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APPLICATION NOTE

TOPOLOGIES FOR SWITCHED MODE


POWER SUPPLIES
by L. Wuidart

I INTRODUCTION

This paper presents an overview of the most the rectifier, different types of voltage
important DC-DC converter topologies. The converters can be made:
main object is to guide the designer in selecting
the topology with its associated power - Step down “Buck” regulator
semiconductor devices.
- Step up “Boost” regulator
The DC-DC converter topologies can be
divided in two major parts, depending on - Step up / Step down “Buck - Boost” regulator
whether or not they have galvanic isolation
between the input supply and the output II - 1 The “Buck” converter: Step down
circuitry. voltage regulator
II NON - ISOLATED SWITCHING
REGULATORS The circuit diagram, often referred to as a
“chopper” circuit, and its principal waveforms
According to the position of the switch and are represented in figure 1:

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APPLICATION NOTE

Figure 1: The step down “Buck” regulator

The power device is switched at a * Rectifier: VRRM ≥ Vin max


frequency f = 1/T with a conduction duty
cycle, δ = ton/T. The output voltage can also IF(AV) ≥ Iout (1-δ)
be expressed as: Vout = Vin . δ

Device selection:

* Power switch: Vcev or VDSS > Vin max

∆I
Icmax or ID max > Iout +
2

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APPLICATION NOTE

II.2 The “Boost” converter: Step up voltage regulator

Figure 2 : The step up “Boost” regulator

ton
δ =
T

In normal operation, the energy is fed from Device selection:


the inductor to the load, and then stored in the
output capacitor. For this reason, the output * Power switch: Vcev or VDSS > Vout
capacitor is stressed a lot more than in the
Buck converter. Iout ∆I
Icmax or IDmax > +
1-δ 2
Vin * Rectifier: VRRM > Vout
Vout =
1-δ
IF(av) > Iout

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APPLICATION NOTE

II - 3 “Buck-Boost converter: Step up/Step down voltage regulator


Figure 3 : The step up/step down “Buck-Boost” regulator

iL

For a duty cycle under 0.5 the conversion * Rectifier:


works in step down mode, for a duty cycle
VRRM > Vinmax + Vout
over 0.5, the converter then operates in the
step up mode.
IF (av) > Iout
Vin.δ
Vout =
1-δ
Device selection:

* Power switch :
Vcevmax or VDSS > Vinmax + Vout

Iout ∆I
Icmax or IDmax > +
1-δ 2
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APPLICATION NOTE

II.4 Summery

STEP DOWN STEP UP STEP UP/DOWN

Vout Vin . δ Vin/1- δ [-Vin .δ ] / [1- δ ]

RMS low high high


current in Cout

Supplied
input discontinuous continuous discontinuous
current

Gate drive floating grounded floating

III - ISOLATED CONVERTERS: is asymmetrical if the magnetic operating


point of the transformer remains in the same
The isolated converters can be classified quadrant. Any other converter is, of course,
according to their magnetic cycle swing in the called symmetrical.
B-H plot (see figure 4). An isolated converter

Figure 4 : B-H plot of symmetrical converters

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APPLICATION NOTE

III - 1 Asymmetrical converters Vin δ


Vout = ⋅
n 1-δ
III - 1.1 Off-line flyback regulators

The energy is stored in the primary Lp Off-line flyback regulators are mainly used
inductance of the transformer during the for an output power ranging from 30W up to
time the power switch is on, and transferred 250W. Flyback topology is dedicated to
to the secondary output when the power multiple low cost output SMPS as there is
switch is off. If n = Np / Ns is the turns ratio no filter inductor on the output.
of the transformer we have:

Figure 5 : Isolated single switch flyback

R-C-D SNUBBER NETWORK

*Power switch:
VCEV or VDSS ≥ Vinmax + nVout + leakage inductance spike

* Secondary Rectifier:
Vinmax
VRRM ≥ Vout +
n

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APPLICATION NOTE

a. Single switch versus double switch In a double switch flyback, the leakage
flyback inductance of the power transformer is
much less critical (see figure 6). The two
In the single switch flyback, an overvoltage demagnetization diodes (D1 and D2) provide
spike is applied across the power switch at a single non dissipative way to systematically
each turn off. The peak value of this clamp the voltage across the switches to the
overvoltage depends upon the switching time, input DC voltage Vin. This energy recovery
the circuit capacitance and the primary to system allows us to work at higher
secondary transformer leakage inductance. switching frequencies and with a better
So, a single switch flyback nearly always efficiency than that of the single switch
requires a snubber circuit limiting this structure. However, the double switch
voltage spike (see figure 5). structure requires driving a high side
switch. This double switch flyback is also
known as asymmetrical half bridge flyback.

Figure 6: Isolated double switch flyback

* Power switch:

VCEV or VDSS ≥ Vinmax

* Primary Rectifiers: D3 and D4

VRRM ≥ Vinmax

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APPLICATION NOTE

b. Discontinuous versus continuous mode inductance of the transformer is completely


flyback demagnetized or not.
The flyback converter has two operating
modes depending whether the primary
Discontinuous mode

ADVANTAGES DISADVANTAGES

- High peak currents in rectifiers and power


- Zero turn-on losses for the power switch
switches

- Good transient line/load response - Large output ripple: Cout (disc.) ≈ 2 ⋅ Cout (cont.)

- Feedback loop (single pole) easy to


stabilize
- Recovery time rectifier not critical: current
is zero well before reverse voltage is
applied

Figure 7: Discontinuous mode flyback waveforms

2Pout 2Pout
* Power switch: ICpeak ≥ * Rectifier: IFpeak ≥
ηVinmin δmax Vout (1- δmax)

2Pout Pout
IDrms ≥ IF(AV) ≥
ηVinmin (3δmax) Vout
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APPLICATION NOTE

Continuous mode

ADVANTAGES DISADVANTAGES

- Peak current of rectifier and switch is half


- Recovery time rectifier losses
the value of discontinuous mode

- Low output ripple: -Feedback loop difficult to stabilize (2 poles


Cout (cont.) ≈ 0.5 Cout (disc.) and right half plane zero)

Figure 8: Continuous mode flyback waveforms

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APPLICATION NOTE

* Power switch: in single switches, and up to 1kW in double


switch structures.
2Poutmax
ICpeak ≥ Single switch vs. double switch forward
η δmax Vinmin (1+A )
In the single switch forward, the magnetizing
2Pout (1 + A + A2 )
IDrms ≥ energy stored in the primary inductance
ηVinmin 3δmax is restored to the input source by
a demagnetization winding N d . Most
commonly, the primary and the
demagnetization windings have the same
* Rectifier: number of turns.
So, at turn-off, the power switch has to
2Pout withstand twice the input voltage during the
IFpeak ≥ demagnetization time, and then, once the
Vout (1 - δmax )(1+A ) input voltage (see figure 9).
The demagnetization and primary windings
Pout have to be tightly coupled to reduce the
IF(AV) ≥ voltage spike - more than the theoretical 2 V in
Vout - occuring at turn-off across the power
switch.

Ipeak − ∆I
with A ≥ =
Ipeak

III - 1.2 Off line forward regulators

The forward converter transfers directly the


energy from the input source to the load
during the on-time of the power switch. During
off-time of the power switch, the energy is
freewheeling through the output inductor
and the rectifier D2, like in a chopper (see
figure 1).

Vin
Vout = δ ⋅
n

A forward regulator can be realized with a


single switch structure or with a double switch
structure, according to the way the energy
stored in the transformer primary inductance
is demagnetized. Forward converters are
commonly used for output power up to 250W

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APPLICATION NOTE

Figure 9: Isolated single switch forward

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APPLICATION NOTE

* Power switch:

Np
VCEV or VDSS ≥ Vinmax [1 + ] + leakage inductance spike
Nd

1.2.Pout
Icpeak ≥
ηVinmin . δmax

1.2.Pout
IDrms ≥
ηVinmin . δmax

*Rectifiers:

Ns
VRRM ≥ Vinmax . + leakage inductance spike
FORWARD D1: Nd

IF(av) ≥ Iout .δmax

Vinmax . (Vout + VF)


VRRM ≥
FREEWHEELING D2: Vinmin . δmax

IF(av) ≥ Iout

Nd
VRRM ≥ 1 + N Vinmax
DEMAGNETIZATION D3: p

Imagnpeak
IF(av) ≥ . δmax
2

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APPLICATION NOTE

In the "double switch forward", also called 1.2.Pout


asymmetrical half bridge forward, the IDrms ≥
magnetizing energy stored in the primary ηVinmin . δmax
inductance is automatically returned to the
bulk capacitor by the two demagnetization * Rectifiers:
diodes D1 and D2.
Vinmax (Vout + VF)
The two power switches and demagnetisation VRRM ≥
diodes have to withstand only once the input FORWARD D1: Vinmin . δmax
voltage Vin. As for the double switch flyback,
IF(av) ≥ Iout .δmax
the asymmetrical half bridge needs a
floating gate drive for the high side switch.

* Power switch: FREEWHEELING VRRM ≥ Vinmax (Vout + VF)


VCEV or VDSS ≥ Vinmax D2: IF(av) ≥ Iout

Figure 10: Half bridge asymmetrical forward converter

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APPLICATION NOTE

III - 2 Symmetrical converters III - 2.1 Push/Pull converter

This type of converter always uses an even T1 and T2 switches (see figure 11) are
number of switches. It also better exploits alternately turned-on during a time ton. The
the transformer’s magnetic circuit than in secondary circuit operates at twice the
asymmetrical converters. So, smaller size switching frequency.
and weight can be achieved. A deadtime td between the end of conduction
of one switch and the turn-on time of the
The three most common structures used other one is required in order to avoid
are: simultaneous conduction of the two switches.
δVin
- PUSH/PULL Vout = 2
- HALF BRIDGE with capacitors n
- FULL BRIDGE Moreover, the snubber network in symmetrical
converters must be carefully designed,
since they inter-react with one another.
Figure 11: Push-Pull converter

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APPLICATION NOTE

* Power switch

Pout
IDpeak or ICpeak ≥
ηVinmin

VCEV or VDSS ≥ 2Vinmax + leakage inductance spike

* Rectifier

(Vout + VF) Vinmax


VRRM ≥ + Voltage spike
δmax.Vinmin

Ioutmax
IF(av) ≥
2

The switches are easy to drive since they are The capacitors in series across the supply fix
both referenced to ground, however they a mid-point so that switches withstand only
must withstand twice the input supply voltage. once the input voltage Vin.

The inherent flux symmetry problems can be However, this topology requires driving a
corrected with a current mode PWM control high side switch. When using bipolar switches,
circuit. transistor’s storage time should have tight
tolerances to avoid imbalance in operating
flux level.
III - 2.2 Half bridge converter

This topology can be used for an output


power capability up to 500W. As for the
push-pull converter, T1 and T2 switches are
alternately turned on during a time ton.

Vin . δ
Vout =
n

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APPLICATION NOTE

Figure 12: Half bridge converter

* Power switch: 2Pout


ICpeak or IDpeak ≥
ηVinmin
VCEV or VDSS ≥ Vinmax

* Rectifier:
(Vout + VF) . Vinmax
VRRM ≥ + leakage inductance spike
δmax.Vinmin
Ioutmax
IF(av) ≥
2
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APPLICATION NOTE

Deadtimes (td an figure 12) between two Sometimes, power transformers are
consecutive switch conduction are absolutely paralleled to provide higher output power.
mandatory to avoid bridge-leg short circuit.
2Vinδ
III - 2.3 Full bridge converter Vout =
n
Because of the number of components, the
full bridge is for high power applications, Switch pairs T1 and T3, T2 and T4 are
ranging from 500 up to 2000W. alternately driven.

Figure 13: Full bridge converter

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APPLICATION NOTE

* Power switch:
Pout
ICpeak or IDpeak ≥
ηVinmin
VCEV or VDSS ≥ Vinmax

* Rectifier:

(Vout + VF) Vinmax


VRRM ≥ + leakage inductance spike
δmax.Vinmin
Ioutmax
IF(av) ≥
2

The full bridge provides twice the output state-of-the-art in switching regulator
power of the half bridge circuit with the same technology in order to reduce size and weight
switch ratings. of power packages.
Nevertheless, this topology requires 4 Output voltage and load current always
switches and clamping diodes. depend upon the application. The power
supply designs are often tailored to specific
IV - CONCLUSION applications. No simple procedure exists to
select the right topology.
Many significant technological changes in
power supply design have resulted in lower This paper provides an overview of the
cost per Watt with improved performance. most commonly used topologies and lists
the most important features for each
Today, designers keep going ahead with the topology.

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