IRAN POWER DEVELOPMENT COMPANY

MINISTRY OF ENERGY

I.P.D.C.

PROJECT : SHIRVAN GAS TURBINE POWER PLANT

HYDRAULIC CALCULATION FOR SERVICE WATER SYSTEM

IN-HOUSE REVISIONS
D C B A 0 As Per Consultant's Comment As Per MAPNA's Comment The First Issue S.M.T 02.May.05 SH.H 02.May.05 S.M.T 23.Feb.05 SH.H 23.Feb.05 S.M.T 6.Nov.04 SH.H 6.Nov.04 SH.H SH.H SH.H
02.May.05 23.Feb.05 6.Nov.04

DOCUMENT REVISIONS
D C B A 0 As Per MAPNA's Comment The First Issue S.M.T S.M.T
23.Feb.05 6.Nov.04

SH.H SH.H

23.Feb.05 SH.H 6.Nov.04 SH.H

23.Feb.05 6.Nov.04

Rev. Page

Description Revisions

Prep

Date

Chkd

Date

Appro. Remarks

Date Page

Rev.

Description

Prep Revisions

Date

Chkd

Date

Appr Remarks

Date

MAPNA Co.
(PRIVATE JOINT STOCK) IRAN POWER PLANT PROJECTS MANAGEMENT Co.

Doc. No.: MP-SVG-41ME-08-UPZ-002

Rev. A File No: 41ME08UPZ002

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IRAN POWER DEVELOPMENT COMPANY

MINISTRY OF ENERGY

I.P.D.C.
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MAPNA Co.
(PRIVATE JOINT STOCK) IRAN POWER PLANT PROJECTS MANAGEMENT Co.

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IRAN POWER DEVELOPMENT COMPANY

MINISTRY OF ENERGY

I.P.D.C.

Hydraulic Calculation for Service Water System

CONTENTS 1. List of reference documents 2. List of reference softwares 3. Design Criteria 3.1. Site Location 3.2. Site Condition 3.3. Purpose of the System 3.4. Basis of Design

PAGE 4 4 5

4. Hydraulic calculation for transfer pipeline and distribution

network of service water

4.1. 4.2 Basic Formulation Hydraulic Calculation

4.2.1 Hydraulic Calculation from Service Water Discharge Pump to the Elevated Tank 4.2.2 Hydraulic Calculation in Service Water Distribution System

MAPNA Co.
(PRIVATE JOINT STOCK) IRAN POWER PLANT PROJECTS MANAGEMENT Co.

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IRAN POWER DEVELOPMENT COMPANY

MINISTRY OF ENERGY

I.P.D.C.

1.

List of reference documents

1.1

PFD for Service Water System MP-SVG-41ME-02-UP0-003 Piping Arrangement of Service Water System MP-SVG-41ME-01-UPZ-002

1.2

1.3 Elevated Water Tank (View & Details) MP-SVG-58CE-42-CG6-001 1.4 Elevated Water Tank (Tank Detail & Piping) MP-SVG-58CE-42-CG6-002

2.

List Of Reference Softwares

2.1 EPANET Version 2.0 Build 2.00.10 U.S. Environmental Protection Agency Cincinnati, Ohio.

MAPNA Co.
(PRIVATE JOINT STOCK) IRAN POWER PLANT PROJECTS MANAGEMENT Co.

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IRAN POWER DEVELOPMENT COMPANY

MINISTRY OF ENERGY

I.P.D.C.

3.

Design Criteria

3.1. Site location Shirvan gas turbine power plant is located approximately at 9 km east of Shirvan in the Ghotbabad Road. 3.2. Site condition Site location 9 km east of Shirvan in the Ghotbabad Road 1115 m above sea level ambient 42.3C - 30C 15C 56% 144 km/hr

Site elevation Max. temperature Min . ambient temperature Design ambient temperature Relative humidity Design wind velocity 3.3. Purpose of the system

The function of Service water system is to distribute service water for the gas power plant. The service water will be used for utility stations (floor washing, irrigation). Service water is transferred from the fire fighting water reservoir tank (60GAA30-BB001) to the elevated tank (60GHA40BB001) and distributed in the plant by the head of elevated tank. 3.4. Basis of Design The service water is distributed by 20m head of the elevated tank (FGKC10-BB001) through the service water distribution piping. Distribution network has been sized on this basis that the velocity in any pipeline shall not exceed 2.5m/s and pressure in terminal points shall not below 15mwc for administration building, central control building and 12mwc for other consumers. The piping has a rating of 6 barg, using HDPE (DIN 8074) for buried parts and carbon steel pipe for the above ground parts. The building area and relevant users are listed as below: Buildings & Areas 1- Gas turbine hall 2- Central control building 3- Substation control building
MAPNA Co.
(PRIVATE JOINT STOCK) IRAN POWER PLANT PROJECTS MANAGEMENT Co.

Users 6 utility stations Utility station Utility station

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MINISTRY OF ENERGY

I.P.D.C.

4- Administration building 5- Islamic center and canteen 6- Temporary office 7- Spare part store 8- Workshop building 9- Gate house 10- Fuel forwarding pump house 11- Unloading pump house 12- Water treatment building 13- Diesel generator house 14- Aux. Boiler for gas oil system 1516171819Fire fighting station Fire fighting pump house Oil separator Central HVAC building Sewage treatment package

Utility station Utility station Utility station Utility station Utility station Utility station Utility station Utility station Utility station Utility station Utility station / Cooling of blow down Utility station Utility station Utility station / Filling Utility station Utility station

Note: Each utility station has 0.75 l/s flow rate and only six utility stations (6x0.75 l/s) are considered in operation.

4.

Hydraulic calculation for transfer pipeline and distribution network Of service water

4.1. Basic Formulation V= Flow Mean Velocity (m/s) Do = External Diameter of pipe (mm) Di = Internal Diameter of pipe (mm) Emin = Minimum Thickness (mm) A = Pipe Cross Section Area (m2) Q = Actual flow Rate (m3/S) A = Di2/4 V = Q/A EPANET Ver. 2.0 is utilized for hydraulic calculation of Service water distribution network. This software applies HAZEN-WILLIAMS formulation for hydraulic calculation as follows:
MAPNA Co.
(PRIVATE JOINT STOCK) IRAN POWER PLANT PROJECTS MANAGEMENT Co.

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IRAN POWER DEVELOPMENT COMPANY

MINISTRY OF ENERGY

I.P.D.C.

hf = ( Lx10.675XQ1.852 )/( C1.852x Di4.8704 ) hf = head loss in meter of water column C = HAZEN-WILLIAMS constant L = Pipe Length This formulation is also used for hydraulic calculation of pipeline from Service Water Discharge Pump to Elevated Water Tank. Using the above-mentioned formulation for determination of head loss, downstream head is obtained as follows: Down stream head (m) = Upstream head Head Loss Static Level Difference 4.2 Hydraulic Calculation

4.2.1- Hydraulic Calculation from Service Water Discharge Pump to the Elevated Tank A- Within Firefighting Pump House: From node: 40 To node: 41 Line No.: 39 Q = 15 m3/hr = 0.0042 m3/s DN = 50 (XS pipe) Emin = 5.54 mm Di = 49.2 mm -3 2 A = 1.90 x 10 m Q=VA V= 2.21 m/s L= 16.5 m (Instead of calculation of head loss for fittings & valves, the length of this pipe multiplied by 1.1) hf = ( Lx10.675XQ1.852 )/( C1.852x Di4.8704 ) C (for C.S. & HDPE pipe) = 140 hf1 = 1.74 mwc B- From Firefighting Pump House Exit to the Elevated Tank: HDPE Part: From node: 41 To node: 42 Line No.: 40
MAPNA Co.
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IRAN POWER DEVELOPMENT COMPANY

MINISTRY OF ENERGY

I.P.D.C.

Q = 15 m3/hr = 0.0042 m3/s OD = 63 mm Emin = 2.9 mm A = 2.57 x 10-3 m2 Q = VA V = 1.63 m/s L= 40 m hf = ( Lx10.675XQ1.852 )/( C1.852x Di4.8704 ) C (for C.S. & HDPE pipe) = 140

Di = 57.2 mm

hf2 = ( 40x10.675X0.00421.852 )/( 1401.852x 0.05724.8704 ) = 2.02 mwc Carbon Steel Part: From node: 42 To node: 43 Line No.: 41 Q = 15 m3/hr = 0.0042 m3/s DN = 50 (XS pipe) Emin = 5.54 mm Di = 49.2 mm -3 2 A = 1.90 x 10 m Q=VA V= 2.21 m/s L= 26.1 m (Instead of calculation of head loss for fittings & valves, the length of all pipelines multiplied by 1.1) hf = ( Lx10.675XQ1.852 )/( C1.852x Di4.8704 ) C (for C.S. & HDPE pipe) = 140 hf3 = 2.75 mwc hf,elevation = 23.8 mwc hf total = hf 1 + hf 2 + hf 3 + hf,elevation = 30.31 mwc Considering the above calculation and a margin, service water transfer pumps have 35 m total differential head. So the capacity and head of service water pumps are 15 m3/hr and 35 mwc. 4.2.2Hydraulic Calculation in Service Water Distribution System:

Hydraulic calculation in the service water distribution network has been carried out by EPANET Ver. 2. In this section, as a typical example, the details of hydraulic calculation from elevated water Tank to node 3 are outlined as follows: Static Level Difference = -21.8 m
MAPNA Co.
(PRIVATE JOINT STOCK) IRAN POWER PLANT PROJECTS MANAGEMENT Co.

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IRAN POWER DEVELOPMENT COMPANY

MINISTRY OF ENERGY

I.P.D.C.

Material Of Pipe Di = 77.92 mm

C.S. 3, Th. 5.49 mm

A = x0.102262/4 = 0.0048 m2 Q = 6x0.75 Lps = 4.5 Lps = 0.0045 m3/s V = 0.0045/0.0048 = 0.94 m/s Lpipe = 24.8 m hf = ( 24.8x10.675X0.00451.852 )/( 1401.852x 0.077924.8704 ) = 0.316 mwc Unit Head loss (In Line No.:3) = ((0.316 mwc)/(24.8 m)) x (1000 m) = 12.22 m/km

MAPNA Co.
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