
Standardization of processes Centralized Data Management (Documentation, Data Protection and Backup) No duplication of data acquisition and processing Near real-time data in material management, controlling, sales & distribution ERP-data as basis for technology-specific solutions (optimization, process models)
Vertical Integration
ERP
MM PP
Production
Legacy-System
HMI
kundeneigenes System Tabellenkalkulation
PM PP/PI QM
Datenbanken
Historie
LIMS SPS
SCADA DCS
Platform
Includes standard components for functionality, which is used in all projects (e.g. interfaces, logic components). These components are configured to project specific solutions. Ideally a platform includes templates, which can be flexibly used as starting point for a technology-specific solution
Requirements to MES-Platform
Technology-specific Processes Continuous Improvement of Processes High Level of Automation Company Solutions (Deployment, Roll-out, Support, Internationalisation, Security)
SAP-MII - Integration
Shop Floor
Integration of all important OPC-Servers Integration of many SCADA-Systems and Historians (OSIsoft)
SAP ERP
SAP-MII
Enterprise Applications
Web services, XML, PI Legacy-Systems, MES
OPC XML SQL Flatfile ...
Advantages:
Clear structured, even when complex integration of data from different source is done Extinctive Component Library (Simulation, JMS, Logs, Queuing, Email, PDF, XML, )
SAP-MII Gui-Components
Integrated Data Binding
Tables, Bars, Calendars, Chart SPC-Charts with Alarms Gantt-Charts, 3D-Darstellung Dashboard-Components SVG-Rendering Applets, Servlets, XSLT Asynchronous GUIs (e.g. AJAX)
Complex Charts
Dynamic Graphics
Support of Web-Standards
User Management
Data Integration
Internationalization
Project Administration
GUI
Deployment, Rollout
Template-Concept
Platform mit with a high percentage of standard in all areas, where normally much work has to be done in projects (e.g. interfaces) By this, concentration to process modelling is achieved Otherwise flexible enough for an easy developement of customer-specific solutions Independence of Supplier
Maintenance Extensions and continuous improvement Cooperations of several suppliers