Fuel Oil I&C Conceptual Basic Design: I.P.D.C. Project: Shirvan Gas Turbine Power Plant (Bop2 Portion)

MINISTRY OF ENERGY
IRAN POWER DEVELOPMENT COMPANY
I.P.D.C. PROJECT : SHIRVAN GAS TURBINE POWER PLANT ( BOP2 PORTION )
FUEL OIL I&C CONCEPTUAL BASIC DESIGN
KHERAD WATER TREATMET COMPANY

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REVISED AS PER GHODS NIROO COMMENTS REVISED AS PER GHODS NIROO COMMENTS FIRST ISSUE DESIGNATION OCT.2005 MAY.2005 FEB.2005 DATE A.K A.K A.K DESIGN OCT.2005 MAY.2005 FEB.2005 DATE M.S M.S M.S CHKD OCT.2005 MAY.2005 FEB.2005 DATE E.A E.A E.A APPROV OCT.2005 MAY.2005 FEB.2005 DATE
MAPNA DOC. NO. : MP-SVG-18IE-28-FG3-001 CONTRACT NO. : G3-3502-MT/PL SE CODE : MIR.DOC. NO. 9007 MF CODE: ---
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MINISTRY OF ENERGY
I.P.D.C. PROJECT : SHIRVAN GAS TURBINE POWER PLANT ( BOP2 PORTION )

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D C B A 0 REV.
REVISED AS PER GHODS NIROO COMMENTS REVISED AS PER GHODS NIROO COMMENTS FIRST ISSUE DESIGNATION OCT.2005 MAY.2005 FEB.2005 DATE A.K A.K A.K DESIGN OCT.2005 MAY.2005 FEB.2005 DATE M.S M.S M.S CHKD OCT.2005 MAY.2005 FEB.2005 DATE E.A E.A E.A APPROV OCT.2005 MAY.2005 FEB.2005 DATE
MAPNA DOC. NO. : MP-SVG-18IE-28-FG3-001 CONTRACT NO. : G3-3502-MT/PL SE CODE : MIR.DOC. NO. 9007 MF CODE: ---
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FILE NAME: BASIC DESIGN
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REV.B
MINISTRY OF ENERGY
I.P.D.C.
PROJECT: SHIRVAN GAS TURBINE POWER PLANT
References: 1. FUEL OIL UNLOADING SYSTEM P&ID DIAGRAM MP-SVG-18IE-02-FG0-001 2. FUEL OIL FORWARDING SYSTEM P&ID DIAGRAM MP-SVG-18ID-02-FG0-001 3. FUEL OIL UNLOADING AND FORWARDING SYSTEM DESCRIPTION 18ID-04-FG0-001 MP-SVG-
MAPNA Co.
(PRIVATE JOINT STOCK) IRAN POWER PLANT PROJECTS MANAGEMENT Co.
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TITLE:
MP-SVG-18IE-28-FG3-001
Rev. B
CONTRACT NO.: G3-3502-MT/PL
Fuel Oil I&C Conceptual and Basic Design
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SE Code:
9007
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MINISTRY OF ENERGY
I.P.D.C.
CONTENTS 1-SCOPE OF WORK 2-SITE CONDITION 3-CODES AND STANDARDS 4-SYSTEM INSTRUMENT AND CONTROL CONCEPT DESIGN
MAPNA Co.
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MINISTRY OF ENERGY
I.P.D.C.
1. SCOPE OF WORK Fuel oil system will design to supply gas oil for 6 turbines skid/ package and Aux. boiler tank. This document specifies I&C design requirements for gas oil system unloading and forwarding of Shirvan Gas Turbine Power Plant. This spec. includes items, which will be used for control of gas oil system according to the following international codes and standards. The following specific items come within the scope of I&C work : All instrument are in P&ID . All I&C cabling up to junction boxes and control panel . The a.m. items are foreseen to perform remote operation (e.g start/stop of forwarding pump, remote indication and monitoring ). It should be noted that the interfaces with CCR/DCS and GT control system will be specifically defined .
2.SITE CONDITIONS The SHIRVAN gas turbine power plant consists of 6X159 MW (at ISO condition) gas turbines. Ambient and geotechnical condition of SHIRVAN power plant are mentioned in the following texts:
Site elevation Max. Ambient Temp.

MAPNA Co. Design
: 1115 m Above sea level : +42.3 C : -30 C : 15 C : 56% : 144 Km/hr

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Min. Temp. Temp. (rev. A) Average humidity
Design Wind Velocity
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MINISTRY OF ENERGY
I.P.D.C.
: W to E
Prevailing Wind Direction
3. codes and standard ISA API IEC KKS BS Instrument Society of America American Petroleum Institute International Electrotechnical commission Identification System Equipment Unit Key British Standard Institute
4. system instrument and control concept design The control system of fuel oil unloading and forwarding system includes all the required instrumentation, control, monitoring and protection system to meet control ,supervisional and operational requirement. Interlocks will be provided to prevent the operation of the pumps under unsuitable conditions. Annunciator will be provided for the alarm purpose in case of abnormal situation to announce the operator for his proper action. 4.1 UNLOADING SYSTEM There will be foreseen a local control panel at unloading control room for transfer gas oil from unloading tank to storage tanks through the duplex filters with pumps, based on programmable logic controller . The reasons for using PLC control panel for this system are:
1) Protection of unloading pumps from dry running. (in very low level of unloading tank) 2) Protection of unloading pumps operation in case of pressure
MAPNA dropping Co.
of suction head because of duplex filter pollution filling.

(manual).
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MINISTRY OF ENERGY
I.P.D.C.
3) Minimization of fuel oil loss risk (in high level condition of filling process of unloading and forwarding storage tanks)
4.1.1 underground storage tanks ( UNLOADING tanks)
For underground tank which will be filled via trucks, the control of level is important, this control will done to prevent of fuel oil waste in high level and unloading pump dry running in low level of gas oil this will be done by interlock between level switches and unloading pumps. In very high level of unloading tank one very high level switch make a very high audible alarm to unloading for protection of over flow and loss.
4.1.2 unloading pumps ( 2x 100%)
the pumps will be used to transfer gas oil from unloading tank to storage tanks. One of the pumps will be operation and the other one will be as stand by. The start /stop of unloading pumps will be done via level of unloading and storage tanks and
MAPNA will be protected against dry running in low level of unloading tank
(automatic). (PRIVATE JOINT STOCK)

IRAN POWER PLANT PROJECTS MANAGEMENT Co.
Co.
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MINISTRY OF ENERGY
I.P.D.C.
In addition of automatic start/ stop of pumps, the operator can start /stop the pumps manually. The duplex filter will control by differential pressure instrument via make an alarm in unloading control panel (manual) . Also each pump will equipped with two pressure gauges in discharge and suction line for local monitoring of operator.
4.1.3 fuel oil storage tanks
level control of storage tanks in high level ,will be done by unloading local control panel (PLC) via unloading pumps start/ stop command , and control and protection of forwarding pumps in low level of tanks will be followed by central control panel .(DCS) The temperature of fuel oil in storages tanks should be saved in optimum range to provide of fuel oil suitable viscosity via steam coil with temperature instrument & steam flow control valve. The control of this valve will be done through tanks temperature instrument via Aux. steam & condensate return system control panel (PLC).the valves equipped with limit switches for transfer the status of them to control system. Also low & high temperature alarms will be sent to central control room. Each of the storage tanks will be equipped with a temperature instrument of RTD type that it transfer analogue signal from field to Aux. steam & condensate return control panel and one temperature displayer that transfer digital signals from control panel to DCS. MAPNA
Co.
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MINISTRY OF ENERGY
I.P.D.C.
Input, output and recycle line of tanks and input of unloading pumps will be equipped with manual valves with limit switches for transfer the status of them to control system .
4.2 forwarding system
The fuel oil forwarding system supplies gas oil from storage tanks to the gas turbine injection pumps & aux. boiler daily tank at the required pressure and flow rate . Control of forwarding system will be carried out by central control system (DCS) for increasing of reliability of system.
4.2.1 forwarding pumps (2x100% for each unit)
Corresponding to each G.T units there will be two 2x100% pumps which will be equipped with pressure gauge in suction and discharge line. GT units forwarding pumps can be started locally on the MCC or remotely by the DCS system which in normal operating condition this will be done with DCS. The aux. boiler forwarding pumps can be controlled by Aux. steam & condensate return control panel. Also they can be start/stop manually from LCB.
4.2.2 forwarding line equipment
The forwarding line is equipped by duplex filter before each pump to filter the intake fuel oil to system .The filter pollution volume should MAPNA
Co. be supervised by differential pressure instrument . in case of filter KHERAD WATER

TREATMET COMPANY clogging one alarm signal will be sent to DCS and aux. steam &
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MINISTRY OF ENERGY
I.P.D.C.
condensate return control panel (for aux. boiler forwarding duplex filter). Also , there will be one three way motorized valve for each line, which will be controlled via central control panel (DCS). Interface signals between fuel oil system and DCS will be transferred via the marshaling panel that is located at forwarding pump house MCC room.
4. 3 type of instruments
There are 3 type of instrument : gauges , switches and transmitters . -Gauging instruments encompass: Pressure gauge ,level gauge and temperature gauge. -Switching instrument encompass: level switches, pressure switches. Switches with DPDT & SPDT contact and the rating of 24 vdc/0.5 A. -transmitter encompass: pressure transmitter , temperature transmitter. Protection of indoor instruments and junction boxes is IP54 Protection of outdoor instruments and junction boxes is IP65 The gas oil control system will be supported by the instruments which are described following.
4. 3.1 level gauge
unloading & storage tanks will be equipped with : -one float type level indicator for local indication . MAPNA
-in addition for storageWATER tanks one ruler type level indicator will be KHERAD provide to indicate the level locally (accuracy 4mm).
TREATMET COMPANY
Co.
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MINISTRY OF ENERGY
I.P.D.C.
4. 3.2 level switches
4 level switches will be considered for unloading tank (mounted on unloading level gauge) as follow: One very high level switch will send an alarm to local control panel of unloading system & unloading bay. One high level switch will start the pumps automatically. One low level switch to send an alarm to local control panels to announce the operator and stop the pump automatically. One very low level switch to send a very low level alarm to control panel to announce the operator, as well as dry protection of pumps. 4 level switches will be considered for storage tanks (mounted on storage level gauge) as follow: One very high level switch to send an alarm to local control panel of unloading system to announce the operator. One high level switch to trip the unloading pumps and announce the operator in local and central control room. One low level switch to send an alarm to local and central control panels for preparation to increase the level of gas oil storage tanks. One very low level switch to trip the fuel forwarding pumps and announce alarm to local and central control panels.
MAPNA Co. 4. 3.3
level transmitter
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MINISTRY OF ENERGY
I.P.D.C.
The storage tanks will be equipped with a level transmitter(mounted on storage level gauge) as follow: for sending of analogue signal to DCS for monitoring of level on central control panel.
4. 3.4 flow totalizer
flow totalizer (turbine type) will be used for local monitoring of unloading the gas oil from underground tank to storage tanks system. This will be installing after unloading pumps discharge line.
4. 3.5 temperature gauge
One temperature gauge will be used for local indication of existing gas oil temperature in storage tanks. One temperature gauge will be used for inlet gas oil line of each gas turbine unit. All temperature instruments will be equipped with thermowells, flanged thermowell for storages tanks and theared thermowill for gas oil line . Locally mounted indicators will be bimetalic thermometers with a 100 mm- diameter dial indicator.
4. 3.6 temperature switches
MAPNA high and low temperature switches will be used for control of gas oil Co.
KHERAD WATER temperature in storage tanks by interlock with steam tracing control TREATMET COMPANY
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MINISTRY OF ENERGY
I.P.D.C.
valves , this switches are mounted on temperature gauges of storage tanks.

4. 3.7 resistance temperature detectors (RTD)
RTD will be used for monitoring of storage tanks fuel oil temperature on local control panel .
4. 3.8 differential pressure indicator switch
One PDIS will be used on each duplex filter of unloading and forwarding system to local monitoring of filter pollution value and make an alarm to central control system. Diff. pressure indicator switches are diaphagm type with SS316 moving part and will be connected to the process via 3-valve manilfolds.
4. 3.9 pressure gauge
Two pressure gauges will be used before and after each unloading and forwarding pump for local monitoring. Pressure gauges are SS316 bourdon element type,with 100 mm dial size ,with safety glass and blow out disk , stainless steel case material and moving part.
4. 3.10 pressure switches
One low pressure switch will be used for each forwarding pump (discharge line) to send a signal to DCS. MAPNA
Co. pressure switches are diaphagm type with SS316 moving part and will
be connected to TREATMET COMPANY via 2-valve manilfolds. the process
KHERAD WATER
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MINISTRY OF ENERGY
I.P.D.C.
MAPNA Co.
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Fuel Oil I&C Conceptual Basic Design: I.P.D.C. Project: Shirvan Gas Turbine Power Plant (Bop2 Portion)

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Fuel Oil I&C Conceptual Basic Design: I.P.D.C. Project: Shirvan Gas Turbine Power Plant (Bop2 Portion)

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MINISTRY OF ENERGY

IRAN POWER DEVELOPMENT COMPANY

I.P.D.C. PROJECT : SHIRVAN GAS TURBINE POWER PLANT ( BOP2 PORTION )

FUEL OIL I&C CONCEPTUAL BASIC DESIGN

KHERAD WATER TREATMET COMPANY

FILE NAME: BASIC DESIGN

SYS. SEQ. FA.NO. NO.

I.P.D.C. PROJECT : SHIRVAN GAS TURBINE POWER PLANT ( BOP2 PORTION )

KHERAD WATER TREATMET COMPANY

FILE NAME: BASIC DESIGN

SYS. SEQ. FA.NO. NO.

KHERAD WATER TREATMET COMPANY

Fuel Oil I&C Conceptual and Basic Design

FILE NO.: ----

KHERAD WATER TREATMET COMPANY

Fuel Oil I&C Conceptual and Basic Design

FILE NO.: ----

Site elevation Max. Ambient Temp.

: 1115 m Above sea level : +42.3 C : -30 C : 15 C : 56% : 144 Km/hr

Min. Temp. Temp. (rev. A) Average humidity

Design Wind Velocity

FILE NO.: ----

Prevailing Wind Direction

of suction head because of duplex filter pollution filling.

Fuel Oil I&C Conceptual and Basic Design

FILE NO.: ----

4.1.1 underground storage tanks ( UNLOADING tanks)

(automatic). (PRIVATE JOINT STOCK)

KHERAD WATER TREATMET COMPANY

Fuel Oil I&C Conceptual and Basic Design

FILE NO.: ----

KHERAD WATER TREATMET COMPANY

Fuel Oil I&C Conceptual and Basic Design

FILE NO.: ----

Co. be supervised by differential pressure instrument . in case of filter KHERAD WATER

Fuel Oil I&C Conceptual and Basic Design

FILE NO.: ----

Fuel Oil I&C Conceptual and Basic Design

FILE NO.: ----

4. 3.2 level switches

KHERAD WATER TREATMET COMPANY

Fuel Oil I&C Conceptual and Basic Design

FILE NO.: ----

4. 3.4 flow totalizer

Fuel Oil I&C Conceptual and Basic Design

FILE NO.: ----

valves , this switches are mounted on temperature gauges of storage tanks.

be connected to TREATMET COMPANY via 2-valve manilfolds. the process

Fuel Oil I&C Conceptual and Basic Design

FILE NO.: ----

KHERAD WATER TREATMET COMPANY

Fuel Oil I&C Conceptual and Basic Design

FILE NO.: ----

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