Code: 9A03503

III B. Tech I Semester (R09) Regular & Supplementary Examinations, November 2012 MACHINE TOOLS (Mechanical Engineering) Time: 3 hours Max. Marks: 70 Answer any FIVE questions All questions carry equal marks ***** 1 Differentiate orthogonal cutting and oblique cutting with neat sketches. 2 3 Explain various work holding and tool holding device used on turret and capstan lathes. (a) How is the size of the shaper determined? (b) How are shapers classified? Explain various operations performed on a drilling machine in detail. Classify and explain briefly, various types of column and knee type milling machines. (a) What do you understand by a silicate bond? (b) What are the advantages and disadvantages of this bond? (a) Compare and contrast broaching and honing. (b) List the application of broaching. Discuss the importance considerations in jig and fixture design. *****

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Code: 9A03503

III B. Tech I Semester (R09) Regular & Supplementary Examinations, November 2012 MACHINE TOOLS (Mechanical Engineering) Time: 3 hours Max. Marks: 70 Answer any FIVE questions All questions carry equal marks ***** 1 With a neat sketch, explain the basic elements of any machining operation. 2 List various tools and attachments used on turret and capstan lathe. Explain some of them. (a) Explain the importance of slotting machine in a machine shop. (b) Explain the operations performed on a slotting machine. (a) What do you mean by drilling, milling and boring? (b) How do they differ from each other? Classify and explain various types of milling machine. Explain various types of bond materials used in a grinding wheel. With an example, explain how machining time can be calculated for a broaching machine. Explain the main principles of design of jigs and fixtures. *****

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Code: 9A03503

III B. Tech I Semester (R09) Regular & Supplementary Examinations, November 2012 MACHINE TOOLS (Mechanical Engineering) Time: 3 hours Max. Marks: 70 Answer any FIVE questions All questions carry equal marks ***** 1 Discuss about various types of chips produced during machining of various metals with neat figures. 2 (a) Describe the different methods of feeding the tool in thread cutting. (b) What is under cut? Why is it provided? Classify and explain the basic operations that are done on a shaper. (a) How is drill size determined? (b) What is the importance specification of a twist drill? (a) How is production milling machine different from fixed bed type milling machine? (b) Explain various types of production milling machine? How are grinding machines classified? Explain various types. (a) Compare and contrast broaching and grinding. (b) List the application of broaching. Discuss the important conditions that must be satisfied by a successfully designed jig. *****

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Code: 9A03503

III B. Tech I Semester (R09) Regular & Supplementary Examinations, November 2012 MACHINE TOOLS (Mechanical Engineering) Time: 3 hours Max. Marks: 70 Answer any FIVE questions All questions carry equal marks ***** 1 Explain various methods and means of chip breaking. 2 3 4 5 Explain with a neat sketch, the working of an engine lathe. Explain various quick return mechanisms used for shaper machine. What is a twist drill? With a neat sketch explain the principal parts of a twist drill. (a) What is hand milling machine? Explain its uses. (b) What are the planer type milling machines? Explain their features. What is drilling? Explain the working principle involved in it. Describe the basic components of a grinding machine. Briefly the constructional features of lapping and broaching machines. Discuss in detail the advantages of using jigs and fixtures in mass production. *****

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