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ABSTRACT
INTRODUCTION
Batch reactors are one of the most major equipment in the biochemical
industries. It is quite flexible, it can adopt to small volume production of various
products and provides the natural way to scale-up processes from laboratory to
industrial manufacturing. One of difficulties in analyzing the dynamic response
on biochemical processes is the fact that they are nonlinear (Hua et. al., 2004).
Due to these difficulties, linear controllers or control strategies based on a local
linearized model e.g. standard PID controller lead to a poor control performance
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(Liu & Macchietto, 1995). The common way of controlling process systems with
strong nonlinear character is to apply model-based controllers such as model
predictive controllers (MPC) or internal model controllers (IMC) where a
detailed dynamic process model is used (Seborg et. al., 2004; Dowd et. al., 2001;
Toivonen et. al., 2003). In this paper, the process of Citronellyl laurate
esterification is chosen as a case study (Yadav and Lathi, 2004). The set-ups of
the batch reactor are given together with the experimental procedures. The
analytical procedures performed to the samples are also explained. Finally, the
simulated models were then verified with the experimental data.
EXPERIMENTAL SETUPS
Digital
Computer A/D
T
T T
A/D
Triac
Module
Cooling
Heater
the steady state condition while samples are taken every five minutes. Then, the
flow rate of cooling water is increased and decreased from 40ml/min to 44ml/min
and 36ml/min respectively by giving ±10% step change, and the inlet
temperature of the cooling water is kept constant. For another test, the inlet
temperature of the cooling water is increased and decreased from 22oC to 37oC
and 17oC respectively by giving the ±10% step change, and the flow rate of
cooling water is kept constant.
dCA Al r
1
dt KA KA Ac αK A
αK A 1 Al 1
Ac K βK Ac
Reactor dT ∆H rA V Q (2)
dynamics: dt V CA CpA CA CpA CE CpE CW CpW
Jacket dT F Cp ρ T T Q (3)
dynamics: dt V Cp ρ
Model of the reactor is solved using 4th/5th order Runge Kutta method
(MATLAB ODE45). Table 1 shows the operating and calculated data.
100
80
60
conversion (%)
40
20 ♦ Experimental
___ Simulation
0
0 10 20 30 40 50
time (min)
FIGURE 2: Measurements and model predictions profile that yielded a minimum
least-squares model fit (R2=0.982) for 3% catalyst loading and temperature 37oC
a) Catalyst loading
The effect of enzyme concentration was studied in the range of 1-3% (w/v), at
37oC (optimal temperature). The results are illustrated in Fig. 3. It can be seen
that conversion of ester increased with increasing catalyst concentration. At the
concentration of 3% enzyme the highest initial rate was observed. All further
experiments were carried out with 3% (w/v) of lipase from Candida rugosa in
order to reach maximum initial rate and utilization of enzyme activity.
959
100
80
conversion (%)
60
40 1%
2%
20 3%
0
0 10 20 30 40 50
time (min)
FIGURE 3: The effect of catalyst loading on the synthesis of Citronellyl laurate
b) Effect of temperature
The model predictions were also tested for responses to a temperature change.
The impact of temperature in the ester yield and velocity is difficult to predict
because it may affect reaction efficiency in opposite way. First, a temperature
raise would have a positive effect on the kinetic constant as defined by the
transition state theory. Conversely, the treatment at high temperatures may
disrupt enzyme tertiary structure, losing its catalytic activity. From previous
findings, (Aziah Serri et. al., 2006) heating was required for faster reaction and
the reaction time may vary from a few minutes to several hours for a temperature
range 30oC to 40oC for esterification process. The ester conversion was found to
increase with increasing temperature, as shown in Figure 4.
100
80
conversion (%)
60
40
30
20 35
40
0
0 10 20 30 40 50
time (min)
FIGURE 4: The effect of reaction temperature on the synthesis of Citronellyl
laurate
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CONCLUSION
ACKNOWLEDGMENT
REFERENCES
Aziah Serri N., Kamaruddin A.H., and Long W.S. (2006). Studies of reaction
parameters on synthesis of Citronellyl laurate ester via immobilized Candida
rugosa lipase in organic media. Bioprocess and Biosystems Engineering 29,
253-260
Dowd, J. E., Kwok, K. E., and Piret, J. M. (2001). Predictive modeling and loose-
loop control for perfusion bioreactors), Biochemical Engineering Journal, 9, 1-
9
Garcia, T., Coteron, A., Martinez, M. and Aracil, J. (2000) “Kinetic model for
the esterification of oleic acid and cetyl alcohol using immobilized lipase as
catalyst” Chemical Engineering Science, 55, 1411-1423
Hua, X., Rohani S., Jutan A. (2004) Cascade closed-loop optimization and
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Seborg, D. E., Edgar, T. F. and Mellichamp, D. A. (2004), On-line Controller
Tuning, Process Dynamics and Control, pp 317 – 321.
Toivonen H.T., Sandstrom K.V., and Nystrom R.H. (2003). Internal model
control of nonlinear systems described by velocity based linearizations. Journal
of Process Control 13, 215-224.
Yadav G.D., Lathi P.S. (2004) Synthesis of citronellol laurate in organic media
catalyzed by immobilizied lipases: kinetic studies, Journal of Molecular
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