K

466231203

Ifyouhaveanyquestions or need assistance during assembly, please call 18002417548 U.S 18003876057 CAN

466231203 / P80112002A (041503)

THIS GRILL IS FOR OUTDOOR USE ONLY

466231203 1

WARNING
FORYOURSAFETY 1.Donotstoreorusegasolineorother flammablevaporsandliquidsinthe vicinityofthisoranyotherappliance. 2.AnLPTanknotconnectedforuse shallnotbestoredinthevicinityof thisoranyotherappliance.

InstallationSafetyPrecautions
UsegrillonlywithLP(propane)gasandtheregulator/valve assembly supplied. Grillinstallationmustconformwithlocalcodes,orintheir absencewith National Fuel Gas Code, NFPA 54 / ANSI Z223.1 or CAN/CGAB149.2 Propane Installation Code.HandlingandstorageofLPcylindersmustconform toLPGasCode NFPA/ANSI 58. Grillisnotforuseinoron recreational vehicles and/or boats. Allelectricalaccessories(suchasrotisserie)mustbe electrically grounded in accordance with local codes, or National Electrical Code, ANSI / NFPA 70or Canadian Electrical Code, CSA C22.1.Keepany electricalcords and/orfuelsupplyhosesawayfromanyhotsurfaces. ThisgrillissafetycertifiedforuseintheUnitedStatesand Canadaonly.Donotmodifyforuseinanyotherlocation. Modificationwillresultinasafetyhazard.

FORYOURSAFETY Ifyousmellgas: 1. Shutoffgastotheappliance. 2. Extinguishanyopenflame. 3. Openlid. 4. Ifodorcontinues,immediatelycall yourgassupplieroryourfire department. CallGrillServiceCenterForHelpAndParts

Ifyouneedhelporwarrantypartscall 18002417548U.S. or18003876057CAN,orsendaFAXto17065766355. Businesshours:Open24hoursSevendaysaweek. Toordernonwarranty replacementparts or accessories(grill cover,cleaners,paint)call18009932677orsendaFAXto 17065652121.

SafetySymbols
Thesymbolsandboxesshownbelowexplainwhateach headingmeans.Readandfollowallofthemessagesfound throughoutthe manual.

DANGER D ANGER
DANGER: Indicatesanimminentlyhazardous situationwhich,ifnotavoided,willresultindeathor serious injury.

Important:FilloutWarrantyInformationbelow WarrantyInformation Model Number _______________________________ Lot Number (oncartonlabel) _____________________ Serial Number _______________________________ Date Purchased ______________________________

CA UTION CAUTION UTION

Forresidentialuseonly.Donotuseforcommercial cooking.

2 466231203

WARNING
WARNING:Bealerttothepossibilityofserious bodilyinjuryiftheinstructionsarenotfollowed.Be suretoreadandcarefullyfollowallofthemessages.

CAUTION CA UTION
CAUTION:Indicatesapotentiallyhazardous situationwhich,ifnotavoided,mayresultinminor ormoderateinjury.

Table of Contents
ForYourSafety ......................................................................... 2 CallGrillServiceCenterForHelpAndParts ........................... 2 InstallationSafetyPrecautions ................................................. 2 SafetySymbols ......................................................................... 2 TableofContents ..................................................................... 3 Warranty .................................................................................... 3 BeforeBeginningAssembly ..................................................... 4 PartsList ................................................................................... 4 Exploded View .......................................................................... 5 Assembly ................................................................................ 69 UseandCare ........................................................................ 914 StoringYourGrill ..................................................................... 13 Indirect Cooking ...................................................................... 14 FoodSafety .............................................................................. 14 Troubleshooting ...................................................................... 15

Warranty
CharBroilwarrantstotheoriginalconsumerpurchaserthat thisproduct shallbefreefromdefectsinworkmanshipand materialsundernormalandreasonableuseandcorrect assembly(ifassembledbyconsumerpurchaser),fromdateof purchase. Stainless steel and die cast parts 99 years Electronic ignition and burners 10 years Remaining parts 2 years CharBroilwill,atitsoption,refinishorreplaceany productorpartfoundtobedefectiveduringthewarranty period.CharBroilwillrequireyoutoreturnthepart(s) claimedtobedefective,foritsinspection,freightorpostage prepaid. Ifyouwishtoobtainperformanceofanyobligationunderthis limitedwarranty,youshouldwriteto: CHARBROIL Consumer Warranty / P.O. Box 1240 Columbus, GA 319021240 CharBroilmayrequirereasonableproofofpurchaseand wesuggestyoukeepyourreceipt.InthestateofCaliforniaonly, ifrefinishingorreplacementoftheproductisnotcommercially practicable,theretailersellingthisproductorCharBroilwill refundthepurchasepricepaidfortheproduct,lesstheamount directlyattributabletousebytheoriginalconsumerpurchaser priortodiscoveryofthenonconformity.Inaddition,inthestateof Californiaonly,youmaytaketheproducttotheretail establishmentfromwhichitwaspurchasedortoanyretail establishmentsellingthisproductinordertoobtainperformance underthiswarranty. Thiswarrantydoesnotincludethecostonany inconvenienceorpropertydamageduetofailureoftheproduct anddoesnotcoverdamageduetomisuse,abuse,accident, damagearisingoutoftransportationoftheproduct,ordamage incurredthroughcommercialuseoftheproduct.Thisexpress warrantyisthesolewarrantygivenbythemanufacturerandisin lieuofallotherwarranties,expressorimplied,includingimplied warrantyofmerchantabilityorfitnessforaparticularpurpose. NeitherCharBroildealersnortheretailestablishmentsellingthis producthasanyauthoritytomakeanywarrantiesortopromise remediesinadditiontoorinconsistentwiththosestatedabove. CharBroil'smaximumliability,inanyevent,shallnotexceedthe purchasepriceoftheproductpaidbytheoriginalconsumer purchaser.Somestatesdonotallowtheexclusionorlimitationof incidentalorconsequentialdamages.Sotheabovelimitationsor exclusionsmaynotapplytoyou.Thiswarrantygivesyouspecific legalrightsandmayalsohaveotherrightswhichvaryfromstate tostate.
466231203 3

Before Beginning Assembly

Necessary toolsforassembly ofyourgrillinclude: Phillips screwdriver,pliersandadjustablewrench.
Key A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA BB CC DD EE FF GG HH II JJ KK LL MM NN OO PP QQ RR SS TT UU VV WW XX YY ZZ AAA BBB CCC DDD EEE F FF GGG HHH III J JJ KKK LLL MMM Qty 1 1 1 1 1 1 1 2 3 1 3 1 3 1 1 1 1 1 1 1 1 1 1 3 1 1 3 3 4 1 1 1 2 1 2 1 2 1 1 2 2 2 1 1 1 1 4 4 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Parts List 466231203

Description Lid Plate Lid Side Panel, Left Lid Side Panel, Right HeatIndicator Plastic Lid Handle Logo Plate Warming Rack Cooking Grid Flame Tamer Griddle Burner Burner Support Bracket Gas Collector Box with Electrode Electric Wire set Electric Ignitor (4 port) Bowl Side Panel, Left Bowl Side Panel, Right Bowl Front Panel Bowl Rear Panel Rear Wind Shield Grease Draining Tray Grease Receptacle Gas Manifold Gas Valve for Main Burner HeatShield forControl Panel Control Panel Control Knob Control Knob Seat Spring Sideburner Frame (Left) Side Shelf, Right Bracket forSideShelfLeft Front Bracket for Side Shelf Left Rear, Right Front Bracket for Side Shelf Right Rear Front Panel, Side Shelf, Left CartBottom Shelf Cart Side Panel Cart Rear Panel Door Bracket DoorFront Plate DoorHandle Bowl Support Bracket Left Side Cart Leg, Front Left Side Cart Leg, Rear Right Side Cart Leg, Front Right Side Cart Leg, Rear Caster Seat 3" Caster PullOut Tank Tray Bracket for PullOut TankTray Handle for PullOutTank Tray Slide Set Sideburner Lid Lid Knob for Sideburner PotSupport Electrode Sideburner Gas Valve for Sideburner Control Knob Connection Tube Regulator with Hose (27") AA Battery Front Panel, Side Shelf, Right Sideburner Control Knob Seat Match Lighting Stick with Chain Caster Wrench GrateLifter Hardware Pack Owner's Manual Part # P00118036A P00105037K P00106037K P00601181A P00202012A P00403003H P01505007E P01615003E P01705005E P05702002E P02001031E P02203052B P02609002B P02615062A P02502024C P00720011A P00721011A P00724014A P00725014A P00728051A P02705084B P02701015B P05003062A P03222024B P03007032B P02P07501A P03411111G P03415041J P05504017E P01102013D P01103012D P01204004C P01206003C P01207002C P07503001B P01003006D P07604002B P07702002B P03301001D P04301002A P00214006A P01306002D P00910005C P00911005C P00912005C P00913005C P04507003A P05106003D P04009005C P04010006C P00210004D P05516003C P0011508AA P00201008A P00814002D P02614007C P02002003D P03218102G P03401031F P03702002A P03601004A P05301001A P07502001B P03408051J P05507031E P05515002C P05515014F P06004004A P80112002A

CertifiedGrillPartsAndAccessories,CharBroilandDesign,CharBroil(GasGrillBriquettes), CharDiamonds,CookingZoneandDesign,DiamondFlame,ExecutiveChef,Faststart, FlareFighter,FlavorMaster,GasGrillSilouetteandDesign,H2OSmoker,LavaFlame, MasterFlame,MasterFlamePrecisionCookingSystem,PowerSpark,Quantum,VIP, PrecisionFlameandDesign,Sierra,andTruFlameareregisteredTrademarksoftheW.C.Bradley Company.ThermosisaregisteredtrademarkoftheThermosCompanyanditsaffiliates. ArtisanCollectionbyCharBroil,C3andDesign,CharBroilandDesign,FlameDesign, FlavorTents,Grill2Go,GrillinStick,KeeperoftheFlame,KeepersoftheFlame, NaturalGrip,OutdoorCookingCollectionandDesign,PatioBistro,PrecisionFlame,ProCheck, QuickSetGrillsandDesign,SmokerTents,TheBigEasy,TheMinuteGrill,TheEdge, TheTuscanCollection,andTheUrbanGrillareTrademarksoftheW.C.BradleyCompany.Universal GrillPartsandDesignisatrademarkoftheThermosCompanyanditsaffiliates. ProtectedunderoneormoreofthefollowingU.S.Patents:4,598,6924,624,2404,747,3914,747,391 4,817,5834,924,8464,989,5795,003,9605,076,2565,076,2575,090,3985,109,8345,224,676 5,277,1065,421,3195,441,2265,452,7075,458,3095,566,6065,566,6065,579,7555,582,094 5,613,4865,649,4755,706,7975,711,6635,765,5435,931,1495,996,5736,095,1326,135,104 6,279,566D282,619D339,714D341,292D343,337D358,059D361,466D364,535D372,637 D373,701D377,735D383,035D397,910D405,643D405,643D406,005D406,009D413,043D413,229 D413,229D414,982D415,388D416,164D416,441D416,441D417,587D422,516D423,274D423,876 D428,303D435,396D436,004D438,059D438,060D438,427D439,110D442,505D443,179D443,354 D447,384D447,385D447,909D448,610D448,614D448,615D448,616D448,975andD449,492. OtherPatentsPending.

4 466231203

Exploded View 466231203

B A D

F E

P I M R Y M M Q N W K K L

BBB AAA CCC DDD EEE DD GGG II LLL CC GG FF AA FFF III HHH KK RR QQ UU UU YY ZZ VV XX ZZ NN XX JJ SS MM UU OO OO NN VV VV VV LL CC PP O BB JJJ X

Z U V

PP MMM TT KK

WW

UU GG

HH

EE KKK
466231203 5

Assembly 466231203
Unpack and remove all protective packaging. 1. Positionbottomshelfwiththe4holepatterntotheleftside. See Fig. 1. VERY IMPORTANT: Thelabelsonthecartlegs indicatetheirassemblypositiontothebottomshelf.LF LF=Left LF Front, LR LR=Left Rear, RF RF=Right Front, and RR RR=Right Rear.Labelsshouldfaceinwardtowardeachotherwhen correctly assembled. Remaining components cannot be assembled if leg positions are incorrect. 2. Installthefourcartlegstotheindicatedcornersofthe bottomshelfusing8ofthe 1/4x21/2"Phillipsheadscrews provided.Donotfullytightenscrews. 3. Installcrossbraces,facinginward,tocartlegsonboth sidesusing8ofthe 1/4x1/2"Phillipsheadscrews.Fully tighten.See Fig. 1. FIGURE 1

4. Screwthe4castersintothecasterseatsinthebottomof eachcartleg.Turnthethreadedcasterstembyhand, clockwiseuntilitstops.Fullytightenwiththewrench provided.See Fig. 2. 5. Installthetwosidepanelsandonerearpaneltothecartby using4ofthe 3/16x3/8"Phillipsheadscrewsoneach panel.Leaverearpanelscrewsloose.See Fig. 2. FIGURE 2
Side panel Rear panel

Caster Side panel Cross Brace

6. USE CAUTION when handling the pullout tank tray. Slide rails have sharp edges.Installthehandleonthe pullouttankusing2ofthe 1/4" nuts.Fullytighten.See Fig. 3.

Bottom Shelf

7. Fullyextendthepullouttanktrayandattachthesliderails tothe4holepatterninthebottomshelfusing4ofthe 1/4x1/2"Phillipsheadscrews.Fullytighten.See Fig. 3. FIGURE 3

6 466231203

4hole pattern toward left side

Handle Slide Rail

Pullout tank tray

8. Attachthedoorbrackettothe lower holesinthefrontlegs withtheendtabspointingupwardandtheflangetotherear, pointingdownward.Use2ofthe 1/4x1/2"Phillipshead screws.Donotfullytighten.See Fig. 4. 9. Placedoorsintothehingeholesofthebottomshelfand doorbracket.Pushdoorbracketdownuntildoorsare secureandcanopenandclosefreely.Donotfullytighten doorbracketscrews.See Fig. 4. 10. Removeprotectivefilmfromdoors.Installdoorhandlesto doorsusing4ofthe 3/16x3/8" Phillipsheadscrews.See Fig. 4. 11. Attachthe4sideshelfbracketstothetopsofthecartlegs using8ofthe 1/4x1/2"Phillipsheadscrews. IMPORTANT: Bracket with cutout installs on front left leg. Besuretheflatsideofeachbracketfacesoutward. Fullytighten.See Fig. 4. 12. Placethesideburnershelfovertheleftbracketsandcross brace.Besureignitorwireishangingloose.Besurethe insideshelfholesalignwithcrossbraceholes.Secure shelffirmlytotheendsofthebracketsusing2ofthe 1/4x1/2" Phillipshead screws. Repeat this procedure for thesideshelfontherightsideofthecart.See Fig. 4. FIGURE 4

FIGURE 5 13. Attachmatchlightingstick andchaintotherightrear leg,belowshelfbracket, using one M4x10mm, selftapping, Phillipshead screw.See Fig. 5.

Match lighting stick

Toreducetheweightofthegrillhead,openthegrilllidand remove thepackedcomponents. This step requires 2 people to lift and position the grill head onto the cart. 14. HINT:Slidegrillheadintocartfromthefront. Use care to avoid scratching tops of side shelves.Alignthe2holes beneaththehangledgeoneachsideofthegrillheadwith the2holesinthesideshelfandcrossbraceonthecart. Raisethegrilllidandinsert4ofthe 1/4x3/4"Phillipshead screws.Beneaththesideshelves,add 1/4" nuts.Donot fullytighten.See Fig. 6. 15.Attachheatindicatortogrilllidusingnutprovided.Make suregraphicsonheatindicatorareproperlyorientedbefore tighteningnut.See Fig. 6. FIGURE 6

Sideburner shelf Side shelf Align holes Heat indicator

Grill head Hang ledge

Bracket with cutout Lower hole Gas hose

Hang ledges rest on shelves

Shelf bracket, flat side facing outward Do or bracket Do or Handle Remove film Hinge 466231203 7 Hinge hole

16. Firmlyattachignitorwirefromsideburnertotheignitorwire fromthegrillhead. See Fig. 7a.Beneathleftshelf,insert sideburnervalveintosideburnertube. See Fig. 7 for proper engagement. Attachsideburnervalvetoshelfusing 2ofthe M4x10 Phillipsheadscrewsandwashers.Place knobseat,spring,andsideburnerknobovervalvestem. FIGURE 7
Sideburner tube

20. PlaceyourLPgastank(notincluded)ontothepullouttank trayandpushtrayintocart.Besurethetankvalveisfacing forward.See. Fig. 9. READ USE & CARE SECTION BEFORE ATTACHING REGULATOR TO LP TANK. FIGURE 9

Sideburner knob Valve Seat

Spring

LP gas tank

FIGURE 7a
Ignitor wire

21. Unscrewtheignitorcaplocatedonthecontrolpaneland removethecontactandspringfromtheignitorslot. See Fig. 10. 22. PlacethesuppliedAAbatteryintotheignitorslotwiththe positivepolefacingtowardyou.

Valve

Wire from Grill head

23. Placethespringwithcontactoverthebattery.Screwthe ignitorcapbackontothecontrolpanel. FIGURE 10

17. Securegrillheadtoallcartlegsusing4ofthe 1/4x21/2" Phillipsheadscrewsand 1/4" nuts. See Fig. 8. 18. Fully tighten all leg screws, rear panel screws, door bracket screws, and grill head screws.

Spring

19. Fromthebackofthecart,slidethegreasedrainingtrayinto thegrillhead.Placethegreasereceptacleintothenotches onthebottomofthetray. See Fig. 8. FIGURE 8

Grease draining tray

Contact Ignitor cap

AA Battery

24. Attachpaneltofrontofsideburnershelfbyplacingtoplipof panel ABOVEbottomlipofshelf.Secureusingthree 3/16"x3/8"Phillipsheadscrewsand 3/16" nuts.Fully Tighten.See Fig. 11. FIGURE 11

Grease receptacle

Panel lip Shelf lip Attach grill head to all 4 legs

8 466231203

25. Placethe3flametamersonthelowerledgeabove burners.See Fig. 12.Theyshouldmeetinthecenter. 26. Placethecookinggridsorgriddleontheledgeabovethe flame tamers. 27. Placethesecondarycookingrackintotheslotsonthe upperleftandupperrightofthegrillbowlpanels. FIGURE 12
Griddle Secondary cooking rack

Use and Care

LPTank
The LP tank used with your grill must meet the following requirements: PurchaseLPtanksonlywiththeserequiredmeasurements: 12"(30.5cm)(diameter)x18"(45.7cm)(tall)with20lb.(9 kg.) capacity maximum. Be constructed andmarked in accordance with specificationsforLPtankoftheU.S.Departmentof Transportation(DOT)orforCanada,CAN/CSAB339, cylinders,spheresandtubesfortransportationofdangerous goods,TransportCanada(TC).SeeLPtankcollarfor marking. LPtankvalvemusthave: Type1outletcompatiblewithregulatororgrill. Safetyreliefvalve. ULlistedOverfillProtectionDevice(OPD). ThisOPDsafetyfeatureisidentifiedbya uniquetriangularhandwheel.Use only OPD Hand Wheel tanks equipped with this type of valve. Supplysystemmustbearrangedforvaporwithdrawaland includecollartoprotectLPtankvalve.

Flame tamer Lower ledge

Cooking grid

LP(LiquefiedPetroleumGas)
Isnontoxic,odorlessandcolorlesswhenproduced.For Your Safety,LPgashasbeengivenanodor(similartorotten cabbage)sothatitcanbesmelled. LPgasishighlyflammableandmayigniteunexpectedly whenmixedwithair.

BeforeYourFirstCookout
Performtheleaktestasindicatedintheuseandcare section. Washthecookinggrids,griddle,cookingrack,andall stainlesssteelsurfaceswithwarm,soapywater.Rinseand drythoroughly. Lightburners.Checktomakesuretheyarelit,thenclose thelidandwarmthegrillonHIfor15minutes.Curingof paintandpartswillproduceanodoronlyonfirstlighting.

LPTankFilling
Useonlylicensedandexperienceddealers. LPtank must be purgedbeforefilling. Dealershould NEVERfillLPtankmorethan80%ofLPtank volume.Volumeofpropaneintankwillvarybytemperature. Afrostyregulatorindicatesgasoverfill.ImmediatelycloseLP tankvalveandcalllocalLPgasdealerforassistance. Donotreleaseliquidpropane(LP)gasintotheatmosphere. Thisisahazardouspractice. ToremovegasfromLPtank,contactanLPdealerorcalla localfiredepartmentforassistance.Checkthetelephone directoryunderGascompaniesfornearestcertifiedLP dealers. LPtankExchange:YoumaychoosetoreplaceyouremptyLP tankthroughanexchangeservice.Useonlythosereputable exchangecompaniesthatinspect,precisionfill,testand certifytheircylinders. Exchange for OPD safety feature equipped tank as described in LP Tank AlwayskeepLPtankinuprightpositionduringuse,transitor storage. Leak test LP tank BEFORE connecting to grill.

466231203 9

LPTankLeakTest
For your safety LeaktestmustberepeatedeachtimeLPtankisexchangedor refilled. Donotsmokeduringleaktest. Donotuseanopenflametocheckforgasleaks. Grillmustbeleakcheckedoutdoorsinwellventilatedarea,away fromignitionsourcessuchasgasfiredorelectricalappliances. Duringleaktest,keepgrillawayfromopenflamesorsparks. Useacleanpaintbrushand50/50soapandwater solution. Use mild soap and water. Do not use household cleaning agents. Damagetogastraincomponentscanresult. Brushsoapysolution ontotheshadedareas. If "growing" bubbles appear do not use or move the LP tank. Contact an LP gas supplier or your fire department!

5. Hold regulator, insert nipple (B) into LP tank valve. Hand tighten coupling nut,holding regulator in a straightline(C)withLPtankvalve so as not to cross thread the connection.

Nipple has to be centered into the LP tank valve

C
Hold coupling nut and regulator as shown for proper connection to LP tank valve.

ConnectingTheRegulatorToTheLPTank
1. LPtankmustbeproperlysecured ontogrill. 2. Turnallcontrolknobsincludingsideburner(iffeatured)totheOFF position. 3. TurnLPtankOFFbyturninghandwheel clockwisetoa full stop. 4. Removetheprotectivecapfrom LPtankvalve.Alwaysusecapand OPD Hand Wheel strapsuppliedwithvalve.
Safety Relief Valve Type 1 outlet with thread on outside

6. Turnthecouplingnutclockwisetotightentoafullsolidstop. TheregulatorwillsealonthebackcheckfeatureinLPtank valve,resulting insome resistance. An additional onehalf to three quarters turn is required to complete connection. Tighten by hand only do not use tools. NOTE: Ifyoucannotcompleteconnection,disconnectregulatorand repeatsteps5and6.Ifyouarestillunabletocompletethe connection, do not use this regulator!

WARNING
Do not insert any foreign objects into the valve outlet. You may damage the valve and cause a leak. Leaking propane may result in explosion, fire, severe personal injury, or death. Never attempt to attach this grill to the selfcontained LP gas system of a camper trailer or motor home. Do not use grill until leak checked. If leak is detected at any time, STOP and call the Fire Department. If you cannot stop a gas leak,immediately close LP tank valve and call LP gas supplier or your fire department!

Strap and Cap

Use of this POL transport plug (A) (plastic part with external threads) will defeat safety feature of valve.

A A

10 466231203

DANGER D ANGER
NEVER store a spare LP tank under or near grill or in enclosed areas. Never fill the cylinder beyond 80% full. An overfilled spare LP tank is hazardous due to possible gas released from the safety relief valve. The safety relief valve on a LP tank could activate releasing gas and cause a fire. If you see, smell or hear escaping gas, immediately get away from the LP tank/grill and call your fire department. All spare LP tanks must have safety caps installed on the LP tank outlet.

4.Brushsoapy solution onto following connections:

LPTankRemoval,TransportAndStorage
TurnOFFallcontrolknobsandLPtankvalve.Turncouplingnut counterclockwisebyhandonlydonotusetoolstodisconnect.Lift LPtankwireupwardoffofLPtankcollar,liftLPtankupandoffof supportbracket.InstallsafetycapontoLPtankvalve.Alwaysuse 5. "If growing" bubbles appear, capandstrapsuppliedwithvalve. Failure to use safety cap as thereisaleak.CloseLPtank directed may result in serious personal injury and/or valveimmediatelyandretighten property damage. connections. If leaks cannot be stopped "do not try to repair."Call forreplacement parts. Ordernewpartsbygivingtheserial,modelnumberand nameofitemsneededtotheGrillServiceCenter at 18002417548U.S.or18003876057CAN. 6. AlwayscloseLPtankvalveafterperformingleaktestby turning hand wheel clockwise. Safety LP Tank Cap Valve Retainer Strap AdisconnectedLPtankinstorageorbeingtransportedmust haveasafetycapinstalled(asshown).DonotstoreanLP tankinenclosedspacessuchasacarport,garage,porch, coveredpatioorotherbuilding.NeverleaveaLPtankinsidea vehiclewhichmaybecomeoverheatedbythesun. DonotstoreLPtankinanareawherechildrenplay.

SafetyTips

LeakTestingValves,HosesandRegulator
1. Turn all grill control knobs to OFF. 2.BesureregulatoristightlyconnectedtoLPtank. 3.CompletelyopenLPtankvalvebyturninghandwheelcounter clockwise.Ifyouheararushingsound,turngasoff immediately.Thereisamajorleakattheconnection. Correct before proceeding.

BeforeopeningLPtankvalve,checkthecouplingnutfor tightness. Whengrillisnotinuse,turnoffallcontrolknobsandLPtank valve. Nevermovegrillwhileinoperationorstillhot. Whenmovingthegrillpushitforward,donotpullfrom behind. Uselonghandledbarbecueutensilstoavoidburnsand splatters. Donotremovegreasereceptacleortrayuntilgrillhas completely cooled. Ifyounoticegreaseorotherhotmaterialdrippingfromgrill ontovalve,hoseorregulatorturnoffgassupplyatonce. Determinethecause,correct,cleanandinspectvalve,hose andregulatorbeforecontinuing.Performaleaktest. Theregulatormaymakeahummingorwhistlingnoise duringoperation.Thiswillnotaffectsafetyoruseofgrill. Ifyouhaveagrillproblemseethe "TroubleshootingSection".

466231203 11

WARNING
ForSafeUseOfYourGrill:
Donotletchildrenoperateorplayneargrill. Keepgrillareaclearandfreefrommaterialsthatburn. Donotblockholesinbottomorbackofgrill. Checkburnerflamesregularly. Usegrillonlyinwellventilatedspace.NEVERusein enclosedspacesuchascarport,garage,porch,covered patio,orunderasurfacethatcancatchfire. Usegrillatleast3ft.fromanywallorsurface.Maintain10ft. clearancetoobjectsthatcancatchfireorsourcesofignition suchaspilotlightsonwaterheaters,liveelectricalappliances, etc. Donotusecharcoal,briquetsorlavarockinthisgrill. Apartment Dwellers: Checkwithmanagementtolearntherequirementsandfire codesforusinganLPGasGrillinanapartment.Ifallowed useoutsideonthegroundfloorwithathree(3)footclearance fromwallsorrails.Donotuseonorunderbalconiesmadeof wood. NEVER attempt to light burner with lid closed. A buildup of nonignited gas inside a closed grill is hazardous. Never operate grill with LP tank out of correct position. Always close LP tank valve and remove coupling nut before moving LP tank from specified operating position.

MatchLighting Do not lean over grill while lighting. 1. Openlidduring lighting. 2. Place litmatch intomatch lightingstick,thenintolighting holeonrightsideofgrill. 3. Pushinandturnfarrightburner knobtoHI.Besureburnerlights andstayslit. 4. Lightadjacentburnersinsequencebypushingknobsin andturningtoHI.

WARNING WARNING
If burner does not light turn knobs to OFF, wait 5 minutes, try again. MatchLighting 1. TomatchlightSIDEBURNER,open sideburner cover. 2. Placelitmatchnearburner. 3. Pushinandturnsideburner knob counterclockwise. Be sureburnerlightsandstayslit.

BurnerFlameCheck
Removegratesandflametamers.Lightburners,rotateknobs fromHItoLOW.YoushouldseeasmallerflameinLOW positionthanseenonHI.Alwayscheckflamepriortoeach use.Performflamecheckforsideburner.Ifonlylowflameis seenreferto"Suddendroporlowflame"in the TroubleshootingSection.
HI LOW

CAUTION UTION CA UTION

Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons. Do not use water on a grease fire. Personal injury may result. If a grease fire develops turn knobs and LP tank off. Do not leave grill unattended while preheating or burning off on high. If grill has not been regularly cleaned a grease fire can occur that may damage the product.

TurningGrillOff
TurnallknobstoOFFposition.TurnLPtankOFFbyturning handwheelclockwisetoafullstop.

IgnitorLighting
Do not lean over grill while lighting. 1. Open lid during lighting 2. Toigniteanyburner,turnknobtoHI,pushandhold ELECTRONICIGNITORbuttonfor5seconds. 3. Ifignitiondoesnottakeplacewithin5seconds,turnall burnerknobstoOFF,wait5minutes,thenrepeatlighting procedure. 4. IfIGNITORdoesnotwork,followmatchlighting instructions.
12 466231203

IgnitorCheck

Turn gas off at LP tank.Pushandholdelectronicignitor button."Clicks"shouldbeheardandsparkseeneachtime betweencollectorboxorburnerandelectrode.See "Troubleshooting"ifnoclickorspark.

GeneralGrillCleaning
Donotmistakebrownorblackaccumulationofgreaseand smokeforpaint.Interiorsofgasgrillsarenotpaintedatthe factory (and should never be painted).Applyastrong solutionofdetergentandwateroruseagrillcleanerwith scrubbrushtoinsidesofgrilllidandbottom.Rinseandallow tocompletelyairdry. Do not apply a caustic grill/oven cleaner to painted surfaces. Plastic parts:washwithwarmsoapywaterandwipedry. Donotusecitrisol,abrasivecleaners,degreasersora concentratedgrillcleaneronplasticparts.Damagetoand failureofpartscanresult.

ValveCheck

Important: Make sure gas is OFF at LP tank before checking valves. Knobs lock inOFF position.Tocheck valves,firstpushinknobsandrelease,knobsshouldspring back.Ifknobsdon'tspringback,replacevalveassembly beforeusinggrill.Turnknobsto LOWpositionthenturnback to OFFposition.Valvesshouldturnsmoothly.

Hose Check

Beforeeachuse,checktoseeifhosesarecutorworn. Replacedamagedhosesbeforeusinggrill.Useonlyvalve/ hose/regulator specified by manufacturer.

CAUTION UTION CA UTION

Cleanburnerspriortouseafterstoring,atthe beginningofgrillingseasonoraperiodof onemonthnotbeingused.Spidersandinsectsliketo buildnestsinburnertubes(especiallyduringcolder months).Thesenestscancausefiresinburnertubesor under grill. Porcelain surfaces: because of glasslike composition, mostresiduecanbewipedawaywithbakingsoda/water solutionorspecially formulatedcleaner.Usenonabrasive scouringpowderforstubbornstains. Painted surfaces:Washwithmilddetergentornonabrasive cleanerandwarmsoapywater,wipedrywithasoft nonabrasive cloth. Stainless steel surfaces: Tomaintain yourgrill's high quality appearance,washwithmilddetergentandwarm soapywater,wipedrywithasoftclothaftereachuse.Baked ongreasedepositsmayrequiretheuseofanabrasiveplastic cleaning pad.

CleaningTheBurnerAssembly
Followtheseinstructionstocleanand/orreplacepartsofburner assemblyorifyouhavetroubleignitinggrill. 1. Turn gas off at control knobs and LP tank. 2. Removecookinggrates,flametamers,greasetrayandgrease receptacle. 3. Removecotterpinsfrombeneatheachburner"foot"usinga screwdriverorneedlenosepliers. 4. Carefullylifteachburnerupandawayfromvalveopenings. Wesuggestthreewaystocleantheburnertubes.Usetheone easiestforyou. (A) Bendastiffwire(alightweightcoathangerworkswell) intoasmallhook.Runthehookthrougheachburnertube andburnerseveraltimes.

(B) Useanarrowbottlebrushwithaflexiblehandle(donot useabrasswirebrush),runthebrushthrougheachburner tubeandburnerseveraltimes. (C) Wear eye protection: Useanairhosetoforceairintothe burnertubeandouttheburnerports.Checkeachporttomake sureaircomesouteachhole. 5. Wirebrushentireoutersurfaceofburnertoremovefood residueanddirt. 6. Cleananyblockedportswithastiffwiresuchasanopenpaper clip. 7. Checkburnerfordamage,duetonormalwearandcorrosion someholesmaybecomeenlarged.Ifanylargecracksorholes arefoundreplaceburner. VERY IMPORTANT: Burner tubes must reengage valve openings. 8. Carefullyreplaceburners. 9. Replacecotterpinbeneatheachburner. 10. Replacegreasetrayandreceptacle,flametamers,and cooking grates.

StoringYourGrill
Clean cooking grates Storeindrylocation. WhenLPtankisconnectedtogrill,storeoutdoorsinwell ventilatedspaceandoutofreachofchildren. Covergrillifstoredoutdoors.Choosefromavarietyofgrill coversofferedbyCharBroil. StoregrillindoorsONLYifLPtankisturnedoffand disconnected,removedfromgrillandstoredoutdoors. Whenremovinggrillfromstoragefollow"CleaningtheBurner Assembly"instructionsbeforestartinggrill.

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IndirectCooking
Poultryandlargecutsofmeatcookslowlytoperfectiononthe grillbyindirectheat.Theheatfromselectedburnerscirculates gentlythroughoutthegrill,cookingmeatorpoultrywithoutthe touchofadirectflame.Thismethodgreatlyreducesflareups whencookingextrafattycutsbecausethereisnodirectflameto ignitethefatsandjuicesthatdripduringcooking.

FoodSafety
Foodsafetyisaveryimportantpartofenjoyingtheoutdoor cookingexperience.Tokeep foodsafefromharmful bacteria,followthesefourbasicsteps: Clean: Washhands,utensils,andsurfaceswithhotsoapy waterbeforeandafterhandlingrawmeatandpoultry. Separate: Separaterawmeatsandpoultryfromreadytoeat foodstoavoidcrosscontamination.Useacleanplatterand utensils whenremovingcookedfoods. Cook: Cookmeatandpoultrythoroughlytokillbacteria.Usea thermometertoensureproperinternalfoodtemperatures. Chill: Refrigeratepreparedfoodsandleftoverspromptly.

IndirectCookingInstructions
Alwayscookwiththelidclosed. Duetoweatherconditions,cookingtimesmayvary.During coldandwindyconditionsthetemperaturesettingmay needtobeincreasedtoinsuresufficientcooking temperatures.

HowToTellIfMeatIsGrilledThoroughly
Meatandpoultrycookedonagrilloftenbrownsveryfaston theoutside.Useameatthermometertobesurefoodhas reachedasafeinternaltemperature,andcutintofoodto checkforvisualsignsofdoneness. 0 0 Wholepoultryshouldreach180 Fbreasts,170 F.Juices shouldrunclearandfleshshouldnotbepink. Hamburgersmadeofanygroundmeatorpoultryshould 0 reach160 F,andbebrowninthemiddlewithnopinkjuices. Beef,vealandlambsteaks,roastsandchopscanbecooked 0 0 to145 F.Allcutsofporkshouldreach160 F. NEVERpartiallygrillmeatorpoultryandfinishcookinglater. Cookfoodcompletelytodestroyharmfulbacteria. Whenreheatingtakeoutfoodsorfullycookedmeatslikehot 0 dogs,grillto165 F,oruntilsteaminghot.

1 Burner Cooking
Cookwithdirectorindirectheat. Bestforsmallermealsorfoods. Consumes less fuel.

2 Burner Cooking
Greatindirectcookingonlow. Produces slow, even heating. Idealforslowroastingandbaking.
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Troubleshooting
Problem
Burner will not light using ignitor.

Possible Cause
Wires and/or electrode covered with cooking residue. Electrode cracked or broken "sparks at crack" Electrodetipnotinproperposition

Prevention/Cure
Cleanwiresand/orelectrodewithrubbingalcoholandcleanswab.

Replace electrode(s).

MainBurners:Tipofelectrodeshouldbepointingtowardtipofcollector box.Thedistanceshouldbe1/8"to1/4",adjustifnecessary. Sideburner:Tipofelectrodeshouldbepointingtowardgasportopening onburner.Thedistanceshouldbe1/8"to3/16",adjustifnecessary.

Wiresarelooseordisconnected. Wireisshorting(sparking)between ignitorandelectrode. Deadbattery. Burners will not match light.

Reconnectwiresorreplaceelectrode/wireassembly. Replaceignitorwire/electrodeassembly.

ReplacewithanewAAbattery.

Nogasflow. Obstructionofgasflow. Disengagementofburnertovalve.

Turngasonatsource. Clearburnertubes. Reengageburnerandvalve.

Flames blow out. Flareup.

Highorgustingwinds.

Turnfrontofgrilltofacewindorincreaseflameheight.

Greasebuildup. Excessivefatinmeat. Excessivecookingtemperature.

Cleangrill. Trimfatfrommeatbeforegrilling. Adjust(lower)temperatureaccordinglyoruseindirectcooking.

Persistent grease fire. Flashback... (fireinburner tubes)

Greasetrappedbyfoodbuilduparound burnersystem.

TurnknobstoOFF.Turngasoffatgassource.Leavelidinposition andletfireburnout. Aftergrillcools,removeandcleanallparts.

Burnerand/orburnertubesareblocked.

Cleanburnerand/orburnertubes.

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A Division of W.C. Bradley Co. P.O.Box1240 Columbus,GA319021240

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