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Abstract
The present study attempts to investigate the emission characteristics of fine particles with special emphasis on nickel
and vanadium metal elements emitted from the heavy oil combustion in industrial boilers and power plant, which are
typical anthropogenic sources in Korea. A series of combustion experiments were performed to investigate the emission
characteristics of particles in the size range of submicron by means of drop-tube furnace with three major domestic heavy
oils. Cascade impactors were utilized to determine the size distribution of particulates as well as to analyze the partitioning
enrichment of vanadium and nickel in various size ranges. Experimental results were compared with field data of particle
size distribution and metal partitioning at commercial utility boilers with heavy oil combustion. Such data were interpreted
by chemical equilibrium and particle growth mechanism by means of computational models. In general, fine particles were
the major portion of PM10 emitted from the heavy oil combustion, with significant fraction of ultra-fine particles. The
formation of ultra-fine particles through nucleation/condensation/coagulation from heavy oil combustion was confirmed
by field and experimental data. Vanadium and nickel were more enriched in fine particles, particularly in ultra-fine
particles. The conventional air pollution devices showed inefficient capability to remove ultra-fine particles enriched with
hazardous transition metal elements such as vanadium and nickel.
r 2006 Elsevier Ltd. All rights reserved.
1. Introduction
Corresponding author. Air and Waste Engineering Labora-
tory, Department of Environmental Engineering, #305 Back-Un Airborne particulate matter has been the
Building, Yonsei University, Heung-up, Won-Ju, Gang-Won
220-710, Republic of Korea. Tel.: +82 33 760 2380;
primary focus of several epidemiological studies,
fax: +82 33 763 5224. which reported a correlation between adverse
E-mail address: seongheo@yonsei.ac.kr (S.-H. Kim). health effects and the particle concentration levels
1352-2310/$ - see front matter r 2006 Elsevier Ltd. All rights reserved.
doi:10.1016/j.atmosenv.2006.09.011
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1054 H.-N. Jang et al. / Atmospheric Environment 41 (2007) 1053–1063
(Dockery et al., 1993; Ozkaynak et al., 1993). US pogenic sources such as heavy oil combustion
Environmental Protection Agency (EPA) estab- facilities or electricity generation plants release fine
lished National Ambient Air Quality Standards particles containing mainly vanadium and nickel, due
(NAAQS) for the six major criteria air pollutants, to the limited removal efficiency of the existing air
among which particulate matters less than 10 mm pollutants control devices (APCD) for these small
(PM10) and particulate matters less than 2.5 mm particles (Lighty et al., 2000). Fine particles are
(PM2.5) in aerodynamic diameter are associated thought to be originated from the metal vapor at high
with adverse health effects such as asthma, respira- combustion temperature and formed via nucleation,
tory disease, and mortality (US EPA, 1997). World condensation, coagulation processes (Linak and
Health Organization (WHO regional office for Wendt, 1993). The temperature of the furnace and
Europe) reported various exposure studies designed the residence time were the controlling factors and the
for the evaluation of toxic effects associated with particle size distribution depended on the interaction
physico-chemical properties of fine particulates between chemical reactions, nucleation, condensation,
(WHO Europe, 2000). Recent epidemiological and coagulation (Biswas and Wu, 1997).
studies have also indicated a strong correlation There is a strong relationship between the size
between lung cancer-induced mortality and the distribution and the chemical properties of atmo-
concentration level of fine particulates (Burnett spheric particulates mainly originated from such an
et al., 2001; Pope et al., 2002; Krewski et al., anthropogenic source. Shaheen et al. (2005) carried
2005). Both the size and the chemical composition out a measurement of the atmospheric concentra-
of the particulates are attributed to the adverse tion of 10 heavy metals (Na, K, Fe, Zn, Pb, Mn, Cr,
health effects. Adverse health effects of particulates Co, Ni, and Cd) in the four size ranges (o2.5 mm,
becomes severer as particulates are enriched by 2.5–10 mm, 10–100 mm, 4100 mm), and reported
hazardous metal elements such as vanadium and that transition metals such as nickel existed mainly
nickel, which are usually originated from the fuel in fine particle mode (o2.5 mm) and coarse mode
combustion of heavy oils (Campen et al., 2001; (2.5–10 mm) of airborne particulates. Espinosa et al.
Kodavanti et al., 2001). (2001), who measured the size distribution of total
Heavy oil combustion facilities produce fine suspended particles (TSP) and heavy metals in
particles in the size range of submicron, which could Spain, reported that PM10, PM2.5, PM0.61 consti-
be enriched by heavy metals such as vanadium, nickel tuted 85%, 61%, 50% of TSP, respectively. More
and zinc contained in liquid fuel. The very small size than 60% of Ni, V, Pb, Cd, Pb, and Cd among the
of these ultra-fine particulates makes it difficult to 11 metals analyzed were contained in ultra-fine
remove them by existing air pollution control devices particles less than 0.61 mm in aerodynamic diameter.
from the flue gas. Industrial boilers and electricity According to Singh et al. (2002), particulate matter
generation boilers consuming heavy oil are regarded in the size range of 1–2.5 mm were constituted
as one of the main sources of such fine particulate mainly by organic carbons, heavy metals, nitrate,
pollutants, and cause adverse health effect by emitting and sulfate. And the smaller particle size was more
particulates enriched with heavy metals into the associated with heavy metals such as Pb, Sn, Ni, Cr,
atmosphere. Some advanced countries have proved V, 70–85% of such metals were distributed in the
hazardousness of nickel and vanadium in heavy oil submicron diameter and 40% of which in particle
and the concentration of these elements have been size less than 0.35 mm. The strong correlation
limited by emission standard. Particulates from between the size distribution of airborne particles
combustion process are formed when inorganic and heavy metal contents was attributed to the
compounds and metals in fuel evaporate at high anthropogenic source emission (Espinosa et al.,
temperature and then condensate or coagulate. Linak 2001; Singh et al., 2002). According to source
et al. (2000, 2003, 2004) have reported a series of apportionment study by Vallius et al. (2003), heavy
studies on the size distribution and chemical proper- oil combustion contributed 13% of PM2.5 and
ties of fine particles formed in the combustion process vanadium, nickel, and SO2 were recognized as index
of heavy oil. According to Linak et al., the combus- materials for heavy oil combustion. Li et al. (2004)
tion of heavy oils resulted in relatively pronounced reported that PM2.5 in New York City was appor-
fraction of ultra-fine particles smaller than 0.1 mm, in tioned to six major factors of heavy oil combustion,
the size range of which transition metals such as automobile, suspended particulates, sea salts, and
nickel and vanadium were mostly enriched. Anthro- two secondary sources as sulfate and nitrate.
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H.-N. Jang et al. / Atmospheric Environment 41 (2007) 1053–1063 1055
Fuel combustion has been known to make a boilers utilized bunker-C oil (S content: 40.3%)
significant contribution to PM2.5, particularly to with steam generation capacity of 4.5 and 10
ultra-fine particles which explains most of number ton h 1, respectively. The tested power plant utilized
concentration of atmospheric aerosols (Lighty et al., bunker-C oil (0.3% of sulfur content) with steam
2000) with potential adverse health effects. There- generation capacity of 1135 ton h 1 (350 MW in
fore, it has become important to have a better electricity). Sampling probe was located at the stack
understanding of the emission characteristics and point after the cyclone, the air pollution control
the formation mechanism of ultra-fine particles. device of industrial boilers. Another sampling probe
The objective of this study was to investigate the was located before the electrostatic precipitator
physico-chemical properties of mainly ultra-fine (ESP) in addition to the stack point after ESP in
particles emitted from heavy oil combustion with case of power plant. Detailed information of
special focus on vanadium and nickel. The size facilities is listed in Table 1.
distribution of particulate matter and the contained
hazardous metal elements were determined for the 2.3. Sampling and analysis
anthropogenic sources including industrial boilers
and power plant. A laboratory combustion experi- A cascade impactor (Anderson Instrument Co.
ment in drop-tube furnace was performed using Ltd.) was utilized for the sampling and the
three major domestic heavy oils to confirm such determination of size fractionized mass concentra-
metal enrichment in ultra-fine particulates which tion of particulate matter emitted from anthropo-
have been observed in case of industrial boilers and genic oil combustion. Iso-kinetic coefficient was
power plant. Model simulation was carried out to maintained in the range of 95–110%. Table 2 shows
predict the chemical equilibrium and particle the ultimate compositions of three domestic heavy
growth by means of CEA and MAEROS codes. oils tested in the drop-tube furnace. The tested three
The results thus obtained were compared and used types of bunker-C oils were characterized by
to support the experimental results from laboratory relatively high fraction of vanadium and nickel as
and commercial combustion processes. well as high sulfur content.
Micro-Orifice Uniform Deposit Impactor
2. Facilities and experimental methods (MOUDI, MSP Co. Ltd., Minneapolis, MN) was
utilized for the sampling and the determination of
2.1. Lab-scale drop-tube furnace size segregated mass concentration of particulates
emitted from the laboratory combustion experi-
A drop-tube furnace was designed for the ment. MOUDI impactor consists of ten stages with
laboratory experiment under the similar condition the 50% collection efficiency cut-points in the range
in temperature and residence time as those of of 0.05–18 mm under the operating flow rate of
industrial boiler and power plant. The drop-tube 30 L min 1. For both field and lab scale tests,
furnace consists of alumina tube as heating body, in sampling process was followed to EPA method
the center of which fuel injector and air jet gun were 201A—Determination of PM10 emission and size
located. The burden capacity was up to 25 kW with distribution (US EPA Method, 1997) and was
the temperature control range from 25 to 1550 1C. A repeated three times. Metal elements in particulates
schematic diagram of the drop-tube furnace utilized were analyzed by ICP/MS (Varian Co. Ltd., Ultra
in the present study is depicted in Fig. 1. Fuel oil mass 700) after pretreatment of samples as
was injected by a cartridge pump (Model No documented in EPA Method 3050B (US EPA
7521–50, Col-Parmer Inc.) with the rate of Method, 1986).
3–5 g h 1. The combustion experiment was per-
formed at 1400 1C followed by two cooling steps 3. Result and discussion
through water circulation and air dilution.
3.1. Emission characteristics of PM10 emitted from
2.2. Facilities tested for the anthropogenic sources the laboratory drop-tube furnace
The facilities, tested for the anthropogenic source Particle size distribution (PSD) of PM10 emitted
combustion in this study, were two boilers (Oil_ind from laboratory drop-tube furnace is shown in
1, Oil_ind 2) and 1 power plant (Oil_pwr). Two Fig. 2. The highest mass fraction was observed
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1056 H.-N. Jang et al. / Atmospheric Environment 41 (2007) 1053–1063
Oil Inlet
Water Water
A B inlet outlet
Pump
B-Coil
Water bath
C
D
Main controller
A : Oil inlet probe
B : Thermo couple
C : Alumina Furnace Tube
D : Heating area
E : Sampling probe air
F : Pressure gauge E
G : Pump
H : Water controller
H
Water Water
G
MOUDI (Filter) inlet outlet
Air Air
Sample port
around 0.1 mm within the ultra-fine particle size respectively. The above results indicated that
range. More than 90% of PM10 existed in the size particulate matter emitted from the heavy oil
range less than 3.1 mm (PM2.5), 80% of which combustion mainly consisted of fine particulates
existed within PM0.5. Especially, the averaged less than 2.5 mm in aerodynamic diameter, with
mass fraction of PM0.1 consisted of more than dominating mass fraction in the size range of ultra-
50% of PM10, 60% of PM2.5, and 67% of PM0.5, fine particles.
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H.-N. Jang et al. / Atmospheric Environment 41 (2007) 1053–1063 1057
Table 1
Identification and capacity for tested boilers
Table 2
Ultimate analysis of heavy oil used in lab-scale oil combustion
fine mode up to 1 mm by coagulation process. In after 5 s of residence time, which was consistent with
order to validate the assumption that the ultra-fine the experimental result of Oil-1 combustion. Fig. 4
particle are formed by nucleation, condensation, also showed that the accumulation mode started to
coagulation processes from the evaporated metal diminish distinctly after 10 s of residence time
vapors, laboratory experiments using drop-tube indicating the difficulty for particles to grow larger
furnace were performed and the results were than 1 mm only by the coagulation mechanism. The
compared with the computational calculation by above model calculation implied that the accumula-
MAEROS code as described in following section. tion mode around 0.3 mm observed before APCD in
Oil_pwr was the result of further growth of ultra-
3.3. Model prediction for particle growth fine particles after longer residence time.
20
0.1sec
0.5sec
1sec
Mass Concentration (mg/m3)
15 2sec
5sec
10sec
10
0
0.001 0.01 0.1 1 10
Aerodynamic Diameter (µm)
1.0 1.0
Fraction of Each Compound
0.0 0.0
400 800 1200 1600 2000 2400 400 800 1200 1600 2000 2400
(a) Temperature (K) (b) Temperature (K)
1.0 1.0
Fraction of Each Compound
0.0 0.0
400 800 1200 1600 2000 2400 400 800 1200 1600 2000 2400
(c) Temperature (K) (d) Temperature (K)
1.0 1.0
Fraction of Each Compound
0.8 *V 0.8 *V
*VO *VO
0.6 VO2
0.6
VO2
V2O4(I) V2O4(I)
0.4 0.4
V2O5(L) V2O5(L)
VOSO4(S) VOSO4(S)
0.2 0.2
0.0 0.0
400 800 1200 1600 2000 2400 400 800 1200 1600 2000 2400
(e) Temperature (K) (f) Temperature (K)
1.0 1.0
Fraction of Each Compound
0.8 0.8
Ni
NiO VO2
0.6 Ni(OH)2 0.6 V2O4(II)
NiSO4(s) V2O5(s)
0.4 NiFe2O4(2) 0.4 V2O5(L)
NiO(3) Condensed
Condensed phase
0.2 phase 0.2
0.0 0.0
400 800 1200 1600 2000 2400 400 800 1200 1600 2000 2400
(g) Temperature (K) (h) Temperature (K)
Fig. 5. Speciation of vanadium and nickel compounds from Oil-1, Oil-2 and Oil-3 depending on temperature variation. (a) Ni from Oil-1,
(b) Ni from Oil-2, (c) Ni from Oil-3, (d) V from Oil-1, (e) V from Oil-2, (f) V from Oil-3, (g) Ni from EPA, (h) V from EPA.
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1060 H.-N. Jang et al. / Atmospheric Environment 41 (2007) 1053–1063
the bioavailability and toxicity associated with V, suggested particle growth model up to the size under
Ni (Linak et al., 2000). 1 mm.
The enrichment portion of metals and particle
3.5. Metal element analysis size distribution were compared between lab-scale
furnace and industrial oil boilers as summarized in
Fig. 6 shows the size segregated mass fraction of Table 3. Both data from lab-scale furnace and real
nickel in particulates emitted from the anthropo- industrial boilers for oil combustion showed similar
genic source. The averaged mass fraction of nickel pattern with high enrichment of metals in ultra-fine
in PM0.5 was considerably high around 63% as particulates. The portion of metal enriched in fines
shown in Fig. 6. The mass fraction of nickel in from field experiment was less than that from
PM0.5 (90%) was much higher at the stack point of laboratory experiment.
Oil_pwr than the value (50%) measured before the
APCD. On the contrary, the mass fraction of nickel 4. Conclusions
in coarse particles (2.5–10 mm) did not show a
significant change between sampling points before The emission characteristics of fine particles was
APCD and at the stack point. This result of higher investigated with special emphasis on nickel and
enrichment of nickel in fine mode indicated that fine vanadium metal elements emitted from the heavy oil
particles were grown as a result of metal evapora- combustion in industrial boilers and power plant,
tion followed by nucleation, condensation, and which are typical anthropogenic sources in Korea.
coagulation. A similar enrichment pattern of metal PM10 emitted from the facilities mainly consisted of
elements was observed in the laboratory combus- fine particles (80%), which was dominated by ultra-
tion experiment. The mass fraction distribution for fine particles (23%), on average. Particularly in
both vanadium and nickel showed the peak value in power plant, the mass fraction of ultra-fine particles
ultra-fine particle size range as depicted in Figs. 7 (PM0.1/PM10) was greatly enhanced during the
and 8. The mass fractions of nickel and vanadium in transfer from 1% measured before APCD to 40%
fine particles were 66% and 74%, respectively. And at the stack point. The averaged mass fraction of
the ratio of nickel content in PM0.1 to that in PM2.5 nickel in PM0.5 also showed considerably high value
was 48% and the ratio of vanadium content in of 63%. The ratio of nickel fraction in ultra-fine
PM0.1 to that in PM2.5 was 53%. It could clearly particles to that in PM10 was increased almost twice
confirm that metals were vaporized at high combus- during transfer from before APCD to the stack of
tion temperatures as predicted by chemical equili- the oil power plant. The implication of the field
brium code, then formed ultra-fine particulates by a results is that conventional control device might be
100
Oil_Ind1 stack
Oil_Ind2 stack
80 Oil-Pwr(before APCD)
Oil_Pwr stack
Average(stack)
Mass Fraction (%)
60
40
20
0
< 0.5 2.5-0.5 10-2.5
Aerodynamic Diameter (µm)
Fig. 6. Size segregated mass fraction of nickel in PM10 from anthropogenic oil combustion sources.
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60
Oil 1
Oil 2
Oil 3
50
Avg.
40
Mass Fraction (%)
30
20
10
0
<0.1 0.1-0.18 0.18-0.31 0.31-0.51 0.51-1.0 1.0-1.8 1.8-3.1 3.1-6.2 6.2-10
Aerodynamic Diameter (µm)
Fig. 7. Size segregated mass fraction of nickel in PM10 from lab-scale oil combustion.
70
Oil 1
Oil 2
60 Oil 3
Avg.
50
Mass Fraction (%)
40
30
20
10
0
<0.1 0.1-0.18 0.18-0.31 0.31-0.51 0.51-1.0 1.0-1.8 1.8-3.1 3.1-6.2 6.2-10
Aerodynamic Diameter (µm)
Fig. 8. Size segregated mass fraction of vanadium in PM10 from lab-scale oil combustion.
ineffective for the removal of ultra-fine particles particles consisted more than 50% of PM10 from the
being grown during the transfer by nucleation, lab-scale oil combustion. Furthermore, the enrich-
condensation, and coagulation of metal vapor. The ment of nickel and vanadium elements was more
above results were verified by laboratory combustion pronounced in the smaller particle size, with the peak
experiments in drop-tube furnace and model simula- value at 0.1 mm. It was difficult for the conventional
tion using MAEROS code. The primary nano-size air pollution devices to remove ultra-fine particles
particles were predicted by MAEROS computation enriched with hazardous transition metal elements
to grow in 2 s to ultra-fine particle size of 0.1 mm, such as vanadium and nickel, which would raise a
which was in a good agreement with experimental request for new establishment or the revise of
results from lab-scale drop-tube furnace. Ultra-fine emission regulatory standards.
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US Environmental Protection Agency, 1997. CFR Promulgated ambient PM2.5 in two successive measurement campaigns
Test Methods. /http://www.epa.gov/ttn/emc/promgate.htmlS in Helsinki, Finland. Atmospheric Environment 37,
US Environmental Protection Agency, 1986. Test Methods SW- 615–623.
846. /http://www.epa.gov/epaoswer/hazwaste/test/sw846.htmS WHO Europe, 2000. Air quality guidelines second edition
Vallius, M., Lanki, T., Tiittanen, P., Koistinen, K., Ruuskanen, Regional Office for Europe. /http://www.euro.who.int/air/
J., Pekkanen, J., 2003. Source apportionment of urban activitiesS