94 M11 / M11+ / ISM / ISM 02 Recommended Maintenance Schedule

1994 M11 Engine

Daily or Refueling Inspect Operator report Oil level Coolant level Drive belts Cooling fan Visually inspect air intake & CAC Every 16,000 miles, 250 hrs or 6 months Inspect Air cleaner restriction Air intake system Charge & clean air cooler Operate engine Wiring harnesses Coolant DCA concentration Replace Lube oil & filter (1) Fuel filter Air compressor air cleaner Adjust Drain fuel water separator Adjust DCA additive as needed Every 60,000 miles, 1,500 hrs or 1 year Inspect Engine brake Turbocharger mounting nuts Engine mounting bolts Shutters & thermatic fans Water pump Every 240,000 miles, 6,000 hrs or 2 years Inspect Every 240,000 miles, 6,000 hrs or 3 years Inspect Turbocharger Air compressor Fan clutch Fan idler pulley assembly Vibration damper Automatic belt tensioner Replace

Replace Hoses as required

Replace Flush & refill cooling system

Adjust Valve adjust Clean crankcase breather Steam clean engine

Adjust

Adjust

(1) Normal duty cycle using CH-4 oil. Severe duty cycle - 10,000 miles; Light duty cycle - 22,000 miles.

M11 Plus Engine

Daily or Refueling Inspect Operator report Oil level Coolant level Cooling fan Visually inspect air intake & CAC Air cleaner restriction Crankcase breather tube Cooling fan Every 15,000 miles, 300 hrs or 6 months Inspect Coolant DCA concentration Every 35,000 miles Inspect Every 120,000 miles, 3,000 hrs or 2 years Inspect Automatic belt tensioner Crankcase breather Engine mounting bolts Shutters & thermatic fans Water pump Air intake system Replace Every 240,000 miles, 6,000 hrs or 3 years Inspect Fan hub Fan idler pulley Vibration damper

Replace Fuel filter Air compressor air cleaner Coolant filter Adjust DCA additive as needed

Replace Lube oil & filter (1)

Replace Flush & refill cooling system

Adjust Drain fuel water separator Drain air tanks and reservoirs

Adjust

Adjust Overhead set - valves & injectors Steam clean engine Adjust engine brake

Adjust

(1) Normal duty cycle using CH-4 oil. Severe duty cycle - 22,500 miles; Light duty cycle - 45,000 miles.

ISM Engine
Daily or Refueling Inspect Operator report Oil level Coolant level Cooling fan Visually inspect air intake & CAC Air cleaner restriction Crankcase breather tube Cooling fan Adjust Drain fuel water separator Drain air tanks and reservoirs Every 15,000 miles, 300 hrs or 6 months Inspect Coolant DCA concentration Charge air cooler Replace Fuel filter Coolant filter Coolant filter Lube oil & filter - wastegate turbo (1) Adjust DCA additive as needed Every 30,000 miles Inspect Every 120,000 miles, 3,000 hrs or 2 years Inspect Automatic belt tensioner Every 240,000 miles, 6,000 hrs or 3 years Inspect Air compressor components

Replace Lube oil & filter - non-wastegate turbo (2)

Replace

Replace Flush & refill cooling system

Adjust

Adjust Overhead set - valves & injectors Steam clean engine Adjust engine brake

Adjust

(1) Normal duty cycle using CH-4 oil. Severe duty cycle - 15,000 miles; Light duty cycle - 40,000 miles. (2) Normal duty cycle using CH-4 oil. Severe duty cycle - 15,000 miles; Light duty cycle - 35,000 miles.

ISM02 Engine
Daily or Refueling Inspect Operator report Oil level Coolant level Cooling fan Visually inspect air intake & CAC Air cleaner restriction Crankcase breather tube Cooling fan Drive belt Every 15,000 miles, 300 hrs or 6 months Inspect Coolant DCA concentration Charge air cooler Every 25,000 miles, or 6 months Inspect Every 120,000 miles, 3,000 hrs or 2 years Inspect Automatic belt tensioner EGR system hoses Every 240,000 miles, 6,000 hrs or 3 years Inspect Air compressor components Vibration damper Everu 250,000 miles, 6,000 miles or 2 years Inspect

Replace Fuel filter Coolant filter Adjust DCA additive as needed

Replace Lube oil & filter (1)

Replace

Replace Flush & refill cooling system

Replace Turbocharger air shutoff valve filter

Adjust Drain fuel water separator Drain air tanks and reservoirs

Adjust

Adjust Overhead set - valves & injectors Steam clean engine Adjust engine brake

Adjust

Adjust

(1) Normal duty cycle using CI-4 oil. Severe duty cycle - 15,000 miles; Light duty cycle - 35,000 miles.