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CONSOLIDATED TRAINING SYSTEMS, INC.

WELDING PROCEDURE SPECIFICATION (WPS) WPS NO WELDING PROCESS MANUAL OR MACHINE POSITION OF WELDING FILLER METAL SPECIFICATION FILLER METAL CLASIFICATION TRADE/ BRAND NAME BASE METAL GROUP SPECIFICATION THICKNESS RANGE BASE METAL Groove 3mm to 23mm 25mm and above Fillet Fillet FLOWRATE MULTIPASS SINGLE DC DCSP & DCRP UPHILL STRING & WEAVE See Note on p.2 See Note on p.2 Wire Brushing, Minor Grinding at every weld restart Gas cut, Machined bevel ends 4 equidistant Tack welds. Removed as weld progressses See JOINT DETAIL @ p2 BACKING NONE POSTHEAT N/A ALL ALL N/A PIPE D RANGE Groove FLUX/SHIELDING GAS SINGLE OR MULTIPASS SINGLE OR MULTIPLE ARC WELDING CURRENT POLARITY WELDING PROGRESSION WELDING TECHNIQUE PRE HEAT TEMP INTERPASS TEMP CLEANING METHODS BASE METAL PREPARATION JOINT ALIGNMENT JOINT DESIGN W01 P1 Gr1 to P1-Gr2 HL-045 B E 42-4 B42 H5 UNITOR LH 314 N CTWP-06-001 111 SMAW MANUAL 6G BASIC AWS E 7018 F NO A NO 4 1

Low carbon,unalloyed steels, low alloyed steels,


inccluding fine-grade structural steels

WELDING PROCEDURE WELD PASS ROOT HOT FILL CAPPING CAPPING CAPPING WELD PROCESS SMAW SMAW SMAW SMAW SMAW SMAW FILLER METAL CLASS E-7018 E-7018 E-7018 E-7018 E-7018 E-7018 DIA 2.5mm 2.5mm 3.2mm 3.2mm 3.2mm 3.2mm CURRENT POLARITY DCSP DCRP DCRP DCRP DCRP DCRP AMPS RANGE 75-85 95-140 95-140 95-125 95-125 95-125 RANGE 12-16 22-28 22-27 22-28 22-28 22-28 RANGE 3-5 IPM 4-7 IPM 3-6 IPM 3-6 IPM 3-6 IPM 3-6 IPM VOLT TRAVEL SPEED

WPS NO

CTWP-06-001

REV

CONTRACTOR

Consolidated Training Systems Inc

Page 1

WPS FOR SMAW06-001(PIPE 6G CS)

CONSOLIDATED TRAINING SYSTEMS, INC.


WELDING PROCEDURE SPECIFICATION (WPS)

Bevel JOINT DETAILS A) Root Gap 2.5mm - 3.0mm B) Root Face 1.0mm - 1.5mm C) Bevel 35 -37.5 angle

Bevel

Thickness

D)Thickness 11mm Root Face Root Gap

Root pass Hot pass 45 Fill pass Cap 3 Cap 1 Cap 3 2 nd pass

6G Position

PreHeat Temperatures A) Up to 3/4" B) Over 3/4" thru 1 1/2" C) Over 1 1/2" thru 2 1/2" D) Over 2 1/2" 50 f Min 150 F Min 225 F Min 300 F Min

Interpass Temperatures =500 F Min

WPS NO

CTWP-06-001

REV

CONTRACTOR Consolidated Training Systems Inc

CONSOLIDATED TRAINING SYSTEMS, INC.


PROCEDURE QUALIFICATION RECORD (PQR) WPS NO WELDING PROCESS MANUAL OR MACHINE POSITION OF WELDING FILLER METAL SPECIFICATION FILLER METAL CLASIFICATION TRADE/ BRAND NAME BASE METAL GROUP SPECIFICATION THICKNESS RANGE BASE METAL PIPE D.Range FLUX/SHIELDING GAS SINGLE OR MULTIPASS SINGLE OR MULTIPLE ARC WELDING CURRENT POLARITY WELDING PROGRESSION WELDING TECHNIQUE PRE HEAT TEMP INTERPASS TEMP CLEANING METHODS BASE METAL PREPARATION JOINT ALIGNMENT JOINT DESIGN RECORD ACTUAL VALUES RECORD ACTUAL VALUES Wire Brushing, Minor Grinding at every weld restart Gas cut, Machined bevel ends 4 equidistant Tack welds. Removed as weld progressses See JOINT DETAILS/ BACKING Groove RECORD ACTUAL VALUES Groove RECORD ACTUAL VALUES Fillet Fillet FLOWRATE RECORD ACTUAL VALUES RECORD ACTUAL VALUES RECORD ACTUAL VALUES RECORD ACTUAL VALUES RECORD ACTUAL VALUES RECORD ACTUAL VALUES POSTHEAT N/A W01 Low carbon,unalloyed steels, low alloyed steels, inccluding fine-grade structural steels HL-045 B E 42-4 B42 H5 UNITOR LH 314 N CTWP-06-001 111 PQR NO SMAW MANUAL 6G BASIC AWS E 7018 F NO A NO 4 1 CTQR-06-001

WELDING PROCEDURE WELD PASS WELD PROCESS FILLER METAL CLASS DIA POLARITY CURRENT AMPS RANGE RECORD ACTUAL VALUES RECORD ACTUAL VALUES RECORD ACTUAL VALUES RECORD ACTUAL VALUES RECORD ACTUAL VALUES RANGE RANGE VOLT TRAVEL SPEED

WPS NO

CTWP-06-001

REV

CONTRACTOR Consolidated Training Systems Inc

TRAVEL SPEED

CONSOLIDATED TRAINING SYSTEMS, INC.


PROCEDURE QUALIFICATION RECORD (PQR) WPS NO CTWP-06-001 PQR NO CTQR-06-001

TENSILE TEST RESULT

SPECIMEN ID T1 T2

WIDTH mm

THICKNESS mm

AREA sq mm

YIELD LOAD

STRESS

ULTIMATE LOAD

STRESS

ELONGATION %

GUIDED BEND TEST RESULT

IDENTIFICATION
ROOT 1 ROOT 2 FACE 1 FACE 2

RESULT

IDENTIFICATION
SIDE 1 SIDE 2

IMPACT TOUGHNESS TEST (CHARPY)

FILLET WELD TEST

SPECIMEN ID T1 T2

SIZE mm

NOTCH LOCATION

TEST TEMP(C)

IMPACT VALUES

RESULT SATISFACTORY PENETRATION INTO PARENT METAL MACRO RESULTS

YES YES

HARDNESS TEST RESULT (CHARPY)

(see attached result)

PARENT METAL WELD METAL HAZ

AVE AVE AVE

HI HI HI

LOW LOW LOW

WELDERS NAME

Test Conducted By

LAB TEST NO

FAILURE LOCATION

RESULT

LLET WELD TEST

NO NO

LAB TEST NO