Quick Start Guide For SPD

1
Surge Protect Discharge For Flexi Power Rectifier

Quick Start Guide
Emerson Network Power Co., Ltd. http://www. emersonnetworkpower.com.cn Manual Version: 01 Surge Protect Discharge for FPRA Quick Start Guide
Manual Number: 03370500100 Manual Issue: 1.0 Manual Status: Standard Release Date: Sep 2008
Copyright 2008 Emerson Network Power Co., Ltd.

All rights reserved Published in China This document, and the information it contains, are the property of Emerson Network Power Co., Ltd, and are protected by law. Both must be held in strictest confidence at all times. Emerson Network Power grants no license or right to copy, use or disclose either, expressly or by implication.
Disclaimer
This document and the information contained herein are provided on an "AS IS" basis. Emerson Network Power may make improvements or changes in this documentation, at any time and without notice and as it sees fit. The information in this documentation was prepared by Emerson Network Power with reasonable care and is believed to be accurate. However, Emerson Network Power shall not assume responsibility for losses or damages resulting from any omissions, inaccuracies, or errors contained herein.
Surge Protect Discharge for FPRA
Quick Start Guide
History 3
History
Date Version Author David Cao Change Note No./Notes First release
02/09/2008 01
Installation Manual
Table of contents 4
Table of contents
History...................................................................................................................3 Table of contents ..................................................................................................4 List of figures ........................................................................................................4 List of tables..........................................................................................................4 List of terms ..........................................................................................................5 Preface .................................................................................................................7 SPD installation.....................................................................................................9 SPD replacement................................................................................................17 Appendix Tools and Torques ...........................................................................19
List of figures
Figure 1 PDA rear internal chassis layout ................................................................ 9 Figure 2 Connecting the SPD 3Y.......................................................................... 13 Figure 3 Connecting the AC terminal block 3Y................................................... 14 Figure 4 AC connection with the SPD - 3Y............................................................. 15 Figure 5 Removing the damaged OVP module from the SPD ............................ 17 Figure 6 Fitting a new OVP module to the SPD .................................................... 18
List of tables
Table 1 Reference documents.................................................................................... 7 Table 2 Configurations of AC connection with the SPD ....................................... 10 Table 3 Schematic diagram of AC connection with the SPD............................... 12 Table 4 Tools and torques required for installation ............................................... 19
Installation Manual
List of terms
List of terms
A AC AWG BAT BR BTS CB CSA CU DC EMC ESD FPRA GND GUI IE IP IP L LAN LED LVD MAC MCB N Ampere Alternative current American Wire Gauge Battery Battery Return Base Transceiver Station Circuit Breaker Cross Section Area Control unit Direct current Electromagnetic Compatibility Electrostatic Discharge Flexi Power Rectifier Ground Graphical User Interface Internet Explorer Ingress Protection Internet Protocol Live cable from the AC mains Local Area Network Light Emitting Diode Low Voltage Detection Media Access Control Micro Circuit Breaker Neutral cable from the AC mains
Installation Manual
List of terms PC PCB PDA PE PSU SPD V VPN 1 3Y 3 Personal Computer Printed Circuit Board Power Distribution Assembly Protective earth Power Supply Unit Surge Protect Discharge Volt Virtual Private Network Single-phase AC type 3-phase star AC type 3-phase delta AC type
Installation Manual
Preface 7
Preface
About this guide
This quick start guide is for quick installation or an overview of the SPD. Thus only the three-phase star AC connection with SPD is described in this guide. User shall refer to the main SPD user manual (Emerson file No. 03370500080) for more details about the other AC connections.
SPD Introduction
The Flexi Power Rectifier (FPRA, Emerson part number AA25020L) is an up to 6kW output power AC rectifier package. The Surge Protect Discharge (SPD, Emerson part number AA25130L) is used to prevent the damages to the FPRA that caused by input over voltage or surge. The SPD consists of three same OVP modules that used between live cables and neutral cable from the AC mains; one OVP module that used between the neutral cable from the AC mains and the earth; and one remote signaling contact.
Reference documents
The reference documents of the SPD contains:
Table 1 Reference documents
Document Internal product specification System / PDA Internal product specification Rectifier Surge Protect Discharge for Flexi Power Rectifier User Manual (main SPD user manual)
- To be continued -
Emerson Network Power File No. 41970005110 41970004980 03370500080
Installation Manual
Preface 8
Table 1 Reference documents
Flexi Power Rectifier - User Manual Flexi Power Rectifier- Installation Manual Surge Protect Discharge for Flexi Power Rectifier Quick Start Guide (this manual) Flexi Power Rectifier Quick Start Guide
03370500090 03370500070 03370500100 03370500110
Installation Manual
SPD installation 9
SPD installation
Warning: The AC power supply must be switched off prior to any access of the AC cable. Note: The 3-phase star AC connection with SPD is for illustration herein. Refer to Appendix Tools and Torques for each installation step.
Figure 1 shows the PDA rear internal chassis layout.
PDA rear cover
SPD DIN Rail
AC terminal block D E SPD ground clamp AC ground clamp SPD sensor connection C B Rear cover retention cable F
PDA earth cable Strain-relief
A
Figure 1 PDA rear internal chassis layout
Installation Manual
SPD installation 10
Table 2 Configurations of AC connection with the SPD
AC type
(3)
Terminals connection Configuration (2)
Short link available (1) AC terminal block
SPD configuration
AC mains N/A N/A N/A N/A AC ground clamp SPD ground clamp SPD ground link N/A N/A N/A L1 for three-phase L2 for three-phase L3 for three-phase N/A N for three-phase star L3 for three-phase L2 for three-phase L1 for three-phase Short terminals 1,2,3 and 4,5,6 respectively
SPD
AC terminal Chassis block
N/A
L1
L2
Short terminals L1, L2, L3
N/A
L3
PE
N/A
N/A
N/A
N/A
L1
L1
L2
L2
Short terminals and 3,4 and respectively
1,2 N/A 4,5
L3
L3
N/A
N/A
SPD ground clamp SPD ground link AC ground clamp N/A
PE
N/A
N/A
Installation Manual
SPD installation 11
Table 2 Configurations of AC connection with the SPD
AC type
(3)
Terminals connection Configuration (2)
Short link available (1) AC terminal block
SPD configuration
AC mains N/A N/A N/A N/A AC ground clamp SPD ground clamp SPD ground link N/A N for three-phase star L3 for three-phase L2 for three-phase L1 for three-phase Short terminals 1,2,3
SPD
AC terminal Chassis block
L1
L1
N/A
L2
L2
L3
L3
3Y
PE
N/A
N/A
N/A
N/A
Note: (1) The short link names listed herein are in accordance with the actual labels on the short links.
(2) The AC terminal block should be configured before the AC connection. User shall refer to section 3.4 in Flexi Power Rectifier Installation Manual (Emerson file No.03370500070) for more details.
(3) Refer to Figure 1 for the corresponding clamps.
Installation Manual
SPD installation 12
Table 3 Schematic diagram of AC connection with the SPD
AC Type
Schematic diagram
Configuration of AC terminal block Short terminals 1,2,3
AC Terminal Block SPD

L1 L2 L3 N 1 2 3 4 5 6
3Y
PE
L1
L2
L3
AC Mains
SPD
L1 L2 L3 N 1
AC Terminal Block
2 3 4 5 6
Short terminals 1,2,3; 4,5,6 respectively
PE
AC mains
AC Terminal Block SPD

L1 L2 L3 N 1 2 3 4 5 6
Short terminals 1,2; 3,4; 5,6 respectively
PE
L1
L2
L3
AC mains
Installation Manual
SPD installation 13 1.1 1.2 1.3 1.4 Detach the cable strain-relief from the chassis by loosening the screw A in Figure 1. Detach the AC ground clamp and SPD ground clamp from the chassis by loosening the screws B and C in Figure 1. Fit the PE cable from the AC mains into the AC ground clamp. Fit the live cables from the AC mains and the bare end of L line short links into the terminals L1, L2 and L3 on the SPD respectively referring to the diagram of 3Y AC connection in Table 2 and Table 3 (see Figure 2). Fit the neutral cable from the AC mains and the flat end of N short link into terminal N on the SPD referring to the diagram of 3Y AC connection in Table 2 and Table 3 (see Figure 2). N short link
1.5
L3 L2 L3 short link L2 short link L1 short link

Figure 2 Connecting the SPD 3Y
L1
1.6
Fit the ground cable link into the SPD ground clamp, and the other end into the SPD ground terminal on the SPD referring to the diagram of 3Y AC connection in Table 2 and Table 3.
Installation Manual
SPD installation 14
1.7 1.8 1.9
Secure the AC ground clamp back into its position on the chassis, tightening the screw B (refer to Figure 1). Secure the SPD ground clamp back into its position on the chassis, tightening the screw C in Figure 1. If required, detach the AC terminal block from the chassis by loosening screws D and E in Figure 1. This will provide a better view of the AC terminal block connections. Connect the L1, L2 and L3 line short links to terminals 6, 5, 4 on the AC terminal block respectively referring to the diagram of 3Y AC connection in Table 2 and Table 3 (see Figure 3). Connect the N line short link to terminal 2 on the AC terminal block referring to the diagram of 3Y AC connection in Table 2 and Table 3 (see Figure 3).
1.10
1.11
N short link
L3 short link
L2 short link
L1 short link
Figure 3 Connecting the AC terminal block 3Y
Installation Manual
SPD installation 15 1.12 1.13 Connect the SPD sense cable to the SPD remote signaling contact. Secure the SPD to the DIN Rail by locating the grounding side bottom slot of the SPD onto the DIN Rail and pressing down on the SPD until it locks in position. Refit AC terminal block if removed from chassis, tightening the screws D and E in Figure 1. Connect the SPD sense cable to the PDA sense connection, and restrain the cable to position F on the chassis in Figure 1. Restrain the AC cable on the socket by fitting the Strain-relief, tightening the screw A in Figure 1.
1.14 1.15 1.16
Figure 4 shows the PDA rear layout after completing the 3-phase star AC connection with the SPD.
SPD ground cable
SPD sense cable
L3 L2 L1
L3 short link L2 short link L1 short link
PE of AC mains
Figure 4 AC connection with the SPD - 3Y
N short link
1.17
Replace the PDA rear cover referring to section 3.4 in Flexi Power Rectifier Installation Manual (Emerson File No. 03370500070).
Installation Manual
SPD installation 16
CAUTION: After installation of the SPD kit has been completed, the installer should check the installation against the steps outlined within this document, supported by a multi-meter to check for wiring continuity. Its strongly suggested that the insulation test (2.5kV Hi-pot) is carried out.
Installation Manual
SPD replacement 17
SPD replacement
Warning: The AC power supply must be switched off prior to any access of the SPD.
2.1
Hold the two sides of the damaged OVP module and pull it out from the SPD base (see Figure 5).
Figure 5 Removing the damaged OVP module from the SPD
Installation Manual
SPD replacement 18 2.2 Fit the new module into its position on the SPD base (see Figure 6).
Figure 6 Fitting a new OVP module to the SPD
Installation Manual
Appendix 19
Appendix Tools and Torques

******************************************************************** Refer to the table below for the tools and torques required for each installation step: ******************************************************************** Table 4 Tools and torques required for installation
Step 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 1.14 1.15 1.16 1.17 2.1 2.2
Tool TORX screwdriver (T25) TORX screwdriver (T25) Flat screwdriver Cross screwdriver Cross screwdriver TORX screwdriver (T25) TORX screwdriver (T25) TORX screwdriver (T25) TORX screwdriver (T25) Flat screwdriver Flat screwdriver Manual Manual TORX screwdriver (T25) Manual TORX screwdriver (T25) TORX screwdriver (T10) Manual Manual
Usage Loosen screw Loosen screw Tighten screw Tighten screw Tighten screw Tighten screw Tighten screw Tighten screw Loosen screw Tighten screw Tighten screw Connection Install the SPD Tighten screw Connection Tighten screw Tighten screw Remove the OVP Install the OVP
Torque (N.m) --1.5 4.5 4.5 4.5 2.0 2.0 -1.5 1.5 Fit Fit 2.0 Fit 2.0 0.8 -Fit
Installation Manual

Quick Start Guide For SPD

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Quick Start Guide For SPD

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Surge Protect Discharge For Flexi Power Rectifier

Copyright 2008 Emerson Network Power Co., Ltd.

Surge Protect Discharge for FPRA