NAME PLATE DETAILS EQPT. SR NO. RATING NDE BEARING S.

NO ACTIVITY ESSENTIAL PRE-REQUISTES 1 The labels are available for the equipments and their modules and they match with the data sheets. The name plate legend agrees with the approved Plant Nomenclature is clearly visible, properly fixed, durable and correct with labels. Approach to the plant item is adequate for testing or commissioning purpose. Lighting in the area of the plant item is adequate for safety. Any other requisite safety provision is adequate for immediate commissioning activity. Entire installation should be completed . All necessary locks and keys for pad-locks, interlocks etc., are available. Check for the following(BEFORE RUNNING): 8 Confirm that pump spindle is free to rotate. MAKE FRAME TYPE FLOW RATE DE BEARING STATUS (Y/N) REMARKS

CAPACITY

HEAD

SPEED

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Clearance certificate/communication is given for running the pump by the erection department. Check the integrity of foundations, grouting, anchor bolts, dowels etc. Ensure tightness of pump casing base bolts without strain.

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Check that suction & discharge pipe is properly supported as per the approved drawing. Confirm that lifting lugs / eyes are rendered inoperable and (if applicable) holes plugged and threads identified. The alignment with prime mover (motor) is proper and alignment readings are handy. All moving parts should be adequately guarded. Pump spindle should be free to rotate when uncoupled from motor. Check the tightness of the flange joints and no fitting element is missing. All alarms and parameters connected with pump and its auxiliaries are commissioned. The suction and discharge pipes should be cleaned by removing foreign material if any. Suction & Discharge valve should be commissioned and its operation is satisfactory with Protection & interlocks. Suction & discharge valves opening and closing from local is checked for emergency operation. Remote operation of the suction & discharge valves should be checked, if provided. Check that the pump gland packings and casing joints are satisfactory. Check that gland leakage arrangement made is satisfactory for the fluid being pumped. Check that priming & drainage arrangements are satisfactory for fluid being pumped. Correct grade and sufficient quantity of grease is filled in the DE/NDE bearing cups. Confirm that all the pressure gauges, pressure switches etc. properly mounted after necessary calibration as per drawing. The pending list of items on the system is available.

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= 21

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Confirm pipe work for drains are routed to suitable destination. Check the DOR of the pump by bump start Safety

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First aid kit should be available near the site. Ambulance should be deployed near the site. Check for the following (AFTER RUNNING):

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Start the pump and note the starting time. Keep the discharge valve in full close position. Ensure that the discharge valve opens fully after the pump has accelerated to full speed. Measure the vibrations at all bearings of pump and motor and record them. Measure static pressure at pump suction & discharge. Check for any abnormal noise in the pump and motor.

5 Note down the time taken by the discharge valve for full opening. 6 Check for medium leakage from pump casing and joints. 7 If the pump is running normal, keep the pump running for 4 hrs to check the vibration level. Confirm that pump prime can be established and maintained. Confirm integrity of pump glands and seals. By carefully listening to the pump noise, establish any obivious signs of cavitation. During the continuous operation of the pump the "Operational parameters" should be logged. Record the following for every 15 min for first one hour of run and

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every hour till trial run is completed. 12 a)Vibration level b)Motor current c) Bearing temperatures of pump. d)Suction & discharge pressure. e)pump inboard bearing temperature f)pump outboard bearing temperature