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15019 Technology Dr. Shelby Twp, MI 48315 PH: (586) 247-9400 FX: (586) 247-9404 Sales@wsptechnologies.com
The Mission
To be the preferred provider of position control systems that enables customers to produce quality product the first time.
The Company
Products:
SpaceTrak Position System: True Spatial position system Vision-In-Box Machine Vision: Completely Integrated Vision Solution Image Capture System: Capture and store images at End of the Line
Industries:
Any Industry that assembles and manufactures products Aerospace, Automotive, Energy, Medical, Transportation
Applications:
Work Area: Indexed assembly line, work station and repair station Sensor Use: Sensor can be installed on the tool and torque arm Examples: Engine Rod, Oil Pan, AC Compressor, Wind Turbine
Product Support:
Installation, setup, training and onsite/phone support
System Components:
Tracker: Creates tracking volume for the sensor Sensor: Installed on the tool, torque tube or torque arm Controller: Setup jobs/positions, visual guide, integrate to tool and line PLC
Applications Areas:
For use with Fastening or Riveting Indexed assembly line, work station and repair station Machine vision integrated assembly station Standalone workstation with part locking, anti tie down Moving assembly line (in future)
Interface:
Tool Interface: Ethernet (Atlas Copco, Stanley, Bosch), Discrete (all) PLC Interface: Ethernet (Control Logix), Discrete (all)
WSP SpaceTrak system is a spatial tracking technology that works similar to GPS for a local area. Like satellites, the Tracker is installed around the work area to create a spatial tracking envelope; the SpaceTrak sensor is installed on a tool, or a tool holder, and delivers reliable tool location with 3-6mm accuracy
Increased Quality:
Eliminate missing bolts by counting bolts with position Enforce tightening order Use right tool on right part Eliminate re-hits Use correct parameter every time
Reduce Costs:
Eliminate scrapping Eliminate containment Optimize processes Eliminate rework Process and operator efficiency
6D SpaceTrak System
The tracker and sensor are connected to the position controller. The position controller consists of software that uses ultrasonic time of flight methods, closed loop communications and triangulation methods to generate 3D position data. Satellite Tracker
Satellite Tracker
Oval spatial tracking volume Tracking distance 10 or 12 Can be daisy chained for larger area
Position Data
Position Controller
Sensor
Sensor
Corded
Can be installed on the tool or arm corded Single sensor for all configurations
3D SpaceTrak System
The tracker and sensor are connected to the position controller. The position controller consists of software that uses optical properties, open loop communications and triangulation methods to generate generate 3D position data.
KER TRAC LITE L SATE
Satellite Tracker
Conical spatial tracking volume Tracking distance 6, 10 or 15 Can be daisy chained for larger area
Position Data
Position Controller
Sens
or
Cord or Cordless
Sensor
Can be installed on the tool or arm Can be with a cord or cordless Different sensor for different range
Case Studies
3D System
Implementation
Sensor installed on the tool Interface to the tool with Discrete IO Line PLC initiates the job
Tracker
Not secured
Benefits
Pokeyoke secure location and torque. Decreased training time for operation Effective visual aid for training Flexible and expandable
Sensor
Results
Operator Display Zero missed bolts found since implementing WSP SpaceTrak system No change in bolt install time
6D System
Position Lightbox
Implementation
Sensor installed on the torque arm Camera installed on the tool In position lights installed on the arm Encoder installed on the crank shaft Badge reader initiates the job Prints and sends results to CAT network
Inspection Camera
Results
Zero missed bolts found since implementing WSP SpaceTrak system Operator process changed but no perceptible impact on install time Changes parameter set for location Forces order of install
Operator Display
6D System
Tracker Grid
Implementation
Sensor installed on the tool In position light installed on the tool Various angle approach for bolts Sensor tip offset required Connects to line PLC
Sensor On Tool
Results
Zero missed bolts found since implementing WSP SpaceTrak system Operator follows a specific install pattern, does not allow deviation Changes parameter set for the location
Operator Display
3D System
Tracker
Implementation
Sensor installed on the tool Job starts with two hand anti-tie-down Controller locks the part in place Interfaces to Zebra printer for barcode
Sensor
Results
Zero missed bolts found since implementing WSP SpaceTrak system Operator follows a specific install pattern, does not allow deviation Operator Display
3D System
AC Compressor Assembly
Concern
Ensure that all bolts are installed Ensure proper order is followed AtlasCopco DC tool installs 4 bolts on 3 different parts Mobis MES will trigger the job Select correct parameter set Tracker provide a 6x3x3 Cubic feet of spatial tracking volume
Tracker
Implementation
Sensor installed on a simple arm Tracker is installed over the work area Controller is connected to MES via Ethernet Light-box provides Tool-inposition and tool results with colored lights
Sensor Results
Zero missed bolts found since implementing WSP SpaceTrak system Operator follows a specific install pattern, does not allow deviation
Operator Display
Current Customers