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PartsandServiceManual
I NTRODUCTION
FromeveryoneatEagleIndustrialTruckManufacturing,wewouldliketosayThankYouforpurchasinganEagle
TTseriestowtractor.Wetakealotofprideinthequalityoftheproductsthatwebuild,aswellasourcontinued
customerservice.Ourgoalistobuildalongtermrelationshipwithourcustomers.Wewantyou,thecustomer,tobe
100%satisfiedwithyourEagleexperience.Tous,thismeansthatyourEagleTTseriestractorisfunctionallysuperiorto
anyotherproductsyouhaveused.ThisalsomeansthatyourEagleproductiscontinuallysupportedinaprofessional,
timelymanner.
T ECHNICAL A SSISTANCE
Whenaddressingarepairprocedureoroperationalproblem,pleaserememberthatEagletechnicalsupportisonlya
phonecallaway.Eagletechniciansareavailabletoassistyouinvehiclediagnosticsandrecommendedrepairproce
dures.Weencourageyoutousethisservicetoreducemachinedowntimeandtogainabetterunderstandingofproper
repairprocedures.
C ONTACT I NFORMATION
EagleCorporateOffice
26111NorthlineRd
Taylor,MI48180
(800)6710431
www.eagletugs.com
CustomerService
customerservice@eagletugs.com
(734)4421000(800)6710431
Parts&Service
parts@eagletugs.com
(734)4421000(800)6710431
TechnicalSupport
support@eagletugs.com
(734)4421000(800)6710431
T ABLE OF C ONTENTS
INTRODUCTION....................................................................................................................... 3
PURPOSE&USEOFTHISMANUAL......................................................................................................................... 3
TECHNICALASSISTANCE .......................................................................................................................................... 3
ORDERINGSPARE/SERVICEPARTS .......................................................................................................................... 3
CONTACTINFORMATION......................................................................................................................................... 3
WARRANTY ................................................................................................................................ 6
VEHICLEIDINFORMATION ..................................................................................................................................... 6
WARRANTYREGISTRATION ..................................................................................................................................... 7
STANDARDWARRANTY ........................................................................................................................................... 7
AUTHORIZEDISUZUDISTRIBUTORMAP ................................................................................................................. 8
AUTHORIZEDISUZUDISTRIBUTORDIRECTORY ...................................................................................................... 9
ISUZUSERVICEBULLETIN ....................................................................................................................................... 12
SERVICEPARTSILLUSTRATIONS&DETAIL............................................................... 15
IDENTIFICATIONKEY ............................................................................................................................................. 15
POWERTRAIN ........................................................................................................................................................ 16
EngineDressIsuzuDiesel ........................................................................................................................... 16
EngineDressIsuzuDieselDetail............................................................................................................ 17
DRIVELINE .............................................................................................................................................................. 20
DriveShaftAssemblyFront ........................................................................................................................ 20
DriveShaftAssemblyRear.......................................................................................................................... 21
TRANSMISSION ....................................................................................................................................................... 22
TransaxleMounting&Misc.Parts ................................................................................................................ 22
TransaxleMounting&Misc.PartsDetail................................................................................................. 23
TransaxleCaseExtension&Retainer........................................................................................................... 24
TransaxleCaseExtension&RetainerDetail.............................................................................................. 25
CoolingSystemTransmission ..................................................................................................................... 26
COOLINGSYSTEM .................................................................................................................................................. 27
CoolingSystemDieselEngine .................................................................................................................... 27
AXLES ..................................................................................................................................................................... 28
AxleAssemblyFrontNonDrive(2WD) ................................................................................................... 28
AxleAssemblyFrontDrive(AllWheelDrive) ......................................................................................... 29
AxleAssemblyRear ..................................................................................................................................... 31
AxleAssemblyBreakdownFrontNonDrive(2WD) .............................................................................. 32
AxleAssemblyBreakdownFrontNonDriveDetail ............................................................................ 33
AxleAssemblyBreakdownFrontDrive(AllWheelDrive).................................................................... 34
AxleAssemblyBreakdownFrontDriveDetail ...................................................................................... 35
RecommendedAxleTorqueSpecs ............................................................................................................... 37
AxleAssemblyBreakdownRearDrive ..................................................................................................... 38
AxleAssemblyBreakdownRearDriveDetail....................................................................................... 39
BRAKES ................................................................................................................................................................... 40
DrumBrakeAssemblyRear........................................................................................................................ 40
DrumBrakeAssemblyRearDetail ......................................................................................................... 41
BrakeSystemHydraulic ................................................................................................................................. 42
BrakeSystemHydraulicDetail ................................................................................................................... 43
BrakeSystemHydraulic.................................................................................................................................. 42
BrakeSystemHydraulicDetail ................................................................................................................... 43
HydraulicActuationBrakingSystem ........................................................................................................... 45
BrakeActuatorAssembly ............................................................................................................................... 46
Brake Actuator AssemblyDetail ..................................................................................................................... 47
ParkingBrakeActuatorAssembly ................................................................................................................ 48
ParkingBrakeActuatorAssemblyDetail .................................................................................................. 49
STEERINGSYSTEM .................................................................................................................................................. 50
SteeringSystemBreakdown ........................................................................................................................... 50
SteeringSystemBreakdownDetail ............................................................................................................ 51
AIRCLEANER,FUELSYSTEM&EXHAUST ............................................................................................................. 52
AirCleanerAssemblyDiesel....................................................................................................................... 52
AirCleanerSubAssembly ............................................................................................................................. 53
FuelSystemDiesel ....................................................................................................................................... 54
ExhaustSystemDiesel................................................................................................................................. 55
OPERATORCOMPARTMENT ................................................................................................................................... 56
TransmissionControl ...................................................................................................................................... 56
AcceleratorPedalAssembly........................................................................................................................... 57
InstrumentPanel .............................................................................................................................................. 58
InstrumentPanelDetail ............................................................................................................................... 59
LIGHTS&ELECTRIAL ............................................................................................................................................ 61
ElectricalBoard................................................................................................................................................. 61
Headlight&TaillightAssembly .................................................................................................................... 62
Headlight&TaillightAssemblyDetail....................................................................................................... 63
WiringHarness................................................................................................................................................. 64
WiringSchematic ............................................................................................................................................. 65
ShutdownOptionWiring .............................................................................................................................. 66
CabOptionWiring.......................................................................................................................................... 67
OTHERASSEMBLIES................................................................................................................................................ 68
BodyAssembly................................................................................................................................................. 68
Seats ................................................................................................................................................................... 69
WHEELS&TIRES .................................................................................................................................................... 70
Wheel&TireAssembly................................................................................................................................... 70
Wheel&TireAssemblyDualRearWheelModel .................................................................................... 71
OPTIONS ................................................................................................................................................................. 72
HitchOptions ................................................................................................................................................... 72
Strobe,Beacon&FloorMats........................................................................................................................... 73
CabAssembly................................................................................................................................................... 74
CabAssemblyDetail ..................................................................................................................................... 75
CabHeaterAssembly ...................................................................................................................................... 76
OtherOptionsNotShown .............................................................................................................................. 77
SCHEDULEDMAINTENANCE............................................................................................ 78
DailyOperatorresponsibilites ....................................................................................................................... 78
PreventativeMaintenace................................................................................................................................. 79
LubricationChartTTSeriesRearWheelDrive........................................................................................ 80
LubricationChartTTSeriesAllWheelDrive........................................................................................... 81
Specifications&capacities .............................................................................................................................. 82
TipsforAllWeatherTraction......................................................................................................................... 84
FrontEndAlignmentProcedure.................................................................................................................... 85
I NTRODUCTION
W
ARRANTY
*W ARNING DONOT U S E J E T A F UE L I N T HI S E N G I N E .A N Y U S E O F J E T A F U E L W I L L
V
I D T HE W
ARRA
N TY
OM
N TANUAL
H E E N GI
POURPOSE
&U
SE
OF
N E AN D W I L L R E S U L T I N V I O L AT I O N O F EPA E M I S SI O NS
REGULATIONS
Thismanualisdesignedasaquickguidetofamiliarizeyouwithpartnumbersanddescriptionsofcomponentspare
parts,aswellastoinformyouofhowtoordersparepartsandservicepackagesforpreventativemaintenanceand
V
EHICLE IDI NFORMATION
servicingrecommendationsofthemanufacturer.
ThisinformationcanbefoundonthetractorsI.D.Platelocatedonthefirewallnexttothedriversseat.Additionally,
thereisapermanentserialnumberlocatedontherearbulkheadinsidetheenginecompartment.
Thedescriptionsandspecificationscontainedinthismanualwereineffectatthetimethemanualwasprinted.Eagle
IndustrialTruckManufacturing,LLC.reservestherighttodiscontinuemodelsatanytimeand/ortochange
specifications,designsorcomponentsusedwithoutnoticeandwithoutincurringobligations.
CMODEL
ONTACT I NFORMATION
CustomerService
27250Kittyhawk
GrosseIle,MI48138
SERIAL#
customerservice@eagletugs.com
(734)6718181
MFGDATE
Parts&ServiceSales
27250Kittyhawk
GrosseIle,MI48138
ENGINETYPE
customerservice@eagletugs.com
(734)6718181
WebSite
ENGINESERIAL#
www.eagletugs.com
W ARRANTY
W ARRANTY R EGISTRATION
Please fill out the engine warranty registration card that comes with your vehicle. This information is needed for completing warranty
work on your engine if a problem occurs. See Vehicle ID Information on previous page.
This warranty does not apply to routine maintenance, ignition components, or wearable parts of the EAGLE machine such as filters, seals, plugs, hoses, belts, brake pads, light bulbs, fuses or similar items. Moreover, this warranty does not extend beyond its
original term for any EAGLE machine or part replaced or repaired under warranty.
EXCEPT AS SET FORTH ABOVE, ALL WARRANTIES, CONDITIONS, REPRESENTATIONS, INDEMNITIES AND GUARANTEES, EXPRESS OR IMPLIED, WHETHER ARISING BY STATUTE, CUSTOM OF TRADE OR UNDER ORAL OR WRITTEN
STATEMENTS MADE BY OR ON BEHALF OF EAGLE NEGOTIATIONS WITH CUSTOMER, DISTRIBUTOR, DEALER OR ANY
REPRESENTATIVE, ARE HEREBY OVERWRITTEN AND EXCLUDED, AND NO LIABILITY SHALL ATTACH TO EAGLE, EITHER IN CONTRACT OR IN TORT, OR STRICT LIABILITY IN TORT, FOR ANY DAMAGE TO PROPERTY, LOSS OF PROFITS,
DAMAGES, COSTS, CHARGES, LIABILITY OR EXPENSES, WHETHER DIRECT OR INDIRECT, CONSEQUENTIAL OR OTHERWISE, WHICH ARISE OUT OF OR IN CONNECTION WITH THE SALE OR USE OF ANY EAGLE MACHINE OR THE SUPPLY OF SERVICES.
SUBJECT TO CHANGE WITHOUT NOTICE
*Note - The ThreeagleSM Warranty covers only TT-series tow tractors manufactured after October 1, 2006. All TT-series manufactured prior to the date above, and all other Eagle Tugs models, are covered under our Standard Warranty of 1 Year or 2,000
hours. Eagle Bob Tails are covered under Ford Motor Company's Standard Warranty for each respective Ford truck model.
IsuzuMotorsLimited
Tawain
LeanmarkCo.
31,Kamigo,4Chome,Ebina
9F1,No.201Sec2
KanagawaKen,2430434,Japan
KeelungRoad,Taipei,Taiwan
(NonAutomotiveEngines)
Fax:14370308
Phone:81462346180
Phone:81462346093
Europe
DivisionofMACME
Belgium/TheNetherlandsDBH
Rivierdijk452,3372BW
Boomsesteenweg42B
HardinxveldGiessendam
B2630Aartselaar
TheNetherlands
Phone:+3238708180
Phone:+31184613066
Fax:+3238708188
Fax:+31184618002
Denmark
France
HolmDenmark
Finland
Finmotor
Sydvestvej142144
Palvitie3
DK2600Glostrup
FIN01390Vantaa
Phone:+4543633700
Phone:+35898700970
Fax:+4543631403
Fax:+358987009770
Penven
Germany
LopkeDieselGmbh
281,ChausseeJulesCesar
FerdinandZeppelinStrasse19
F95250Beauchamp
47445Moers
Phone:134135432
Germany
Fax:139957659
Phone:0049(0)28419990445
Fax:0049(0)28419990185
Greece
PetrosPetropoulosS.A.
Italy
LeraOdos96102
PitteriVioliniS.P.A.
20021BaranzatedeBollate
P.O.B.4101812210
Milano,ViaIMaggio,25/57Italy
Athens
Phone:+3902382209220
Phone:3473300
Fax:+39023561674
Fax:3473404
Norway
DieselPowerA/S
Portugal
Motolusa
Industriveien7,P.O.B.144
EstradadaCircunvalacao
N3430Spikkostad
PorteladaAjuda
Phone:31291940
P1495Lisboa
Fax:31291958
Phone:1214241823
Fax:1214171927
10
Sweden
TransdieselDiv.deCasli,S.A.
AutomovilesUtilitarios,S.A.(AUSA)
c/ViguetasCastilla,26
CRA.DEVIC,KM.2,8P.O.B.194
E28820CosladaMadrid
08240Manresa,(Barcelona)
Phone:16737012
Phone:938747311
Fax:16737412
Fax:938741211
SwedMotorAB
Switzerland SterkiAG
Box4
Zinkereistrasse35
S13721Vasterhaninge
CH8633Wolfhausen
Phone:850012140
Phone:552532600
Fax:850026800
Fax:552532609
UnitedKingdom HMIsuzu
IsuzuMotorsEuropeLimited
Unit5A,BabdownAirfield
Suite24,TheCourtyards
NrTetbury,GloucestershireGL88YL
CroxleyBusinessPark
UnitedKingdom
HattersLane,Watford
Phone:44+1666500843
Hertfordshire,WD18YH
Fax:44+1666500844FAX
UnitedKingdom
Phone:1923231580
MiddleEast
GeneralNavigation
andCommerce
Oman
GeneralEngineeringServiceEst.
U.A.E.
Company
C.R.1/27447/3P.O.B.5690
ZaabeelPlaceRoad
Ruwi,SultanateOfOman
P.O.Box5563,Dubai
Fax:+968591802
Phone:+971370065
Fax:+971370308
Oceania
Australia
IsuzuAustraliaLimited
NewZealandHoldenNewZealandLimited
Building1,BrooklynEstate
PlantNo.1,PrivateBag
77MillersRoad
UpperHut
Brooklyn,Victoria3025
Phone:45281200
Australia
Fax:45281125
Phone:61399319977
Fax:61393152370
11
12
13
N OTES :
14
Abbreviation
Meaning
Purpose
Partrequiredbutnotshownondiagram
NL
NotListed
NPN
NoPartNumber
Partsshownandnumbered,butnotstockedandsoldbyEagle.Typi
callyusedforbolts,clamps,etc
AR
Asrequired
15
P OWER TRAIN
ENGINEDRESSISUZUDIESEL
16
P OWER TRAIN
ENGINEDRESSISUZUDIESELDETAIL
Item
PartNumber
Qty
Description
BTT10TD000171
FLYWHEEL
BTT10TD00016ID
FLEXPLATE
TM27C00305ID
FLEXPLATEWASHER
BTT10TD00001ID
TRANSPLATE
NPN
3/4LOCKNUT
ATT5D00010
LORDWASHER
ATT5D000131
ISOLATOR
BTT5D00009
ENGINEMOUNTTRANSPLATE
BTT5D00008
ENGINEMOUNTLEFTSIDE
10
NPN
3/416X3.5BOLT&3/4WASHER
11
8944309831
OILFILTERELEMENT
12
ATT400651
OILPRESSURESENDINGUNIT
13
8971138000
ISUZUMOTORMOUNT
14
1136714360
BELT
15
TMD27B00521ID
ENGINEPLATE
16
8970848770
STARTER
17
X143301540
SOLENOID(REQUIREDON4JB1ENGINEONLY)
18
8944147963
FUELFILTERELEMENT(4JBIENGINE)
18A
8972134720
FUELFILTERELEMENT(4JGIENGINE)
19
ATT400652
COOLANTTEMPSENDINGUNIT
20
ATT4006531
FANSWITCH
21
ATT400143E
ALTERNATORBRACKET
22
8970186640
THERMOSTATHOUSING
NL
8970908790
THERMOSTATHOUSINGGASKET
23
8970784710
ALTERNATOR
24
89709662281
SLIDINGADJUSTMENTBOLT
25
8971842640
ALTERNATORADJUSTINGBRACKET
26
8943881780
BOLT,ALT
27
13MMID
M13BOLTS
28
5240849
DOWELPINS
29
1099851770
LOCKWASHER,ALT
30
9091105080
NUT,ALT
NL
8943825460
THERMOSTAT(4JB1ENGINE)
NL
8943656741
THERMOSTATGASKET(4JB1ENGINE)
NL
8972112090
THERMOSTAT(4JGIENGINE)
NL
8943656742
THERMOSTATGASKET(4JGIENGINE)
17
P OWER TRAIN
ENGINEDRESSISUZUDIESEL
1
5
3
18
P OWER TRAIN
ENGINEDRESSISUZUDIESELDETAIL
Item
PartNumber
Qty
Description
8972539850
OILPAN(4JG1ENGINE)
8970801940
OILPANGASKET(4JG1ENGINE)
8970479310
DIPSTICK(4JG1ENGINE)
8970479310
DIPSTICK(4JB1ENGINE)
8970453220
OILPANGASKET(4JB1ENGINE)
8971738660
OILPAN(4JB1ENGINE)
8970661980
CYLINERHEADGASKET(4JG1ENGINE)
8943323270
CYLINERHEADGASKET(4JB1ENGINE)
8973494160
HEADCOVERGASKET(4JG1ENGINE)
8971187680
HEADCOVERGASKET(4JB1ENGINE)
8971050123
WATERPUMP(4JG1ENGINE)
8970285901
WATERPUMP(4JB1ENGINE)
10
5878136190
GASKETSETENGINEOVERHAUL(4JB1)
11
5878133946
GASKETSETENGHEADOVERHAUL(4JB1)
12
5878142701
GASKETSETENGINEOVERHAUL(4JG1)
19
D RIVELINE
DRIVESHAFTASSEMBLYFRONT
DRIVESHAFTASSEMBLYFRONTDETAIL
ITEM
1
2
3
4
5
6
PARTNUMBER
ATT8002011
ATT4001321
ATT400134
ATT8002024
ATT400130
ATT4001371
QTY.
1
1
1
1
2
1
241921
DESCRIPTION
TRANSMISSIONOUTPUTYOKESHAFTFRONT
CROSSBEARINGFRONTD/SNEWSTYLE
DRIVESHAFTSPRING
DRIVESHAFT
ENDYOKESTRAPANDBOLTKIT
CROSSBEARINGFRONTD/SNEWSTYLE
ENDYOKE
20
D RIVELINE
DRIVESHAFTASSEMBLYREAR
DRIVESHAFTASSEMBLYREARDETAIL
ITEM
PARTNUMBER
QTY.
DESCRIPTION
ATT8002012
TRANSMISSIONOUTPUTYOKESHAFTREAR
ATT400134
DRIVESHAFTSPRING
ATT4001321
CROSSBEARINGFRONTD/SNEWSTYLE
ABTT4001301
DRIVESHAFT
ATT400130
ENDYOKESTRAPKIT
ATT400137
CROSSBEARINGREARD/SNEWSTYLE
21
T RANSMISSION
TRANSAXLEMOUNTING&MISC.PARTS
22
T RANSMISSION
TRANSAXLEMOUNTING&MISC.PARTSDETAIL
ITEM
1
2
3
4
5
6
7
8
9
PART NUMBER
A-TT5D-0018
A-TN4-00707
3747361
4856444
5240849
4778718
A-TT4-00419
6501741
85705
QTY.
1
1
1
1
2
1
1
2
1
DESCRIPTION
TRANSAXLE
GROUND STRAP
SWITCH-NEUTRAL STARTER & BACK UP LIGHT
INDICATOR-TRANSAXLE FLUID
DOWEL PIN-TRANSAXLE TO ENGINE ALIGNMENT
TORQUE CONVERTER
TRANSAXLE SHIFT LEVER-MANUAL CONTROL
SCREW-HEX CAP-WITH WASHER M12-1.75 X 30
GASKET & FILTER MAINTENANCE PACKAGE
23
T RANSMISSION
TRANSAXLECASEEXTENTION&RETAINER
24
T RANSMISSION
TRANSAXLECASEEXTENTION&RETAINERDETAIL
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Part Number
6501474
4471573
NPN
4504568
4269787
4567493
6500368
NPN
NPN
4659342
82180
6501474
3878447
4471573
6501474
6101285
4567022
4567494
6500111
4549219
6500511
NPN
4412522
NPN
NPN
5212151
4295857
NPN
NPN
A-TT5D-00021
A-TT4-00657
Qty
10
1
1
1
1
1
6
6
10
1
1
10
1
1
12
1
1
1
1
1
4
2
1
1
4
1
1
1
1
1
1
Description
SCREW-HEX CAP-W/WASHER M8-1.25 X 16
PAN
CUP(NOT SOLD SEPARATELY)
SPACER KIT
RETAINER, OIL
RETAINER, BEARING
SCREW-HEX CAP-M8 X 1.25 X 23
SCREW-HEX CAP-WASHER HEAD M8-1.25 X
SCREW-HEX CAP M8-1.25 X 15
COVER, TRANS. END
RTV SEALANT
SCREW-HEX CAP W/WASHER M8-1.25 X 16
SEAL, MANUAL VALVE SHAFT
PAN, TRANSAXLE OIL
SCREW-HEX CAP W/WASHER M8-1.25 X 16
SCREW-HEX CAP-W/WASHER M6-1 X 16
CUP
RETAINER
O-RING
OUTPUT HOUSING
SCREW-HEX CAP-W/WASHER M8-1.25 X 33
M8 HEX HEAD SCREW
SEAL
BUSHING (SERVICED IN EXT.)
SCREW-HEX CAP WASHER HEAD M8-1.25 X
O-RING
SPEEDOMETER CABLE ADAPTOR
SCREW-FLAT HEAD HEX SOCKET M8-1.25 X
SCREW-HEX CAP-WASHER HEAD M6-1.0 X
DIFFERENTIAL-WELDED SPIDER GEAR
TRANSMISSION PLUG (2WD ONLY)
25
T RANSMISSION
COOLINGSYSTEMTRANSMISSION
COOLINGSYSTEMTRANSMISSIONDETAIL
Item
1
2
3
4
5
6
7
8
PartNumber
ATT4002211
ATT4003121
NPN
NPN
XX50025
NPN
NPN
NPN
Qty
2
1
4
4
4
2
4
4
Description
TRANSMISSIONCOOLER
ELECTRICFAN
1032LOCKNUT
1/4WASHER
FANMOUNTINGBRACKET
TRANSCOOLERBRACKET
1032BOLT
#6HOSECLAMP
26
C OOLING S YSTEM
COOLINGSYSTEM4JG1&4JB1ENGINEMODELSONLY
#11isforenginemodel4JG1
11
6
#2isforenginemodel4JB1
COOLINGSYSTEMDETAIL
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PartNumber
ATT400317
NPN
BTT4003111
ATT800341
ATT4003121
ATT400323
ATN400314
ATT400314
ATT400396
ATT8D00200
ATT8D00100
ATT4003222
NPN
NPN
057123108
ATT4F00326
NPN
ATT4003263
Qty
2
1
1
1
2
4
1
1
2
1
2
1
1
1
1
1
1
1
Description
90DEGREEHOSE
CONNECTORTUBE(4JB1EngineOnly)
RADIATOR
RADIATORSHROUD
COOLINGFAN
BOTTOMHOSE(CUTTOFIT)
CONNECTORTUBE
BOTTOMRADIATORHOSE
UBOLT
CONNECTORTUBE
TUBECONNECTOR(4JG1ENGINEONLY)
RESERVOIRFILLTANK
RESERVOIRBRACKET
CUTTOFIT,BULKHOSE
FITTING
TOPRADIATORTUBE
CUTTOFIT,BULKHOSE
WATERPUMPTUBE
27
A XLES
AXLEASSEMBLYFRONTNONDRIVETT4TT62WDONLY
AXLEASSEMBLYFRONTNONDRIVEDETAIL
Item
PartNumber
Qty
Description
1
ATT400111
1
AXLEASSAYFRONTNONDRIVE
2
CTT4001131MACH
1
STEERINGARMTT462WD
3
ATT800115
3
STUDSTEERINGARM
4
3965138
3
BUSHING
5
NPN
3
9/1618GR8HEXNUT
6
NPN
4
SCREWHEXCAP3/816X3.5
ATT400119
12
NYLONWASHER
7
8
ATT400116
2
LEAFSPRING
9
NPN
8
3/816LOCKNUT
10
ATT4003621
4
UBOLTKIT
11
ATT400363*
2
AXLECLAMPPLATE*
12
ATT400366**
8
WASHER,UBOLT
13
ATT400365**
8
NUT,UBOLT
14
NPN
2
3/8FLATWASHER
*AXLECLAMPMUSTBEMODIFIEDCALLEAGLEPARTSDEPARTMENTFORDETAILS
**INCLUDEDIN#10UBOLTKIT
28
A XLES
AXLEASSEMBLYFRONTDRIVE(ALLWHEELDRIVE)
AXLEASSEMBLYFRONTDRIVEDETAIL
ITEM
PARTNUMBER
QTY.
DESCRIPTION
ATT800371
FRONTDRIVEAXLEASSEMBLY
CTT4001132MACH
STEERINGARMTT4TT8/2AWD
ATT800115
STUDSTEERINGARM
ATT4003621
KIT
NPN
3/8X16LOCKNUT
ATT400119
NYLONWASHER
NPN
SCREWHEXCAP3/816X3.5
NPN
NUT9/1618GR8
3965138
BUSHING
10
ATT400365*
NUT,UBOLT
11
ATT4001183
MACHINEDAXLECLAMPPLATE
12
ATT400116
LEAFSPRING
13
ATT400366*
WASHER,UBOLT
*INCLUDEDIN#4UBOLTKIT
29
N OTES :
30
A XLES
AXLEASSEMBLYREAR
AXLEASSEMBLYREARDETAIL
ITEM
PART NUMBER
1
2
3
4
5
6
7
8
QTY
ATT400361**
ATT400116
ATT4003621
ATT400363
ATT400366*
ATT400365*
4313905
4313904
1
2
4
2
8
8
1
1
DESCRIPTION
REARAXLEASSEMBLY
LEAFSPRING
UBOLTKIT
AXLECLAMPPLATE
WASHER
NUT
LEFTHANDBACKINGPLATE
RIGHTHANDBACKINGPLATE
**CALLEAGLETUGSFORINFORMATIONIFYOUTUGISEQUIPPEDWITHLIMITEDSLIP
31
A XLES
AXLEASSEMBLYBREAKDOWNFRONTNONDRIVE(2WD)
32
A XLES
AXLEASSEMBLYBREAKDOWNFRONTNONDRIVEDETAIL
Item
1
2
3
4
5
6
7
8
9
10
11
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
N/S
N/S
N/S
N/S
27
PartNumber
2977529X
44101
5000248
35417
40112
35566
40113
35928
310261
5003813
706652X
706653X
44101
5000246
044TR11516X
36544
38428
35704
36361
706690X
044HU103
706111X
21588X
36569
31139
31552
363262
044WC1012
044WC1011
044WB1011
044WB1012
610286
Qty
1
2
2
2
1
2
1
1
2
2
KIT
KIT
2
2
1
2
2
12
2
KIT
2
KIT
2
2
2
2
6
1
1
1
1
8
Description
TUBEASSEMBLY
NUTSLOTTED
PINCOTTER
RINGADJUSTING
SOCKETASSEMBLYUPPER
NUTLOCK
SOCKETASSEMBLYLOWER
RINGSNAP
BOLTSTOP
NUTJAM
STEERINGKNUCKLER/H
STEERINGKNUCKLEL/H
NUTSLOTTED
PINCOTTER
TIERODASSEMBLY
PLUGCAP
SPINDLEWHEELBEARING
NUTLOCK
SEALLOCK
INNERWHEELBEARING
HUB&ROTORASSEMBLY
OUTERWHEELBEARING
SPINDLENUT
LKWASHERWHEELBRGNUT
NUTSPINDLE
CAPHUB
STUDSTEERINGKNUCKLE
CALIPERASSEMBLYR/H
CALIPERASSEMBLYL/H
BRACKETASSEMBLYCALIPERL/H
BRACKERASSEMBLYCALIPERR/H
WHEELSTUDS
33
A XLES
AXLEASSEMBLYBREAKDOWNFRONTDRIVE(ALLWHEELDRIVE)
81
34
A XLES
AXLEASSEMBLYBREAKDOWNFRONTDRIVEDETAIL
Item
1
2
3
4
5
PartNumber
ATT800371
22404X
30764
706031X
706617X
Qty
1
1
1
KIT
KIT
Description
COMPLETEAXLEASSEMBLY
GEAR&PINIONASSEMBLY
SLINGERPINIONOILINNER
INNERPINIONBEARING
SHIMPINIONADJUSTING
INCLUDESITEMS5,7,12,13,15&15A
6
7
8
9
10
11
12
13
15
15a
17
18
19
20
21
22
23
24
25
26
30765
706617X
706030
13575
39118
345761X
30186
30185
82180
34685
36472
34279
N/A
486321
706032X
706618X
25806X
32684
41221
17717
706027X
1
KIT
KIT
1
1
1
1
1
AR
1
1
10
2
2
KIT
KIT
1
1
10
2
2
BAFFLEPINIONOIL
SEEITEM5
OUTERPINIONBEARING&RACE
SLINGERPINIONOILOUTER
SEALOIL
ENDYOKEASSEMBLY
WASHERPINIONNUT
NUTPINION
RTVSEALANT
GASKET
PLUGCOVERPLATE
SCREWFLANGEHD
CAPDIFFERENTIALBEARING
1/213X2.25GRD8HEXBOLT
DIFFERENTIALBEARING&RACE
DIFFERENTIALSHIMINCLUDESITEM22,15
CASEDIFFERENTIALASSY
CASEDIFFERENTIAL
BOLTDRIVEGEAR
PINIONDIFFERENTIAL
GEARDIFFERENTIALKITINCLUDESITEMS
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
133383
32121
39194
13449
16979
36352
44101
5000248
35417
40112
35566
40113
35928
3100262
5003813
706652X
2
2
1
1
1
2
2
2
2
1
2
1
1
2
2
KIT
15A&2429
THRUSTWASHERDIFFERENTIALPINION
THRUSTWASHERDIFFERENTIALGEAR
SHAFTDIFFERENTIAL
PINROLL
VENT
SEAL&GUIDESHAFT
NUTSLOTTED
PINCOTTER
RINGADJUSTING
SOCKETASSEMBLYUPPER
NUTLOCK
SOCKETASSEMBLYLOWER
RINGSNAP
BOLTSTOP
NUTLOCK
STEERINGKNUCKLER/H
INCLUDESITEMS3339&42
35
A XLES
AXLEASSEMBLYBREAKDOWNFRONTDRIVEDETAIL(CONT.)
Item
42
43
44
45
46
PartNumber
706653X
44101
5000244
044TR11516X
66009118
Qty
KIT
2
2
1
2
47
48
49
50
52
57
58
59
62
68
69
70
71
72
73
74
75
76
36364
38128
38106
550759
35704
21588X
36569
31139
31624
31552
42667
35218
32589
706111X
044HU103
706690X
36366
706570
1
2
2
2
12
2
2
2
2
2
2
2
2
KIT
2
KIT
2
KIT
Description
STEERINGKNUCKLEL/H
NUTSLOTTED
PINCOTTER
TIERODASSEMBLY
SHAFT&JOINTASSEMBLY
INCLUDESITEM47
SLINGER
SEALOIL
SPACER
BEARINGNEEDLE
NUTLOCK
SPINDLENUT
LOCKRETAININGNUT
NUTSPINDLE
RINGSNAP
CAPHUB
GEARAXLEDRIVE
SPRINGPRESSURE
PLATESPRINGRETAINING
OUTERWHEELBEARING&RACE
HUB&ROTORASSEMBLY
INNERWHEELBEARING&RACE
AXLESEAL
SPINDLEASSEMBLYINCLUDESITEMS
48,49,5,77&76
7065227X
KIT
SPINDLESEAL&BEARINGINCLUDES
ITEMS50,77,48&49
77
78
36361
RD52
1
1SET
SEALOIL
BRAKEPADSET
Recommendedtools:
OTC7157ToremoveFrontAxleSpindleNut(Dana44)
OTC7080ToremoveFrontAxleTopBallJoint(Dana44)
OTC1902ToremoveFront&RearAxleSpindleNut(Dana70)
36
A XLES
RECOMMENDEDTORQUESPECIFICATIONSFORDANA44AXLE(FRONT)
WRENCHTORQUE
POSITION
THREAD
(LBS.FT)
DrivePinionNut
3/416
175225
DifferentialBearingCupCapScrews
1/213
7090
RingGearCapScrews
3/824
4565
CoverScrews
5/1618
2833(NoteA)
AxkeShaftBearing&BrakeRetainerNuts
3/824
4050
SpindleMountingNuts
3/824
2030
SpindleMountingNuts
3/824
6575(NoteA)
SpindleMountingNuts
7/1620
5060
TieRodStudNut
1/220
35Min(NoteB)
TieRodStudNut
9/1618
35Min(NoteB)
TieRodClampNuts
3/824
1525
TieRodClampNuts
7/1620
2540
SteeringArmNuts
9/16/18
80100
SteeringBoltStopScrew&JamNut
3/824
1020
RECOMMENDEDTORQUESPECIFICATIONSFORDANA60AXLE(REAR)
WRENCHTORQUE
POSITION
DrivePinionNut
THREAD
(LBS.FT)
7/814
240300
DifferentialBearingCupCapScrews
1/213
7090
RingGearCapScrews
1/220
100120
RingGearCapScrews
1/220
12014(NoteA)
CoverScrews
3/816
3040
BrakeRetainerNuts
7/1620
6470
AxleShaftFlangeNuts
7/1620
6470
UpperKingpin
11/812
500600
KingpinCapCapScrews
1/220
7090
SpindleMountingNuts
1/220
6080
TieRodStudNut
5/818
70Min(NoteB)
TieRodClampNuts
1/220
3545
SteeringArmNuts
1/220
7090
SteeringBoltStopScrew&JamNut
1/220
1020
A. ForGrade9fastenerwithlockingserrationsonundersideofcapscrewheadornut.
B. Ifcotterpincannotbeinstalledafterminimumtorqueisattained,thenutmustbeadvanceduntilcotterpincanbe
installed.
37
A XLES
AXLEASSEMBLYBREAKDOWNREARDRIVE
18
38
A XLES
AXLEASSEMBLYBREAKDOWNREARDRIVEDETAIL
Item
2
3
4
5
6
7
8
9
10
11
12
14
15
15a
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
KIT
PartNumber
ATT400361
70603310X
706046X
706672X
30765
706672X
706045X
30273
38427
345731X
30275
30271
73597
82180
39697
98785
34822
39697
486321
706047X
706673X
706669X
30266
SEEKIT
SEEKIT
SEEKIT
SEEKIT
SEEKIT
50059821
36253
36805
36240
706071X
706072X
36241
36847
30636
30637
348877
3488710
31534
36805
16979
060WD100
060WD101
706671X
Qty
1
KIT
KIT
KIT
1
KIT
KIT
1
1
1
1
1
1
1
1
10
1
2
KIT
KIT
KIT
10
KIT
KIT
KIT
KIT
KIT
1
8
8
2
KIT
KIT
2
8
4
2
1
1
16
24
1
1
1
1
Description
COMPLETEAXLEASSEMBLY
DRIVEGEAR&PINION
INNERPINIONBEARING&RACE
SHIMDRIVEPINIONADJUSTING
BAFFLEPINIONBEARING
SHIMPINIONBEARINGADJUSTING
OUTERPINIONBEARING&RACE
SLINGERPINIONBEARING
SEALPINION
ENDYOKEASSEMBLY
WASHERPINIONNUT
NUTPINION
COVERASSEMBLY
RTVSEALANT
AXLEGASKET
PLUGPIPESLOTTED
SCREWFLANGEHD
AXLESHAFTGASKET
1/213x2.25GRD8BOLTBEARINGCAP
BEARING&RACE
SHIMDIFFERENTIALBEARING
CASEDIFFERENTIAL
BOLTDRIVEGEAR
PINIONDIFFERENTIAL
GEARDIFFERENTIAL
THRUSTWASHERPINION
THRUSTWASHERGEAR
SHAFTDIFFERENTIAL
LOCKDIFFERENTIAL
BOLTBRAKEMANUFACTURING
NUTBRAKEMANUFACTURING
SEALOIL
INNERWHEELBEARING
OUTERWHEELBEARING
HUB&DRUMASSEMBLY
STUDHUB
NUTSPINDLE
LOCKWASHERWHEELBEARING
SHAFTAXLEFLANGELONG
SHAFTAXLEFLANGESHORT
ADAPTERSTUD
NUTLOCK
VENT
BRAKEASSEMBLYSHOETYPERIGHT
BRAKEASSEMBLYSHOETYPELEFT
DIFFERENTIALPARTS(STANDARD)
INCLUDES15,2123,29
39
B RAKES
DRUMBRAKEASSEMBLYREAR
21
40
B RAKES
DRUMBRAKEASSEMBLYREARDETAIL
Item
1
1
2
4
4
5
6
7
8
9
10
11
12
13
14
15
19
19
20
20
21
24
25
26
27
KIT
PartNumber
060WD101
060WD100
4313905
4313904
FR357
2235585
2235586
315834
*SEEKITBELOW
*SEEKITBELOW
*SEEKITBELOW
*SEEKITBELOW
*SEEKITBELOW
*SEEKITBELOW
*SEEKITBELOW
*SEEKITBELOW
*SEEKITBELOW
*SEEKITBELOW
4383299
4383298
4383264
4383265
4419698
*SEEKITBELOW
*SEEKITBELOW
*SEEKITBELOW
*SEEKITBELOW
H2588
Qty
1
1
1
1
1SET
1
1
2
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
LEFT
KIT
H2589
RIGHT
KIT
H7146
Description
BRAKEASSEMBLYL/H
BRAKEASSEMBLYR/H
BACKINGPLATEL/H
BACKINGPLATER/H
SHOE&LININGSET
CYLINDERASSEMBLYL/H
CYLINDERASSEMBLYR/H
WHEELCYLINDERSCONNECTINGLINK
COVER
SPRINGUPPER
SPRINGLOWER
SPRINGHOLDDOWN
PIN
SPRINGTENSION
BRAKEADJUSTINGLINK
CABLEGUIDE
CABLEASSEMBLY
SPRINGHOLDDOWN
PARKINGBRAKECAML/H
PARKINGBRAKECAMR/H
PARKINGBRAKELEVER(LEFT)
PARKINGBRAKELEVER(RIGHT)
BRAKEANCHORBOLT
BRAKEADJUSTINGSOCKETL/H
BRAKEADJUSTINGSCREWL/H
BRAKEADJUSTINGSOCKET
WASHERFLAT
BRAKEADJUSTINGKITINCLUDESPART
6,10,11,12,14,13,20,24,25,26,27
BRAKEADJUSTINGKITINCLUDESPART
6,10,11,12,14,13,20,24,25,26,27
BRAKESPRINGKITINCLUDESPART
7,8,9,15
*KITPARTSNOTSOLDSEPERATELY
41
B RAKES
BRAKESYSTEMHYDRAULIC
18
18
42
B RAKES
BRAKESYSYEMHYDRAULICDETAIL
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
20
21
22
PartNumber
ATT4001611
ATT400162
ATT400163
ATT400164
ATT400165
ATT400166
ATT400167
ATT400168
ATT400169
ATT400170
ATT400171
NPN
NPN
ATT400174
ATT400175
ATT4001761
ATT400177
ATT400178
ATT400173
ATT500180
ATT500181
Qty
1
1
1
1
3
1
1
1
1
1
1
4
4
1
1
2
1
2
1
1
1
Description
MASTERCYLINDER
BRAKELINEMASTERCYLINDER
BRAKELIGHTSWITCHTEE
BRAKELINEREAR
BRAKEHOSECLAMP
BRAKEHOSEREAR
BRAKELINE
CROSSTEE
BRAKELINEREARRT
BRAKELINELEFTREARLT
BRAKELINEREAR
LINECLAMP
NUT1032
CROSSTEE
BRAKELINEFRONTRIGHT
CALIPERBRAKELINE
BRAKELINEFRONTLEFT
BANJOBOLT&WASHERKIT
BRAKELIGHTSWITCH
FITTINGMASTERCYLINDERADAPTER
FITTINGMASTERCYLINDERADAPTER
43
N OTES :
44
B RAKES
HYDRAULICACTUATIONBRAKINGSYSTEM
14
15
12
13
HYDRAULICACTUATIONBRAKINGSYSTEMDETAIL
Item
PartNumber
Qty
Description
ATT4006061A
NIPPLE
C3269X12X8
BUSHING
C5515X6
90DEGREESWIVELFITTING
06UB675606U606
CUTTOFIT,BULKHOSE
NPN
CUTTOFIT,BULKHOSE3/8350PSI
ATT400207
RETURNLINETEE
ATT4001611
MASTERCYLINDER
F81Z3A697AB
POWERSTEERINGRESERVOIRTANK
ATT4006061
YFITTING
10
SP20PB11L145H3R
PUMP
11
12GMVMEGAVAC
BULKHOSE3/4SUCTION37
12
12GMVMEGAVAC
BULKHOSE3/4SUCTION3
13
12GMVMEGAVAC
BULKHOSE3/4SUCTION31
14
NPN
1
1
CUTTOFIT,BULKHOSE3/8350PSI
15
NPN
CUTTOFIT,BULKHOSE3/8350PSI
45
B RAKES
BRAKEACTUATORASSEMBLY
46
B RAKES
BRAKEACTUATORASSEMBLYDETAIL
Item
1
2
3
4
5
6
7
8
9
10
11
12*
13
14
PartNumber
NPN
NPN
CTT410188
CTT410186
CTT410187
ATT400193
NPN
ATT410192
NPN
CTT410182
CTT410181
NPN
NPN
ATT20057*
Qty
4
2
3
1
1
3
3
3
1
1
1
1
2
2
Description
20SETSCREW
20NUT
THOMSONNYLINERBEARING
BELLCRANK
BELLCRANKPIVOTSHAFT
CLEVISPIN
COTTERPIN
CLEVIS
20X12ADJUSTINGROD
BRAKEPEDALPIVOTSHAFT
BRAKEPEDAL
BRAKEPEDALPIVOT
BELLCRANKSTANDOFF
SHAFTCOLLAR3/4
*Weldedtotruck
47
B RAKES
PARKINGBRAKEACTUATORASSEMBLY
48
B RAKES
PARKINGBRAKEACTUATORASSEMBLYDETAIL
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PartNumber
ATT400141
NPN
NPN
NPN
BTT400145
ATT400146
NPN
NPN
ATT400151
ATT400150
NPN
NPN
NPN
NPN
NPN
NPN
NPN
NPN
THEFOLLOWINGITEMSARENOTSHOWN
AE-OPT-0069
Qty
1
4
4
4
1
1
3
3
1
1
1
1
1
1
1
1
2
2
Description
HANDBRAKE
SCREWHEXCAP5/1618X1
WASHERFLAT5/16
NUTLOCK5/1618
CABLEPRIMARY
BAREQUALIZER
CLEVISPIN
COTTERPIN
PARKINGBRAKECABLELEFTREAR
PARKINGBRAKECABLERIGHTREAR
SCREWHEXCAP1420X1
WASHERFLAT1/4
NUTLOCK1/420
SCREWHEXCAP1/428X1
CABLECLAMPPLATE
CABLECLAMPHANDLE
NUTLOCK1/428
CABLECLAMP
HAND BRAKE "ON" WARNING (OPTION)
AE-OPT-0069 SHUTDOWN
21
275.12
22
23
24
81008429
82050000
CONTACT PIN
PROXIMITY SENSOR
82066700
MOUNTING SCREW
25
332-209-150
RELAY
26
A-TT4-00250
49
S TEERING S YSTEM
STEERINGSYSTEMBREAKDOWN
50
S TEERING S YSTEM
STEERINGSYSTEMBREAKDOWNDETAIL
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
PartNumber
ATT400381
NPN
ATT400382
NPN
NPN
ATT400386
NPN*
NPN*
ATT400389
ATT400390
ATT400391
NPN
ATT400393
ATT4003941
ATT400395
ATT400396
NPN**
NPN**
ATT4003991
N/A
ATT4004011
ATT400402
ATT400403
ATT400404
ATT400405
ATT400406
ATT400407
ATT400212
ATT400204
Qty
1
4
1
1
1
1
2
2
1
1
1
2
4
1
2
2
4
4
1
1
1
1
1
1
4
1
1
1
1
Description
STEERINGBOX
SCREWHEXCAP7/1614X2GR8
PITTMANARM
WASHERLOCK3/4
NUTLOW3/410
DRAGLINK
COTTERPIN1/8X1
NUTTIEROD20
UNIVERSALCOUPLER
SHAFTCOUPLING
UNIVERSALJOINT
LOCKINGBOLTDOGPOINT3/816
GIBBKEY
STEERINGSHAFT
BEARING
21/8UBOLT3/8HD
WASHERFLAT5/16
NUTLOCK5/1618
STEERINGWHEEL
SCREWHEXCAP3/824X1
COVERPLATE
TIERODENDL/H
TIERODENDR/H
STEERINGTUBE
SPACERS
3/416NUTJAML/H
3/416NUTJAMR/H
HIGHPRESSUREEXTENDER
RETURNLINEEXTENDER
*7&8NOTSOLDSEPARATELYINCLUDEDINPART#22&23
**PARTSINCLUDEDINPART#16
51
A IR C LEANER
AIRCLEANERASSEMBLYDIESEL
AIRCLEANERASSEMBLYDETAIL
Item
1
1
2
3
4
5
6
7
7
8
9
PartNumber
ATT4000911
ATT400091
ATT400092
NPN
NPN
NPN
NPN
ATT4000981
ATT400098
ATT4000943
NPN
Qty
1
1
2
4
4
4
10
1
1
4
1
Description
AIRCLEANERASSEMBLY3
AIRCLEANERASSEMBLY2
AIRCLEANERBRACKET
NUTLOCK3/816
WASHERFLAT3/8
SCREWHEXCAP3/816X1GR.5
HOSECLAMPS
RAINCAP3
RAINCAP2
45DEGREEELBOW
BULKINTAKETUBE3
52
A IR C LEANER
AIRCLEANERSUBASSEMBLY
AIRCLEANERSUBASSEMBLYDETAIL
Item
PartNumber
Qty
Description
ATT400091
AIRCLEANER2
ATT4000911
P148966
1
1
AIRCLEANER3
AIRCLEANERELEMENT2
P549271
AIRCLEANERELEMENT3
53
F UEL S YSTEM
FUELSYSTEMDIESEL
10
FUELSYSTEMDETAIL
Item
1
2
3
4
5
6
7
8
9
NS
PartNumber
ATT400273
ATT400272
ATT4002711
ATT400276
NPN
ATT400280
ATT400274
NPN
NPN
8944147963
Qty
1
1
1
1
8
2
6
6
2
1
Description
FUELTANK
NIPPLE
FUELCAP
FUELSENDINGUNIT
SCREWHEXCAP1032X3/4
BULKHEADFITTING
90DEGREEELBOWFITTING
HOSECLAMP
BULK5/16FUELLINE
FUELFILTERELEMENT(4JB1ENGINEONLY)
10
8972134720
FUELFILTERELEMENT(4JG1ENGINEONLY)
54
E XHAUST
EXHAUSTSYSTEMDIESEL
EXHAUSTSYSTEMDETAIL
Item
1
2
3
4
5
6
7
8
9
10
11
12
PartNumber
ATT4D002532
ATT1200251
NPN
NPN
NPN
ATT400260
ATT400254
ATT4002581
ATT4002591
AEOPT0059RETAIL
AEOPT0059
AEOPT0029
Qty
1
1
2
2
2
2
3
1
1
1
1
1
Description
DIESELEXHAUSTPIPE
EXHAUSTGASKET
SCREWHEXCAP3/816X11/4
WASHERFLAT3/8
NUTHEX3/810
PIPEHANGER
2MUFFLERCLAMPS
MUFFLER
90DEGREETAILPIPE
SPARKARRESTER(OPTION)
SPARKARRESTINGMUFFLER(OPTION)
DIESELSCRUBBER(OPTION)
55
O PERATOR C OMPARTMENT
TRANSMISSIONCONTROL
TRANSMISSIONCONTROLDETAIL
Item
1
2
3
4
5
6
7
8
PartNumber
ATT400245
ATT400246
ATT400248
ATT400247
ATT400249
ATT400419
302008
302348
Qty
1
1
1
1
1
1
1
1
Description
TRANSMISSIONSHIFTCONTROL
TRANSMISSIONSHIFTCABLE
TRANSMISSIONCABLEBRACKETASSEMBLY
UBOLTKIT
BALLJOINTKIT
TRANSMISSIONLEVER
INDICATORSTRIPREPAIRKIT(NOTSHOWN)
HANDLEREPAIRKIT(NOTSHOWN)
56
O PERATOR C OMPARTMENT
ACCELERATORPEDALASSEMBLY
ACCELERATORPEDALASSEMBLYDETAIL
ITEM
1
2
3
4
5
6
7
8
9
PART NUMBER
A-TT4-00281-1
NPN
NPN
NPN
A-TT4-00285*
A-TT4-00287
A-TT4-00282
A-TT4-00288
A-TT4-00283-1
QTY.
1
3
3
3
1*
1
1
1
1
DESCRIPTION
FOOT PEDAL ASSEMBLY
SCREW-HEX CAP-1/4-20 X 1.00 G8
WASHER-FLAT-1/4
NUT-LOCK-1/4-20
CABLE CLASP*
BALL JOINT KIT - NUT INCLUDED
ACCELERATOR CABLE
ACCELERATOR U-BOLT KIT
ACCELERATOR CLEVIS-PIN KIT
57
O PERATOR C OMPARTMENT
INSTRUMENTPANEL
58
O PERATOR C OMPARTMENT
INSTRUMENTPANELDETAIL
Item
1
2
3
4
5
6
7
7
8
9
10
11
12
13
NS
NS
NS
NS
14
15
16
17
18
PartNumber
CTT400411
ATT400412
ATT400415
ATT400416
ATT400417
ATT400418
ATT4004222
ATT4004223
ATT600151
TMD27M00200
ATT4004231
ATT400428
ATT400609
ATT400608
ATT4004341
ATT4004351
AEOPT0084
AEOPT00152
The following optional items are NOT SHOWN
AE-OPT-0080
9B3215
275-1
275-2
8611931F
Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
DASHPANEL(NOINSTRUMENTS)
OILPRESSUREGAUGE
FUELGAUGE
VOLTAMPGAUGE
TEMPGAUGE
HOURMETER
IGNITIONSWITCH(KEYEDOPTION)
IGNITIONSWITCH(KEYLESSOPTION)
PLATE,MOUNTINGIGNITIONSWITCH
GLOWPLUGSWITCH
HEADLIGHTSWITCH
HORNBUTTON
HEATERFANSWITCH
TEMPERATURECONTROLCABLE
WIREHARNESS(DASHONLY)
80AMPCIRCUITBREAKER
AMMETER(OPTION)
TRANSMISSIONFLUIDTEMP
1
1
1
1
2
59
N OTES :
60
ELECTRICALBOARDDETAIL
Item
1
2
3
4
5
6
7
8
9
PartNumber
BTT400301
ATT400302
ATT4003031
ATT400307
ATT400309
9825300410
ATT400308
NPN
NPN
Qty
1
1
1
1
4
1
2
10
2
Description
MOUNTINGBRACKET
STARTERRELAY
HORNRELAY
FUSEBLOCKSPADETYPE
FUSE(25AMP)
GLOWPLUGREISITER
RELAY
SELFDRILLINGSCREWS
LOCKNUT1032
61
7
8
62
Item
1
2
3
4A
4B
PartNumber
ATT1000291
NPN
NPN
AEOPT00751(TEARDROPSTYLE)
ATT4002916(RETANGULARSTYLE)
Qty
2
2
6
2
2
Description
HEADLIGHT
NUT1/213
NUT1/420
HEADLIGHTWITHTURNSIGNAL(OPTION)
HEADLIGHTWITHTURNSIGNAL(OPTION)
ATT4002915(NOTSHOWN)
REARFACINGSPOTLIGHT
TAILLIGHTASSEMBLYDETAIL
Item
6
7
8
9
PartNumber
ATT400292
NPN
NPN
731912
Qty
2
2
6
Description
TAILLIGHT
WASHERFLAT1/2
WASHERFLAT1/4
TAILLENSCOVER
REPLACEMENTBULBS
Item
10
11
12
PartNumber
H4
H3
1157
Qty
Description
REPLBULBITEMS1AND4A
REPLBULBITEM5
REPLBULBBRAKELIGHTITEM6&
TURNSIGNALITEM4B
13
14
1156
3157NA
REPLBULBREVERSELIGHTITEM6
REPLBULBTURNSIGNALITEM4
15
H6545
SEALEDBEAMFORITEM4B
OPTIONSNOTSHOWN
Item
16
PartNumber
AEOPT0076
Qty
2
Description
ROOFMOUNTEDTURNSIGNALLAMP
*DUETOENGINEERINGIMPROVEMENTSYOUMAYHAVEHEADLIGHTSOTHERTHATTHEONESLISTED
63
ATT30010
25AMPBarrelFuse
Item
1
2
PartNumber
ABTT5D005604
ATT4004341
Qty
1
1
Description
WIREHARNESS
UNDERDASHWIREHARNESS
64
65
10
4
5
11
7
8
9
Item
1a
1b
2
3
4
5
6
7
8
9
PartNumber
AEOPT0080(COMPLETEASSY)
AEOPT00811(COMPLETEASSY)
9B3215
W2007.01
861193F
8609331F
1215
H1004
3750202
Qty
1
1
1
1
1
1
2
1
1
Description
LOWOIL/HITEMPSHUTDOWNDIESELENG
LOWOIL/HITEMPSHUTDOWNGASOLINE
SHUTDOWNMODULE
WIREHARNESS
OILPRESSURELIGHT
TEMPERATURELIGHT
LENS COVER SHROUD(NOT SHOWN)
PRESSURESWITCH
1/8MALE/FEMALEADAPTER(NOTSHOWN)
3730402
1/4X1/8ADAPTER
66
67
O THER A SSEMBLY
BODYASSEMBLY
BODYASSEMBLYDETAIL
Item
1
2
3
3
4
5
6
7
8
PartNumber
NPN
Qty
1
Description
HOODPROP
NPN
CTT400122
CTT400123
ATT40052
ATT40049
DTT400091
621060320
CTT40012
1
1
1
1
1
1
1
1
HOODPROPASSEMBLY
THANDLELATCH
LOCKINGTHANDLELATCH
HORNASSEMBLY
HEATSHIELD
GRILLGUARD/ACCESSDOOR
LATCHFORACCESSDOOR
HOOD
68
O THER A SSEMBLY
SEATS
SEATASSEMBLYDETAIL
Item
1
2
3
3
4
5
6
7
PartNumber
ATT400481
Qty
1
Description
STANDARDSEAT
AEOPT0055A
AEOPT0090
ATT1000048
AEOPT0055B
AEOPT0055C
AEOPT0183
E10000
1
1
1
1
STANDARDSEATBOTTOMCUSHION
STAND
BENCHSEAT(DUALREARWHEELMODELS)
BENCHSEATBACKCUSHION
BENCHSEATBOTTOMCUSHION
BENCHSEATWITHKILLSWITCH(OPTION)
SEATBELT
1
1
69
WHEEL&TIREASSEMBLYDETAIL
Item
1
2
1
2
3
*
PartNumber
ATT400121
ATT400122
ATT8/2001211
ATT4001221
ATT400123
AEOPT0068
Qty
4
4
4
4
32
4
Description
STANDARDTIRE16.5
STANDARDRIM
TIRE16
RIM16
LUGNUT
SNOWTIRE(OPTION)
*Allcurrentmodelsnowequippedwithstandard16tire&rim
70
WHEEL&TIREASSEMBLYDUALREARWHEELMODELSDETAIL
Item
1
2
3
4
5
6
PartNumber
ATT8/2001211
ATT8/200122
ATT8/200126
ATT400123
ATT8/200123
ATT8/200127
Qty
6
2
4
32
16
2
Description
STANDARDTIRE16
RIMFRONT
RIMREAR
LUGNUT
WHEELLUGNUT
WHEELADAPTER
71
O PTIONS
HITCHOPTIONS
HITCHOPTIONDETAIL
Item
1
2
3
4
5
6
7
PartNumber
AEOPT0033
BTT30008DET2
BTT30008A
BTT30008DET5
AEOPT0028
AE-OPT-0026
AE-OPT-0093
Qty
1
1
1
1
1
1
1
Description
EHITCH11/2PINCOMPLETEASSEMBLY
EHITCHGUIDE11/2GUIDEPINWITHRING
EHITCHSPRING
LOCKINGCOLLAR
PINTLEHOOK
AIRLINE HITCH 3" PIN WITH CABLE(NOT SHOWN)
AIRLINE HITCH 2 3/8" PIN (NOT SHOWN)
*Theabovearestandardhitchoptions.Pleasecallforspecialhitchoptionsinformation
72
O PTIONS
STROBE,BEACON&FLOORMATOPTIONS
1 OR 2
STROBE,BEACON&FLOORMATOPTIONDETAIL
Item
1
1A
1B
2
2A
2B
3
3A
3B
PartNumber
AEOPT0002
R5024BH
R5012BH
AEOPT0007
129
AEOPT0009
ATT400450
ATT4004501
ATT1000451
Qty
1
1
1
1
1
1
1
1
1
Description
AMBERROTATINGBEACON
REPLACEMENTBULB24VDC
REPLACEMENTBULB12VDC
STROBE
REPLACEMENTBULBFORSTROBE
1/2COVERFORSTROBE
BASICFLOORMAT(NOSENSOR)
OPERATORSWITCHMAT(WITHSENSOR)
SWITCHMATDELAYTIMER
73
O PTIONS
CABOPTION
16
1
18
2
5
17
15
8
9
6
74
O PTIONS
CABOPTIONDETAIL
Item
1
1
PartNumber
AEOPT0004
AEOPT0003
Qty
1
Description
CABASSEMBLYCOMPLETE
CABASSEMBLYCOMPLETE
(DUALREARWHEELMODEL)
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
16
17
17
40502
ATT400553
ATT400554
ATT400555
ATT400556
ATT400609
991013
990994
40516
40515
48717
990237
991529
992518
992424
992520
991867
992521
1
1
1
1
1
1
1
1
3
1
1
1
2
1
1
1
DOORASSEMBLYCOMPLETE
DOMELITE
ROOFVENT
WIPERMOTOR
DEFROSTFAN
HEATERFANSWITCH
WIPERARM
WIPERBLADE
DOORHINGE
STRIKERPLATE
INSIDEDOORHANDLE
OUTSIDEDOORHANDLE
DOORSTRAP
DOORWINDOW
WINDSHEILD
WINDSHEILD(DUALREARWHEELMODEL)
REARWINDOW
REARWINDOW(DUALREARWHEEL
75
O PTIONS
CABHEATERDETAIL
4
5
ENGINERETURN
ENGINESUPPLY
3
Item
1
2
3
4
5
6
PartNumber
ATT400601
ATT400607D
02220200A
ATT400609
ATT400608
NPN
Qty
1
1
2
1
1
2
Description
HEATERASSEMBLY
CONTROLVALVE
YCONNECTOR
HEATERFANSWITCH
TEMPERATURECONTROLCABLE
5/8HEATERHOSE(NOTSHOWN)
76
O PTIONS
OTHEROPTIONSLISTEDNOTSHOWN
Item
1
2
3
4
5
PartNumber
AEOPT0091
FS20000
AEOPT0001
AEOPT0099
AEOPT0099A
Qty
1
1
1
1
1
Description
LUBRICITYFILTERSYSTEM
LUBRICITYREPLACEMENTELEMENT
BACKUPALARM
MASTERBATTERYDISCONNECTSWITCH
MASTERBATTERYDISCONNECTSWITCH
LOCKOUTLEVERKIT
6
7
AEOPT0086
AEOPT0094
1
1
INTECOMJACK
12VACCESSORYOUTLET
77
S CHEDULED M AINTENANCE
DAILYOPERATORRESPONSIBILITES
ProperFluidChecks
EngineOil
Checkengineoilwiththeunitonalevelsurface,thekeyintheOFFposition,theshifterpositioninPARK
andparkingbrakeapplied.Opensideaccessdoor.Removedipstickfromcrankcase,wipeitwithacloth.Insert
itfullyandtakeoutitgentlyagain.Checktheoillevelbythemarksonthedipstick.Theoillevelmustbebe
tweentheMaxlevelandtheMinlevel.DONOTOVERFILL!SEEPAGES12&13FORSAFETYBULLETIN!
Coolant
DONOTremoverecoverytankcaporcheckcoolantlevelwhileengineishot!Withenginecool,thekeyinthe
OFFposition,theshifterpositioninPARKandtheparkingbrakeapplied,openhood,sethoodpropand
lookatleftsideofrecoverytank.Thereservoirtankistranslucent,sothefluidisreadilyvisiblewithoutremov
ingthecap.FluidlevelshouldbeattheColdfilllevel.
TransmissionFluid
WithunitinparkandparkingbrakesetintheONposition,startengine.Opensideaccessdoor.Removedip
stickfromtransmissioncase,wipeitwithacloth.Insertitfullyandtakeitoutgentlyagain.Checkthefluidlevel
bythemarksonthedipstick.ThetransmissionfluidlevelmustbebetweentheMaxlevelandtheMinlevel
onthedipstick.DONOTOVERFILL.
BrakeFluid
Checkbrakefluidwiththeunitonalevelsurface,thekeyintheOFFposition,theshifterpositioninPARK
andparkingbrakeapplied.Openhood,sethoodpropandlocatemastercylinderreservoir.Removespringclips
andtakeofflid.Brakefluidlevelshouldbeatthetopofreservoir.
PowerSteeringFluid
CheckpowersteeringfluidwithkeyinOFFposition,theshifterpositioninPARKandtheparkingbrake
applied.Openhood,sethoodpropremovecapfrompowersteeringreservoir.Fluidlevelshouldbebetween
thearrowsontheindicatorstick.DONOTOVERFILL.
RecommendedFilters:
Engineoil
Isuzu8944309831
FuelFilter
Isuzu4JB18944147963
Carquest85390
FleetgardFF5114
FleetgardLF3528
Isuzu4JG18972134720
Wix
AirCleanerDonaldsonP549271OrP148966
Carquest86128
LubricityFilterFleetgardFS20000
Transmission Wix58705
33128
78
PREVENTATIVEMAINTENANCESCHEDULE
No. DescriptionofCheck/Service
OperationalHours
XCheck*RequiresService
Daily
50 100 250
EngineOilandfilter*first50hours
1 andevery100hoursthereafter
x
*
*
2 TransmissionFluid*every500hours
x
3 PowerSteeringFluid
x
4 BrakeFluid
x
5 CoolantLevel
x
6 FuelFilter*every500hours
7 DrainWater/FuelFilter*every250hours
*
8 LubricityFilter*every250hours
*
9 OilLeakCheck
x
10 EngineRubberMounts
x
x
x
11 Inlet&ExhaustPipestoManifold
x
x
x
12 ThrottleControls
x
x
x
13 CoolantHoses
x
x
x
14 BeltDrives
x
x
x
15 FuelSystemLeakCheck
x
x
x
16 ElectricalWiresandConnections
x
x
x
17 SuspensionUBolts
*
18 BatteryCables
x
19 AirCleanerElement*every250hours
*
20 BrakePads(Front)
21 DrumBrakeLining(Rear)
22 BrakeLinesandHoses
23 FlushCoolingSystem
24 CleanFeedPumpStrainer
25 CheckInjectionNozzles
26 CylinderCompressionPressure
27 ValveClearanceCheck
PositionCrankcaseVentilation
28 ValveCleaning
29 RotateTires*every500hours
30 AcceleratorCable
*
31 AxleShaftUJoint
*
Completed
500
*
*
*
*
*
*
*
*
*
*
*
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
*
x
x
x
*
*
x
x
x
x
x
x
*
x
x
*
Thissectionbelowhasbeenaddedtoforyourrecordkeepingconvenience
DateServicePerformed
TugSerialNumber
TugHours
Technician
79
Item
Identification
Type
Service
1
2
3
4
STEERINGLINKAGE
TRANSMISSIONOIL
ENGINEOIL
DRIVEAXLES
AXLESHAFTUJOINT
POWERSTEERINGPUMP
DRIVESHAFT
BRAKEMASTERCYLINDER
ENGINECOOLANT
LUBE
CHECK
CHANGE
CHECK
CHECK
CHECK
LUBE
CHECK
CHECK
5
6
7
8
Lubricant
EPMULTIPURPOSEGREASE
DEXTRONIIITYPETRANSMISSIONFLUID
15W40CDOE/HDO(MILL2104)
8090GEAROIL(MILL2105)
EPMULTIPURPOSEGREASE
AUTOMOTIVEPOWERSTEERINGFLUID
EPMULTIPURPOSEGREASE
DOT3BRAKEFLUID
ETHYLENEGLYCOL/WATER(50/50MIX)
MILA46153
ACCELERATORCABLE
LUBE
**SUMMERMONTHSWD40PENETRATINGOIL
WINTERMONTHSANTIFREEZE
80
Item
Identification
Type
Service
Lubricant
1
2
3
4
STEERINGLINKAGE
TRANSMISSIONOIL
ENGINEOIL
DRIVEAXLES
AXLESHAFTUJOINT
POWERSTEERINGPUMP
DRIVESHAFT
BRAKEMASTERCYLINDER
ENGINECOOLANT
LUBE
CHECK
CHANGE
CHECK
CHECK
CHECK
LUBE
CHECK
CHECK
EPMULTIPURPOSEGREASE
DEXTRONIIITYPETRANSMISSIONFLUID
15W40CDOE/HDO(MILL2104)
8090GEAROIL(MILL2105)
EPMULTIPURPOSEGREASE
AUTOMOTIVEPOWERSTEERINGFLUID
EPMULTIPURPOSEGREASE
DOT3BRAKEFLUID
ETHYLENEGLYCOL/WATER(50/50MIX)
5
6
7
8
MILA46153
9
ACCELERATORCABLE
LUBE
**SUMMERMONTHSWD40PENETRATINGOIL
WINTERMONTHSANTIFREEZE
SEEPREVENTATIVEMAINTENANCESCHEDULE
81
SPECIFICATIONS&CAPACITIES
MODEL#
ISUZU4JG1
DESCRIPTION:
Standarddiesel,2.8Liter,Isuzufourcylinder,directinjectionengine
#OFCYLINDERS
4INLINE,4CYCLE
BORE&STROKEINCHES(mm)
3.66X4.01(93X102)
DISPLACEMENT,CUBICINCHES(L)
171(2.8)
COMPRESSIONRATIO
18.60
FUEL
#1OR#2DIESEL
ALTERNATOR
75AMP,12VOLT,NEGGROUND
ENGINEWEIGHTFULLYDRESSEDLB(KG)(PROX)
557(253)
ENGINECRANKCASECAPACITIES
ENGINE
U.S.QUARTS
IMPERIALQUARTS
LITRES
10.00
8.33
9.46
2.8L(171CID)DIESEL***
***15W40CDINCONTINENTALU.S.
FUELTANKREFILLCAPACITIES
U.S.GALLONS
IMPERIALGALLONS
LITERS
18.0
15.0
68.0
SAE(SOCIETYOFAUTOMOTIVEENGINEERS)NO.2D
JIS(JAPANESEINDUSTRIALSTANDARD)NO2
DIN(DEUTSCHEINDUSTRIENORMEN)51601
BS(BRITISHSTANDARD)CLASSA1
*PleaserefertoIsuzuEngineInstructionManualIDE6053forfurtherinformation
82
SPECIFICATIONS&CAPACITIES
TRANSMISSIONREFILLCAPACITIES
ENGINE
2.8L(171CID)DIESEL
U.S.PINTS
IMPERIALPINTS
LITRES
8.00
6.60
3.80
*USEDEXTRONIIITYPETRANSMISSIONFLUIDOREQUIVALENT
**ADD9PINTS,7.5IMPERIALPINTSOR4.25LITERSIFTORQUECONVERTORHASBEENDRAINED
ENGINECOOLINGSYSTEMREFILLCAPACITIES
ENGINE
2.8L(171CID)DIESEL
U.S.QUARTS
IMPERIALQUARTS
LITRES
16.00
13.30
15.10
*A50/50MIXTUREOFGLYCOLANDCLEANWATER
BRAKESYSTEM
Thebrakesystemispowerassistedhydraulic,frontdisctypeandreardrumtype.USEDOT3BRAKEFLUID.
STEERINGSYSTEM
Thesteeringsystemispowerassistedhydrostatictype.UseTEXACOFLUIDPARTNO.11872OREQUIVALENTSPEC
FORGM,CHRYSLERANDFORDAUTOAPPLICATIONS
AXLEREFILLCAPACITIES
AXLE
FRONTSTEERNON
DRIVE
FRONTDRIVEAXLE
REARDRIVEAXLE
U.S.PINTS
IMPERIALPINTS
LITRES
N/A
N/A
N/A
5.20
4.37
2.48
8.50
7.00
3.75
*SERVICEREFILLCAPACITIESAREDETERMINEDBYFILLINGTOTHEBOTTOMOFTHEFILLERHOLE
**USE80W90HYPOIDGEARLUBRICANT
83
TIPSFORINCREASEDALLWEATHERTRACTIONDURINGAIRCRAFTPUSHBACK
1.Reduceairpressureinpneumatictiresfrom60PSItoaslowas25PSI.(**restoreairpressureto60psiassoonas
weatheremergencyends).
2.WhenpushingwithAllWheelDrivetractors,makesurethetowbarislevelorslightlydownhilltowardtractor.
3.WhentowingwithRearWheelDriveraisehitchheight.
4.WhenpushingwithRearWheelDrivelowerhitchheight.
Note:Thesestrategies(2,3and4)maximizeallweathertraction.
5.WhenpushingaircraftoniceoricysnowwithAllWheelDrive,awheelmayloosetraction(wheelspin).Tostopfront
wheelspin,applysomeservicebrakegraduallywithleftfootuntilwheelspinstopsandhold,whilecontinuingthe
pushback.Coordinatetheleftfootservicebrakepressureandtherightfootaccelerator,tomaintainasmooth
pushback.Tostoprearwheelspin,applyparkingbrakewithleveruntilitstopswhilecontinuingthepushback.
6.Oniceorsnowusechainsorcables.Iftheuseofchainsisprohibited,therearetractioncablesthatservethesame
functionaschainsbutaremucheasiertomountandareverykindintermsofabrasiontoallsurfaces.
7.Keepfueltankfull,asmuchaspossible.
8.ConsultwithEagleTugsfactoryforadditionalassistance.
84
FRONTENDALIGNMENTPROCEDURE
Findcenterlineoftirefrontandback
Checkwithtapemeasuretoseedifference
Thefrontshouldbe1/16inchmorethattherear
1/16inchtoeout,iflessorgreaterloosenthetwoboltsonthetierodclamp
Turnclampinorouttoachievedesiredsetting1/16intoeout
Retightentwoboltsonthetierodclamp
+1/16TOEOUT
TIERODCLAMP&BOLT
FRONTTIRES
85