ROOF THICKNESS VERIFICATION AS PER API 620

Contents:
1 2 3 4 5 6 7 8 Design Data Roof Design Shell Desin Compression Area Design Bottom Plate Design Intermediate Wind Girder Calculations Stabiltility Calculations Against Wind Load Stabiltility Calculations Against Seismic Load 8.1 8.2 8.3 8.4 8.5 9 10 11 12 13 14 Resistance To Over Turning Shell Compression For Unanchored Tanks Maximum Allowable Shell Compression For Unanchored Tanks Shell Compression For Anchored Tanks Maximum Allowable Shell Compression For Anchored Tanks

Uplift Load Cases As Per API 650 Table 3-21a Anchor Chair Calculations Foundation Loading Data Nozzle Reinforcement Calculations(LATER) Nozzle Flexibility Analysis As Per Appendix P of API 650(LATER) Venting Calculations As Per API 2000(LATER)

7.1)

Roof Thickness and Compression Area Verification As Per API 620 Nomenclature
P = = P1 =

Total pressure in lbs/ft2 acting at a given level of the tank under th particular condition of loading. P1 + Pg Pressure in lbs/ft2 resulting from the liquid head at the level under consideration in the tank.

Pg

Gas pressure in lbs/ft2 above the surface of the liquid. Thwe maxim gas pressure(not exceeding 15 lbs/ft2) is the nominal pressure ratin of the tank. Pg is the positive except in computation used to inves the ability of the tank to withstand a partial vacuum; in such computations its value is negative.

T1

Meridional unit force in lbs/inch of latitudinal arc, in the wall of the at the level of the tank under consideration. T1 is positive when in tension.

T2

Latitudinal unit force in lbs/in of maridional arc, in the wall of the t under consideration. T2 is positive when in tension.(in cylinderical side walls the latitudinal unit forces are circumfrential unit forces)

R1

Radius of curvature of the tank side wall in inch in a meridional pla at the level under consideration. R1 is to be considered negative when it is on the side of the tank wall opposite from R as provided in 5.10.2.6

R2

Length in inch of the normal to the tank wall at the level under consideration measured from the wall of the tank to the axis of the revolution. R2 is always positive except as provided in 5.10.2.6

Total weight in lbs of that portion of the tank and its contents(eithe above the level under consideration, as in figure 5-4 panel b, or below it, as in figure 5-4 panel a) that is treated as a free body on computations for that level. Strictly speaking the total weight wou include the weight of all metal, gas and liquid in the portion of the tank treated as described; however the gas weight is negligible an the metal weight may be negligible compared with the liquid weig W shall be given the same sign as P when it acts in the same direction as the pressure on the horizontal face of the free body;

it shall be given the opposite sign when it acts in the opposite direction. At =

Cross section area in in2 of the side walls, roof or bottom of the tan at the level under consideration. Thickness in inch of the side walls, roof or bottom of the tank at the level under consideration. Corrosion allowance in inch Joint efficiency Maximum allowable stress for simple tension in lbs/in2 as given in table 5-1 Allowable compresive stress in lbs/in2 established as prescribed in 5.5.4

c E Sts

= = =

Sca

Design Data :
Desig Code Client's Specs Fluid Material Design Density of Contents Density of water for hydrotest = Specific Gravity Of Contents Material Yield Strength Design Temperature Internal Pressure Extrenal Pressure Liquid Level Design Liquid Level Allowable Tensile Stress At Design Temperature Corrosion Allowance Shell Bottom 6.4 0.25197 6.4 = = = = = = = = = API 620 10TH Ed. ADD.01

= =

Sulphuric Acid A36 1820 113.623 1000 62.43 1.82 248.21 36000 100 1.02 146.16 0.07 4200 13.78 4200 14 110.32 16000

Roof

0.25197 6.4 0.25197 D Dn D0 = = = 4000 13.12 4010 13.16 4020 13.19 158.27 4200 14 450 3000 96.31 36000 11.3

Inside Dia Of Tank Nominal Dia Of Tank Outside Dia of tank

Height Of Shell Weight Of Compression Ring IF applicable Weight Of Accessories Wind Velocity Yield Strength Of Steel Structure Roof Angle

= = = =

Roof Design
Assumptions

As Per API 620 B 5.10.2

Taking Thickness Joint Efficiency Radius Of Dome

t E rr

= = = = = =

14 mm 0.551 inch 0.7 1xD 13.12 ft 1.31 ft

Height Of Cone Roof

One Half The included apex angle = of the Conical roof or bottom . Radius Of Cone L = Angle b/w the normal to roof = and a vertical line at the roof to shell juncture

78.7

6.69 ft 11.30

Roof Area Roof Weight Roof Weight

At'

= = W (Uncorroded) = = W (corroded)

20256 141 Density x t x Roof Area 3163 1719

Cross sectional Area at roof to shell junction

As per API 620 5.10.2.5.a

At

= =

19478 135

For Conical Seg.

R1

Infinity

ft

As per API 620 5.10.2.5.a

R3 = D/2

= =

6.562 ft 78.74 inch

Case I :

Thickness At The Top Head Edge Against Internal Pressure

W/At W/At'

= =

-0.162 psi

-0.156 psi (force acting in downward direction) Now Calculating Meridional and Latitudinal Forces T1 = {R3/(2Cos)}*{P+W/At} Equation 8 of 5.10.2.5

= T2 =

171 lbf/in {(P R3)/(Cos)} 408 lbf/in Equation 9 of 5.10.2.5

Now As Per 5.10.3.2 If T1 and T2 both are +ve, then T = Max.(T1 and T2) 408 lbf/in T/(Sts.E) + C.A 0.288 inch

tcalc.

= =

Case II :

Provided Thickness is Ok Thickness At The Top Head Center Against Internal Pressure

T1'

= =

Rs/2(P+W/At')

0 lbf/in Rs x (P+W/At') - T1 0 lbf/in

T2'

= =

Now As Per 5.10.3.2 If T1 and T2 both are +ve, then T = = = Max.(T1' and T2') 0 lbf/in T/(Sts.E) + C.A 0.252 inch

tcalc.

As these thicknesses are calculated based on the internal pressure of = 1.02 psi Therefore,
Back calculating the internal pressure limited by the actual provided thickness

tprov. T

T/(Sts.E) + C.A

(tprov. - C.A) X Sts X E = = 3351 lbf/in Now putting this value of T in the equation of T2, where we find the maximum calculated thickness T2 = Rs x (P+W/At x cos ) - T1

T P

= = =

Rs x (P+W/At x cos ) - Rs/2(P+W/At) T2 = T (2 X T/Rs) - W/At(2*cos -1) #DIV/0!

#DIV/0!

As Per 7.18.3.2, our roof will be safe against the hydro test pressure of 1.25 x internal pressure i.e. 1.27 psi

Case II :

Thickness At The Top Head Edge Against External Pressure

W = - (Live Load + Dead Load) x Roof Area -ve sign id due to the downward direction of load = = -(25 + weight of roof in lbs/ft2) x roof area -4985 lbf

W/At W/At'

= =

-0.256 psi -0.246 psi

Now Calculating Meridional and Latitudinal Forces T1 = = = {R3/(2Cos)}*{P+W/At} Equation 8 of 5.10.2.5 -66.0 lbf/in {(P R3)/(Cos)} -29.1 lbf/in Equation 9 of 5.10.2.5

T2

Now As Per 5.10.3.5 T' = = = Max.{ABS(T1) , ABS(T2)} 66.0 lbf/in Min.{ABS(T1) , ABS(T2)} 29.1 lbf/in
Infinity

T" Similarly, R' R" Now, t18

= = = =

78.74 inch Sqrt{(T'+0.8 X T") X R'}/1342 + C.A 18 of API 620 Solving By Equation inch Infinity

t19

SQRT{T'' x R''}/1000 +Solving By Equation 19 of API 620 CA 0.300 inch

Now; As per 5.10.3.5.b Step-2 t18 - C.A R' t19 - C.A R'' treq treq
tprovided

Infinity

< .0067

= = = =

0.0006 Max(t18 , t19)

< .0067

0.300 inch
0.551 inch

As per 5.5.4.3 Allowable Compressive Stress; Sca

Case IV :

Provided thickness is O.K Thickness At The Top Head Center Against External Pressure

T1'

= =

Rs/2(P+W/At' ) 0.00 lbf/in Rs(P+W/At' ) -T1' 0.00 lbf/in

T2'

= = Now As Per 5.10.3.5 T' T" Similarly R' = R2 R" = R1 Now, t18 t19 Now; As per 5.10.3.5.b Step-2 t18 - C.A R' t19 - C.A R'' treq treq
tprovided

= =

Max.{ABS(T1' ) , ABS(T2' )} 0.00 lbf/in Min.{ABS(T1' ) , ABS(T2' )} 0.00 lbf/in 0.00 inch 0.00 inch

= =

Sqrt{(T'-0.8 X T") X R'}/1342 + By Equation 18 of API 6 Solving C.A 0.252

SQRT{T'' x R''}/1000 +Solving By Equation 19 of API 6 CA 0.252

#DIV/0!

< .0067

= = = =

#DIV/0! Max(t18 , t19)

< .0067

0.252 inch
0.551 inch

As per 5.5.4.3 Allowable Compressive Stress; Sca Sca =

= 106 x (t - C.A) R' #DIV/0!

As these thicknesses are calculated based on the external pressure of P = 0.07 psi Therefore,

Back calculating the external pressure limited by the actual provided thickness

Now; As per 5.10.3.5.a t19 tprovided T'' T'' T'' Pext

NOTE:

= = = = = =

SQRT{T'' x R''}/1000 + CA SQRT{T'' x R''}/1000 + CA [(tprovided-C.A) x 1000 ]2 / R'' #DIV/0! lbs/in -Rs/2(P+W/At' ) 2/Rs x T'' - W/At' #DIV/0! Psi

As Per 32-SAMSS-006 Para 5.4.k, roof live loads shall not be less than concentrated load of 22 meter square area. for this purpose, by considering the roof segment of 700mm diamter which is equivelant t area is to be analysed against these loading conditions #DIV/0!
For result and methodolgy see ANNEXURE 1

3)

Shell Design
Shell calculations are based on different assumed thicknesses, here we will perform the specimen calculations for 1st shell course and the others are given in the tabulated form which are mentioned below.

Case I :

Thickness of 1st shell course Against Internal Pressure

Joint Efficiency

0.85 0.630 inch 26004 lbs 3163 lbs 29167 lbs 1.50 psi

Taking thickness of Ist Shell Course= = Total weight of shell of different

thicknesses. Total weight of roof Total Weight; W W/At

= (Roof Pl.+Shell). = =

Now Total Pressure Internal Pressure + Pressure due to liquid head

=
Now calculating the latitudinal and maridianal forces As Per 5.10.2.5.c

24.31 psi

T1

= =

Rc/2(P+W/Aequation 10 of 5.10.2.5 1,016 lbs/inch

T2

= =

Rc x P equation 11 of 5.10.2.5 1,915 lbs/inch

Now As Per 5.10.3.2 If T1 and T2 both are +ve, then T = = = = Max.(T1 and T2) 1,915 T/(Sts.E) + C.A 0.39 inch lbs/inch

tcalc.

The same procedure is adopted while confirming the thickness during hydrotest

As this thickness is calculated based on the internal pressure of P = Internal Pressure + Pressure due to liquid head = 24.31 psi Back calculating the internal pressure limited by the actual provided thickness tprov. T/(Sts.E) + C.A = T = 5,140 lbs/inch

Now putting this value of T in the equation of T2, where we find the maximum calculated thickness T2 Pmax.int = = = Rc x P T2/Rc T2=T 65.28 psi

Case II :
W Pext.

Thickness of 1st shell course Against External Pressure

= =

-(Weight Of Roof Plates + Weight Of shell + Live Load) -32684 lbs

= -0.07 psi -ve sign id due to the downward direction of load

Now calculating the latitudinal and maridianal forces As Per 5.10.2.5.c

T1

Rc/2(P+W/Aequation 10 of 5.10.2.5 -69 lbs/inch Rc x P equation 11 of 5.10.2.5

T2

-5.71 lbs/inch Now As Per 5.10.3.5 T' T"

similarly,

= =

Max.{ABS(T1) , ABS(T2)} 69 lbs/inch Min.{ABS(T1) , ABS(T2)} 6 lbs/inch

R' = Rc R" = Rc Now, t18 t19

= =

78.74 inch 78.74 inch

= =

Sqrt{(T'+0.8 X T") X R'}/1342 + C.A Solving By Equation 18 of API 6 0.3087 inch

= SQRT{T'' x R''}/1000 + CA = 0.2732 inch Now; As per 5.10.3.5.b Step-2 t18 - C.A R' t19 - C.A R'' treq = 0.0007 < .0067

Solving By Equation 19 of API 6

0.0003

< .0067

Max(t18 , t19) = = 0.3087 inch As per 5.5.4.3 Allowable Compressive Stress; Sca = 106 x (t - C.A) R' Sca = 0

Psi

Back calculating the external pressure limited by the actual provided thickness

Now; As per 5.10.3.5.a

as the maximum thickness is obtained by equation 18, therefore back calculating the external pressure limited by tprov.

t18

Sqrt{(T'+0.8 X T") X R'}/1342 + C.A T'-0.8 X T" -Rc/2(P+W/At)- 0.8 x (Rc x P)

{1342 x (tprov.-C.A)}2/R' = {1342 x (tprov.-C.A)}2/R' =

Now Putting the values in the above equation

Pmax.ext.

-31.27 Psi

-ve sign shows the vacuum condition.

Assuming Thicknesses of Various Shell Courses and Calculate their Weights

Now following the above mentioned procedure for the calculation of remaining shell cours

CASE 1. Table 1.
Shell Coures #

Internal Pressure With Full of Liquid

Thickness mm inch

Width mm inch Kgs

Weights

1 2 3 4 5 6

16 14 12 10 0 0

0.630 0.551 0.472 0.394 0.000 0.000

2450 2450 2450 1650 0 0

96.46 96.46 96.46 64.96 0.00 0.00 =

3,863 3,380 2,897 1,626 -

Total Weight Of Shell

Table 2.
Shell Coures # Weight of Roof lbs Weight of Shell lbs Total Weight Total Weight WHydrotest W lbs lbs W/At Psi

1 2 3 4 5 6

3,163 3,163 3,163 3,163 3,163 3,163

26,004 17,467 9,997 3,594 -

29,167 20,630 13,160 6,756 3,163 3,163

29,167 20,630 13,160 6,756 3,163 3,163

1.50 1.06 0.68 0.35 0.16 0.16

Table 3.
Shell Coures # Internal Pressure Psi Contents Pressure head Psi Water Pressure Head Psi Total Pressure PContents Psi Total Pressure PHydrotest Psi

1 2 3 4 5 6

1.02 1.02 1.02 1.02 1.02 1.02

23.30 16.96 10.61 4.27 0.00 0.00

12.80 9.32 5.83 2.35 0.00 0.00

24.31 17.97 11.63 5.29 1.02 1.02

14.07 10.59 7.10 3.62 1.27 1.27

As Per 7.18.3.2 Internal Presssure for Hydrotest is 1.25 * Pint

Now Calculating Meridianal and Latitudinal Forces aginst pressure and During Hydrotest Condition. Shell Coures # Pcon.+W/At internal Psi Phydro+W/At Hydrotest Psi T1 lbs/inch T1hydro lbs/inch

1 2 3 4 5 6

25.81 19.03 12.30 5.63 1.18 1.18

15.57 11.64 7.78 3.96 1.43 1.43

1,016.22 749.25 484.44 221.79 46.35 46.35

612.92 458.46 306.16 156.01 56.34 56.34

Shell Coures #

T2 lbs/inch

T2hydro lbs/inch

T{Max. (T1,T2)} lbs/inch

T{Max. (T1hyd.,T2hyd.)} lbs/inch

1 2 3 4 5 6

1,914.53 1,415.11 915.69 416.27 79.92 79.92

1,107.93 833.52 559.11 284.71 99.90 99.90

1,914.53 1,415.11 915.69 416.27 79.92 79.92

1,107.93 833.52 559.11 284.71 99.90 99.90

Now Calculating the required thickness as Per 5.10.3.2

Shell Coures # tcalc. inch thydro inch tcalc<tprov. inch OK OK OK OK Not OK Not OK thydro<tprov. inch OK OK OK OK Not OK Not OK

1 2 3 4 5 6

0.39 0.36 0.32 0.28 0.26 0.26

0.33 0.31 0.29 0.27 0.26 0.26

Now Back Calculating the pressure limited by actual provided thicknesses.

Shell Coures #

T lbs/inch

Pmax. internal Pmax.inter>Pint. Psi

1 2 3 4 5

5,140 4,069 2,998 1,928 (2,822)

65.28 51.68 38.08 24.48 (35.84)

inch OK OK OK OK Not OK

(2,822)

(35.84)

Not OK

CASE 2.

External Pressure In Empty Condition

Shell Coures #

External Pressure Psi

Weight of Roof lbs

Weight of Shell lbs

Live Load lbs

Total Weight W lbs

1 2 3 4 5 6

-0.07 -0.07 -0.07 -0.07 -0.07 -0.07

3,163 3,163 3,163 3,163 3,163 3,163

26,004 17,467 9,997 3,594 -

3516.60 3516.60 3516.60 3516.60 3516.60 3516.60

-32683.74 -24146.34 -16676.11 -10273.06 -6679.51 -6679.51

Shell Coures #

W/At Psi

P+W/At Psi

T1 lbs/inch

T2 lbs/inch

1 2 3 4 5 6

-1.678 -1.240 -0.856 -0.527 -0.343 -0.343

-1.750 -1.312 -0.929 -0.600 -0.415 -0.415

-69 -52 -37 -24 -16 -16

-5.709 -5.709 -5.709 -5.709 -5.71 -5.71

Shell Coures #

T' lbs/inch

T'' lbs/inch

R' inch

R'' inch

1 2 3 4 5 6

69 52 37 24 16 16

6 6 6 6 6 6

79 79 79 79 79 79

79 79 79 79 79 79

Shell Coures #

t18 inch

t19 inch

t18t19C.A/R'<.0067 C.A/R'<.0067 inch inch

1 2 3 4 5 6

0.3087 0.3016 0.2944 0.2871 0.2822 0.2822

0.2732 0.2732 0.2732 0.2732 0.2732 0.2732

0.0007 0.0006 0.0005 0.0004 0.0004 0.0004

0.0003 0.0003 0.0003 0.0003 0.0003 0.0003

Shell Coures #

tcalc. inch

tcalc<tprov. inch OK OK OK OK Not OK Not OK

1 2 3 4 5 6

0.3087 0.3016 0.2944 0.2871 0.2822 0.2822

(3,200) (3,200)

Now Back Calculating the pressure limited by actual provided thicknesses.

Shell Coures #

Pmax. External Psi

Pmax.ext.>Pext. inch OK OK OK OK OK OK

1 2 3 4 5 6

-31.27 -19.53 -10.53 -4.29 -14.05 -14.05

Compression Area Design

As Per 5.12.4.2 Wh =

As Per API 620

Width in inch of roof consider to participate in resisting the circumfrential forces acting on the compression ring region. Corresponding Width in inch of shell to be participating. Thickness in inch of roof at and near the juncture of the roof including corrosion allowance. Corresponding thickness in inch of shell at and near the juncture of the roof and shell. Length in inch of the normal to the roof at the juncture b/w the roof and the shell measured from the roof to the tank vertical axis of of revolution. Horizontal radius in inch of the cylinderical shell at its juncture with the roof of the tank. Circumfrential unit force in the shell side wall of the tank at its juncture with the roof in lbf/in measured along an

Wc th

= =

tc

R2

Rc

T2s

element of the cylinder.

= =

Angle b/w the direction of T1 and a vertical line . Total circumfrential force in lbs acting in a vertical cross section through the corresponding ring region. Net Area in Inch2 of the vertical cross section of metal required in the compression ring region exclusive of of all corrosion allowances.

AC

Now, Calculating the Wh and Wc based on the acual provided thickess of the roof and shell. Wh = = = = 0.6 x {R2 x (th-C.A)}0.5 2.91 inch 0.6 x {Rc x (tc-C.A)}0.5 2.91 inch

Wc

Now, As per 5.12.4.3 Q Therefore, T2s = P X R3 79.92 lbs/inch -11807 = T2 X Wh + T2s x Wc - T1 X Rc x Sin equation 26

So, As per 5.12.4.3 AC = = = Q/15000 0.79 inch2 2.01 inch2 equation 27 507.84 mm2 1295 mm2

Aprovided

Provided thickness and the compression area is sufficient compared with values, achieved, based on API 620.

Providing the compression Area As per Figure 5-6 of API 620 Detail f Provided Thickened Plate t 36 mm 1.417 inch

Wh

= = = =

0.6 x {R2 x (t-C.A)}0.5 0.00 inch 0.6 x {Rc x (t-C.A)}0.5 5.75 inch

Wc

Therefore, Aprov. = = Wh x (t-C.A) + Wc x (t-C.A) 6.7 inch2

As Aprov.>Areq. Compresssion Ring Is OK As the required area for compression ring region is extra ordinary high Therfore we will provide the Curved Knuckle region in order to avoid the requirement of compression ring region. Tori Spherical Head Knuckle Calculation (Per ASME Section VIII Division 1 Sec.4)

L P E t

= = = =

Inside Dish Radius Internal Design Pressure Joint Efficiency Provided Thickness

0 inch 1.02 psi 0.7 0.551 inch

r s

= =

Knuckle Radius of diameter 100.8 inch (12% of shell as per 5.12.3.1) Material Allowable Design Stress psi 16000

= =

0.25 X {3 + (L/r)0.5} 0.75 [{P X L X M}/{2 X S x E - 0.2 X P}] + C.A 0.252 inch

tcalc

= =

Now back calculting the internal pressure limited by actual provided thickness.

Pmax. Int

= =

{2 x S x E x (tprov.-C.A)}/{L x M + 0.2 x (tprov.-C.A)} 112000.00 psi

5)

Bottom Plate Design

Bottom Plate Area = = = = = = = = =
/4(Bottom OD-2 X Annular Ring Width)

7140 inch2
/4(Bottom OD)2 - Bottom Plate Area

Annular Plate Area Joint Efficiency E

As per 5.9.4.2

13540 inch2 0.7 .25 + C.A 0.502 inch 10 mm 0.394 mm .25 + C.A 0.502 inch 10 mm 0.3937 inch Density x (tprov.x Bottom Area + tprov 2307 lbs 830 lbs (Corroded)

tmin bottom
tprov bottom

tmin annular tprov.annular Total Weight

= = =

Vacuum Calculations as Per ASME Section VIII Div.1

Weight of bottom plate resisting Pbottom external vacuum Effective External Pressure Pext.eff

= = = =

0.2833 x tprov.bottom.corr. 0.0402 psi Pext + Pbottom -0.0323 psi

As the weigt of bottom plate is greater than the vacuum. So there is no need to calculate the thickness agianst vacuum.

td ext tprov ext C

for 1st shell course for 1st shell course

= = = = =

(tcalc. - C.A) 0.14 inch (tprov. - C.A) 0.38 inch 0.33 X td ext./tprov 0.12

Therefore, Thickness required against vacuum tvacuum = = tcalc.

tprov.

OD X ( C X Pext.eff/S X E)0.5 + C.A 0.318 inch Max.(tcalc.,tvac.) 0.502 inch

0.394 inch

= = =

Now back calculating the maximum external pressure limited by bottom plate

Pmax.ext.

= =

-[{tprov. - C.A}/OD}2 X {S X E/C} + P -0.1132 psi

As Per 5.10.6

6)

Design Of Intermediate Wind Girder

H1 Where, H1 = =

6 x (100 x t) x (100xt/D)3/2

Vertical Distance b/w the intermediate wind girder and of the shell or in the case of the formad head the vertic b/w the intermediate wind girder and the head bend lin one third the depth of the formed head.

The thickness of the top shell course as ordered condit unless otherwise specified in inch. Nominal tank diameter in ft.

H1 Now, As per 5.10.6.1.a

1928.97 ft

Dynamic Pressure Against the wind velocity @ 100mph = Dynamic Pressure due to internal vacuum =

31 5

Total Dynamic Pressure @ 100mph Now, As per 5.10.6.1.d Dynamic Pressure due to vacuum Actual Dynamic Pressure

36

= =

10.44 41.44 0.87

Therefore H1 shell be decreased by the factor = Now, H1 = 1675.7 ft

(after multiplying with load fact

Transformed Shell Thicknesses

Wtr
Where,

As Per 5.10.6.2

= = =

W X (tuniform/ttop)2.5 Thickness Of Top Shell Course as ordered condition in Thickness Of Shell Course for which transposed width being calculated as ordered condition in inch. Actual course width in ft Transposed course width in ft

tuniform ttop

W Wtr

= =

1st Shell Course

Thickness Of First Shell Course Transposed Course Width t1 Wtr = = 0.630 3.92

2nd Shell Course

Thickness Of 2nd Shell Course Transposed Course Width t2 Wtr = = 0.551 5.47

3rd Shell Course

Thickness Of 3rd Shell Course Transposed Course Width t3 Wtr = = 0.472 8.04

4th Shell Course

Thickness Of 4th Shell Course Transposed Course Width

t4 Wtr

= =

0.394 5.41

5th Shell Course

Thickness Of 5th Shell Course Transposed Course Width t5 Wtr = = 0.000 #DIV/0!

6th Shell Course

Thickness Of 6th Shell Course Transposed Course Width Now, Transformrd height of shell Htr = 22.83 t6 Wtr = = 0.000 #DIV/0!

As Htr<H1Intermediate Wind Girder In Not Required

7)

Stability Calculations Against Wind Load

Wind Velocity V

Per ASCE-02

= = = = = = = = = = = =

0.0 15.1 4.6 0.85 0.7 0.95 0.95 1 1.25 38.89 0.6013 x Kz x K 1.046

H Height Of Tank including Roof Heightt

Effective Wind Gust Factor Force Coefficient Wind Directionality Factor

qf Cf Kd

Velocity Pressure Exposure Co-eff Kz Topo Graphic Factor Importance Factor Kzt I V Design Wind Pressure qz

Design Wind Load

P1

= =

qz x D0 x qf x C 11.51

Overturning Wind Moment

Mw

P1 X Ht 2 26 19530

Resisting Moment

Mr

2 x (Ws' + Wr' - Uplift Due to Internal Pressure)

3 Ws' Wr' = = Total Weight Of Tank Shell Total Weight Of Tank Roof 13426 lbs 1719 lbs

Mr

8555 lbs-ft
Uplift is graeter than shell and roof weight

As Mw>Mr Anchorage is Required

8)

Stability Calculations Against Seismic Load

Ms Ms = = = = = = = = = = = = = =

Per API 620 Appendix. L

Over Turning Moment Due To Siesmic Forces Z x I x {C1 x WS x XS + C1 x Wr x Ht + C1 x W1 x X Seismic Zone Factor From Table L-2 0.08 For Seismic Zone One Importance Factor 1.25 Site Amplification Factor From Table L-3 1.2 Lateral Earthquake Force Coefficient 0.6 As Per L.3.3.1 Lateral Earthquake Force Coefficient As Per L.3.3.2 0.75 X S T Natural Period Of First Sloshing Mode As Per L.3.3.2 0.5 k x OD

Therefore, Z I S C1 C2 Where T And

k So, D/H Now, k T C2 Now,

= = = = =

Factor For D/H Obtained From Figure L-4 0.957 0.61 2.204 0.4083 From Figure L-4

From Figures L-2 and L-3 X1/H X2/H W1/Wt W2/Wt Where Wt So, X1 X2 W1 W2 Xs Now, C1 x WS x XS C1 x W r x H t C1 x W1 x X1 C2 x W2 x X2
Ms

= = = = = = = = = = = =

0.38 From Figure L-3 0.59 From Figure L-3 0.54 From Figure L-2 0.46 From Figure L-2 Weight of tank Contents @ Maximum Liquid Level 211,777 lbs 5.17 8.06 ### 97,629.24

Height From The Bottom Of Tank Shell To The Shell Centre Of Grav 6.89 ft

= = = = =

107498 26,150 356,530 ### 76,077 lbs-ft

Per API 620 Appendix. L.4

8.1)

Resistance To Over Turning

Assuming No Anchors are provided WL = =

7.9 x tb x (Fby x G x H)0.5 2837.1 lbs/ft

Now, 1.25 x G x H x D = 413.5 lbs/ft

AS WL>1.25GHD Therefore WL=1.25GHD

WL

413.5 lbs/ft
Per API 620 Appendix. L.5.1

8.2)

Shell Compression For Unanchored Tanks

Ms

D (Wt+WL)
2

0.39

Where, Wt = = {Weight of Roof + Weight Of Shell}/ x D 704 lbs/ft

As Ms/{D2*(Wt+WL)<0.785 Use b=Wt+ 1.273*Ms/D2

The Maximum Longitudinal Compressive Force at The Bottom Of The Shell So, Wt + 1.273 x Ms b = = D2 1,260.68 lbs/ft

8.3)

Maximum Allowable Shell Compression For Unanchored Tanks 620 Appendix. L.5.3 Per API
b/12t = = Maximum Longitudinal Compressive Stress 166.78 psi

Now, GHD2 t2 So, GHD2 t2 = 10994 < 1.00E+06

As GHD2/t2<1000000 Use Fa=(1000000*t/2.5*D)+600*sqrt(GH)

Therefore, Fa = =
1000000 x t + 600 (GH)0.5

2.5 x D 22109.2 psi

As b/12t<Fa Shell is Safe In Compression

8.4)

Shell Compression For Anchored Tanks

Per API 620 Appendix. L.5.2

The Maximum Longitudinal Compressive Force at The Bottom Of The Shell So,

= =

Wt + 1.273 x Ms D2 1,260.68 lbs/ft

8.5)

Maximum Allowable Shell Compression For Anchored TanksAPI 620 Appendix. L.5.3 Per
b/12t = = Maximum Longitudinal Compressive Stress 166.78 psi

Now, GHD2 t2 So, GHD2 t2 = 11486 < 1.00E+06

As GHD2/t2<1000000 Use Fa=(1000000*t/2.5*D)+600*sqrt(GH)

Therefore, Fa = =
1000000 x t + 600 (GH)0.5

2.5 x D 22109.2 psi

As b/12t<Fa Shell is Safe In Compression

9)

Uplift Load Cases As Per API 650 Table 3-21a

P Pt th Mw Ms W1

= = = = = =

Design Pressure in inch of water Column 28.1 Test Pressure in inch of water column 35.12 Roof Plate thickness in inches Wind Moment in ft-lbs Seismic Moment in ft-lbs 0.551 19530 76,077

Dead Load Of shell minus any corrosion allowance and 16,426 any dead load other than roof plate acting on the shell minus any corrosion allowance in lbs Dead Load Of shell minus any corrosion allowance and 18,145 any dead load including roof plate acting on the shell

W2

minus any corrosion allowance in lbs W3 = Dead Load Of shell using as built thicknesses and 29004 any dead load other than roof plate acting on the shell using as built thicknesses in lbs The Allowable Tension Stresses are Taken From Table 5-7 of API 620
A36

Note

Material
Fy

= =

36000 psi

From Table 1 of B55-E01

UPLIFT LOAD CASES Design Pressure Test Pressure Wind Load Seismic Load Design Pressure + Wind Design Pressure + Seismic UPLIFT LOAD CASES Design Pressure Test Pressure Wind Load Seismic Load Design Pressure + Wind Design Pressure + Seismic
No Of Anchor Bolt Provided Max. Required Bolt Area Bolt Area Provided Dia Of Anchor Bolt Bolt Circle Dia Bolt Spacing

Fall For NET UPLIFT FORMULA, U Anchor Bolts (lbf) (PSI) 2 ((P - 8th) x D x 4.08) - W1 217 15300 ((Pt - 8th) x D2 x4.08) - W1 (4 x Mw / D) - W2 (4 x Ms / D) - W2
2 2

5153 -12192.06

20349 28800 28800 20349 20349

5043.39 ((P - 8th) x D x 4.08) + (4 x M 6170 ((P - 8th) x D x 4.08) + (4 x Ms / D) - W 23405 Reqd. Bolt Area Reqd. Bolt 2 Ar = tb/Fall (in ) Area (mm2 0.00025 0.16 ) 0.00452 2.92 -0.00756 -4.88 0.00313 2.02 0.00541 3.49 0.02054 13.25
N Areq. Aprov. d 56 0.02054 inch2 3.25 inch2 2.5 inch 20240 mm 1135 mm
Value of Area is obtained from Table II of B55-E01 As Aprov.>Areq. Anchor Bolt Is Safe.

(Providing 2.25" anchor bolt are the corrosion allowance of 1/4"

10)

Anchor Chair Calculations

As Per AISI E-1, Volume II Part VII

Top Plate Thickness Critical Stress b/w the hole and and the free edge of plate Distance from outside of the top plate to edge of the hole Distance b/w gussett plates Anchor Bolt Diameter

C S f

= = =

[P(0.375g-0.22d)/Sf]0.5

21 ksi 2.67 inch

g d

= = =

3.93 inch 2.5 inch 1 kips

Design Load Or Maximum P Allowable load or 1.5 times the actual bolt load whichever is lesser So, Top Plate Thickness Actual Used Plate Thickness

C C

= =

0.10 inch 2.58 mm 30 mm

Thickness Provided Is OK

Anchor Chair Height Calculations

Sinduced Reduction Factor Top Plate Width Z a = = =
Pe[{1.32*Z/(1.43*a*h2/Rt)+(4ah2)0.333}+{0.031/(Rt)0.5}] t2

1/[{0.177am(m/t)2/(Rt)0.5}+1]
13.77 inch

Anchor Chair Height Nominal Shell Radius Shell Thickness Corroded Bottom Plate Thickness Corr. Anchor Bolt Accentricity Allowable Stress So,

h R t m e Sallowable

= = = = = =

22 inch 79 inch 0.378 inch 0.142 inch 4.01 inch 25 ksi

Z Sinduced

= =

0.991 0.17
ksi

Gussett Plate Thickness Calculations

Gussett Plate Thickness Jmin = = = =

0.04(h-C)
0.83 inch 21.15 mm 30

Actual Gussett Plate Thickness

Gussett Plate Thickness Is Adequate Now

Average Width of Gussett =

JxK J K JxK P/25

= = = = OK

P/25 1.181 5.12 6.045 0.0251

= in in

11)

Foundation Loading Data

The Self weight of roof and live load will be transferred to shell

Live load transferred to foundation Live Load on roof

Area Of Roof Ar = = 25 psf 20256 inch2

Total Live Load

Circimference of tank C

= = =

3517 lbs 41 ft 85 lbs/ft

Live Load Transferred LL to foundation

Dead load transferred to foundation

Self Weight Of Shell Self Weight Of Shell Ws Wr = = = 26004 lbs 3163 lbs 2307 lbs

Self Weight Of Bottom Wb including annular plate Weight of accessories Wa Toatal Dead Load Acting On Shell WD

= =

3000 lbs 32167 lbs

Dead Load Transferred DL to foundation

778 lbs/ft

Operating & Hydrostatic Test Loads

Self weight of tank Weight of contents in operating condition Weight Of Water in hydrotest condition Uniform Load In operating condition Uniform Load In test condition = = 34474 lbs 211777 lbs

249,345 lbs

Self Wt + Fluid=W =

36039 lbs/ft2

Self Wt+Water=W =

283,819 lbs/ft2

Wind Load Transferred to Foundation

Base Shear Due to Fw = 2588 lbs

wind load Reaction Due To Wind Load Moment Due to wind load Rw = 36 lbs/ft

Mw

19530 lbs-ft

Seismic Load Transferred to Foundation

Base Shear Due to Seismic load Reaction Due To Seismic Load Moment Due to Seismic load Fs = 10083 lbs

Rs

140 lbs/ft

Ms

76,077 lbs-ft

Summary of Foundation Loading Data

Dead Load Live Load DL LL 778 85 36039 283,819 2588 36 19530 10083 140 76,077 lbs/ft lbs/ft lbs/ft2 lbs/ft2 lbs lbs/ft lbs-ft lbs lbs/ft lbs-ft

Uniform Load Operating Condition WO Wh uniform Load Test Condition Base Shear Due TO wind Load Reaction Due To Wind Load Moment Due To Wind Load Base Shear Due TO Seismic Load Reaction Due To Seismic Load Moment Due To Seismic Load Fw Rw Mw Fs Rs Ms

en level of the tank under the

quid head at the level under

ace of the liquid. Thwe maximum ) is the nominal pressure rating n computation used to investigate partial vacuum; in such

tudinal arc, in the wall of the tank

dional arc, in the wall of the tank hen in tension.(in cylinderical re circumfrential unit forces)

wall in inch in a meridional plane to be considered negative opposite from R2 except

nk wall at the level under l of the tank to the axis of the pt as provided in 5.10.2.6

he tank and its contents(either as in figure 5-4 panel b, or is treated as a free body on the peaking the total weight would nd liquid in the portion of the he gas weight is negligible and ompared with the liquid weight. when it acts in the same ontal face of the free body;

en it acts in the opposite

alls, roof or bottom of the tank

of or bottom of the tank

tension in lbs/in2 as given in

established as prescribed

10TH Ed. ADD.01

ulphuric Acid Kg/m3 lbs/ft3 Kg/m3 lbs/ft3 Mpa psi

O

psi psf psi mm ft mm ft Mpa psi mm inch mm

inch mm inch mm ft mm ft mm ft inch mm ft lbs lbs mph

B 0

psi

( 0.8D TO 1.2D)

in2 ft2 lbf lbf

in2 ft2

n downward direction)

quation 8 of 5.10.2.5

quation 9 of 5.10.2.5

essure of

d) x Roof Area

lbs/ft2) x roof area

quation 8 of 5.10.2.5

quation 9 of 5.10.2.5

ving By Equation 18 of API 620

ving By Equation 19 of API 620

Psi

lving By Equation 18 of API 620

lving By Equation 19 of API 620

Psi

essure of

#DIV/0!

than concentrated load of 225 Kgs over 0.4

diamter which is equivelant to 0.4 meter squre

f 5.10.2.5

f 5.10.2.5

e to liquid head

rovided thickness

f shell + Live Load)

lving By Equation 18 of API 620

lving By Equation 19 of API 620

342 + C.A

ation of remaining shell courses.

Weights lbs

Weights corroded Kgs

8,537 7,470 6,403 3,594 26,004

2,318 1,835 1,352 585 corroded weight

Weight of Contents lbs

453,808 330,271 206,735 83,198 211,777

Total Weight WHydrotest lbs

278,512 202,098 126,750 52,470 3,163 3,163

T1 lbs/inch

1,933.49 1,416.82 902.31 389.96 -

T{Max. (T1,T2)} lbs/inch

1,933.49 1,416.82 915.69 416.27 -

d thicknesses.

by using eq.18 [1342(tprov-C.A)] 3267 2048 1112 459 1452 1452

cipate in resisting the mpression ring region.

o be participating.

he juncture of the

ell at and near the

of at the juncture b/w the roof to the tank

erical shell at its

ide wall of the tank measured along an

rtical line .

g in a vertical cross

section of metal on exclusive of

ovided thickess of the

uation 26

uation 27

ieved, based on API 620.

(tprov.-C.A)}

ar Ring Width)2

Plate Area

Area + tprov x Annular Area)

eff

/S X E)0.5 + C.A

A}/OD}2 X {S X E/C} + Pbottom]

intermediate wind girder and the top of the formad head the vertical distance d girder and the head bend line plus formed head.

hell course as ordered condition

psf psf

psf

psf psf

fter multiplying with load factor)

urse as ordered condition in inch.

e for which transposed width is ed condition in inch.

inch ft

inch ft

inch ft

inch ft

inch ft

inch ft

ft

km/hr ft m

m/sec

6013 x Kz x Kzt x Kd x V2 X I/1000 KN/m2

x D 0 x qf x Cf x H t

KN-m lbs-ft

Uplift Due to Internal Pressure)

(Corroded) (Corroded)

than shell and roof weight

C1 x W1 x X1 + C2 x W2 x X2}

Liquid Level

ll To The Shell Centre Of Gravity

endix. L.5.1

r API 620 Appendix. L.5.3

endix. L.5.2

r API 620 Appendix. L.5.3

inch of H2O inch of H2O inch ft-lbs ft-lbs

lbs cting on the shell

lbs ing on the shell

lbs cting on the shell

aken From Table 5-7

all

For Anchor Bolts t = U / N b (PSI) Load / 15300 3.88 20349 28800 28800 20349 20349 92.01 -217.72 90.06 110.18 417.95

roviding 2.25" anchor bolt area by considering e corrosion allowance of 1/4"on the dia)

a*h2/Rt)+(4ah2)0.333}+{0.031/(Rt)0.5}]

t)2/(Rt)0.5}+1]

0.025

11 1 1726 13,589 12 1 26 45 2 103

KN/m KN/m KN/m2 KN/m2 KN KN/m KN-m KN KN/m KN-m

Weights corroded lbs

5,110 4,045 2,981 1,290 13,426

Weight of Water lbs

Total Weight W lbs

249,345 181,468 113,591 45,713 -

482,975 705896.63 350,901 219,894 89,955 3,163 3,163

W/At Psi

W/Athydro Psi

Pcon.+W/At internal Psi

Phydro+W/At Hydrotest Psi

24.80 18.02 11.29 4.62 0.16 0.16

14.30 10.38 6.51 2.69 0.16 0.16

49.11 35.99 22.92 9.90 1.18 1.18

28.37 20.96 13.61 6.31 1.43 1.43

T1hydro lbs/inch

T2 lbs/inch

T2hydro lbs/inch

1,116.91 825.25 535.75 248.41 -

1,914.53 1,415.11 915.69 416.27 -

1,107.93 833.52 559.11 284.71 -

T{Max. (T1hyd.,T2hyd.)} lbs/inch

tcalc. inch

thydro inch

tcalc<tprov. inch OK OK OK OK Not OK Not OK

thydro<tprov. inch OK OK OK OK Not OK Not OK

1,116.91 833.52 559.11 284.71 -

0.17 0.13 0.08 0.04 -

0.35 0.33 0.30 0.28 0.25 0.25

using eq.18 [1342(tprov-C.A)] Rc/2+W/At Rc/2 3201.20 66.1 1998.90 48.8 1078.07 33.7 438.69 20.8 1438.61 13.5 1438.61 13.5

-39.37 -39.37 -39.37 -39.37 -39.37 -39.37

0.8*Rc (Rc/2+0.8*Rc) P -62.99 -102.36 -62.99 -102.36 -62.99 -102.36 -62.99 -102.36 -62.99 -102.36 -62.99 -102.36

-31.27 -19.53 -10.53 -4.29 -14.05 -14.05