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GoTa BSCB

Digital Trunking System Base Station


Controller
Installation Manual-Hardware

Version 8.16

ZTE CORPORATION
ZTE Plaza, Keji Road South,
Hi-Tech Industrial Park,
Nanshan District, Shenzhen,
P. R. China
518057
Tel: (86) 755 26771900 800-9830-9830
Fax: (86) 755 26772236
URL: http://support.zte.com.cn
E-mail: doc@zte.com.cn
LEGAL INFORMATION

Copyright © 2005 ZTE CORPORATION.

The contents of this document are protected by copyright laws and international treaties. Any reproduction or distribution of
this document or any portion of this document, in any form by any means, without the prior written consent of ZTE
CORPORATION is prohibited. Additionally, the contents of this document are protected by contractual confidentiality
obligations.

All company, brand and product names are trade or service marks, or registered trade or service marks, of ZTE
CORPORATION or of their respective owners.

This document is provided “as is”, and all express, implied, or statutory warranties, representations or conditions are
disclaimed, including without limitation any implied warranty of merchantability, fitness for a particular purpose, title or non-
infringement. ZTE CORPORATION and its licensors shall not be liable for damages resulting from the use of or reliance on
the information contained herein.

ZTE CORPORATION or its licensors may have current or pending intellectual property rights or applications covering the
subject matter of this document. Except as expressly provided in any written license between ZTE CORPORATION and its
licensee, the user of this document shall not acquire any license to the subject matter herein.

The contents of this document and all policies of ZTE CORPORATION, including without limitation policies related to support
or training are subject to change without notice.

Revision History

Date Revision No. Serial No. Description


2006/03/15 R1.0 GoTa BSCB (V8.16) Digital Trunking System Base Station
sjzl20060295
Controller Installation Manual –Hardware - English
ZTE CORPORATION
Values Your Comments & Suggestions!
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product documentation and offer better services to our customers.

Please fax to: (86) 755-26772236; or mail to Publications R&D


Department, ZTE CORPORATION, ZTE Plaza, A Wing, Keji Road South,
Hi-Tech Industrial Park, Shenzhen, P. R. China 518057.

Thank you for your cooperation!

Document GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual –
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Contents

About this Installation Manual .................................................................xi


Purpose of this Manual ........................................................................................... xi
Typographical Conventions..................................................................................... xi
Mouse Operation Conventions.................................................................................xii
Safety Signs.........................................................................................................xiii
How to Get in Touch .............................................................................................xiv
Customer Support................................................................................................................ xiv
Documentation Support........................................................................................................ xiv

Chapter 1................................................................................... 15
Installation Overview.............................................................................. 15
Installation and Commissioning Flow ...................................................................... 16
Installation and commissioning flow .......................................................................................17
Engineering design ................................................................................................................17
Second environment acceptance............................................................................................18

Hardware Installation Flow .................................................................................... 19


Installation Precautions ......................................................................................... 20

Chapter 2................................................................................... 21
Installation Preparation.......................................................................... 21
Environment Check............................................................................................... 22
Equipment Room Check ........................................................................................................22
Indoor Environment Check ....................................................................................................23
Power Supply Check..............................................................................................................24
Ground Check .......................................................................................................................25
Lightning Protection Check.....................................................................................................25
Facilities Check......................................................................................................................26

Security Preparation ............................................................................................. 26


Tools and Instruments Preparation......................................................................... 26
Documentation Preparation ................................................................................... 28
Chapter 3................................................................................... 29
Unpack Acceptance ................................................................................. 29
Goods Counting.................................................................................................... 30
Unpack Crate ....................................................................................................... 30
Unpack Procedure .................................................................................................................30
Cabinet Check.......................................................................................................................31

Carton Unpack ..................................................................................................... 31


Unpacking Procedure.............................................................................................................32
Boards Check........................................................................................................................32

Acceptance and Handover Goods ........................................................................... 32

Chapter 4................................................................................... 33
Cabinet Mount ......................................................................................... 33
Cabinet Positioning requirements ........................................................................... 34
Cabinet Installation Requirements..........................................................................................34

BSC Cabinet Mount............................................................................................... 36


Adjustable Base Mounting Mode.............................................................................................38
Foot Mounting Mode..............................................................................................................51
Adjustable Base Mounting Mode.............................................................................................59
Foot Mounting Mode..............................................................................................................63
Server Cabinet inside Equipment Installation ..........................................................................69

Inter-cabinet Fixing and connecting........................................................................ 73


Inter-Cabinets fixing..............................................................................................................73
Inter-Cabinet Connecting.......................................................................................................74

BSC Cabinet Installation Accessories ...................................................................... 77


Chutes Installation.................................................................................................................77
Decorative Plates Installation .................................................................................................77
Fan Plug-in Box Installation....................................................................................................80
Front and Rear Doors Removing ............................................................................................82
Front and Rear Doors Fixing...................................................................................................84
Air Filter Installation...............................................................................................................85
Attaching Cabinet Label .........................................................................................................86

Server Cabinet Accessories Installation................................................................... 87


Cabinet Top Frame Installation...............................................................................................87
Side Panels Installation..........................................................................................................89
Front/rear doors Installation...................................................................................................93

Chapter 5................................................................................... 95
Power and Grounding System Installation ............................................ 95
Power System Installation ..................................................................................... 96
Power Cable Types ................................................................................................................96
Power Cable Installation Flow.................................................................................................98
Power Cable Installation Procedure.........................................................................................99
Fuse Selection.....................................................................................................................106
Cable Installation Precautions...............................................................................................106

Grounding System Installation............................................................................. 108


Grounding System Design ...................................................................................................108
Grounding System Installation Procedure .............................................................................109
Grounding System Installation Requirements .......................................................................112

Chapter 6................................................................................. 113


BSC Internal Cables............................................................................... 113
Cables Type ....................................................................................................... 114
Cables Connection .............................................................................................. 114
Clock Cable .........................................................................................................................114
Ethernet Cable ....................................................................................................................116
RS485 Cable .......................................................................................................................118
Other Cables .......................................................................................................................119
Connecting Cables Configurations ........................................................................................121
1×BUSN + 1×BCTC Office...................................................................................................121
2×BUSN + 1×BCTC Office...................................................................................................122
1×BPSN + n×BUSN + m×BCTC Office.................................................................................124
Connecting Cross-Cabinet PWRD485 Monitoring Cable..........................................................127

Installing Cables Requirements ............................................................................ 128

Chapter 7................................................................................. 129


External Cable Installation ................................................................... 129
Cable Types ....................................................................................................... 130
E1&T1 Trunk Cable Installation ............................................................................ 131
75 ohms E1 Trunk Cable......................................................................................................131
120 ohms E1 Trunk Cable....................................................................................................133
100 ohms T1 Trunk Cable....................................................................................................135

IP Transmission Cable Installation ........................................................................ 138


Ap Interface Connection Cable .............................................................................................138
PDSN Ethernet Cable...........................................................................................................138
PDS Ethernet Cable .............................................................................................................139
BSN Ethernet Cable.............................................................................................................139

Fiber Installation................................................................................................. 139


Cable Installation Requirements........................................................................... 140
External Cable Wiring Requirements.....................................................................................140
Cabinet Internal Cable Wiring Requirements.........................................................................140
Binding Cables Requirements...............................................................................................141
Fiber Installation Requirements............................................................................................142

Chapter 8................................................................................. 143


Monitoring and Alarm System Installation .......................................... 143
Monitoring System Installation............................................................................. 144
PWRD and PWRDB Installation.............................................................................................144
Entrance Control Sensor Connection.....................................................................................146
Infrared Sensor Installation..................................................................................................147
Indoor Temperature/Humidity Sensor Installation.................................................................149
Smoke Sensor Installation ...................................................................................................150
Installation Precautions........................................................................................................150

Alarm System Installation ................................................................................... 151


Alarm System Composition..................................................................................................151
Alarm Box Installation .........................................................................................................152

Chapter 9................................................................................. 155


External Cable Installation ................................................................... 155
Background System Structure ............................................................................. 156
Installation Flow ................................................................................................. 157
Installation Requirements.................................................................................... 157
Network Cables Description ................................................................................. 158
Network Cable Structure......................................................................................................158
Using Network Cables..........................................................................................................159
Network Cables Preparation.................................................................................................159
Testing Network Cable.........................................................................................................161
Network Connection ............................................................................................................162
OMC Ethernet Cable ............................................................................................................162
Ethernet Cables between Server, Client and Switch...............................................................162
Ethernet Cable to AN AAA Server .........................................................................................162
Wiring and Binding Network Cables Requirements ................................................................163

Chapter 10............................................................................ 165


External Cable Installation ................................................................... 165
GPS Antenna Feeder System Structure................................................................. 166
GPS Antenna Feeder System Installation flow ....................................................... 167
GPS Antenna Feeder System Installation Instructions ............................................ 168
Installation Preparation........................................................................................................168
Making Primary Feeder Cable Connectors .............................................................................170
GPS Antenna Requirements.................................................................................................171
GPS Feeders Specification....................................................................................................173
Lightning Arrester Requirements..........................................................................................173
Waterproof Sealing..............................................................................................................174

GPS Antenna Lightening Protection ...................................................................... 174

Chapter 11............................................................................ 177


Boards Installation................................................................................ 177
BSC Boards Structure ......................................................................................... 178
Board Installation Flow........................................................................................ 179
Plug-in and Plug-out Procedures........................................................................... 180
Front Plugged Board Installation...........................................................................................180
Back Plugged Board Installation ...........................................................................................182
Unplugging a Board.............................................................................................................182
Plugging and Unplugging Precautions ...................................................................................184

Chapter 12............................................................................ 185


Hardware Installation Check ................................................................ 185
Cabinet Check .................................................................................................... 186
Base and Peripheral Terminals Installation Check..................................................................186
Cabinet Installation Check....................................................................................................186
Cabinet Arrangement Check ................................................................................................186

Wiring Check...................................................................................................... 187


Power & Grounding Cables Check.........................................................................................187
E1/T1 Trunk Cables Check...................................................................................................187
Ethernet Cables Check.........................................................................................................188
GPS Cable Check.................................................................................................................188
Other Checks ......................................................................................................................189
Equipment Room Check ......................................................................................................189

Chapter 13............................................................................ 191


Power ON and OFF ................................................................................ 191
Power-on Procedure............................................................................................ 192
Initial Power-on of BSC System............................................................................................192
Power-on Procedure ............................................................................................................192
Power-off Procedure ............................................................................................................192
Hot Swap ability Instructions ............................................................................... 193

Appendix A .............................................................................. 195


Equipment Packaging ........................................................................... 195
Packaging .......................................................................................................... 195
Storage ............................................................................................................. 196
Transportation.................................................................................................... 196

Appendix B .............................................................................. 197


BSCB Technical Indices......................................................................... 197

Appendix C .............................................................................. 199


Internal Cables Configuration............................................................... 199
BSCB Configuration 1.......................................................................................... 199
Board Configuration 1..........................................................................................................200
Cable Configuration 1 ..........................................................................................................201
Cables Wiring Configuration .................................................................................................206
Plug-in Boxes Configuration .................................................................................................207
Board Configuration 2..........................................................................................................209
Cable Configuration 2 ..........................................................................................................211
Wiring cables configuration 2 ...............................................................................................218

Appendix D ............................................................................. 221


Label Preparation .................................................................................. 221
Label Preparation Requirements........................................................................... 221
Label Contents ................................................................................................... 221

Appendix E............................................................................... 225


Abbreviations ........................................................................................ 225

Index .......................................................................................... 227

Figures........................................................................................ 229

Tables ......................................................................................... 233


About this Installation Manual

Purpose of this Manual


This Manual provides the basic information for installing, configuring and
maintaining the GoTa BSCB equipment.

Typographical Conventions
ZTE documents employ the following typographical conventions.

TABLE 1 - TYPOGRAPHICAL CONVENTIONS

Typeface Meaning
Italics References to other guides and documents.
“Quotes” Links on screens.
Bold Menus, menu options, input fields, radio button names, check
boxes, drop-down lists, dialog box names, window names

Bold, with first Keys on the keyboard and buttons on screens


letter capitalized
Constant width Text that you type, program code, files and directory names,
and function names
[] Optional parameters
{} Mandatory parameters
| Select one of the parameters that are delimited by it

Note: Provides additional information about a certain topic.

Checkpoint: Indicates that a particular step needs to be checked


before proceeding further.

Tip: Indicates a suggestion or hint to make things easier or


more productive for the reader.

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GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

Mouse Operation Conventions


TABLE 2 - MOUSE OPERATION CONVENTIONS

Typeface Meaning
Click Refers to clicking the primary mouse button (usually the left
mouse button) once.
Double-click Refers to quickly clicking the primary mouse button (usually the
left mouse button) twice.
Right-click Refers to clicking the secondary mouse button (usually the right
mouse button) once.
Drag Refers to pressing and holding a mouse button and moving the
mouse.

xii Confidential and Proprietary Information of ZTE CORPORATION


About this Installation Manual

Safety Signs
TABLE 3 - SAFETY SIGNS

Safety Signs Meaning


Danger: Indicates an imminently hazardous situation, which if
not avoided, will result in death or serious injury. This signal
word should be limited to only extreme situations.

Warning: Indicates a potentially hazardous situation, which if


not avoided, could result in death or serious injury.
Caution: Indicates a potentially hazardous situation, which if not
avoided, could result in minor or moderate injury. It may also
be used to alert against unsafe practices.
Note: Indicates a potentially hazardous situation, which if not
avoided, could result in injuries, equipment damage or
interruption of services.

Erosion: Beware of erosion.

Electric shock: There is a risk of electric shock.

Electrostatic: The device may be sensitive to static electricity.

Microwave: Beware of strong electromagnetic field.

Laser: Beware of strong laser beam.

No flammables: No flammables can be stored.

No touching: Do not touch.

No smoking: Smoking is forbidden.

Confidential and Proprietary Information of ZTE CORPORATION xiii


GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

How to Get in Touch


The following sections provide information on how to obtain support for
the documentation and the software.

Customer Support
If you have problems, questions, comments, or suggestions regarding
your product, contact us by e-mail at support@zte.com.cn. You can also
call our customer support center at (86) 755 26771900 and (86) 800-
9830-9830.

Documentation Support
ZTE welcomes your comments and suggestions on the quality and
usefulness of this document. For further questions, comments, or
suggestions on the documentation, you can contact us by e-mail at
doc@zte.com.cn; or you can fax your comments and suggestions to (86)
755 26772236. You can also explore our website at
http://support.zte.com.cn, which contains various interesting subjects like
documentation, knowledge base, forum and service request.

xiv Confidential and Proprietary Information of ZTE CORPORATION


Chapter 1

Installation Overview

This chapter describes


Installation and commissioning flow
Hardware installation flow
Installation precautions

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GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

Installation and Commissioning


Flow
Figure 1 Shows installation and commissioning flow.

FIGURE 1 - INSTALLATION AND COMMISSIONING FLOW

Start

Project survey (including


the first environment
acceptance)

Engineering design

Second environment
acceptance

Hardware installation

Software installation

System debugging

No
Preliminary test
passed ?

Yes

Handover

Trial run

Final acceptance

End

16 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 1 - Installation Overview

Installation and commissioning flow


Project survey (including first environment acceptance) Report:

ZTE engineering personnel department check the equipment running


environment for the first time according to items listing the
Environment Acceptance Report, and forward the environment
requirements for installation. If some conditions do not comply with
the requirements, operator needs to improve the environment as soon
as possible.
Ensure clear preparations before equipment installation.
ZTE engineering personnel department learn about structure of current
communication network of operator, and prepares the engineering
network diagram according to the technical agreement. Further to
collect necessary documents for the equipment configuration, and
installation as the basis for production and installation.
In charge persons are then sign the Project Survey Report and
Environment Acceptance Report for agreement.

Engineering design
The operator usually hires a qualified design institute for the engineering
design, and construction drawing of the BSC.

Confidential and Proprietary Information of ZTE CORPORATION 17


GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

Second environment acceptance


Second acceptance test on the running environment of equipment is
according to the Environment Acceptance Report, with Environment
Acceptance Report are completes after completion, it has to be sign by
both parties.

Hardware installation

Start the hardware installation after the environment acceptance. During


the hardware installation, boards, monitoring system, alarm system,
background system, and GPS antenna feeder installation system, and
cables are connecting installed in the cabinet. Engineering labels are make
and attaching on the cables and equipment.

Software installation

Software installation is according to requirements in the contract, to get


ready for next step follows subsequent software debugging, and
equipment commissioning.

System debugging

After the configuration configure the equipment according to requirements


in the contract and test.

Preliminary acceptance test and project handover

Once system debugging is completes, hand over project to the operator


for the preliminary acceptance test. Equipment Commissioning Return
Notification must be filled with completes, sign and stamp by the operator.

Trial run and final acceptance

After trial run of equipment, the relevant personnel of operator and ZTE
perform the final acceptance test on the equipment. After the final
acceptance, both parties fill in the Final Acceptance Report to draw a
conclusion in the final acceptance of trial run of equipment, and issue the
Acceptance Certificate for Engineering Completion.

18 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 1 - Installation Overview

Hardware Installation Flow


Figure 2 shows the BSC hardware installation flow.

FIGURE 2 - HARDWARE INSTALLATION FLOW

Start

Installation
preparation
Installing the
monitoring and alarm
system
Unpacking for
acceptance

Installing the
background system
Mounting the cabinet

Installing the GPS


antenna feeder
Installing the power system
system

Installing the boards


Installing the
grounding system

Hardware installation
Installing the cables check
inside the cabinet

Installing the cables Power on/power off


outside the cabinet

A End

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GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

Installation Precautions
Hardware installation of the BSC is performs largely by the technical
personnel from ZTE, and complementarily by those from the operator. For
normal running, and maintenance of equipment, the technical personnel
from the operator co-operate learn actively, and understand the
installation, structure, wiring, and debugging. In addition, the technical
personnel from ZTE must check the running environment of equipment
room with assistance of technical personnel from the operator, and learn
about communication networking, and data configuration of operator,
status of equipment in the network, interfaces of line transmission
equipment, and lengths of various cables, for successful commissioning of
project.

20 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 2

Installation Preparation

This chapter describes


Environment check
Security preparation
Tools and Instruments Preparation
Documentation Preparation

Confidential and Proprietary Information of ZTE CORPORATION 21


GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

Environment Check
Before installation, operator prepares the equipment room, power supply,
grounding system, and other supporting facilities as necessary for the
installation. Make sure the sufficient area and height for the equipment. If
the environment does not meet requirements, then are not necessary
rectification must be make to avoid any potential problems in installation,
running and maintenance.

Equipment Room Check


Table 4 shows requirements for the equipment room building.

TABLE 4 - EQUIPMENT ROOM REQUIREMENTS

Item Requirements
Civil engineering work of equipment room and relevant corridors is
Civil
completed, and walls inside the room are dry enough. Both the
construction
equipment room and corridors are keeping clean and clear.
Net height of equipment room without raises floor, not less than 3 m.
Net height
The net height of equipment room with raised floor not less than 2.5 m.
The main door of equipment room is height and wide enough to allow
Doors and
easy handling of equipment. Seal all doors and windows with dustproof
windows
rubber. Use double-layered windows for better dust prevention.
The equipment room floor is, smooth, dust-free, and meet the technical
design requirements.
Equipment In the equipment room with raised floor, floor slabs lay tightly and
room floor firmly, with gaps being not more than 2 mm. Floor supports grounded
properly, and with the grounding resistance and antistatic performance
meet relevant requirements.
Ground bearing
Greater than 450 Kg/m2 (for the BSC equipment only)
capacity
Ducts and cable racks are available for cabling.Ducts must have leveled
Duct and cable and smooth inner surfaces. Cable racks are 2.5 ~ 3 m above the ground.
rack Neighboring cable racks are having different heights connected with
ladders. Ducts and cable racks are having a width of 400 mm.

Air-conditioners must be installed in the equipment room for good


Air conditioner
performance of equipment.

22 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 2 - Installation Preparation

Indoor Environment Check


Check whether the indoor temperature/humidity, cleanliness, lighting, and
fire protection facilities of equipment room satisfy the installation
requirements.

Temperature and humidity requirements

To allow the equipment to work properly, the temperature and humidity in


the equipment room is maintain in certain ranges. Too high or too low
temperature or humidity may adversely affect the quality and useful life of
equipment. Table 5 shows the operating temperature and humidity of the
BSC.

TABLE 5 - TEMPERATURE AND HUMIDITY REQUIREMENTS

Item Requirements
Operating temperature: -5 ~ +45 °C
Temperature
Recommended operating temperature: 15 ~ 35 °C
Operating humidity: 15 ~ 93% RH
Humidity
Recommended operating humidity: 40 ~ 60% RH

1. Cleanness requirements
To enable the BSC to work normally, Table 6 shows the dust content
and particle diameter in the equipment room

TABLE 6 - EQUIPMENT ROOM DUST CONTENT

Maximum
Diameter 0.05 1 3 5
(µm)
Maximum
Density 14 ° 105 7 ° 105 24 ° 104 13 ° 104
(Particles/m3)

Remove all conductive, magnet-conductive or corrosive dust, or any


corrosive and insulation-reducing gases such as SO2, H2S, NH3, and
NO2 in the equipment room.
2. Lighting requirements
The equipment room provides good lighting for operation &
maintenance. Table 7 shows specific lighting requirements of
equipment room.

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GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

TABLE 7 - EQUIPMENT ROOM LIGHTING

Item Requirements
Equipment room provides three sets of lighting systems: daily lighting,
backup lighting and emergency lighting. Luminance conforms to the
Lighting
related standards. Lighting conditions meet the requirement of
equipment maintenance.

3. Fire protection requirements


Table 8 shows fire protection requirements of equipment room.

TABLE 8 - FIRE PROTECTION REQUIREMENTS

Item Requirements
Equipment room provides necessary fire-fighting appliances, for
Fire protection
example, powder fire extinguishers, and fire hydrants.

Power Supply Check


Power supply lead to inside the equipment room must be distributed wires
according to the construction requirements. In addition to the AC mains in
lead, AC power supply usually standby power in lead from diesel
generators standby power from diesel generator is also available. DC
distribution equipment provides stable voltage and enough power, and the
output voltage within the normal working range of the BSC. In case of
power failure, maintain batteries capacity of the BSC.

Table 9 shows power supply requirements.

TABLE 9 - POWER SUPPLY AND POWER CONSUMPTION INDEXES

Index Name Index Requirements


Power system
-48 V DC power supply in the range of – 57 ~ -40 V
DC supply range
Power protection Over-voltage/over-current protection and indication
Power consumption of control plug-in box: 600 W
Power consumption (full
Power consumption of resource plug-in box: 600 W
configuration of single plug-in
box) Power consumption of level 1 switching plug-in box: 1000
W

24 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 2 - Installation Preparation

Ground Check
Grounding aims at ensuring the normal and safe operation of equipment
and providing the equipment with the ability to resist external
electromagnetic interferences. Before installation of equipment, install the
working ground and protection ground of equipment room. The
communication office of switch adopts the joint grounding mode, and the
permissible value grounding resistance in this case is less than 1 ohms. If
the working ground and protection grounds are ground separately, the
permissible value grounding resistance is less than 3 ohms.

Lightning Protection Check


When the main building or auxiliary facility (such as chimney, antenna and
water tower tank) above of equipment room has, a height is over than 15
m, proper lightning protection measures are required. Common lightning
protection devices are lightning rod, lightning net, lightning strip, lightning
conductor, and lightning arrester. The lightning rod, lightning net and
lighting strips are mainly used to protect buildings. The lightning
conductors are mainly use to protect power electricity wires. The lightning
arresters are used to a protection device that prevents lightning intrusion
waves.

Ensure about lightning protection design, preventive measures against


direct-strike lightning and the incursion of lightning current.

Protection measures against sidestroke high-rise building serves as the


equipment room. For example, the outer metal windows of building
connect to the lightning protection down lead, and horizontal lightning-
protection metal straps are install on the outer surface of wall at certain
intervals along the height of building.

The following lightning protection measures the main building of


equipment room.

1. Anti-lightning nets or anti-lightning straps are installing on parts of


building lightning.
4. Protective objects are such as the chimney, antenna, and water
tower tank, installing the overhead conductor or arrester.
5. The leading wires of lightning protection device have a cross section
area not less than 200 mm2 and spacing not more than 30 m. The
protective grounding devices are against lightning of building have
impulse grounding resistance not more than 10 ohms.
6. Complete the grounding of outdoor cables and metal conducts are
grounding before the entry point of building, and lightning arresters
fixed at the place. Complete the grounding of outdoor overhead cable
is directly leads lay to the equipment room.
7. The metal components of building (such as reinforcement steel bars
inside walls or pillars) used as the down leads for the grounding
against lightning. These down leads are electrically connected for
potential equalization inside the building.

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GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

8. Install the appropriate lightning prevention devices for the power


supply installing along lines of main input to the equipment room.

Facilities Check
Special place available in the equipment room for storing materials and
equipment to avoid hindering the installation.
Power sockets are of different voltages in the equipment room must be
clearly identified.
The checking of transmission interface equipment checked: BSC uses
terrestrial transmission lines are use by BSC, such as E1 link between
BSC and A interface of the MSC, and E1 link between BSC and Abis
interface (interface between BSC and BTS) of the BTS.

Security Preparation
Security preparation includes:

Static prevention is requires in anti-static clothing and gloves worn.


During working at heights, wear safety ropes or safety belts.
The personnel who work at heights must have the Working at Heights
Certificate issued by the related government departments.

Tools and Instruments


Preparation
Table 10 shows tools and instruments of the BSC.

TABLE 10 - TOOLS AND INSTRUMENTS

Category Name
Knife for cutting feeder ends
Coaxial wire stripper
Cable making
Coaxial crimping pliers
tools
Multi-functional crimping pliers
Network cable pliers
Ink fountain
Percussive drill (with drill bit)
Marking and Dust cleaner
drilling tools Sample bits
Power socket (two-phase and three-phase, with the current capacity
greater than 15 A)

26 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 2 - Installation Preparation

Category Name
Cross screwdriver (M3 ~ M6)
Straight screwdriver (M3 ~ M6)
Four adjustable wrenches
Two spanners
General-
One inner-hexagon spanner
purpose tools
Socket wrench
Claw hammer
Electric iron
Solder wires
Ruler (1 m)
Measurement
Steel tape
tools
Plumb
Antistatic wrist strap
Protection tools Safety helmet
Slip-proof glove
Hacksaw
Sharp-nose pliers
Diagonal pliers
Round-nose pliers
Pliers
Needle file
Small tools
Tweezers
Scissors
Hot wind blower
Tin sucker
Hydraulic crimper
Crowbar
Pulley block
Rope
Auxiliary tools
Ladder
Forklift
Multimeter
Meters Earth resistance tester
Standing wave ratio tester

Caution:
Aviod the using meters unless.Strictly calibrated and qualified.

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GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

Documentation Preparation
Prepare the technical documentation, before the installation of equipment,
including the engineering design documents, related technical documents,
and acceptance documents.

1. Engineering design documents


The engineering documents created in the project survey design stage
are the important basis for hardware installation, including:
BSS Engineering Design and Construction Drawing
Prepares by the design firm hires by the operator. Before the delivery
the operator provides photocopy of the equipment.
Project Survey Report
Technical personnel of equipment provider are fill the Project Survey
Report. If the project survey does not complete in time, then it’s a
responsibility of equipment operator to perform the survey performs by
the equipment operator, and report is completing and mail the report
to the equipment provider. This report is use for the preparation of
engineering auxiliary materials.
Environment Acceptance Report
The Environment Acceptance Report is use for the first environment
acceptance in the BSC survey, to see whether the BSC installation
requirements are satisfy or not. Any nonconformance rectifies by the
equipment operator. The equipment operator rectifies any
nonconformance. The second environment acceptance stage is
performing in the construction implementation phase.
2. Technical documents
GoTa BSCB (V8.16) Digital Trunking System Base Station Controller
Technical Manual
GoTa BSCB (V8.16) Digital Trunking System Base Station Controller
Hardware Manual
GoTa BSCB (V8.16) Digital Trunking System Base Station Controller
Installation Manual (Hardware)
3. Acceptance documents
• Installation Acceptance Report
• Test Acceptance Report
The Installation Acceptance Report and test Acceptance Report are the
engineering documents for final acceptance after the BSC commissioning,
provides by the equipment manufacturer to the equipment operator at the
time of equipment delivery.

28 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 3

Unpack Acceptance

This chapter describes


How to unpack the BSC
Acceptance and handover of Goods

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GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

Goods Counting
While unpacking is performing, the representative of customer and the
project supervisor must be present. If both Parties are not present at that
time of unpacking then transporter holds the responsibility for any
discrepancies in goods while unpacking.

Goods unpacking:

1. Check the Delivery Checklist of ZTE CORPORATION.


2. Check the total number of goods, the intactness of packing boxes, and
check whether the destination matches the actual installation site
against the packing list attach to the each packing box.
3. Goods are intact, start to unpack and inspect.
4. During the unpacking inspection process, if any short and wrong
shipment or goods damage is finding, contact ZTE headquarters
promptly.
5. ZTE uses crate or carton while packing of goods, and so appropriate
tools are used to open.

Caution:
The BSC is a piece of expensive and valuable equipment. During the shipment,
well packing, with clear water prevention and shock prevention marks. Handle
gently and avoid exposure to sunshine and rain.
Unpacking Acceptance Report is incase No. 1. count goods, and keeps for
archiving purpose.

Unpack Crate
Crates are generally use for packing heavy goods like cabinet. This section
describes the procedure for unpacking a crate and precautions for
checking the outer appearance of cabinet.

Unpack Procedure
1. Prepare appropriate tools such as nail hammer, pliers, straight
screwdriver and crowbar.
2. Remove the packing sheet iron. Insert a straight screwdriver into the
slit between crate and the front cover board to make it loose; then
insert the crowbar to unclench the cover board.
3. Erect the crate. Make sure that supports face downward. Pull the
cabinet out from the crate.
4. Remove the packing adhesive tape of cabinet.

30 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 3 - Unpack Acceptance

Cabinet Check
Equipment counting

Each crate is enclosing with a Packing List. The project supervisor count or
check one by one numbers and types of equipment and parts in the crate,
and sign for the handover of goods in the presence of user. If any
inconsistency is finding, report to the headquarters of the ZTE
CORPORATION promptly for further handling.

Checking the outer appearance of cabinet

The cabinet stand vertical on the solid horizontal ground after


removing from crate.
The outer surface of cabinet is not free from dents, bulges, scratches,
peels, and, blisters or stains
Check for any avoid damages or distortion of Busbars, fans and
installation positions on the cabinet.
Check for Intactness of slots for the plug-in boxes on the cabinet keep
intact. The Guide rails of plug-in slots must show no defect or fracture.
Check for intactness and legible of the slot identification.
The fastening screws are not loose, disconnect, or displace.
Check for accessories and fittings needs for cabinet mounting complete.

Caution:
The cabinet is provided with casters for easy movement.If use hand for moving
direction avoid any damage to the cabinet or any accident.

Carton Unpack
Cartons are use for the packaging of boards, terminals, and other
accessories. Boards are keeping in anti-static bags during the shipment.
Bags usually have a small package of desiccant to keep bags dry inside.

This section describes the procedure for unpacking a carton and


precautions for checking the equipment.

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GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

Unpacking Procedure
Following steps are use for unpack a carton:

1. Use diagonal pliers to cut the packing straps.


2. Use a paper knife to cut the adhesive tape along the slits on the carton
cover. Cut safely to avoid damaging the goods inside.

Caution:
During the unpacking, antistatic measures must be taking to avoid damages to
the boards.
While the equipment is moving to a hotter and damper place, wait for 30
minutes before unpacking the equipment. Otherwise, moisture may condense
on the surface of the equipment and cause damage.
Properly dispose of recycle desiccants so as to keep away from their children.

Boards Check
Equipment counting
Each carton is enclosing with a Packing List. The project supervisor
count or check one by one and types of equipment in the carton, and
sign for the handover of goods in the presence of user. If any
inconsistency is finds, please report to the headquarters of the ZTE
CORPORATION promptly for further handling
To check for outer appearance of boards
To check for any PCB fracture, component disconnection, and other
defects

Acceptance and Handover Goods


Upon completion of unpacking for acceptance, the representative of user
and the project supervisor signs on the Unpacking Acceptance Report to
acknowledge the acceptance. Pursuant to the contract, if goods are to be
keep by the user after acceptance, both parties sign on the Unpacking
Acceptance Report for confirmation, and then goods will be hand over to
the user.

Both party hold a copy of Unpacking Acceptance Report and the project
supervisor give feed back for the Acceptance Conclusion of this report to
ZTE headquarter for archiving within seven days.

32 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 4

Cabinet Mount

This chapter describes


Cabinet Positioning requirements
BSC Cabinet Mounting
Server Cabinet Mounting
Inter-Cabinet Fixing and connecting
BSC Cabinet Accessories Installation
Server Cabinet Accessories Installation

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GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

BSC Cabinet consists of two types:

BSC Cabinet
Server Cabinet

Cabinet Positioning requirements


Safe bearing floor
Even distribution load
Easy equipment installation
Easy future maintenance
Easy system expansion

Cabinet Installation Requirements


Cabinet installed vertically.
Level or height error not exceeds 3 mm.
Adjacent cabinets are close to one another.
Cabinets in a row on the same plane.
Depending upon the condition of equipment room, cabinet mounting
mode selected.
Captive screws must be fastening.
Nuts protrusion length of same type should be the same.
Mounting and fixing of cabinet in accordance with shock prevention
requirements.
Generally, cabinets are installing in horizontal rows for indoor installation.

34 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 4 - Cabinet Mount

Figure 3 shows horizontal row. Cabinet

FIGURE 3 - HORIZONTAL ROW CABINET

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GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

Figure 4 shows spacing between two horizontal cabinet rows and between
cabinet and the wall.

FIGURE 4 - SPACING BETWEEN HORIZONTAL CABINET ROWS AND ALSO BETWEEN


CABINETS AND THE WALL

0.8 m

0.6 m
Cabinet Cabinet

Wall Front Wall


Front Cabinet Cabinet
side side

>1.5 m Cabinet >1.5 m Cabinet >1.5 m


>0.8 m

BSC Cabinet Mount


BSC consists of single or multiple cabinets, depending upon the service
capacity.

A single BSC cabinet consists of following components:

Cabinet & accessories


Plug-in box
Boards
Connection cables
Different types of plug-in box:

Service Shelf
Fan
Power
Cabling
GCM Shelf
Dust prevention
Plug-in box combines various boards, and acts as a separate unit.GCM
shelf is installing with active/standby GPS Control Module (GCM).

Table 11 shows heights of various plug-in boxes.

36 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 4 - Cabinet Mount

TABLE 11 - PLUG-IN BOX HEIGHTS

Name Height (U)


Service plug-in box 8
Fan plug-in box 1
Power distribution plug-in box 2
Cabling plug-in box 1
GCM Shelf 6
Dust prevention plug-in box 1
Note: 1U =44.45 mm.
A service plug-in box can accommodate up to 17 boards, and a single
cabinet can have a maximum of four 8U plug-in box. If the system
capacity is large, install more cabinets.

BSC cabinet has four footings.

Figure 5 shows footings position of BSC Cabinet.

F I G U R E 5 - B S C C AB I N E T F O O T I N G S P O S I T I O N

1
2

1. Cabinet 2. Footing

Figure 6 shows footing structure of BSC cabinet.

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GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

FIGURE 6 - BSC CABINET FOOTING STRUCTURE

3
4

1. M16 bolt 2. Locking nut 3. Height-regulating nut


4. Insulating rubber washer

There are two BSC cabinet mounting modes:

Adjustable Base
Footing

Adjustable Base Mounting Mode


This mode is applicable when equipment room floor is antistatic. Mount the
BSC cabinet with adjustable bases. A single BSC cabinet is mounting with
two bases.

ZTE provides three types of universal height-adjustable bases:

L1=160 ~ 210 mm
L2=210 ~ 310 mm
L3=310 ~ 510 mm
Each base type consists of upper support, lower support, and height
locking bolt. The height of the base adjusts in a step of 25 mm.

The three types of bases are exactly of same structure but different
heights. Figure 7 shows base appearance.

F I G U R E 7 - B AS E AP P E AR AN C E

38 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 4 - Cabinet Mount

Figure 8 shows the base structure.

FIGURE 8 - BASE STRUCTURE

2
3
4
6 7
5

1. Upper support 2. Lower support


3. Bolt M12 × 30 + plain washer 12 + spring washer 12
4. Spring washer 12. 5. Expansion bolt M12 × 100 6 .Nut M12.
7. Straight Washer

Following are steps for Adjustable Base Mounting of the BSC cabinet:

Take following precautionary measures before Base Positioning:

Avoid position conflict between the base and antistatic floorboard


framework.
Keep internality of floor framework as far as possible from the base.
If any conflict is unavoidable, remove the conflict between base and
the antistatic floor framework during installation.
Determine the base installation position according to benchmark size
provided on the layout.

Marking and Drilling

Marking
Marking involves following steps:

Determine vertical reference line for the mounting location according to


the layout.
Draw two straight lines 33 and 567 mm respectively away from the
reference line.

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GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

Using front side of adjacent cabinet as a reference, draw a horizontal


reference line for cabinet front side mounting. The reference line
determines location of cabinet front side.
Draw two straight lines 52 and 748 mm respectively away from the
horizontal reference line.
The intersection points of four straight lines determine positions of
installation holes for the base.

If there are multiple cabinets to mount, use these four holes as reference
and draw the installation holes for the other bases.

Figure 9 shows single BSC cabinet installation holes location.

FIGURE 9 - SINGLE INSTALLATION HOLES LOCATION FOR THE BASE OF A SINGLE BSC
CABINET INSTALLATION HOLES LOCATION

600mm

534mm
696 mm
800 mm

Wall

800mm
1500 mm

Wall

40 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 4 - Cabinet Mount

Figure 10 shows multiple BSC cabinets installation holes location.

FIGURE 10 - MULTIPLE BSC CABINETS INSTALLATION HOLES LOCATION

1500 mm
600 600 600
mm mm mm
800 mm
696 mm

Wall

800 mm
534 mm

600 mm
1500 mm

Wall

Figure 11 shows Single BSC Cabinet drilling template.

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GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

FIGURE 11 - SINGLE BSC CABINET DRILLING TEMPLATE

600 m m

534 m m

696 mm

800 mm
33 m m
567 m m

Caution:
To avoid inaccuracies, measure all holes location lines again after drawing, and
make sure that every dimension is correct.

Drilling

Drill a 90 mm hole with the f Φ 14 bit at each marked installation position


on the ground.

Take following precautionary measures for drilling:

When drilling with a percussive drill or an electric hammer, keep the


drill bit vertical to the ground.
Hold the drill tightly with both hands, and force it downward.
Keep the drill steady, as its swaying may damage holes position on the
ground, either enlarging or inclining them.
If the ground is too smooth to keep the drill bit steady, make a pit at
holes position with a chisel.

Caution:
Marking and drilling are the basis of the hardware installation. Their inaccuracy
causes great inconvenience to the later work and affects the engineering quality.

42 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 4 - Cabinet Mount

Expansion bolts (M12 × 100) Installation

Take following precautionary measures before expansion bolts Installation:

Use a vacuum cleaner to remove dust from inside and outside of holes.
Measure the spacing between holes.
Place the adjustable base, and check whether holes match the base or
not.
Re-position and re-drill holes with inaccuracies.
Expansion bolts installation involves following steps:
Remove washer and nut from the expansion bolt.
Insert expansion bolt and tube vertically into the hole.
Strike expansion bolt using a rubber hammer until the expansion tube
of the expansion bolt enters completely into the floor.
Figure 12 shows the expansion bolts (M12 × 100) installation.

FIGURE 12 - EXPANSION BOLTS (M12 × 100) INSTALLATION

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GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

Base installation and Fixing

Adjusting the base height


Base height adjustment involves following steps:

According to height measurement of the floor and cabinet footings


adjustable height range, adjust all the bases to pre-determined height.
Use fastening torque equal to 45 Nm to fasten the height-locking bolt.
Fasten base height-locking bolt in accordance with the principle: centre
before both sides.
For a rough ground surface, use ZTE provided washers between base
and ground to raise the height of one particular side. These washers
are available in two sizes, 1 and 2 mm.
Figure 13 shows Washers Diagram.

After height adjustment, the height difference between two bases installed
for a cabinet not more than 1.5 mm.

FIGURE 13 - WASHERS DIAGRAM

1 2

1. 1 mm washer 2. 2 mm washer
Base fixing involves the following steps:

Align base installation holes with the corresponding expansion tubes.


Fix the bases on the floor with nuts and washers.
Use the fastening torque equal to 45 Nm.

44 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 4 - Cabinet Mount

Figure 14 shows the installed bases for a single BSC cabinet.

FIGURE 14 - SINGLE BSC CABINET INSTALLED BASES

Confidential and Proprietary Information of ZTE CORPORATION 45


GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

Cabinet Positioning
Position cabinet on centre of the base.
Cabinet mounting

Cabinet mounting consists of two steps:

Cabinet height adjustment


Cabinet leveling
Cabinet height adjustment

Perform the following steps for Cabinet height adjustment:

Loose the locking nuts.


Ensure that all sides of cabinet are parallel to walls of equipment room.
Adjust cabinet height through the height-regulating nut.
Leave a spacing of 10 mm between cabinet bottom and antistatic floor
in order to ensure normal opening of the cabinet door.
Figure 15 shows spacing between BSC cabinet bottom and antistatic floor.

FI G U R E 1 5 - S P AC I N G B E T W E E N T H E B S C C AB I N E T B O T T O M AN D T H E AN T I S T AT I C FL O O R

1. Antistatic floor (unit: mm)

Cabinet leveling

Cabinet leveling involves following steps:

Place level bar at two orthogonal directions on cabinet top.


Adjust height of four footings to adjust level of cabinet.
After adjustment, horizontal and vertical deviations not exceed 3 mm.
Tighten the locking nut after the adjustment.

46 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 4 - Cabinet Mount

Cabinet fixing

Cabinet fixing involves following steps:


Clamp press plate components on the cabinet footings.
Place the insulating washers.
Fix the cabinet with washers, spring washers, and bolts.
Use the fastening torque equal to 45 Nm.
Figure 16 shows the press plate components.

FIGURE 16 - PRESS PLATE COMPONENTS

1. Press plate 2 Insulating washer . 3. Large gasket 4. Insulating gasket

Figure 17 shows the single BSC cabinet fixing.

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GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

Figure 17 - SINGLE BSC Cabinet Fixing

I II III IV
1
2
3
4
5
6

1. Bolt 2. Spring washer 3. Plain washer 4. Insulation washer


5. Press plate 6. Insulating gasket

Caution:
Fasten bolts crossly one by one inorder to reduce stress between bolts and the
cabinet.

Figure 18 shows a single BSC cabinet fixed on the bases.

FIGURE 18 - A SINGLE BSC CABINET FIXED ON THE BASES

Insulation test

Perform the Insulation test during the installation of the cabinet in


order to ensure that the equipment can run stably and reliably after
installation.

48 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 4 - Cabinet Mount

Following is the procedure for insulation test:

Measure the resistance of the cabinet footing and the expansion bolt
using a Multimeter.
Proceed to the next step of installation if the resistance is greater than
5 Mega ohms (open-circuit).
If the resistance is less than 5 Mega ohms, shows that footings are not
insulate with the ground (close-circuit). In this case, check whether the
insulating sleeve is properly installing, and not damaging.

Caution:
The insulation test conductes each time after one footing of a cabinet is fixing. The
work load will become much larger if the insulation test is conducting only at a
later stage of installation.

Confidential and Proprietary Information of ZTE CORPORATION 49


GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

Figure 19 shows the Adjustable base mounting mode installation flow.

FI G U R E 1 9 - AD J U S T AB L E B AS E M O U N T I N G M O D E I N S T AL L AT I O N FL O W

End

Base
Positioning

Marking and Drilling

Expansion bolts
Installation

Base Installation and


Fixing

Cabinet Positioning

Cabinet mounting

Cabinet Fixing

No
Insulation test
passed?

Yes

End

50 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 4 - Cabinet Mount

Foot Mounting Mode


This mode is applicable when equipment room floor is not antistatic.
Directly mount the cabinet on the floor with footings. Use the four press
plates to fasten the cabinet directly with the floor.

Following steps for Footing Mounting Mode

Cabinet positioning

Determine the cabinet installation position according to the benchmark


size provided on the layout.
Marking and Drilling

Marking involves following steps

Determine vertical reference line according to the layout.


Draw two straight lines 149 and 451 mm respectively from the vertical
reference line.
Use front side of adjacent cabinet as a reference. Draw a horizontal
reference line for the front side of the BSC cabinet mounting. This
reference line determines the location of the BSC cabinet front side.
Draw two straight lines 52 and 748 mm from the horizontal reference
line respectively.
The intersection points of these four lines determine installation holes
positions for cabinet mounting.

If there are multiple cabinets to mount, use these four holes as reference
and draw the installation holes for other bases.

Figure 20 shows the single cabinet holes location.

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GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

FIGURE 20 - SINGLE BSC CABINET HOLES LOCATION

600 m m

302 m m

696 mm

800 mm
W a ll

800 m m

1500 mm

W a ll

52 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 4 - Cabinet Mount

Figure 21 shows the multiple BSC cabinet holes location.

FIGURE 21 - MULTIPLE BSC CABINETS HOLES LOCATIONS

1500 mm
600 mm 600 mm 600 mm
800 mm

696 mm

Wall

800 mm
302 mm

600 mm
1500 mm

Wall

Caution:
To avoid inaccuries, measure all hole location lines again after they are drawn,
and make sure every dimension is correct.

Confidential and Proprietary Information of ZTE CORPORATION 53


GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

Drilling

Drill a 90 mm hole with φ 19 bit at each marked installation position on


the ground.

Take following precautionary measures for drilling:

When drilling with a percussive drill or an electric hammer, keep the


drill bit vertical to the ground.
Hold the drill tightly with both hands, and force it downward.
Keep the drill steady, as its swaying may damage holes position on the
ground, either enlarging or inclining them.
If the ground is too smooth to keep the drill bit steady, make a pit at
holes position with a chisel.
Also by using a drilling template, directly mark holes at the installation
location.

Figure 22 shows single cabinet mounting drilling template.

FIGURE 22 - SINGLE CABINET MOUNTING DRILLING TEMPLATE

600 mm

302 mm
696 mm
800 mm

149 mm

451 mm

Caution:
Marking and drilling are the basis of the hardware installation. Their inaccuracy
causes great inconvenience to the later work and affects the engineering quality.

54 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 4 - Cabinet Mount

Expansion bolts (M12 × 100) Installation

Take following precautionary measures before expansion bolts Installation

Use a vacuum cleaner to remove the dust inside and outside holes.
Measure the spacing between holes.
Re-position and re-drill holes with inaccuracies.
Following is the procedure for expansion bolts installation:
Remove the washer and nut from the expansion bolt.
Insert the expansion bolt and tube vertically into the hole.
Strike the expansion bolt using a rubber hammer until the expansion
tube of the expansion bolt enters the floor completely.
Cabinet mounting
Align the press plate with the installation holes on the floor.

Cabinet mounting consists of two steps

Cabinet height Adjustment


Cabinet leveling
Cabinet height Adjustment
Cabinet height Adjustment involves following steps

Loose the locking nuts.


Ensure that all the sides of the cabinet are parallel to the walls of the
equipment room.
Adjust the cabinet height through the height-regulating nut.
Cabinet leveling
Cabinet leveling involves following steps

Place the level bar at two orthogonal directions on the cabinet top to
check the cabinet level.
Through the height-adjustable nuts adjust heights of the four footings
of cabinet in order to level the cabinet.
After adjustment, horizontal and vertical deviations not exceed 3 mm.
Tighten the locking nut after the adjustment.

Cabinet fixing
Cabinet fixing involves following steps:

Clamp the press plate components onto the cabinet footings.


Place the insulating washers.
Fix the cabinet with washers, spring washers, and bolts.

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GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

Use the fastening torque equal to 45 Nm.


Figure 23 shows the cabinet fixing.

FIGURE 23 - CABINET FIXING

I II III IV
1
2
3
4
5
6
7

1. Nut 2. Spring washer 3. Plain washer 4. Insulating washer


5. Expansion bolt 6. Press plate 7. Insulating gasket

Caution:
Fasten bolts crossly one by one inorder to reduce the stress between bolts and
cabinet.

Figure 24 shows a single cabinet fixed on the footings

FIGURE 24 - SINGLE BSC CABINET FIXED ON THE FOOTINGS

56 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 4 - Cabinet Mount

Insulation test

Perform the Insulation test during the installation of cabinet in order to


ensure that the equipment can run stably and reliably after installation.

Following is the procedure for insulation test

Measure the resistance of cabinet footing and the expansion bolt using
a Multimeter.
Proceed to the next step of installation if the resistance is greater than
5 Mega ohms (open-circuit)
If the resistance is less than 5 Mega ohms, shows that the footings are
not insulate with the ground (close-circuit). In this case, check whether
the insulating sleeve is installing and not damaging.

Caution:
The insulation test conductes each time after one footing of a cabinet is fixing. The
work load will become much larger if the insulation test is conducteing only at a
later stage of the installation.

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GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

Figure 25 shows the footing mounting mode installation flow.

FIGURE 25 - INSTALLATION FLOW

Start

Cabinet Positioning

Marking and Drilling

Expansion Bolt
Installation

Cabinet Installation

Cabinet Fixing

No

Insulation test
passed?

Yes

End

58 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 4 - Cabinet Mount

Server Cabinet Mounting


Server Cabinet mounting is same as that of the BSC cabinet mounting,
except that the drilling and fixing sizes are different.

Adjustable Base Mounting Mode


Base structure

Use three models of universal adjustable bases provides by the ZTE


CORPORATION. For further details,
Figure 26 shows the server cabinet universal base installation

FIGURE 26 - SERVER CABINET UNIVERSAL BASE INSTALLATION

1
8

2 9

3
10
4

L
11
5

6
7

1. Press plate 2. Footing 3. Adjustable bracket


4. Height-locking bolt 5. Fixed bracket 6. Expansion bolt
7. Foundation 8. Cabinet 9. Antistatic floor
10. Floor support 11. M8 X 30 bolt (Plain washer/spring washer)

Recommended anchor bolts are M12 × 100 expansion bolts.

Following are the steps for Adjustable Base Mounting of the BSC cabinet:

Positioning the base

Take following precautionary measures for the Base Positioning:

Avoid position conflict between base and antistatic floorboard


framework.
Keep internal floor framework away from base.
If any conflict is unavoidable, remove the conflict between base and
the antistatic floor framework during the installation.
Determine the base installation position according to the benchmark size
provided on the design layout.

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GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

Marking and drilling


Marking involves following steps:
Measure a few marks points with a tape.
Use an ink fountain to mark two straight lines 820 mm apart and
parallel to the reference line.
According to the design, mark the four installation holes for the first
cabinet on the two lines.
Based on these holes location, mark the installation holes for other bases
one by one.

Figure 27 shows the Installation holes location of a single server cabinet

FIGURE 27 - SINGLE SERVER CABINET INSTALLATION HOLES LOCATION

36 588 820

≥ 800 Base range

Outer surface
of the cabinet
65
≥1500

Wall

Unit: mm
Drilling
Select the φ 19 bit for drilling. The depth of each hole must be equal to
the length of the expansion tube plus the flare head.

Take following precautionary measures before drilling

When drilling with a percussive drill or an electric hammer, keep the


drill bit vertical to the ground.
Hold the drill tightly with both hands, and force it downward.

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Keep the drill steady, as its swaying may damage holes position on the
ground, either enlarging or inclining them.
If the ground is too smooth to keep the drill bit steady, make a pit at
holes position with a chisel.
Expansion bolts (M12 × 100) Installation

Take the following precautionary measures before the expansion bolts


Installation:

Use a vacuum cleaner to remove the dust from inside and outside of
holes.
Measure spacing between holes.
Place the adjustable base, and check whether holes match the base or
not.
Re-position and re-drill holes with inaccuracies.
Following is the procedure for expansion bolts installation:

Remove washer and nut from the expansion bolt.


Insert the expansion bolt and tube vertically into the hole.
Strike the expansion bolt using a rubber hammer until the expansion
tube completely enters the floor.
Base mounting
Base height adjusting involves following steps:

According to height measurement from the floor and adjustable height


range of cabinet footings, adjust all the bases to pre-determined height.
Use the fastening torque equal to 45 Nm to fasten the height-locking
bolt.
Fasten the base height-locking bolt in accordance with the principle:
center before both sides.
The height difference between two installed bases for a single cabinet
is not more than 1.5 mm after adjustment.
For a rough ground surface, use the ZTE provided washers between
the base and the ground to raise the height of one particular side.
These washers are available in two sizes, 1 and 2 mm.

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Cabinet positioning
Position cabinet on centre of base, and make sure the press plate is
aligning with the installation holes on the base.
Cabinet Mounting
Cabinet mounting consists of two types

Cabinet height Adjustment


Cabinet leveling
Cabinet height Adjustment
Cabinet height adjustment involves following steps

Loose the locking nuts.


Ensure that all sides of cabinet are parallel to walls of the equipment
room.
Adjust the cabinet height through the height-regulating nut.
Cabinet leveling
Cabinet leveling involves following steps

Place the level bar at two orthogonal directions on the cabinet top to
check the cabinet level.
Through the height-adjustable nuts adjust the heights of the four
footings of cabinet in order to level the cabinet.
After adjustment, horizontal and vertical deviations not exceed 3 mm.
Tighten the locking nut after the adjustment.

Cabinet fixing
Cabinet fixing involves following steps:

Clamp the press plate components onto the cabinet footings.


Tighten the retaining nuts.
Fasten press plates onto the base with four M10 × 25 bolts in order to
fix the cabinet.
Figure 28 shows footing, press plate and base fixing.

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FIGURE 28 - FOOTING, PRESS PLATE AND BASE FIXING

2
3
4
5
6

1. Cabinet footing 2. Press plate 3. M10 × 25 bolts 4. Washer 5. Insulation pad


6. Base

Insulation test

Perform the Insulation test during the installation of cabinet in order to


ensure that the equipment can run stably and reliably after installation.

Following is the procedure for insulation test:

Measure the resistance of cabinet footing and the expansion bolt using
a multimeter.
Proceed to the next step of installation if the resistance is greater than
5 Mega ohms (open-circuit)
If the resistance is less than 5 Mega ohms, shows that the footings are
not insulating with the ground (close-circuit). In this case, check
whether the insulating sleeve is installing and not damaging.

Caution:
The insulation test conductes each time after one footing of a cabinet is fixing. The
work load will become much larger if the insulation test is conducting only at a
later stage of the installation.

Foot Mounting Mode


Footing Installation

Four sets of footing fixing components are present in the package of


auxiliary materials for each cabinet.

Footing installation involves following steps.

Make the cabinet lie flat and unscrew footings.


Put on the insulation pad.
Press the plate and screw them back.

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Press plate component Positioning

Determine position for installing press plate component according to


design layout.

Figure 29 shows the footing and press plate components.

FIGURE 29 - FOOTING AND PRESS PLATE COMPONENTS

1
5

2
3
6

1. Retaining nut 2. Tightening bolt and washer


3. Bolt insulated ring 4. Press plate
5. Insulating pad at the bottom of the press plate

Note:
Using the insulating rubber pad between the footing and press plate, and also bolt
insulating jacket ensures insulation between the cabinet, footing and bolt insertes
intothe footing.

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Chapter 4 - Cabinet Mount

Marking and Drilling

Marking
Marking involves following steps

Measuring points with a tape.


Use an ink fountain to mark two straight lines 640 mm apart and
parallel to the reference line.
According to design, mark the four installation holes for the first
cabinet on the two lines.
Based on these holes location, mark other installation holes one by one.
Figure 30 shows the installation holes location.

FIGURE 30 - INSTALLATION HOLE LOCATIONS

Outer surface
of the cabinet

≥ 800
1500

Wall

Unit: mm
Drilling
Select φ 19 bit for drilling. The depth of each hole should be equal to the
length of the expansion tube plus the flare head.

Drilling involves following steps:

When drilling with a percussive drill or an electric hammer, keep the


drill bit vertical to the ground.
Hold the drill tightly with both hands, and force it downward.
Keep the drill steady, as its swaying may damage holes position on the
ground, either enlarging or inclining them.

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GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

If the ground is too smooth to keep the drill bit steady, make a pit at
holes position with a chisel.

Expansion bolts (M12 × 100) Installation


Take the following precautionary measures before the expansion bolts
Installation:

Use a vacuum cleaner to remove the dust inside and outside of holes.
Measure the spacing between holes.
Place the adjustable base, and check whether holes match the base or
not.
Re-position and re-drill holes with inaccuracies.
Following is the procedure for expansion bolts installation:

Remove the washer and nut from the expansion bolt.


Insert the expansion bolt and tube vertically into the hole.
Strike the expansion bolt using a rubber hammer until the expansion
tube of the expansion bolt enters the floor completely.
Cabinet Mounting
Mount cabinet to holes position, and make sure the press plate is aligned
with the installation holes on the floor.

Cabinet mounting consists of two types:

Cabinet height Adjustment


Cabinet leveling
Cabinet height Adjustment
Cabinet height adjustment involves following steps
Loose the locking nuts.
Ensure that all the sides of the cabinet are parallel to the walls of the
equipment room.
Adjust the cabinet height through the height-regulating nut.
Cabinet leveling
Cabinet leveling involves following steps:
Place the level bar at two orthogonal directions on the cabinet top to
check the cabinet level.
Through the height-adjustable nuts adjust the heights of four footing of
cabinet in order to level the cabinet.
Level the cabinet by using a gradient at three points.
After adjustment, horizontal and vertical deviations not exceed 3 mm.
Tighten the locking nut after the adjustment
Fixing cabinet

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Chapter 4 - Cabinet Mount

Place the press plate on the cabinet footing.


Fasten press plates onto the base with four M10 × 25 bolts in order to
fix the cabinet.
Figure 31 shows footing and press plate component installation.

FIGURE 31 - FOOTING AND PRESS PLATE COMPONENT INSTALLATION

2 3

1. M10 × 25 bolt 2. Press plate 3. Footing (unit: mm)

Insulation test
Perform the Insulation test during the server cabinet installation in order
to ensure that the equipment can run stably and reliably after installation.

Following is the procedure for insulation test:


Measure the resistance of cabinet footing and the expansion bolt using
a multimeter.
Proceed to the next step of installation if the resistance is greater than
5 Mega ohms (open-circuit).
If the resistance is less than 5 Mega ohms, shows that the footings are
not insulate with the ground (close-circuit). In this case, check whether
the insulating sleeve is installing and not damaging.

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GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

Figure 32 shows the footing mounting mode installation flow.

FIGURE 32 - SERVER CABINET FOOTING MOUNTING MODE INSTALLATION FLOW

Start

Footings Installation

press plate component


Positioning

Expansion Bolt
Installation

Cabinet mounting

Cabinet Fixing

No

Insulation test
passed?

Yes

End

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Chapter 4 - Cabinet Mount

Server Cabinet inside Equipment


Installation
Equipment used inside the server cabinet is of three types:
Universal server
Switches
Routers
Universal Server
The universal server installation steps are as follows:

Equipment Bracket Installation

Equipment bracket installation involves following steps.


Determine equipment location inside the cabinet.
Remove cabinet blank panel from that location.
Install equipment bracket on both sides at equipment location.
Level and adjust height of brackets on both sides.
Fasten it with bolts and nuts.
Side tabs fixing
M3 screws Installation involves following steps.

Remove six M3 screws (three on left and three on right) from both
sides of server chassis.
Using M3 screws fix attached side tabs.
Figure 33 shows server cabinet with fixed side tabs.

FIGURE 33 - SERVER CABINET WITH FIXED SIDE TABS

Side
tab

Note:
For some server models, side tabs are chassis integral part.In this case side tabs
fixing is not require.

Server chassis insertion

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Insert server chassis along with brackets into the cabinet.

Figure 34 shows the server chassis insertion.

FIGURE 34 - SERVER CHASSIS INSERTION

Server chassis fixing


Adjust four holes of the side tabs with erect plates located at the
cabinet inner side pillars.
Use four captive screws to fix the chassis with the erect plates.

Tip:
For installing multiple devices in the cabinet, plan their installation position with
the following guidelines:
Make a layout for a pleasant and harmonious look.
Leave appropriate amount of spacing between devices for heat dissipation

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Chapter 4 - Cabinet Mount

Figure 35 shows server cabinet inside equipment installation flow.

FIGURE 35 - SERVER CABINET INSIDE EQUIPMENT INSTALLATION FLOW

Start

Equipment Bracket
Installation

Side tabs fixing

server chassis insertion

Server chassis fixing

End

Switch
Install switch in upper or lower part of cabinet, depending upon cabling
conditions. Steps for switch installation are same as that of universal
server installation.

Router
Install router in upper or lower part of cabinet, depending on cabling
conditions. Steps for router installation are same as that of universal
server installation.

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GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

Figure 36 shows the server cabinet layout.

FIGURE 36 - SERVER CABINET LAYOUT

Front door removed

1U

3U
38U 1U
1U
Switch 1U
35U
1U
Router 1U
1U

3U
29U
Operation & 1U
maintenance
server 3U
2 200 mm
24U 1U
2000 mm

LCD monitor
6U

Monitor and
keyboard switcher 1U
17U
16U 1U

Server 4U

11U 1U

4U
Disk array

6U 1U

Server 4U

2U

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Chapter 4 - Cabinet Mount

Inter-cabinet Fixing and


connecting
A large capacity BSC needs multiple BSC cabinets.

Following is the cabinet arrangement:


Control cabinet with the GCM is cabinet 1.
Cabinet with the Backplane of Packet Switch Network (BPSN) is cabinet
2.
The rest are cabinets 3, 4, and so on.
For installing multiple server cabinets in a row, connect and fix them in
same manner as the BSC cabinets.

Inter-Cabinets fixing
Following are multiple cabinets fixing requirements:
Place one cabinets row at least 1.5 m away from another cabinet’s row.
Place cabinet’s sides greater than 0.8 m away from walls.
Place cabinets front greater than 1.5 m away from walls.
Reserve at least 1.5 m wide air passages in the equipment room.
Multiple Cabinets fixing involves the following steps:
Position cabinet’s first row.
First adjust and tighten outmost cabinet.
Gradually adjust and tighten other cabinets with first cabinet as a
reference.
Install second and third rows of cabinets.

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Figure 37 shows multiple cabinets fixed.

FIGURE 37 - MULTIPLE CABINETS FIXED

Inter-Cabinet Connecting
Following are steps for connecting two adjacent cabinets in a same row:
Remove the angle supports from top of adjacent cabinets.
Figure 38 shows angle support on top of adjacent cabinets removed.

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Chapter 4 - Cabinet Mount

FI G U R E 3 8 - AN G L E S U P P O R T S O N T H E TO P O F AD J AC E N T C AB I N E T S R E M O V E D

1
2

1. Fastening screw 2. Angle support


Rotate both angle supports 180 degrees clockwise of right cabinet.
Reinstall them using fastening screw.
Rotate both angle supports 180 degrees anticlockwise of left cabinet.

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Figure 39 shows angle support on the top of adjacent cabinets removed.

FI G U R E 3 9 - AN G L E S U P P O R T S O N T H E TO P O F AD J AC E N T C AB I N E T S R E I N S T AL L E D

Connect angle supports of two adjacent cabinets using hex bolts (M8 ×
12), plain washers, spring washers, and M8 nuts.

Figure 40 shows connections between adjacent cabinets.

FI G U R E 4 0 - C O N N E C T I O N S B E T W E E N AD J AC E N T C AB I N E T S

1. M8 × 12 hex bolt 2. Spring washer 3. Plain washer


4. Angle support 5. M8 nut

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Chapter 4 - Cabinet Mount

BSC Cabinet Installation


Accessories
Following are BSC cabinet accessories:
Chutes
Decorative plate
Fan plug-in box
Cabinet front/back door
Air filter
Cabinet label

Chutes Installation
There are two types of chutes:
Horizontal
A horizontal chute is present at the BSC cabinet back.

Vertical
Vertical chute is present on left and right side at the BSC cabinet back.
Chutes Installation requires the following:
Install chutes according to design layout.
Make horizontal chute run parallel with the row.
Make vertical chute parallel with the ground.
Make chutes installation neat and consistent, without unevenness or
inclinations.
Clean dust inside the chutes.
Keep heavy current cables chutes away from those of light current
cables. If unavoidable, shield heavy current cables.

Decorative Plates Installation


Decorative plates are present on front/ rear and on other sides of the BSC
cabinet.

Perform the following steps to install decorative plates:

Front/Rear decorative plates Installation


Align connection holes on the front/rear decoration with those on
bottom lintel bracket of the BSC cabinet.
Fix them with captive screws.

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Figure 41 shows front/rear decorative plates fixing of the BSC Cabinet.

FIGURE 41 - FRONT/REAR DECORATIVE PLATES FIXING OF THE BSC CABINET

3
1

1. Screw 2. Front decorative plate 3. Rear decorative plate

Figure 42 shows installed front/rear decorative plates.

FIGURE 42 - INSTALLED FRONT/REAR DECORATIVE PLATES

If there are multiple cabinets, install other cabinets front/rear decorative


plates after first cabinet.

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Chapter 4 - Cabinet Mount

Figure 43 shows front/rear decorative plates fixing for multiple cabinets.

FIGURE 43 - MULTIPLE BSC CABINET FRONT/REAR DECORATIVE PLATES FIXING

Side’s decorative plates Installation


Align the connection holes of side decorative plates with those on the
front/rear decorative plates.
Tight sides decorative plates using M4 screws.
Figure 44 shows side decorative plates fixing

FIGURE 44 - SIDE DECORATIVE PLATES FIXING

1 2 3

1. Left decorative plate 2. Screw 3. Right decorative plate

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Figure 45 shows the installed side decorative plates of a single cabinet.

FIGURE 45 - SINGLE CABINET INSTALLED SIDE DECORATIVE PLATES

For multiple cabinets in a row, install the decorative plates at only two
sides of the row.

Fan Plug-in Box Installation


Before installation cabinet is provides a fan plug-in box

Figure 46 shows the fan plug-in box structure.

FIGURE 46 - FAN PLUG-IN BOX STRUCTURE

Figure 47 shows fan module group picture.

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Chapter 4 - Cabinet Mount

FIGURE 47 - FAN MODULE GROUP PICTURE

Perform following steps to replace a fan module group.

Press middle unlock button of fan module group that needs to replace.

Figure 48 shows unlock button of fan module group.

FIGURE 48 - FAN MODULE GROUP UNLOCK BUTTON

Draw out fan module group from fan plug-in box.


Figure 49 shows unlock button of fan module group.

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FIGURE 49 - DRAWING OUT THE FAN MODULE GROUP

1. Check the circuit and replace failed fan in fan module group.
2. Insert fan module group in fan plug-in box.

Caution:
To guarantee the ventilation and heat dissipation of the entire equipment.Perform
the following steps
Perform maintenance of fan module group one by one.
Maintenance time of each fan module group must be within 25 minutes.

Front and Rear Doors Removing


Perform the following steps for doors removing:
Open the front/rear door.
Remove the grounding cable (yellow/green) locating at the bottom of
the door.
Figure 50 shows grounding cable detaching of the BSC Cabinet door.

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Chapter 4 - Cabinet Mount

FIGURE 50 - GROUNDING CABLE DETACHING OF THE BSC CABINET DOOR

Loose fastening screws beside upper/lower hinge pins, and unplug


the pins upward.

Figure 51 shows upper/lower hinge pins unplugging of the BSC Cabinet


door.

FIGURE 51 - UPPER/LOWER HINGE PINS UNPLUGGING ON THE BSC CABINET DOOR

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Hold the doors in order to prevent them from falling off.


Slightly lift the door, and move it outwards.
Remove the door.

Front and Rear Doors Fixing


Following are steps for door fixing
Place the door on upper and lower hinges of cabinet.
Align top and bottom ends of door with the pin holes.
Hold the door straight, insert pins downward gently.
Tight fastening screw beside pins.
Connect grounding cables (yellow/green) between the door and cabinet
located at the bottom of the door.

Figure 52 shows the door fixing.

FIGURE 52 - DOOR FIXING

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Chapter 4 - Cabinet Mount

Air Filter Installation


Bottom of each cabinet is installing the dust prevention plug-in box. Air
filter is present inside the dust prevention plug-in box.

Figure 53 shows the dust prevention plug-in box installation location.

FIGURE 53 - DUST PREVENTION PLUG-IN BOX INSTALLATION LOCATION IN THE BSC


CABINET

Dust Prevention
plug-in box

Depending upon working condition in the equipment room, clean the air
filter once a month or a quarter.

Perform following steps to clean the air filter:


Remove fastening screws of dust prevention plug-in box.
Draw out air filter from the cabinet.
Figure 54 shows drawing out of air filter.

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FI G U R E 5 4 - B S C C AB I N E T AI R FI L T E R

Clean the air filter with warm water (less than 40°C).
Dry either by placing it in the air or by swinging it.
Install air filter back to the dust prevention plug-in box.
Install dust prevention plug-in box into the cabinet.

Caution:
Do not force water into mounting holder of air filter.

Attaching Cabinet Label


Use cabinet label is to identify location information of the equipment.

Attach cabinet label on upper right corner of the nameplate. Figure 55


shows cabinet label position.

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Chapter 4 - Cabinet Mount

FIGURE 55 - CABINET LABEL POSITION

1. Cabinet label

Server Cabinet Accessories


Installation
Following are the server cabinet accessories
Top frame
Top panel
Top side panel
Side panels
Front/rear doors

Cabinet Top Frame Installation


Top frame further consist of two panels:
Top
Top side
Following are steps for cabinet top frame installation.

Install the top panels.


Install top side panels together with the side panels.
Fix top side panels with the top panel using M5 screws.
Four sides of top frame on the same plane as respective sides of
cabinet.

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Figure 56 shows top panel installation of Server Cabinet.

FIGURE 56 - SERVER CABINET TOP PANEL INSTALLATION

When multiple cabinets are mounting, there is no need to install top side
panels of middle cabinet. Instead, use adjacent top panels with connection
plate and M5 screws.

Tip:
After cables lay, install wiring, side panels and doors.

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Chapter 4 - Cabinet Mount

Side Panels Installation


Side panels Installation of a single cabinet

There are two recesses on upper part of the side panel for hanging on to
hook hitches.

Following are steps for Side panels Installation of a single cabinet.

At the top, mount side panel on the cabinet hangers.


Figure 57 shows hangers installation for side panel of server cabinet.

FIGURE 57 - SERVER CABINET HANGERS INSTALLATION

Hanger

Fix bottom of side panel with M10 bolts, washers, and nuts.
Insert screw ends of hangers into corresponding bolt holes present at
side beams of server cabinet.
From outside tight them with a wrench.

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GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

Figure 58 shows side panel installation of server cabinet.

FIGURE 58 - SERVER CABINET SIDE PANEL INSTALLATION

Connecting
block

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Chapter 4 - Cabinet Mount

Figure 59 shows server cabinet with one side panel install.

FIGURE 59 - SERVER CABINET WITH ONE SIDE PANEL INSTALL

Side panels Installation of a cabinet row


When cabinet row is mounted, install only two sides of each row with the
side panels. The installation procedure is similar to that of a single cabinet
installation.

Figure 60 shows side panel installation of a cabinet row.

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FIGURE 60 - CABINET ROW SIDE PANELS INSTALLATION

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Chapter 4 - Cabinet Mount

Front/rear doors Installation


Front/rear doors Installation involves following steps:
Align Φ 6 pin holes at door bottom with bottom pin hole of cabinet.
Insert the pin.
Release the pin.
Follow same procedure for the door top.
Figure 61 shows Front/Rear Installation Doors of Server Cabinet

FIGURE 61 - SERVER CABINET FRONT/REAR INSTALLATION DOORS

11

22
33

1. Top pin 2. Fixed pin 3. Bottom pin hole

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GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

Figure 62 shows install front/rear doors of server cabinet.

FIGURE 62- SERVER CABINET INSTALLED FRONT/REAR DOORS

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Chapter 5

Power and Grounding System


Installation

This chapter describes


Power system installation
Grounding system installation

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Power System Installation


BSC has two types of power supplies such as:
-48 V DC supply for the BSC and alarm box
220 V AC supply for server, router, Ethernet switch, and background
terminals.
For different power supplies, power cables their installation procedures
and precautions are different.

Tip:
If operator does not provide a stable power supply, use Uninterrupted Power
Supply (UPS) to power the server cabinet. The background maintenance terminals
are powered by normal main power supply.

Power Cable Types


There are five types of power cables in BSC system:
Power distribution plug-in box power cable
For easy connection of power cable and grounding cable, designing of each
BSC cabinet is -48 V leading-in box, installed at top of cabinet. Functions
of power box are includes of -48 V of input primary power, monitoring of
over-/under-voltage, monitoring, indication, and alarming of system status
and lightning protection.

To see the internal structure of power distribution plug-in box loosen


fastening screws on front panel, open it and see internal structure.

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Chapter 5 - Power and Grounding System Installation

Figure 63 shows power distribution plug-in box internal structure

FIGURE 63- POWER DISTRIBUTION PLUG-IN BOX INTERNAL STRUCTURE

1. Connection terminal 2. Lightning arrester


3. Backplane of PWRD (PWRDB) 4. Air switch
5. Power Distributor (PWRD) 6. Isolating diode
7. -48 V input copper busbar 8. Radiator of isolating diode
9. Outer frame

Fan power cable


Fan power cable supplies -48 V from busbar to fan on top of cabinet. In
addition, it transmits rotation speed signal of fan to the PWRD.

Fan plug-in box power cable


Fan plug-in box power cable supplies -48 V from busbar to fan group. It
also transmits rotation speed and temperature signal of fan to PWRD.

Service plug-in box power cable


Service plug-in box power cable uses 6-pin power socket to supply -48 V
from busbar. Service plug-in box power cable includes external and
internal cables. External cable is for connection between busbar, and plug-
in power supply filter. Internal cable is for connection between plug-in box,
power supply filter and backplane.

AC power cable
Each server cabinet consists of two AC power cables for connecting AC
power distribution cabinet, and server cabinet. Both AC power cables are

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fire-resistant 3-core (4 mm2 for each core) .Red core connects to live line,
black one to neutral line, and yellow one to protect ground cable.

AC power connection box and power supply of background maintenance


terminal are connects with AC power sockets.

Power Cable Installation Flow


Figure 64 shows installation flow of BSC power system.

FIGURE 64 - BSC POWER SYSTEM INSTALLATION FLOW

Start

Power distribution plug -


in box cable installation

Fan cable installation on


top of cabinet

Fan plug-in box cable


installation

Service plug -in box


-
cable installation

Server cabinet power cable


installation

End

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Chapter 5 - Power and Grounding System Installation

Power Cable Installation Procedure


Install power cables for power distribution, fan, service plug-in box, and
server cabinet respectively according to installation flowchart.

Procedure for power cables installation:


1. Power distribution plug-in box cable
Supply -48 V from DC power cabinet to power distribution plug-in box
through filter at top of cabinet. Power module processes it and supplies
to each plug-in box through busbar. -48 V DC power cable is available
in 25 and 16 mm2 versions. Use 25 mm2 cable Appearance of power
cable is be either blue or black. Connect blue one to -48 V DC, and
black one to -48 V GND. Figure 65 shows Power Distribution Plug-in
Box Cable Structure

FIGURE 65 - POWER DISTRIBUTION PLUG-IN BOX CABLE

1. Round bare terminal 2. Cable label


3. Location for label 4. Power cable

Table 12 shows power distribution plug-in box cable configuration.

TABLE 12 - POWER DISTRIBUTION PLUG-IN BOX CABLE CONFIGURATION

Serial
Name Quantity End A End B
No.

Lower end of -48 V


Power cable from power
Busbar - output terminal of
1 distribution plug-in box to 1
48 V power distribution
busbar
plug-in box

Lower end of -48 V


Power cable from power
Busbar -48 GND output terminal
2 distribution plug-in box to 1
V GND of power distribution
busbar
plug-in box

Upper end of -48 V


Power cable from power
Filter -48 input terminal of
3 distribution plug-in box to 2
V output power distribution
filter
plug-in box

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Serial
Name Quantity End A End B
No.
Upper end of -48 V
Power cable from power Filter -48
GND input terminal of
4 distribution plug-in box to 1 V GND
power distribution
filter output
plug-in box
Blue:
5 -48 V power cable 1 operator - Blue: filter -48 V input
48 V
Black:
Black: filter -48 V
6 -48 V power cable 1 Operator -
GND input
48 V GND
PWRDB power supply
7 PWRDB power cable 1 Busbar
DB9 socket

Fan Power cable Installation on top of cabinet

Figure 66 shows fan power cable structure on top of cabinet.

FIGURE 66 - FAN POWER CABLE

Table 13 shows fan connection relationships between two end power


cables

TABLE 13 - RELATIONSHIPS BETWEEN TWO END POWER CABLES

End A End B
Blue: -48 V (B1)

Electrical outlet of fan Yellow/green: PE (B2)


Black: -48 V GND (B3)

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Fan plug-in box, and power cable installation.


Power distribution plug-in box and power supply to fan plug-in box
through busbar. Figure 67 Shows fan plug-in box, and power cable
structure

FIGURE 67 - FAN PLUG-IN BOX POWER CABLE

Busbar side is round bare terminal, fixed at corresponding position of the


busbar with a screw.

Fan plug-in box side is six-pin power plug, installed at corresponding


connector position on rear panel of fan plug-in box. Supply -48 V from
busbar to fan plug-in box, through one mm2 power cable of fan plug-in box.

Table 14 shows connection relationship between ends fan plug-in box


power cables.

TABLE 14 - FAN PLUG-IN BOX POWER CABLES

End A of
End B Cable Color Signal
Direction A
1 B1 Blue -48 V
2 - - -
3
B2 Yellow/green PE
4
5 - - -
6 B3 Black -48 V GND

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Service plug-in box and power cable installation.


Figure 68 shows plug-in box external power cable structure

FIGURE 68 - PLUG-IN BOX EXTERNAL POWER CABLE

Busbar side of external cable is round bare terminal fixed at corresponding


position on busbar with screw. Plug-in filter side is three-pin power supply
plug. Power cable supply from busbar to service plug-in box is Six-mm2.

Table 15 shows connection relationship between two ends plug-in box


external power cable.

TABLE 15 - PLUG-IN BOX EXTERNAL POWER CABLE

End A of
End B Cable Color Signal
Direction C
1 B1 Yellow/green PE
2 B2 Blue -48 V
3 B3 Black -48 V GND

Power cable installation from server to AC distribution cabinet

Figure 69 shows connection of power and grounding cables from server to


AC distribution cabinet

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FIGURE 69 - SERVERE TO AC DISTRIBUTION CABINET

1. AC distribution cabinet 2. Server cabinet

Supply two AC inputs of each server cabinet from three-phase power


supply in AC distribution box. Supply two inputs of one server cabinet from
two different phases. Evenly distribute phase power supply while using
multiple cabinets to maintain power balance.

Use two power inputs for higher reliability. Connect power cables correctly.
Figure 70 shows wiring of power distributor.

FIGURE 70 - POWER DISTRIBUTOR

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Power cables from server cabinet to AC distribution cabinet are 3-core fire-
resistant cables. Three cores are brown, blue and black respectively with a
cross-sectional area of four mm2 each. Connect cables that are lay in from
left and right side (in back view) to input terminals on left and right side
respectively. Figure 71 shows connection terminals structure.

FIGURE 71 - CONNECTION TERMINALS

Server cabinet and AC distribution cabinet connection description:

Connect brown wire to Terminal L of IN connector bar on one end, and


to output terminal phase of AC distribution cabinet on other end.
Connect blue wire to Terminal N of IN connector bar on one end, and
to GND connector bar of AC distribution cabinet on other end.
Connect black wire to Terminal E of IN connector bar on one end, and
to PE connector bar of AC distribution cabinet on other end.
Power server cabinet by two AC inputs are distributes to four power
connector boards through power distributor. Connect boards one, and
three to AC input one and boards two and four to AC input two
respectively.
Install connector boards at back of cabinet horizontally. Their
installation positions depend on free space in cabinet.
Connect devices in server cabinet to two channels of mains through
connector boards.

Figure 72 shows typical example of installation position for connection


terminals and connector boards in cabinet.

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FIGURE 72 - CONNECTION TERMINALS AND CONNECTOR BOARDS

1. Connector board (1) 2. Connector board (2)


3. Connector board (3) 4. Connector board (4)

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Fuse Selection
Table 16 shows fuse for primary power supply on site of every office
meeting the requirements.

TABLE 16 - CABINET FUSE LIST

Maximum
Maximum Fuse
Cabinet Type Power
Current Recommended
Consumption
Full configuration resource
plug-in box of Backplane
600 W 16.67 A 30 A
Universal Switching
Network (BUSN)
Full configuration control
plug-in box of Backplane 600 W 16.67 A 30 A
Control Center (BCTC)
Full configuration level 1
switching plug-in box of
1000 W 28.57 A 43 A
Backplane Packet Switch
Network (BPSN)

Caution:
Connect each BSC cabinet to a separate terminal on primary power distribution
cabinet. Do not connect cabinets in series.

Cable Installation Precautions


Install power cables and fulfill following requirements:
1. While fixing cable lugs, to minimized contact resistance add plain and
spring washers to ensure fixation of lugs, good contact between cable
and connector bar.

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Figure 73 and Figure 74 shows power cable Specific connections.

FIGURE 73 - POWER CABLE CONNECTION METHOD1

1. Copper busbar 2. Plain washer


3. Nut 4. Bolt
5. Connection terminal 6. Spring washer
While connecting one connector post with two or more cables, do not
install lugs in overlapped manner. Install two lugs in a cross or back-to-
back manner instead. To avoid overlapping bend lugs to an angle of 45 or
90 degrees before installation.

Note:
Always place big lug under small lug during installation.

FIGURE 74 - POWER CABLE CONNECTION METHOD2

45° or 90° manner Back-to-back manner Crossed manner


1. Copper busbar 2. Plain washer
3. Nut 4. Bolt

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5. Connection terminal 6. Spring washer


1. Connect PE connection terminal of each cabinet directly to protection
ground busbar, when there is no DC distribution cabinet Use insulated
copper core conductor (25 mm2 core diameter in yellow and green) for
protecting ground cable. Use power cables core diameter of 16 mm2 for
-48 V and GND connection terminals of each cabinet Connect them to -
48 V DC negative and -48 V DC positive busbar of DC power
distribution screen.
2. Use fire-resistant power cable (copper wire) of good conductivity.
Ensure there is no connection point on power cable and avoid bare
copper exposure. Use -48 V power cable of cross-sectional area 16
mm2, and protection grounding cable of cross-sectional area 25 mm2.
Minimize distance, and protect grounding point against corrosion, to
ensure low-resistance connection.
3. Keep AC power cable at least 0.3 m away from various signal cables to
avoid mutual coupling.

Grounding System Installation


BSC uses a group of four separate busbars to directly provide power
supply and grounding points for backplanes on various layers such as:.

-48 V POWER
Working ground (GND)
-48 V GND
Protection Ground (PGND)

Grounding System Design


For system designing, take following measures to ensure good grounding
effect:
1. Provide good static discharge paths between doorplate and cabinet.
Connect front/rear door plates and cabinet through grounding wire to
ensure minimum resistance.
Use soft copper wire (length of 0.25 m, cross-sectional area of 6 mm2
and connection resistance less than 0.2 Mega ohms) to connect
front/rear door plates to cabinet.
Use a grounding copper busbar with noticeable grounding identification.

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2. Provide good static discharge paths between plug-in boxes and cabinet.
Use conductively protected inner sides of plug-in boxes panels, and
good static discharge paths formed with cabinet through pillar.
To ensure excellent conductive connection between side plates and
cabinet side plates use nickel plated plug-in boxes.
Figure 75 shows that DC grounding system equipment combines
antistatic protection ground (PE), working ground, and protection
ground into one service plug-in box.

FIGURE 75 - GROUNDING SYSTEM

GND PGND
GND

-48 VGND
PE

GND PGND
Busbar Busbar

-48 VGND
Junction point of the
Busbar
plug-in box

Junction point
of the rack
Grounding busbar

Grounding System Installation Procedure


Connect protection ground of each cabinet plug-in box to protection
ground at top of cabinet through grounding copper busbar.Make secure
connection of protection ground at top of cabinet to equipment room
grounding busbar.

1. BSC Grounding
Single cabinet grounding
Connect grounding terminal (PE) at top of cabinet to grounding busbar
using 35 mm2 stranded copper wire.
Protection ground interconnection between cabinets

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To ensure that every enclosure ground in one module has same


electric potential, connect PE of each cabinet to nearby grounding
busbar of equipment room respectively.
2. BSC connections to other equipment grounds
Connect BSC to protection grounds of other equipment.
Connection between BSC and distribution frame ground
Connection between BSC and distribution frame ground vary with
specific grounding conditions in equipment room.
Design and construct equipment room according to specifications to
get good ground grid and multiple grounding copper busbars Use
different grounding busbars for BSC and distribution frame.
Figure 76 shows that to reduce impact of grounding cables connect
both BSC and distribution frame to nearest grounding copper busbars
in equipment room.

FIGURE 76 - EQUIPMENT ROOM1 GROUND GRID

1. Equipment room 2. Distribution frame


3. BSC 4. Ground grid

Equipment room consists of a ground grid and one grounding copper


busbar. Figure 77 shows implementation of grounding.

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FIGURE 77 - EQUIPMENT ROOM2 GROUND GRID

1. Equipment room 2. Distribution frame


3. BSC 4. Ground grid

Figure 78 shows implementation of grounding, If alarm system of


distribution frame shares BSC power supply.

FIGURE 78 - EQUIPMENT ROOM3 GROUND GRID

1. Floor 2. Switch
3. Distribution frame

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Grounding System Installation


Requirements
Use stranded copper wires (cross-sectional area of 16 mm2) for
grounding cables from busbar to junction point of cabinet with lifting
lugs welded on both ends.
Use grounding resistance between joint grounding copper busbar and
equipment room grounding stake less than 50 Mega ohms. Also
grounding resistance of equipment room grounding stack less than 1
ohms.
Use grounding residence between grounding terminal and grounding
part less than 5 Mega ohms.
Use grounding cables inside the equipment as short as possible (no
greater than 15 cm)
Keep total cross-sectional area of grounding copper wire from
backplane to busbar greater than 9 mm2.
Use various grounding cables wires of different colors for identification:
PGND yellow/green, and those of -48 V GND and GND black.

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Chapter 6

BSC Internal Cables

This chapter describes


Type of internal cable
Installation method

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Cables Type
The internal cables are connecting between inside the cabinet slots.

Different types of internal cables:

Clock cable
Ethernet cable
RS 485 cable
Other cables
BSC boards are configuring flexibly. Configuring of front plane, and the
connection of back plane cables are differently. BSC cabinet consist plug
direction of cables.

Cables Connection
Clock Cable
1. System clock cable
The system clock cable provides the connection of clock signals (8 K, 16 M
and PP2S) from the Clock Generator (CLKG) board to the Universal
Interface Module (UIM) board, to implement system clock distribution.
Each system clock cable distributes the clock signals to six UIM boards in
three resource plug-in boxes.

The system clock cable is composing of six 8-core single-strand round


wires, with DB44 (pin) connector on End A, and DB9 (pin) connector on
End B. Figure 79 illustrates the structure of cable.

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FIGURE 79 - CLOCK CABLE STRUCTURE

Label End B1

Label End B2
Label

Label End B3

End A
Label End B4

Label End B5

Label End B6

In the diagram, End A is plugging to the position silk-screen with C L K O U T


on the panel of RCKG1/RCKG2 (CLKG rear card1/CLKG rear card 2) and
End B is plugging to the position silk-screen with C L K _ I N on the panel of
RUIM1/RUIM2/RUIM3 (UIM rear card 1/UIM rear card 2/UIM rear card 3).

Tip:
The shielding wire of cable reliably to the metal part of the connector, and all
connectors shield all over for 360 degrees.Connectors are compression mold and
shall be level in appearance without any trace of poor injection molding.
The content of label on End A is cable code H-CLK-003, while each label on End B
includes cable code, length, end number and additional information of end label.

Line 8 K clock cable

The line 8 K clock cable sends the 8 K reference clock signals extracting
from the line to the CLKG for phase locking

The cable is a 4-core single-strand round wire. Both ends of cable are
8P8C straight cable crimping shielding connectors, that is, RJ45 connector.
Figure 80 shows structure of cable.

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FIGURE 80 - 8K CLOCK CABLE STRUCTURE

In the diagram, End A is plugging to the position marked with


8 K O U T / D E B U G - 2 3 2 on the Rear Card of DTB (RDTB) or the position
marked with 8 K O U T / A R M 2 3 2 on the Rear Card of Multi-service Network
Interface Card (RMNIC). End B is plugging to the position marked with
8 K I N 1 on the RCKG1.

GPS 8 K clock cable


The GPS 8 K clock cable sends the 8 K reference clock signals of GPS
module to the CLKG for phase locking.

The cable is a 4-core single-strand round wire. Both ends of cable are
8P8C straight cable crimping shielding connectors. It has the same
structure as the 8 K clock cable, as shown in Figure 80.

In the diagram, End A is plugging to the position mark with G C M 8 K on the


backplane of GCM plug-in box, and End B is plugging to the position mark
with 8 K I N 2 on the RCKG1.

GPS PP2S&16CHIP clock cable

The GPS PP2S and 16CHIP clock cable of GCM connects the PP2S and
16CHIP clock signals of CLKG. The cable is a 4-core single-strand round
wire. Both ends of cable are 8P8C straight cable crimping shielding
connectors.

It has the same structure as the 8K clock cable, as shown in Figure 80.

In the diagram, End A is plugging to the position mark with GCMCLK0 or


GCMCLK1 on the GCM and End B is plugging to the position marked with
PP2S/16CHIP on the RCKG2.

Ethernet Cable
The Ethernet cable includes the control plane Ethernet transit cable and
control plane interconnection cable of dual plug-in boxes.

Control plane Ethernet transit cable

This cable implements the transit from the control plane Ethernet of
internal resource plug-in box and level 1 switching plug-in box of the BSC
to the Control HUB (CHUB) of control plug-in box.

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This cable consists of eight FTP Enhance Categories, and five shield data
cables. End A is the DB44 (pin) connector, and End B5 are all 8P8C
straight cable crimp shield connectors.

Figure 81 illustrates structure of the cable.

FIGURE 81 - ETHERNET TRANSIT CABLE STRUCTURE

Label End B1

Label End B2

Label End B3

Label End B4
Label

Label End B5

Label End B6
End A

Label End B7

Label
End B8

In the diagram, End A is plugging o the positions silk-screen with FE1-8,


FE9-16, FE17-24, FE25-32, FE33-40, and FE41-46 on the panel of
RCHB1/RCHB2 (CHUB rear card 1/CHUB rear card 2). End B5 are
respectively plugging at the positions mark with FE-C1/2 and FE-C3/4 of
the RUIM1 board requiring connection or at the positions marking with FE
n (n= 1… 10) on the RUIM2 and RUIM3 boards.

Keep the following in mind while installing the cable:

Since the FE43/FE44/FE45/FE46 ports are treat as one trunk in the


software, these ports are not use for the control plane cascade from
the resource plug-in box and level 1 switching plug-in box to the CHUB.
For the RUIM1, the cascade network port is at FE-C1/2.
For the RUIM2 and RUIM3, the cascade network ports are at the “FEn”
(n=1~6), (FE1, FE2 is usually recommend).

Tip:
Various pins on End A is not in short circuit. The shielding wires of all the cables
reliably weld to the metal parts of their respective connectors, and all connectors
shield all over for 360 degrees. The connector on End A is compression molding.
The label content of End A is cable code H-ETH-008, while the contents of various
End B labels include the cable code, length and end number.

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Control plane Ethernet interconnection cable of dual plug-in boxes

When two plug-in boxes or multiple plug-in boxes are using without the
CHUB board to build an office, this cable is using for interconnection
between the UIM controls planes of different plug-in boxes.

The cable is an FTP Enhance Category, and five shielding data cable.
Figure 82 shows both ends are 8P8C straight cable crimping shielding
connectors.

FIGURE 82 - ETHERNET INTERCONNECTION CABLE STRUCTURE

In the diagram, ends A and B are respectively plugging at positions mark


with FE-C1/2, and FE-C3/4 of various RUIM1 boards requiring connection
or at the positions marking with FEn (n= 1 to 10) on the RUIM2 and
RUIM3 boards.

RS485 Cable
RS485 cable includes PWRD 485, and GPS 485 cable.
PWRD 485 cable

This cable connects the OMP board to the PWRD 485, in order to monitor
the environment of cabinet.

The cable is an FTP Enhance Category 5 shield data cable. Both ends of
the cable are 8P8C straight crimping shielded connectors. Figure 83 shows
structure of cable.

FIGURE 83 - PWRD 485 CABLE STRUCTURE

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In the diagram, End A is plugging to the position mark with P D 4 8 5 on the


Rear Board of MP (RMPB) board, and End B is plugging to the position
mark with R S 4 8 5 on the back of power distribution plug-in box.

In addition, set up 485 Node Switcher on the PWRD board. Refer to 127
Connecting Cross-Cabinet PWRD485 Monitoring Cable.

GPS 485 cable


GPS 485 cable connects the OMP to GPS module.
The cable is an FTP Enhance Category 5 shield data cable. Both ends of
cable are 8P8C straight crimping shield connectors. It has the same
structure as the PWRD 485 cable, as shown in Figure 83.
In the diagram, End A is plugging to the position mark with G P S 4 8 5
on the Rear Board of MP (RMPB) board, and End B is plugging to the
position mark with R S 4 8 5 on the backplane of GCM plug-in box.

Other Cables
Other cables include the internal signal transit cable of power distribution
plug-in box, the fan monitoring cable, and the optical fiber.

Internal signal transit cable of power distribution plug-in box


This cable signals from PWRDB board to PWRD board. It is a 34-core
flat cable, and connectors on the PWRDB and PWRD sides are both
IDC34 connectors. Figure 84 illustrates structure of cable.

FIGURE 84 – POWER DISTRIBUTION PLUG-IN BOX STRUCTURE

Cable label

In the diagram, End A is plugging to positions silk-screen with X 9 and


X 1 0 on the PWRD board, and End B is plugging to positions silk-screen
as X 1 1 and X 1 3 on the PWRDB board.

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Tip:
The end label of the cable is attach 20 mm away from the tail of each end. The
label contains the cable code and length, and its attachment side is shown in
Figure 84.
The cable length is determine according to the configuration list, and the length
measurement includes the length of the connector end.

Fan monitoring cable


This cable allows the power distribution plug-in box to monitor the fan.
The cable is an FTP Enhance Category 5 shield data cable. Both ends of
cable are 8P8C straight crimping shield connectors.
Figure 85 illustrates structure of cable.

FIGURE 85 – FAN MONITERING CABLE STRUCTURE

In the diagram, End A is plugging to positions silkscreen with F A N B O X n


(n=1 to 4) on the back of power distribution plug-in box, and End B is
plugging to the RJ45 place on the back of fan plug-in box.
User plane interconnection optical fiber

The fiber is an LC-LC multi-mode fiber.


Plug one end of fiber at the front panel of one cabinet. Run the fiber to
the wiring channel (front view) on the right of cabinet through the
horizontal chute of cabling plug-in box of cabinet, and run the fiber to
the back of cabinet.
Bind the fiber along the binding beam and pull the bound fiber out of
equipment top or bottom. Then, run the fiber to the top or bottom
opening of another cabinet through the cable rack or chute.
Pull the fiber to the plug-in box layer to connect along the binding
beam, and run the fiber from back to front through the wiring channel
to the corresponding panel, and plug the other end of fiber.

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Connecting Cables Configurations


When the number of subscriber’s increases, BSC expands, boards, service
plug-in boxes and cabinets may be adding. If one BSC system consists of
multiple cabinets, cables connecting between multiple cabinets.
Connection between cables in different configurations is as follows:

1×BUSN + 1×BCTC Office


When the configuration of old system is a single Backplane of Universal
Switching Network (BUSN) plug-in box, Main Processor (MP), CLKG, and
Operation & Maintenance Processor (OMP) boards of BUSN plug-in box
moves to the BCTC plug-in box, in order to add one Backplane of Control
Center (BCTC) plug-in box. The connection cables are modifies accordingly.
The UIMU on the BUSN does not need any fiber connection but control
plane Ethernet cable is necessary for connection. Figure 86 shows the
control plane Ethernet cable is a crossover network cable, and structure

FIGURE 86 - 1×BUSN+1×BCTC OFFICE CABLE CONNECTION

BCTC Slot9 Slot10


RUIM2 RUIM3
FEC9 FEC10
FEC7 FEC8
FEC5 FEC6
FEC3 FEC4
FEC1 FEC2

BUSN Slot9 Slot10


RUIM1 RUIM1
FEU FEU

FEC3/4 FEC3/4
FEC1/2 FEC1/2

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2×BUSN + 1×BCTC Office


For an old single BUSN plug-in box to be expanded to the
2×BUSN+1×BCTC configuration, Main Processor (MP), CLKG, and
Operation and Maintenance Processor(OMP) boards of BUSN plug-in box
moved to the BCTC plug-in box. Clock cable, control plane Ethernet cable
and user plane interconnection fiber are necessary for connection.

Steps:

1. Connect the clock cable to the new BUSN plug-in box.


2. Connect the control plane Ethernet cable is as shown in Figure 87.
3. Connect the fiber between the BUSN plug-in boxes is as shown in
Figure 87.

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FIGURE 87 - 2×BUSN+1×BCTC OFFICE CABLE CONNECTION

BCTC Slot9 Slot10


RUIM2 RUIM3
FEC9 FEC10
FEC7 FEC8
FEC5 FEC6
FEC3 FEC4
FEC1 FEC2

BUSN Slot9 Slot10


RUIM1 RUIM1
FEU FEU

FEC3/4 FEC3/4
FEC1/2 FEC1/2

BUSN Slot9 Slot10


RUIM1 RUIM1
FEU FEU

FEC3/4 FEC3/4
FEC1/2 FEC1/2

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FIGURE 88 - FIBER INTERCONNECTION BETWEEN THE BUSN PLUG-IN BOXES (2×BUSN +


1×BCTC OFFICE)

BUSN Slot9 Slot10

UIMU UIMU

R R

1 1
T T

R R

2 2
T T

SD1 SD2 SD1 SD2

Slot9 Slot10
BUSN
UIMU UIMU

R R

1 1
T T

R R

2 2
T T

SD1 SD2 SD1 SD2

The user plane interconnection fiber is an LC-LC multi-mode fiber.

1×BPSN + n×BUSN + m×BCTC Office


In 1×BPSN+n×BUSN+m×BCTC Office, n > 2 and m = 1, 2, 3.

For an old single BUSN plug-in box to be expand to the BPSN + n×BUSN +
m×BCTC configuration, MP, CLKG, and OMP boards of BUSN plug-in box
move to the BCTC plug-in box, with connection cables modifies at the

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Chapter 6 - BSC Internal Cables

same time. Clock cable, control plane Ethernet cable and interconnection
fiber are necessary for connection.

Steps:

1. Connect the clock cable to the new BUSN plug-in box.


2. Connect the control plane Ethernet cables of BUSN, BPSN, and BCTC
(only the BCTC without any CHUB board) to CHUB board, whose ports
should not be used in pair.
When there is only one BCTC, you can connect the control plane
Ethernet cable according to the way described above.
Where there are two pairs of CHUB boards, the BCTCs with CHUB
boards can be connected in the way shown in Figure 89. In this case,
cables are not necessary for connection between two pairs of CHUB
boards.

FIGURE 89- BPSN + N×BUSN + M×BCTC ETHERNET CABLE CONNECTION

BCTC 2# Slot9 Slot10


RUIM2 RUIM3
FEC9 FEC10
FEC7 FEC8
FEC5 FEC6
FEC3 FEC4
FEC1 FEC2

BCTC 1#

CHUB FEC45 CHUB FEC46


CHUB FEC43 CHUB FEC44

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FIGURE 90 - INTERCONNECTION BETWEEN THE BUSN PLUG-IN BOXES (1×BPSN + N×BUSN


+ M×BCTC OFFICE)

BUSN #m GLIQV n

1 1
UIM #9
2 2
1
UIM #10 3
2
4

5
BUSN #(m+1)
6
1
UIM #9
2 7

1 8
UIM #10
2

BUSN #(m+2)
GLIQV n+1
1
UIM #9
2
1
1
2
UIM #10
2
3

4
BUSN #(m+3)
5
1
UIM #9 6
2
1 7
UIM #10
2 8

1. Fiber interconnection between BUSN plug-in boxes


When the system has more than two BUSN plug-in boxes, connect the
fibers between the UIMUs of the BUSNs and the GLIQVs (Vitesse 4×GE
line interface board) of the BPSNs as shown in Figure 90. The diagram
only shows four BUSNs. Other BUSNs connects in the similar way.

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Chapter 6 - BSC Internal Cables

Connecting Cross-Cabinet PWRD485


Monitoring Cable
System is expands, BSC cabinet cannot accommodate all plug-in boxes,
and one or more BSC cabinets connecting the PWRD485 monitoring cables.

Open the back door of cabinet, Top of cabinet is PWRDB connector board.
The board has two PWRD 485 interfaces for connecting various cabinets.

Figure 91 shows connection of cross-cabinet monitoring cables.

FIGURE 91 - CROSS-CABINET PWRD485 MONITORING CABLES

RS485 RS485 RS485


X2 X2 X2
Rack1 Rack2 Rackn

X4 X4 X4

RS485 RS485 RS485

OMP

The monitoring cable is a common straight-through network cable.


In addition, the 485 Node Switcher of PWRD board set appropriately
according to the cabinet location of PWRD board in the power distribution
plug-in box.

1. PWRD board is locates in the last cabinet (Rack2) of multiple cabinets,


resistors use for termination and 485 jumpers set to: short circuit
between pins 1 and 2, short circuit between pins 9 and 10, open circuit
between pins 3 and 4, and open circuit between pins 7 and 8.
2. PWRD board is locates in the cabinets from No. 1 to No,(n-1) (Rack 1
~ Rack n-1), the 485 signals of each cabinet transferring to the 485
signal output port of last cabinet. In addition, the 485 jumpers set to:
short circuit between pins 3 and 4, short circuit between pins 7 and 8,
open circuit between pins 1 and 2, and open circuit between pins 9 and
10.
3. Pins 5 and 6 of 485 Node Switcher is not using currently.

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Installing Cables Requirements


Before delivery tests the cable, and slots in a cabinet. Project supervisor
checks the status of cabinet cables. Connection of cables complies with the
following specifications.

Cable installation requirements:


Location indicates on each cable label match marks on the backplane.
Plugs and locking plates in good condition, the insertion secure, and all
cables are connecting correctly.
Signal cables route and bound separately from power cables.
Bends of cables are even and smooth.
All cable ties cut flat, without pointing ends.

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Chapter 7

External Cable Installation

This chapter describes


Cable types
E1&T1 trunk cable installation
IP transmission cable installation
Fibre installation
Cable installation requirements

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Cable Types
Figure 92 shows external cables types of local BSC cabinet.

FIGURE 92 - LOCAL BSC CABINET EXTERNAL CABLES

Table 17 shows description of local BSC external equipments.

TABLE 17 - LOCAL BSC EXTERNAL EQUIPMENTS

No. Name Descriptions


1 BTS Base Transceiver Station managed by local BSC
2 MSC Mobile Switching Center associated with local BSC
Mobile Switching Center emulation associated with
3 MSCe
local BSC
4 MGW Media Gateway associated with local BSC
5 PDS PTT Dispatch Server
6 OMC Operation Maintenance Center
7 AAA Server Authentication, Authorization, Accounting server
8 PDSN Packet Data Service Node
9 BSN Broadcast Serving Node
10 GPS Antenna Global Position System Antenna

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Chapter 7 - External Cable Installation

BSC cabinet includes following external cables:


Power and grounding, transmission, connection monitoring, alarm system,
Ethernet cable of background system, and coaxial cables of GPS antenna
feeder system.

To install power and grounding cables, see power and grounding


system.
To install monitoring and alarm system cables, see monitoring ,and
alarm system installation
To install background Ethernet cables, see background system
installation
To install coaxial cables of GPS antenna feeder system, see GPS
antenna feeder system installation.

E1&T1 Trunk Cable Installation


In BSC system, use E1 (75 ohms), E1 (120 ohms), and T1 (100 ohms)
trunk cables to connect A and Abis interface. Before trunk cable
installation, make trunk cable connectors as needed.

75 ohms E1 Trunk Cable


75 ohms E1 trunk cable provides E1 channel for external connection of A
and Abis interface. It is made up of 10-core 75 ohms, and 12-core 75
ohms micro coaxial cable. Figure 93 shows structure of 75 ohms E1 Trunk
cable.

FIGURE 93 - 75 OHMS E1 TRUNK CABLE

Insert End A which is a DB44 connector, to locations marked with E 1 1 - 1 0 ,


E 1 1 1 - 2 1 , and E 1 2 2 - 3 2 on the RDTB. Make connector on End B
according to connectors on the DDF of customer, and connect it to DDF.

Table 18 shows connection relationship of two ends of cable

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TABLE 18 - CORES OF 75 OHMS E1 TRUNK CABLE RELATIONSHIPS

End A (DB44) End B1 (10-Core) End B2 (12-Core) Signal


36 Core 1 E1_TX0+
35 Core 1 shielding E1_TX0-
34 Core 2 E1_RX0+
33 Core 2 shielding E1_RX0-
17 Core 3 E1_TX1+
18 Core 3 shielding E1_TX1-
31 Core 4 E1_RX1+
32 Core 4 shielding E1_RX1-
16 Core 5 E1_TX2+
1 Core 5 shielding E1_TX2-
2 Core 6 E1_RX2+
3 Core 6 shielding E1_RX2-
21 Core 7 E1_TX3+
22 Core 7 shielding E1_TX3-
6 Core 8 E1_RX3+
7 Core 8 shielding E1_RX3-
19 Core 9 E1_TX4+
20 Core 9 shielding E1_TX4-
4 Core 10 E1_RX4+
5 Core 10 shielding E1_RX4-
25 - Core 1 E1_TX5+
26 Core 1 shielding E1_TX5-
10 Core 2 E1_RX5+
11 Core 2 shielding E1_RX5-
8 Core 3 E1_TX6+
9 Core 3 shielding E1_TX6-
23 Core 4 E1_RX6+
24 Core 4 shielding E1_RX6-
12 Core 5 E1_TX7+
13 Core 5 shielding E1_TX7-
27 Core 6 E1_RX7+
28 Core 6 shielding E1_RX7-
43 Core 7 E1_TX8+
44 Core 7 shielding E1_TX8-
42 Core 8 E1_RX8+
41 Core 8 shielding E1_RX8-

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Chapter 7 - External Cable Installation

End A (DB44) End B1 (10-Core) End B2 (12-Core) Signal


14 Core 9 E1_TX9+
15 Core 9 shielding E1_TX9-
29 Core 10 E1_RX9+
30 Core 10 shielding E1_RX9-
40 Core 11 E1_TX10+
39 Core 11 shielding E1_TX10-
38 Core 12 E1_RX10+
37 Core 12 shielding E1_RX10-

Tip:
Mold connector on End A firmly, and curve it on End B with a special tool.

120 ohms E1 Trunk Cable


120 ohms E1 trunk cable provides E1 channel for external connection of A
interface and Abis interface. It consists of eleven 4-core 120 ohms twisted
pair differential cables. Figure 94 shows structure of cable.

FIGURE 94 - 120 OHMS E1 TRUNK CABLE

Insert End A that is a DB44 connector to locations marks with E 1 1 - 1 0 ,


E 1 1 1 - 2 1 , and E 1 2 2 - 3 2 on RDTB. Make connector on End B according to
connectors on DDF of customer and connect it to DDF.

Table 19 shows connection relationship of two ends of cable.

TABLE 19 - 120 OHMS E1 TRUNK CABLE CONNECTIONS

End A Color End B Signal


36 Blue (red) E1_TX0+
35 Blue (black) E1_TX0-
End B1
34 Pink (red) E1_RX0+
33 Pink (black) E1_RX0-

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End A Color End B Signal


17 Blue (red) E1_TX1+
18 Blue (black) E1_TX1-
End B2
31 Pink (red) E1_RX1+
32 Pink (black) E1_RX1-
16 Blue (red) E1_TX2+
1 Blue (black) E1_TX2-
End B3
2 Pink (red) E1_RX2+
3 Pink (black) E1_RX2-
21 Blue (red) E1_TX3+
22 Blue (black) E1_TX3-
End B4
6 Pink (red) E1_RX3+
7 Pink (black) E1_RX3-
19 Blue (red) E1_TX4+
20 Blue (black) E1_TX4-
End B5
4 Pink (red) E1_RX4+
5 Pink (black) E1_RX4-
25 Blue (red) E1_TX5+
26 Blue (black) E1_TX5-
End B6
10 Pink (red) E1_RX5+
11 Pink (black) E1_RX5-
8 Blue (red) E1_TX6+
9 Blue (black) E1_TX6-
End B7
23 Pink (red) E1_RX6+
24 Pink (black) E1_RX6-
12 Blue (red) E1_TX7+
13 Blue (black) E1_TX7-
End B8
27 Pink (red) E1_RX7+
28 Pink (black) E1_RX7-
43 Blue (red) E1_TX8+
44 Blue (black) E1_TX8-
End B9
42 Pink (red) E1_RX8+
41 Pink (black) E1_RX8-
14 Blue (red) E1_TX9+
15 Blue (black) E1_TX9-
End B10
29 Pink (red) E1_RX9+
30 Pink (black) E1_RX9-

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Chapter 7 - External Cable Installation

End A Color End B Signal


40 Blue (red) E1_TX10+
39 Blue (black) E1_TX10-
End B11
38 Pink (red) E1_RX10+
37 Pink (black) E1_RX10-

Tip:
Use mold and 360 degrees shield DB44 end.
Connect outer shielding layer of cable to enclosure of connector, and provide
it ground using rear card

100 ohms T1 Trunk Cable


100 ohms T1 trunk cable provides T1 channel for external connection of A
interface and Abis interface. It consists of 50-core UTP CAT5 cable or UTP
Enhance Category 5 shield cable.

There are two types of T1 cable: H-T1-001, and H-T1-002.

Figure 95 shows structure of H-T1-001 cable.

FIGURE 95 - H-T1-001 CABLE

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Figure 96 shows structure of H-T1-002 cable.

FIGURE 96 - H-T1-002 CABLE

Insert End A is a DB44 connector, to location mark with E 1 1 - 1 0 , E 1 1 1 -


2 1 , and E1 2 2 - 3 2 on RDTB. Make connector on End B according to
connectors on DDF of customer, and connect it to DDF

Table 20 shows connection relationship of two ends of cable.

TABLE 20 - 100 OHMS T1 TRUNK CABLE CONNECTIONS

End A Color End B Signal


36 White E1_TX0+
35 Orange E1_TX0-
34 White E1_RX0+
33 Blue E1_RX0-
Red tape (or End B1)
17 White E1_TX1+
18 Brown E1_TX1-
31 White E1_RX1+
32 Green E1_RX1-
16 White E1_TX2+
1 Orange E1_TX2-
2 White E1_RX2+
3 Blue E1_RX2-
Yellow tape (or End B2)
21 White E1_TX3+
22 Brown E1_TX3-
6 White E1_RX3+
7 Green E1_RX3-
19 White Blue tape (End B3) E1_TX4+
20 Orange E1_TX4-
4 White E1_RX4+

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Chapter 7 - External Cable Installation

End A Color End B Signal


5 Blue E1_RX4-
25 White E1_TX5+
26 Brown E1_TX5-
10 White E1_RX5+
11 Green E1_RX5-
8 White E1_TX6+
9 Orange E1_TX6-
23 White E1_RX6+
24 Blue E1_RX6-
Purple tape (or End B4)
12 White E1_TX7+
13 Brown E1_TX7-
27 White E1_RX7+
28 Green E1_RX7-
43 White E1_TX8+
44 Orange E1_TX8-
42 White E1_RX8+
41 Blue E1_RX8-
White tape (or End B5)
14 White E1_TX9+
15 Brown E1_TX9-
29 White E1_RX9+
30 Green E1_RX9-
40 White E1_TX10+
39 Orange E1_TX10-
Black tape (or End B6)
38 White E1_RX10+
37 Blue E1_RX10-

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IP Transmission Cable
Installation
Figure 97 shows IP transmission cable structure. Get required length of
cable for installation.

FIGURE 97 - IP TRANSMISSION CABLE

Ap Interface Connection Cable


Ap Interface Connection Cable provides A1p interface connection between
BSC and MSCe as well as A2p interface between BSC and MGW.

Insert IP Transmission Cable End A to position silk-screened FEn (n=1, …,


4 ) on Rear Card of Multi-service Network Interface Card (RMNIC)
corresponding to IPI&SIPI board. End B provides external Ethernet ports
and is connects to the Router or directly to the MGW&MSCe.

BSC Interconnection Cable

Interconnection Cable of BSC provides physical connection of A3, A7 and


A13 interfaces.

Insert IP Transmission Cable End A to position silk-screened FEn (n=1… 4)


on Rear Card of Multi-service Network Interface Card (RMNIC)
corresponding to IBBE board. End B provides external Ethernet ports and
is connects to the other BSC.

PDSN Ethernet Cable


Ethernet Cable to PDSN provides physical connection of A10 and A11
interfaces.

Insert IP Transmission Cable End A to position silk-screened with F E n


(n=1… 4) on Rear Card of Multi-service Network Interface Card (RMNIC)
corresponding to IPCF board. End B provides external Ethernet ports and
is connects to the same Ethernet switch as the PDSN.

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Chapter 7 - External Cable Installation

PDS Ethernet Cable


Ethernet Cable to PDS provides physical connection of A10d, and A11d
interfaces.

Insert IP Transmission Cable End A to position silk-screened with F E n


(n=1… 4) on Rear Card of Multi-service Network Interface Card (RMNIC)
corresponding to IPCF board. End B provides external Ethernet ports and
is connects to the same Ethernet switch as the PDS.

BSN Ethernet Cable


The Ethernet Cable to BSN provides physical connection of A10-BC and
A11-BC interfaces.

Insert IP Transmission Cable End A to position silk-screened with F E n


(n=1… 4) on Rear Card of Multi-service Network Interface Card (RMNIC)
corresponding to IPCF board. End B provides external Ethernet ports and
is connects to the same Ethernet switch as the BSN.

Fiber Installation
MSC, BTS and other BSC are connects with optical fiber using SDTB, IBBA
and IBBH boards. Figure 98 shows structure of optical fiber.

FIGURE 98 - OPTICAL FIBER

Connect one end of fiber to connector on panel of SDTB, IBBA, IBBH


boards, and other end of fiber to ODF.

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Cable Installation Requirements


External Cable Wiring Requirements
Install external cables of cabinet according to following requirements:

1. Lay cables are separately for every cabinet. For future expansion, keep
enough space between Abis interface and A interface cables.
2. Ensure that specifications, quantity, routing and position of cables
comply with construction design requirements. Also, use length of each
cable according to specific position.
3. Check cables for any damage, and quality certificates such as delivery
record and quality warranty are attaching before cabling.
4. Bound cables bundles with cable ties and fasten cables onto rack. Make
sure that cable ties space not more than 1 m.
5. Lay cables are antistatic floor in a superpose manner. Make sure that
superpose height is not too high to avoid flow of cold air.
6. Reserve certain allowance for cables before enter cabinet for easy
cable adjustment.
7. Labels are indicates connection objects on local end and peer end. To
make labels, see specification for making external cable labels of BSC
cabinet.

Cabinet Internal Cable Wiring


Requirements
Install internal cables of cabinet according to following requirements:

1. Lay cables are in order to adopt upward wiring mode in equipment


room, first lay cables on bottom layer and then lay other cables from
bottom up. To adopt downward wiring mode in equipment room, first
lay cables on top layer and then lay other cables from top down.
2. Arrange cable bundles to get maximum number of cable configuration.
Make sure that wiring during early stages of commissioning is not
going to affect wiring in future capacity expansion.
3. Use cables in horizontal cable racks with their jackets peeled (including
the turns of vertical cable racks).
4. Lay signal cables separately from power cables and GPS antenna
feeder cables. Keep spacing more than 0.3 m to lay cables in parallel.

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Chapter 7 - External Cable Installation

Binding Cables Requirements


Lay cables and bound them to following requirements.

1. Ensure that cables near connectors are in sequence without any


intertwining.
2. Figure 99 shows same height of cable ties for each group and the keep
them straight and vertical to ground.

FIGURE 99 - CABLE TIES

3. Use appropriate specifications of cable ties to suit practical needs. Do


not bind cables with cable ties connected from two or more cable ties,
to avoid lower mechanical strengths. Figure 100 shows to cut
redundant parts of cable ties neatly, without leaving any pointed ends.
In figure, those marked with √ are correct binding practices, while
those marked with × are incorrect binding practices.

FIGURE 100 - CABLE TIE TRIMMING REQUIREMENT

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4. As Figure 101 shows to bound cables together, keep spacing between


two adjacent cable ties 3 ~ 4 times the diameter of cable bundle.

FIGURE 101 - CABLE TIES ON A CABLE BUNDLE

5. Figure 102 shows cable ties locations at the turns of a cable bundle. Do
not fasten cable ties at turns to avoid excessive stress, which may
break cable cores.

FIGURE 102 - CABLE TIES AT TURNS OF A CABLE BUNDLE

Fiber Installation Requirements


Avoid bending fiber in a right angle. Minimum bending radius of indoor-
type optical fiber is 30 mm.
Reserve some redundant fiber in Fiber Management Tray. Do not twist
fiber.
Leave fiber naturally. Avoid dragging or bundling fiber roughly. Space
between bundles less than 0.5 m.
Stick tags on both ends of optical fiber.

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Chapter 8

Monitoring and Alarm System


Installation

This chapter describes


Monitoring system installation
Alarm system installation

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Monitoring System Installation


Monitoring system of BSC is composing of PWRD, PWRDB, smoke senor,
temperature/humidity sensor, infrared sensor, and entrance control switch.

There are following types of alarm signals:


Over voltage, under voltage or power failure of -48 V power supply
Fan fault
Smoke signal in system working environment
Intrusion signal
Temperature/humidity threshold-crossing signal

PWRD and PWRDB Installation


Power distribution plug-in box Locates, the PWRD processes alarm signals.
Locating at back of power distribution plug-in box, the PWRDB inputs the
system alarm signals.

Before delivery, installing both PWRD and PWRDB boards in power


distribution plug-in box.

PWRDB provides following external interfaces:


One external interface for environment detection, and equipment room
entrance control, using DB25 connector.
One interface for entrance control monitoring signals of cabinet, using
DB9 connector.
Two inter-cabinet PWRD485 cable interfaces, using RJ45 socket.
Four RJ-45 sockets for introducing fan monitoring signals
PWRDB leads monitoring signals to top of cabinet through H-MON-009
monitoring cable.

Figure 103 shows structure of H-MON-009 cable.

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Chapter 8 - Monitoring and Alarm System Installation

FIGURE 103 - PWRDB MONITORING CABLE

Connect End A that is a DB25 connector to DB25 socket on PWRDB board


(identified as SENSORS).Use End B, which consists of five DB9 connectors
to connect various sensors.

Table 21 shows correspondence between connectors on End B and sensors.

TABLE 21 - CORRESPONDENCE BETWEEN MONITORING CABLE PORTS AND SENSORS

End B No. Sensor End B No. Sensor


Entrance control
B1 B1 Entrance control sensor
sensor
B2 Infrared sensor B2 Infrared sensor
Temperature/humidity Temperature/humidity
B3 B3
sensor sensor
B4 Smoke sensor B4 Smoke sensor
B5 Reserved B5 Reserved

Tip:
When there are multiple cabinets, only connect H_MON_009 cable for cabinet 1.

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Entrance Control Sensor Connection


Entrance control sensor consists of cabinet internal and equipment room
control.

Cabinet internal entrance control


Cabinet internal entrance control includes front door entrance control, and
back door entrance control.

Figure 104 shows structure of Sensor cable.

FIGURE 104 - CABINET ENTRANCE CONTROL SENSOR CABLE

In this diagram, End A is a DB9 connector, plugged in to DB9 socket


identified as DOOR on the PWRDB board. End B is connecting to door
status switches of front door and back door of cabinet respectively.

Equipment room entrance control


Configure number of equipment room sensor as requires, up to four
groups. Figure 105 shows structure of Sensor cable.

FIGURE 105 - ENTRANCE CONTROL SENSOR CABLE

In this diagram, End A is plugging to End B1 of the external monitoring


cable H-MON-009 of the PWRDB board. Ends B2 through B5 connects to
the appropriate door status switches.

Note:
Only use Ends B2 through B5 for equipment room entrance control.

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Chapter 8 - Monitoring and Alarm System Installation

Infrared Sensor Installation


To detect any person entering equipment room through doors or windows,
install infrared sensor at upper part of equipment room. Figure 106 shows
installation position of infrared sensor.

FIGURE 106 - INFRARED SENSOR INSTALLATION POSITION

Structure of infrared sensor

Figure 107 shows structure of infrared sensor.

FIGURE 107 - INFRARED SENSOR

1. Wire outlet 2. Preset hole


3. Preset hole 4. Wire outlet (unit: mm)

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Tip:
Follow manual installation details for the specific infrared sensor described above.

Installation and wiring


Follow below steps to install infrared sensor:
Mount infrared sensor on wall.
Drill two Φ6 holes 81.7 mm apart on wall. Ensure depth of each hole
matches that of plastic expansion bolt, and is no less than 30 mm.
Keep line between centers of two holes vertical to the floor.
Insert plastic expansion bolts into two holes, and hammer them fully
into holes.
Detach base of infrared sensor. Thread two Φ4 screws into preset
holes of base and rotate screws into plastic expansion bolts on wall.
Mount infrared sensor on its base. Plug DB9 male connector on one
end of sensor to End B1 of external monitoring cable H-MON-009 of
PWRDB board. Figure 108 shows to connect other end of cable to
infrared sensor.

FIGURE 108 - INFRARED SENSOR CABLE

Note:
Only thread the cable through a metal pipe or a PVC fire-retardant pipe on site.

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Chapter 8 - Monitoring and Alarm System Installation

Indoor Temperature/Humidity Sensor


Installation
Mount indoor temperature/humidity sensor on the wall by performing
following steps:

1. Drill two Φ6 holes on appropriate locations on the wall of equipment


room.
2. Insert plastic plugs into drilled holes, fix tapping screw, and hang
temperature/humidity sensor through hardy hole.
Figure 109 shows installation dimensions.

FIGURE 109 - TEMPERATURE/HUMIDITY SENSOR INSTALLATION DIMENSIONS

Unit: mm
3. Monitoring cable connection
Figure 110 shows the both ends of sensor connection cable DB9
connectors.

FIGURE 110 - TEMPERATURE/HUMIDITY SENSOR CABLE

Connect DB9 male connector on End A to End B3 through external


monitoring cable H-MON-009 PWRDB board, and connect DB9 female
connector on End B to sensor.

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Smoke Sensor Installation


Follow steps below to install smoke sensor:
1. Mount smoke sensor on ceiling as close to top of cabinet as possible.
Figure 111 shows structure of smoke sensor cable

FIGURE 111 - SMOKE SENSOR CABLE

2. Connect DB9 connector on End A to End B4 through external


monitoring cable H-MON-009 PWRDB board.

Installation Precautions
Keep following in mind during installation:
Install a PVC chute on wall based installation position and wiring of
sensor, and put cable into chute. After wiring cover PVC chute.
Lay cable along wall to upper cable rack of equipment room or lower
cable rack of antistatic floor, Connect it to external monitoring cable on
PWRDB of equipment top via cable rack.
Lay cables straight and smooth, and bound neatly. Bent cable tails
smoothly rather than pulling tightly to avoid cable damage.

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Chapter 8 - Monitoring and Alarm System Installation

Alarm System Installation


This section describes composition of BSC alarm system and its installation
procedure.

Alarm System Composition


Figure 112 shows that alarm system consists of control server and alarm
box.

FI G U R E 1 1 2 - AL AR M S Y S T E M C O M P O S I T I O N

1. Equipment 2. Customized interface


3. OMC server 4. Built-in wireless MODEM
5. Alarm box

Control server is usually a 129 Operation Maintenance Module (OMM)


server, which works with alarm box to perform following functions:

Fault management server on 129 servers is connecting to alarm box.


Alarm messages are send to alarm box via TCP/IP. Alarm box sends
alarm SMs to specifies number through its wireless MODEM module.
Alarm box displays alarms on its LCD, and prompts alarms through
alarm indicators, and alarm tones.
129 server controls whether to transfer error logs through handset
module.
Alarm client on 129 servers allows configuring alarm levels of alarm
short messages, recipient mobile phone numbers of short messages,
short message centre number, and file transfer dial-up number.

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Alarm Box Installation


Power and signal cables of alarm box
Power cable
Alarm box using -48 V power supply. Power cable comprises a black
wire and a blue wire. One end of cable is aviation socket male
connector, which is plugging to alarm box. Other end of cable is an
unprocessed power cord, which is connecting to DC power distribution
cabinet or BSC cabinet, to provide alarm box with -48 V power and
working ground. Black wire corresponds to working ground, and blue
wire to -48 V power supply.
Figure 113 shows structure of power cable of alarm box.

FI G U R E 1 1 3 - AL AR M B O X P O W E R C AB L E

1~3. Connector pin 4. Label


5. 3-pin aviation connector 6. Blue wire
7. Black wire

Signal cable
Signal cable of alarm box includes control network cable and MODEM cable.

Control network cable is an ordinary twisted pair with RJ-45 connector. It


is a straight-through network cable since both ends of cable have same
standard pin outs. Connect one end of control network cable to RJ-45 port
of alarm box, while other end to integrated network card port on
maintenance server main board or LAN switch port where maintenance
server is located.

MODEM cable of alarm box is a normal dual-core telephone wire with RJ-
11 connectors at both ends. Connect one end to RJ-11 port on alarm box
and other to a telephone line junction box.

Caution:
Connect alarm box through a network cable and keep length of network cable
preferably below 60 m.

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Chapter 8 - Monitoring and Alarm System Installation

Steps for alarm box installation


Installation steps are as follows:

Hanging board installation


Drill four holes on wall to position the alarm box. Ensure that each hole
has a diameter of Φ8 and a depth of 40 mm. Figure 114 shows how to
insert plastic plugs into holes, and use M5 tapping screws to fix
hanging board onto the wall.

FIGURE 114 - HANGING BOARD INSTALLATION

1. Four installation holes on the wall 2. Plastic plug


3. Hanging board of the alarm box 4. Tapping screw (unit: mm)

Chute installation
Install a PVC chute on wall based on installation position and wiring of
alarm box. Lay PVC chute onto cable ladder along wall, if other ends of
power cable, network cable, and MODEM cable from alarm box are at
same position. Lay PVC in cabinet (for upward wiring) along cable
ladder or lay PVC chute down to floor along wall, and then lay it to
cabinet along cable rack under floor (for downward wiring, the chute is
optional in wiring under floor).

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If other ends of above-mentioned three types of cables are not at


same position, divide three types of cables at proper location, enclose
them in turn in a narrower PVC chute, and lay them along cable racks
along wall or under the floor.
Mounting alarm box
Take out alarm box, align holes on back of alarm box with hangers on
hanging board, hang alarm box up, and adjust level of alarm box.
Figure 115 shows to lock up alarm box to prevent it from damage.

FI G U R E 1 1 5 - M O U N T I N G AL AR M B O X 1

1. Holes at the bottom of alarm box

FI G U R E 1 1 6 - M O U N T I N G AL AR M B O X 2

1. Hanging board of alarm box 2. Alarm box

Connecting cables
Connect the power, network, and MODEM cables to appropriate
locations.
Lay cables straight and smooth, and bound neatly. Bend cable tails
smoothly rather than pulling tightly to avoid cable damage.
Cover PVC chute after wiring.

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Chapter 9

External Cable Installation

This chapter describes


Background system network structure
Background system Installation flow
Background system network connection procedure

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Background System Structure


BSC background system consists of

AAA server
OMC server
Clients
Figure 117 shows the network Structure of BSC background system.

FIGURE 117 - BSC BACKGROUND SYSTEM STRUCTURE

Switch

OMC server

Background
terminal

Background
terminal

BSC

AAA server
Background
system

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Installation Flow
Background switch, router, and server are installs in the server cabinet.
Client equipment includes computers, printers and other devices according
to user requirements.

Figure 118 shows BSC background system installation flow.

FIGURE 118 - BSC BACKGROUND SYSTEM INSTALLATION FLOW

Start

Installing the switch, router


and server inside the server
cabinet

Installing the client


equipment

Making network connection


of the background system

Attaching equipment labels

End

Installation Requirements
Follow these rules to install hardware of Background System:

1. Install background computers at assigned locations in O&M room


according to layout design.
2. Do not install background computers in sunshine and keep them far
from electromagnetic field, heat source, and damp locations.
3. Before the background computer, installation assures the
availability of special server cabinets for each background computer.
4. Assure separate UPS installation for each computer.
5. Label each background computer according to its functioning.

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6. Connect monitor, printer, and other devices with background


computers properly.
7. Tie cables properly behind the background computers.

Network Cables Description


This section explains network cables structure, preparation of cable
connectors, and testing procedures.

Network Cable Structure


According to requirements of the design layout, network cables of requires
lengths providing by ZTE can be used directly.

Figure 119 shows the structure of network cable. In diagram, both ends, A
and B of cable are 8P8C straight cable crimping connectors.

FIGURE 119 - NETWORK CABLE STRUCTURE

Label Label

10mm 10mm
End B

End A

Network cable falls into straight-through cables or crossover cables Based


upon pin out combinations at both ends.

Table 22 shows pin outs of Ends A and B of straight-through network cable.

TABLE 22 - STRAIGHT-THROUGH CABLE PIN OUTS

Pin
No. on 1 2 3 4 5 6 7 8
End A
Wire White White White White
Orange Blue Green Brown
color orange green blue brown
Pin No.
on End 1 2 3 4 5 6 7 8
B

Table 23 shows pin outs of Ends A and B of crossover network cable.

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TABLE 23 - CROSSOVER CABLE PIN OUTS

Pin
No. on 1 2 3 4 5 6 7 8
End A
Wire White White White White
Orange Blue Green Brown
color orange green blue brown
Pin No.
on End 3 6 1 4 5 2 7 8
B
Pin No.
on End 1 2 3 4 5 6 7 8
A

Using Network Cables


Selecting network cables:
Select Cat-5 or Cat-5E twist pair cable based upon maximum frequency of
system. Network cable has one-to-one relationship between wire pair
sequence numbers and wires pair colors.
Table 24 shows this relationship Between Wire Pair Sequence Numbers
and Wire pair colors of Network Cable.

TABLE 24 - RELATIONSHIP BETWEEN WIRE PAIR SEQUENCE NUMBERS AND WIRE PAIR
COLORS OF NETWORK CABLE

Wire Pair Sequence No. Wire Pair Color


1 White/Blue-Blue
2 White/orange-orange
3 White/green-green
4 White/brown-brown

Network cable connectors selection


Select appropriate connectors according to the type of selected twisted
pair. Electrical performances of connectors not lower than that select twist
pair. The 8P8C straight cable crimping connector currently used by ZTE is
a two-fork RJ45 connector crimped with AWG24-28# round wires.

Network Cables Preparation


Make network cables according to the following steps:

Unwrap the jacket from cable head to 20 mm or longer to expose the


four pairs of wires.
Position the wires in order as shown in Figure 120
1 and 2, 3 and 6, 4 and 5, 7 and 8. As the bending at the connector
may damage wires inside the tube, at least 8 mm of wires inside the

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tube arranged parallel to each other, forming a flat part. The remaining
part of cable has an oval cross section.

FIGURE 120 - PEELING NETWORK CABLE

>8mm

Wires 1, 2 (white/orange orange)


Wires 3, 6 (white/green green)
Wires 4, 5 (blue white/blue)
Wires 7, 8 (white/brown brown)
>20mm

Untwist insulated wires and arrange them into right order.


Trim wire ends flat (keep end face of each wire smooth and flat to
avoid impaired performance caused by burrs) at 14 mm away from end
of jacket. Starting from end of wires, do not cross within 10 ± 1 mm.
Within 4 mm away from the end of jacket, wire 6 cross over wires 4
and 5, as shown in Figure 121.

FIGURE 121 - CORE ORDER IN NETWORK CABLE

Wire colors
10mm
1-white/orange
2-orange
3-white/green
4-blue
5-white/blue
<4m 6-green
m
7-white/brown
8-brown

Insert wires from tail of RJ45 connector fiercely until they adjust. Assure
that Copper cores of wires are visible at head of RJ45 connector. Flat part
in the tube extends from the insertion end until the initial stress
disappears, as shown in Figure 122

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FIGURE 122 - INSERTING WIRES INTO RJ45 CONNECTOR

Wire colors
1-white/orange
2-orange
3-white/green
4-blue
5-white/blue
Wires must reach the far
front of the connector 6-green
7-white/brown
8-brown

Crimp RJ45 connector with special crimping pliers. FCC standard


specifies that the crimp depth of RJ45 connector spring pins is within
5.89 ~ 6.15 mm to avoid miss adjustment of crimp RJ45 connector.
Too high spring pins damage the RJ45 information module socket as
shown in Figure 123.

FIGURE 123 - CRIMPING NETWORK CABLE

s
6.15mm
5.89~

Direction S

Testing Network Cable


Make sure all network cables are making correctly and then connect them.
Examine network cables as illustrated under:

Check connector appearance


Check appearance of RJ45 connector for any defect, for example,
broken or cracked connector enclosure or fractures, broken tab of
connector and position of cable.
Check the wire sequence
Examine pin outs on both ends of cable are according to defined
standard and also make sure that there is no short circuit within
adjacent wires or shielding layers.
Continuity test
Once the Network cables are ready, make sure that continuity ratio is
100%, and there is no inter-wire short circuit. In addition, check

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continuity of shielding enclosure of RJ45 shielding connector and


shielding layer of cable. Products are defective if there is no continuity.

Network Connection
Once network cables of appropriate length are ready, make network
connections between foreground equipment and background switch, and
between background server and client and switch.

OMC Ethernet Cable


Both active and standby OMP have network connection to the background
switch for communication between background OMC server and
foreground equipment. OMC Ethernet cable and FTP Enhance Category is 5
shielding data cable. Figure 82 shows its structure.

Ethernet Cables between Server, Client


and Switch
Use a standard straight-through network cable to connect background
server to switch, and another one to connect the client to the switch. Make
network cables of appropriate lengths.

Ethernet Cable to AN AAA Server


Ethernet standard straight-through network cable to AN AAA server
provides physical connection of A12 interface. Figure 82 shows structure of
this cable.

In the diagram, End A is plugged to the position silk-screened with F E n


(n=1… 4) on Rear Card of Multi-service Network Interface Card (RMNIC)
corresponding to the IPCF. End B is connecting to the same switch as AN
AAA.

Tip:
Label all network cables properly after installation.

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Chapter 9 - External Cable Installation

Wiring and Binding Network Cables


Requirements
Wiring requirements angels
Before wiring carefully measure required lengths of cables. Keep
sufficient length loose along with connectors and do not strain too
tightly.
Wire and bind network cables on specified locations as defined in lay
out design. Arrange network cables smoothly and in proper order
without intertwining or any damage on jackets.
Laid network cables separately from power cables. Make sure that
network cables are parallel to each other, and keep distance of 0.3 m
in between them.
Binding requirements
Keep faces of cable ties in same direction while binding network cables.
Fasten cable ties tight and in straight line, and cut their ends flat
without any pointed head.
Bound network cables closely on cable rack. Cable bundle is flat,
straight and tidy.
Arrange network cables bundle in the cylinder orderly, without
crossover.

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Chapter 10

External Cable Installation

This chapter describes


GPS antenna feeder system structure
GPS antenna feeder system installation flow
GPS antenna feeder system installation requirements

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GPS Antenna Feeder System


Structure
Figure 124 shows GPS antenna feeder structure.

FI G U R E 1 2 4 - GPS AN T E N N A FE E D E R S Y S T E M S T R U C T U R E

Outdoor Indoor
2

3
1 4
5
6

7
9

10
11

BSC

1. GPS antenna pole 2. GPS antenna 3. GPS antenna tube


4. GPS antenna hoop 5. GPS feeder 6. N-type double-female
Conversion connector 7. GPS grounding kit 8. GPS indoor jumper
9. GPS lightning arrester 10. N-type double-male conversion connector
11. N-type connector on the set top.

As shown in the above diagram, GPS antenna feeder system consists of


GPS receiver antenna, feeder, N-type double-female conversion connector,
N-type double-male conversion connector, grounding kit and lightning
arrester.

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GPS Antenna Feeder System


Installation flow
Figure 125 shows the GPS antenna installation flow.

FI G U R E 1 2 5 - GPS AN T E N N A I N S T AL L AT I O N FL O W

Start

Installation
preparation

Making the feeder

Laying the outdoor


feeder

Fixing the GPS


antenna

Laying the indoor


feeder

Installing the
grounding kit

Installing the
lightning rod

Making waterproof
treatment to the antenna

End

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GPS antenna installation steps are as follows:


Prepare installation environment, security, personnel and tools before
installing GPS antenna feeder system.
Make outdoor feeder connector on site.
Thread outdoor connector of cable through the GPS tube and lay
coaxial cable from GPS antenna to GPS lightning arrester on the set
top.
Screw outdoor connector of feeder to GPS antenna connector.
Keep GPS antenna still while tightening tube on GPS antenna.
Use a GPS antenna hoop to fix tube onto the pole.
Cut feeder indoors at distance of one meter from feeder window and
make indoor connector of cable and both connectors of indoor jumper.
Connect grounding kit of GPS grounding cable to N-shape dual-female
conversion connector and tighten them with screws. Route other end of
GPS grounding cable through the feeder window and connect it
properly to outdoor copper grounding busbar.
Securely connect GPS antenna feeder and indoor jumper to N-type
dual female conversion connector.
Connect GPS lightning arrester to N-shape dual-female conversion
connector on the set top through N-shape dual-male conversion
connector.
Fix waterproof sealing to GPS antenna.

Tip:
GPS feeder should be as short as possible to reduce attenuation.
Pole of GPS antenna have a diameter of 30 ~ 65 mm.

GPS Antenna Feeder System


Installation Instructions
This section describes GPS antenna installation preparations, the making
of the feeder connectors, and the installation of the antenna and lightning
arrester.

Installation Preparation
Installation personnel preparation
Antenna feeder is conducting by antenna feeder installation personnel
under the supervision of installation supervisor.
Before installation of GPS antenna feeder system verify installation
personnel is not afraid of heights. Installation personnel in good health

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Chapter 10 - External Cable Installation

and must have certificate of working at heights. Prepare tools for


smooth installation of the antenna feeder.
Installation environment inspection
Make sure that weather conditions are normal. If weather is cloudy or
there are indications of storm, do not climb up the tower.
Lightning arrangements and grounding
Operator is responsible for lightning arrangements, lightning grounding
stake, and the outdoor lightning protection ground cable. Cross
sectional area of grounding cable must be 50 mm. Project supervisor
must verify these arrangements.
Pole and bracket
Make sure that operator has installed antenna bracket and pole
according to layout design requirements. Check tightness and wind
resistance of bracket and pole must meet the design requirements.
Connecting the feeder
Project supervisor and person in charge of operator works together to
the main feeder.
Installation of entry window for indoor cable rack and main feeder
requires drilling in wall or roof of the building. This is performs by
network operator according to the location of equipment room.
Check safety measures
Emphasize on safety precautions during construction of antenna feeder.
Arrange outdoor construction of antenna feeder daytime and good
weather conditions.
Keep away irrelevant personals from site because tools used on tower
may drop and can injure persons under the tower, so be careful. Keep
tools and metal installation parts into the canvas bag securely and
keep canvas bag closed.

Caution:
Operator on tower must wear safety belt and safety helmets. Persons below the
tower also must wear safety helmets. Never climb up the tower with loose cloths
and slippery shoes.

Preparing installation tool


Measurement tools: Compass, multi meter, angle meter, tape
Communication tools: Two mobile phones
Hoisting tools: Pulley, rope to pull the main feeder
Special tools: Main feeder cutter, special tools for preparing main
feeder connectors
General-purpose tools: Adjustable wrench, sharp-nose pliers, diagonal
pliers, electrical knife, file, and hacksaw
Safety protection tools: Safety belt, safety helmet, safety rope, thick
uniform, RF-proof clothing, canvas tool bag, gloves, multi-purpose
power socket

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Others: Double ladder, lifting tool for the main feeder wooden wheel

Making Primary Feeder Cable Connectors


GPS feeder made of a Φ9, 1/2" or 7/8" coaxial cable.

Before installing the feeder, cut a cable of appropriate length according to


the site condition and make its connectors.

Perform following steps to make feeder connectors:

Stripping
Strip GPS feeder to expose 16.7 mm of shielding layer and then strip
shielding layer to expose 6.2 mm of core.
Figure 126 shows GPS antenna feeder stripping sizes.

FIGURE 126 - GPS CABLE STRIPPING

6.2
16.7

Unit: mm

Welding cores
Figure 127 shows the put nut, crimping tube, and bush of GPS feeder
connector on the cable, and then place pins of connector vertically on
crimper. Put solder wires into the pin and melt the solder wires with an
electronic iron. Then, insert cable cores into the welded solder wires, to
finish welding of pins and cable cores. Shielding layer of cable opened and
covered on the bush.

FIGURE 127 - WELDING GPS CONNECTOR PIN

1 2 3 4 5 6 7 8 9

1. Pin 2. Solder paste 3. Cable core 4.Insulation washer 5. Bush


6. Cable shielding 7. Crimping tube 8. Nut 9. Cable

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Parts Installation
Put on insulating piece and put parts with cores welded into the
enclosure, and tighten them.
Figure 128 shows structure of connector assembly.

FI G U R E 1 2 8 - C O N N E C T O R AS S E M B L Y S T R U C T U R E

1 2 3 4 5 6

1. Pin 2. Enclosure 3. Insulation washer 4. Bush


5. Crimping tube 6. Nut
Make connector of other end in the same way. Use a multi meter to check
continuity of GPS feeder cable when two connectors are ready. Ensure the
continuity between cores and that between shielding layers and non-
continuity between core at one end and the shielding layer at the other
end.

GPS Antenna Requirements


Install GPS antenna in open sky with wide view, to ensure that it can trace
as many satellites as possible. Do not install GPS antenna under
microwave antenna, high-voltage lines, and television-transmitting tower
or within the radiation range of the main lobe of a mobile system antenna.

GPS antenna is mounting on a tower or roof.

1. Tower mounted GPS antenna.


Figure 129 shows the installation position of antenna.

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FI G U R E 1 2 9 - GPS AN T E N N A P O S I T I O N

GPS
antenna

H<5 m

Install GPS antenna in lightning protection area at 45º on the lower part of
tower, no more than five meters above ground. Fix pole of GPS antenna at
horizontal distance of 30 cm from tower.

2. Roof mounted
Figure 130 shows installation position of roof-mounted antenna.

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FI G U R E 1 3 0 - P O S I T I O N O F R O O F M O U N T E D GP S AN T E N N A

Lightning rod

45

GPS
antenna

Building

Install GPS antenna in lightning protection area of roof at 45º.

Caution:
Make sure that both tower mounted antena and roof mounted antenas have wide
clear view and have no abstacles in 150º elevation sight view.

GPS Feeders Specification


Use feeders of different specifications depending upon the actual length of
GPS feeder.

1. Use Φ9 feeder if length of GPS feeder is less than 80 m.


2. Use 1/2" feeder if length of GPS feeder is less than 100 m.
3. Use 7/8" feeder if length of GPS feeder is more than 100 m.

Lightning Arrester Requirements


Install lightening arrester between the GPS antenna and BSC cabinet.
Lightening arrester consists of Two-ends. One end is calls device and other
ends antenna. The device end is connecting to the N-type double-male
conversion connector through BSC cabinet. The other end antenna is
connecting to the N-type double-female conversion connector through GPS

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antenna. The GPS grounding kit is connecting to the outdoor grounding


copper busbar with the grounding cable of six mm2.

Fasten the GPS lightning arrester onto frame for BSC is installing with a
lightning arrester frame. In this case do not use six mm2 grounding cable.

Caution:
Note that two connectors of GPS lightning arrester are directional. Connect port,
marked with Antenna to GPS antenna feeder and port marked with Device to the
N-type dual male conversion connector. Do not connect them in the reverse way.

Waterproof Sealing
Fix waterproof sealing to GPS antenna and feeder and follow the steps
mentioned below:

Cut a waterproof adhesive tape of length about 200 mm.


Wrap waterproof adhesive tape from root of antenna joint in same
direction as the fastening direction of antenna connector.
Stretch the waterproof adhesive tape to double its length, and apply it
layer by layer until it covers about 5 cm of bottom of feeder joint.
During this process, make sure that the upper layer overlaps the lower
layer by half width of tape.
Grip the tape with hands to make tape tightly adhere.
Apply PVC tape layer by layer on top of waterproof adhesive tape.
During this process, make sure that the upper layer overlaps the lower
layer by half width of tape.

GPS Antenna Lightening


Protection
Lightning protection requirement for GPS antenna:

Install GPS antenna within 45° protection area of lightning arrester.


If necessary, install a separate arrester for GPS antenna.
Ground lightning rod is properly.
Figure 131 shows how to install lightning arrester for GPS antenna.

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FI G U R E 1 3 1 - LI G H T N I N G AR R E S T E R I N S T AL L AT I O N

1 2

3
4

1. Lightning rod 2. 45º protection angle 3. GPS antenna


4. Grounding cable

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Chapter 11

Boards Installation

This chapter describes


BSC Boards structure
BSC Boards installation Procedures and precautions

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BSC boards are installing in various service plug-in boxes. In full


configuration, one service plug-in box consists of 17 boards. Before
delivery, install the Service plug-in boxes, and backplanes.

BSC Boards Structure


BSC Boards are 2 ~ 2.4 mm thick and consist of functional PCB, panel and
sub-card.

Panel indicates logical name of board. PCB consists of a connector for


connection to connector socket on backplane.

BSC Boards fall into front plugged boards and back plugging boards, which
are all plugging in the backplane of service plug-in box. Front plugging
boards consist of 8U height. Figure 132 shows structure of front plugged
board.

FIGURE 132 - FRONT PLUGGED BOARD STRUCTURE

1 2 3 4

1. Ejector lever 2. Sub card 1 3. Sub card 2 4. Front plugged PCB

Back plugged boards have 6U height. Figure 133 shows structure of back
plugged board.

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FIGURE 133 - BACK PLUGGED BOARD STRUCTURE

Board Installation Flow


Figure 134 shows board installation flow.

FIGURE 134 - BOARD INSTALLATION FLOW

Start

Installation
preparation

Plugging a board
into a shelf

Screwing on screws

End

Flow of unplugging a board from plug-in box is reverse of plugging it.


Following detail procedures are describes for plugging/unplugging boards.

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Plug-in and Plug-out Procedures


This section describes how to plug and unplug boards.

Front Plugged Board Installation


1. Prior preparation
Place boards in antistatic bags before installation. Before installation,
and check for any kind of damages.
2. Plugging board into plug-in box
To plug board, first unlock upper and lower extractor levers. Then, hold
levers on both sides to pull them asides. Align board with the upper
and lower slot number of 8U plug-in box and push in the board along
upper and lower guide rails slowly as shown in Figure 135.

FIGURE 135 - BOARD PLUGGING - STEP 1

Push board along guide rail until bayonet of extractor lever enters into
square slot on the upper/lower holder edges of plug-in box, as shown
in Figure 136.

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FIGURE 136 - BOARD PLUGGING - STEP 2

Turn inward extractor levers on both sides, after as board connector


touches backplane connector, it will move forward to its exact position
producing a sound of click. As shown in Figure 137.

FIGURE 137 - PLUGGING A BOARD - STEP 3

3. Tightening screws
Tighten captive screws on upper and lower extractors with a straight or
cross screwdriver as shown in Figure 138.

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FIGURE 138 - BOARD PLUGGING - STEP 4

Back Plugged Board Installation


Installation of back plugging board is same as front plugging board, except
that it is install on backplane corresponding to front plugging boards at the
back of cabinet.

Unplugging a Board
Unplugging a board is reverse procedure of plugging a board. To unplug a
front plugged board perform the following steps:

Loose captive screws of upper and lower extractors with a straight or cross
screwdriver. Then press extractor unlock button to unlock upper and lower
extractors, as shown in Figure 139.

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FIGURE 139 - BOARD UNPLUGGING - STEP 1

When ENUM indicator on board panel is on, turn both extractor levers
outside to completely disengage the extractor from the clamping slot of
plug-in box beam. Then draw pull out the board slowly, as shown in
Figure 140.

FIGURE 140 - UNPLUGGING A BOARD - STEP 2

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Slowly pull out board along upper and lower guide rails of plug-in box.
Then, gently pull out board from guide rails to finish the unplugging
process, as shown in Figure 141.

FIGURE 141 - BOARD UNPLUGGING - STEP 3

To unplug a back plugging board, first loosen screws and then grasp
screws to unplug the board.

Plugging and Unplugging Precautions


Following rules are describes below while plugging and unplugging a board:

Wear an antistatic wrist strap before installation and check that


grounding end of strap is grounds properly.
While plugging a board push it slowly along guide rail with uniform
force.
Plug boards into right slot.

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Chapter 12

Hardware Installation Check

This chapter describes


Cabinet check
Wiring check
Equipment room check

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Cabinet Check
Cabinet check covers the base, cabinet installation location, cabinet
arrangement, and connections.

Base and Peripheral Terminals Installation


Check
Check following items for base and peripherals of cabinet:

Assure that installation location of base is according to the engineering


design requirements.
Check that peripheral terminals are complete sets, installed in right
position and running normally.
Check that alarm devices are installs securely in conspicuous locations
of equipment room.

Cabinet Installation Check


Check the following items for cabinet installation:

Assure that cabinet is installing vertically and after installation, both


the horizontal and vertical deviation does not exceed 3 mm and no
component in cabinet comes off or damaged.
Check that captive screws on the cabinet are fixing firmly and height of
nuts of same type is same.
Check that paint coating is not peel off or damaged.
Assure that cabinet installation is reinforcing for shock prevention. If
necessary, Use anchor bolts to fix cabinets on the ground.
Assure that connectors are in good contact and can plugged and
unplugged easily. Also check, surface of plugging slots is even and flat.

Cabinet Arrangement Check


Assure that cabinet layout design is according to requirements and
sides of cabinet rows that form main aisle are in flush with not more
than 5 mm error.
Assure that adjacent cabinets are close to each other and cabinets in a
row are on the same plane.
Check weather the cabinet rows are spaced within 15 m.

186 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 12 - Hardware Installation Check

Wiring Check
Wiring check covers system cables including power and grounding cables,
Ethernet, GPS, and E1/T1 trunk cables.

Power & Grounding Cables Check


Power supply check
Check whether -48 V power supply for each service plug-in box, fan
plug-in box and power distribution plug-in box is connected properly.
Check that switches of power distribution plug-in box and power
distribution cabinet of equipment room are in OFF position.
Assure that voltage provided by the power distribution cabinet is within
-57 ~ -40 V range.
The terminal of -48 V power input is connecting correctly. The polarity
is correct and screws are fixing tightly.

Grounding check
Assure that power ground and protection ground are connecting
properly.
Binding requirement for power and grounding cables
Assure that Power and grounding cables are lay separately from other
cables. Also check that power and grounding cables pass through the
fixed shelves at both sides of cabinet. The cable ties located on the
outer side of the fixing shelf.
Check that when power and grounding cables are connecting to the
connection terminals of power distribution plug-in box, the cabling
shape is twisting formed by pliers. Also assure that during wiring,
cables connect to connection terminal farther from cabling end are lay
outside, and ones connected to the connection terminal nearer to the
cabling end are lay inside.
Assure that while laying power and grounding cables their length more
than requires length.

E1/T1 Trunk Cables Check


Check the following items for the E1/T1 trunk cables:

Trunk cables are lying separately from power cables.


Turn radius of feeder cables is not less than 40 mm to protect the core
from damage.
Insulating layers of cables are free from damage and connectors are
fixing tightly.
Cables lying on the cable rack are properly bound, straight and close to
each other.

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GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

Cables laid inside ducts are arranging in straight order.


Labels on both ends of a cable are same.

Ethernet Cables Check


Check the following items for the Ethernet cables:

Whether the Ethernet cables from the BSC cabinet to the background
server and to the PDSN and PDS are properly connects.
Whether the Ethernet cables from the background server to the alarm
box of control room in the equipment room are properly connects.
Whether the cable labels are correct and if the two labels on both ends
of a cable are the same.
Whether the wiring and binding have a pleasant look.

GPS Cable Check


Check the following items for the GPS cable:

Whether the GPS feeder is properly and securely connecting to the


cabinet, antenna and GPS lightning arrester.
Whether the cable labels are correct and labels on both ends of a cable
are same.
Whether cables inside the cabinet are wires and bound properly.

188 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 12 - Hardware Installation Check

Other Checks
In addition to the cabinet and cables, also perform following checks:

Check whether labels are tidy, clean and legible, and are attached at
right positions.
Assure whether the shock prevention bracket and cable rack are
properly insulated from the ground, wall and ceiling.
Assure whether the supply of power voltages is according to
requirements. Power socket is not connecting to AC ground.
Check whether the various boards are installing at right locations and
DIP switches are set correctly.
Assure the correct installation and grounding of antistatic wrist strap.
Whether the alarm box is installing securely.

Equipment Room Check


After checking above equipment, check is environment of equipment room
meets the running requirement of equipment.

Outdoor and indoor waste is clearing away.


There is no dust inside and outside the cabinet.
There are no fingerprints or other stains on the cabinet surface.

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190 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 13

Power ON and OFF

This chapter describes


Powering ON BSC
Powering OFF BSC
Hot Swap Ability of BSC

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GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

Power-on Procedure
Power-on of BSC includes initial power-on and common power-on, which
are describes below.

Initial Power-on of BSC System


Following steps below to power on BSC first time:

1. Verify that all switches are in OFF position including power switch on
GCM panel.
2. Unplug all boards to make them partially plugged in the plug-in box.
3. Turn on power supply outside the cabinet and check two input power
supplies. If anything is abnormal shutdown the power supply
immediately, troubleshoot and fix problem and then again power on
cabinet.
4. Turn on power distribution switch of power distribution plug-in box,
and check two input power supplies. If there is any problem shutdown
the power supply immediately, troubleshoot and fix the problem and
then again power on cabinet.
5. Plug boards are one after another with the cabinet energized and turn
on the switch on GCM panel. Check status of boards by indicators after
plugging boards. If indicator is green, continue to plug the next board
until all boards are plugs. If not, unplug all plugging boards,
troubleshoot the problem and fix it.

Power-on Procedure
Following procedures to power on the BSC system for daily operation:

Turn on power distribution switch of power distribution plug-in box at the


top of cabinet. If there is any problem, shut down the power supply
immediately troubleshoot the problem and fix it.

Power-off Procedure
Power-off procedure is the reverse of power-on procedure.

Turn off the -48 V power switches on filters at backs of various plug-in
boxes.
Turn off two -48 V power switches on the power plug-in box panels at
the top of cabinet.
Turn off the output to the -48 V power supply of cabinet on the side of
DC power distribution box.

192 Confidential and Proprietary Information of ZTE CORPORATION


Chapter 13 - Power ON and OFF

Hot Swap ability Instructions


Replacing any plug-in box or board follow these steps:

Before plugging and unplugging power distribution plug-in box on the


top of each cabinet of BSC system first disconnect -48 V power input.
The fan plug-in box and service boards are hot swappable.

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194 Confidential and Proprietary Information of ZTE CORPORATION


Appendix A

Equipment Packaging

Packaging
The BSC equipment is packaging and shipping together in the cabinet.
Heavy modules are packing separately, and other parts are packaging
together in a crate. While packaging, cover an antistatic plastic bag over
the cabinet in a crate, put foam pads, and moisture proof bags around the
cabinet. Figure 142 shows Make sure the cabinet position upright, and the
front door facing upward.

FIGURE 142 - CABINET PACKAGING

Top bed
plate

Carton
cover
Side bed
plate

收 货:

毛 重: (Kg)
体 积:86X76X158(CM)
数 量:
装箱清单:

Carton

Cabinet

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GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

Storage
Make sure the product parts are complete, and without any part missing.
Storage environment is clean and dry. Measures against moisture, dust
and corrosion takes in the warehouse.Storage period are not more than 6
months.

Transportation
Handle the product gently to avoid damages resulting from clashes.
Products are stacks orderly, compactly, and reliably on vehicles, to avoid
swaying during transportation. During long distance transportation,
products not loading in open vessels or vehicles.

196 Confidential and Proprietary Information of ZTE CORPORATION


Appendix B

BSCB Technical Indices

Table 25 indicates BSCB specification includes Physical specifications,


equipment power supply, grounding requirements, temperature, humidity,
and cleanliness requirement.

TABLE 25 - BSCB SPECIFICATIONS

Environment Specification Name Specification

Cabinet dimensions
2000 mm (H) × 600 mm (W) × 800 mm (D)
(single cabinet)
Physical
specification Overall Weight 310 Kg (a single fully-configured cabinet)
Ground bearing capacity Greater than 450 Kg/m2
Power system range -48 V DC power supply: -40 ~ -57 V DC
Power consumption of control plug-in box:
600 W
Power supply Power consumption (full
Power consumption of resource plug-in box:
configuration of single
600 W
plug-in box)
Power consumption of level 1 switching plug-
in box: 1000 W
Grounding
Grounding requirement Joint grounding resistance: ≤ 1 ohms
requirements
Operating Recommended
Temperature requirement temperature: -5 ~ operating temperature:
Temperature/h 45 °C 15 ~ 35 °C
umidity
requirements Operating Recommended
Humidity requirement humidity: 15% ~ operating humidity:
93% RH 40% ~ 60% RH
Dusts with diameter over 5 µm ,not more
Cleanness
Cleanness requirement than 3x104 particles/m3. Dusts are non-
requirement
electromagnetic conductive ,and non-erosive.

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198 Confidential and Proprietary Information of ZTE CORPORATION


Appendix C

Internal Cables Configuration

BSCB Configuration 1
Table 26 shows plug-in boxes configuration 1.

TABLE 26 - PLUG-IN BOXES CONFIGURATION 1

Plug-in Box Name Plug-in Box Height Cabinet Location

Blank panel 1U -
Power distribution plug-in box 2U L1
Fan plug-in box 1U L2
BUSN Shelf 8U L3
Cabling Plug-in box 1U -
BCTC Shelf 8U L4
Cabling Plug-in box 1U -
Fan plug-in box 1U L5
BUSN Shelf 8U L6
Cabling Plug-in box 1U -
GCM Shelf 6U L7
Blank panel 2U -
Fan plug-in box 1U L8
Dust Prevention Plug-in Box 1U -

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GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

Board Configuration 1
Figure 143 shows board configuration 1.

FIGURE 143 - BOARDS CONFIGURATION 1

Power distribution plug-in box(L1)


-
Fan Plug-in Box(L2)
BUSN Shelf(L3)
R R E E E E E E R R E E E E E E R
D D M M M M M M U U M M M M M M D
T T P P P P P P I I P P P P P P T
T T T T T T M M T T T T T T B
B B
Y Y Y Y Y Y 1 1 Y Y Y Y Y Y
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
D D V V A A H H U U S S S S S S
T T D
T T B B G G I I D D P P D D
T
B B C C P P M M M M U U B B U U
B
D D M M U U
BCTC Shelf(L4)
E E E E E E E E R R R R R R R R E
M M M M M M M M U U M M C C C C M
P P P P P P P P I I P P K K H H P
T T T T T T T T M M B B G G B B T
Y Y Y Y Y Y Y Y 2 3 1 2 1 2 Y
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
M M M M M M M M U U O O C C C C E
P P P P P P P P I I M M L L H H M
M M P P K K U U P
C C G G B B T
Y
Fan Plug-in Box(L5)
BUSN Shelf (L6)
E E E E R R E E R R E E E E E E E
M M M M M M M M U U M M M M M M M
P P P P N N P P I I P P P P P P P
T T T T I I T T M M T T T T T T T
Y Y Y Y C C Y Y 1 1 Y Y Y Y Y Y Y
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
E E E E I I U U U U E E E E E E E
M M M M P P P P I I M M M M M M M
P P P P C C C C M M P P P P P P P
T T T T F F F F U U T T T T T T T
Y Y Y Y Y Y Y Y Y Y Y
BGCM Shelf(L7)

G G
C C
M M

Fan Plug-in Box(L8)

Dust Prevention Plug-in Box

200 Confidential and Proprietary Information of ZTE CORPORATION


Appendix C - Internal Cables Configuration

Cable Configuration 1
Table 27, and Table 28 shows cables configuration 1.

TABLE 27 - SIGNAL CABLES CONFIGURATION 1

Serial Length
Cable Name Quantity End A End B
No. (m)
L4-11 (RMPB)- Default
1 4-core cable 1 Out of cabinet
RS232 is 5.
Shielded L4-11 (RMPB)-
2 1 L1-RS485 (lower) 1.60
network cable PD485
Shielded L4-11 (RMPB)-
3 1 L7-GCM-RS485 1.70
network cable GPS485
L4-11 (RMPB)-
OMC2
L4-11 (RMPB)-
Shielded OMC1 As per
4 4 Background
network cable L4-12 (RMPB)- order
OMC2
L4-12 (RMPB)-
OMC1
B1: L4-9
0.60
(RUIM1)-CLKIN
B2: L4-10
0.55
(RUIM1)-CLKIN
B3: L3-9
1.35
L4-13 (RCKG1)- (RUIM1)-CLKIN
5 8-core cable 1
CLKOUT (lower) B4: L3-10
1.30
(RUIM1)-CLKIN
B5: L6-9
1.40
(RUIM1)-CLKIN
B6: L6-10
1.35
(RUIM1)-CLKIN
L3-1 (RDTB)-
L4-13 (RCKG1)-
6 4-core cable 1 8KOUT/DEBUG- 1.4
8KIN1
232
L4-13 (RCKG1)-
7 4-core cable 1 L7-GCM8K 1.50
8KIN2
L4-13 (RCKG1)- Clock equipment As per
8 4-core cable 1
2Mbps/2MHz of the customer order

L4-14 (RCKG2)- L7-GCMCLK0


9 4-core cable 1 1.55
PP2S/16CHIP (or GCMCLK1)
B1: L3-9
1.30
Shielded L4-15 (RCHB1)- (RUIM1)-FE-C1/2
10 1
network cable FE17-24 B2: L3-10
1.25
(RUIM1)-FE-C1/2

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GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

Serial Length
Cable Name Quantity End A End B
No. (m)
B3: L6-9
1.35
(RUIM1)-FE-C1/2
B4: L6-10
1.30
(RUIM1)-FE-C1/2
L7- Antenna feeder
GPS antenna
11 2 GPSANTA,GPSANT socket 1 on 2.50
feeder cable
B cabinet top
L6-5 (RMNIC)-FE1
L6-5 (RMNIC)-FE2
L6-5 (RMNIC)-FE3
Cable connection
Shielded L6-5 (RMNIC)-FE4 PDSN from the As per
12 8
network cable L6-6 (RMNIC)-FE1 right side of the order
cabinet exterior
L6-6 (RMNIC)-FE2
L6-6 (RMNIC)-FE3
L6-6 (RMNIC)-FE4
L3-1 (RDTB)-E1 1-
10
L3-1 (RDTB)-E1
11-21
L3-1 (RDTB)-E1 Cable connection
22-32 MSC or BTS from
the right side of
L3-2 (RDTB)-E1 1- the cabinet
10 exterior
10-core micro
coaxial cable L3-2 (RDTB)-E1 As per
13 9
12-core micro 11-21 order
coaxial cable
L3-2 (RDTB)-E1
22-32
L3-17 (RDTB)-E1
1-10
Cable connection
L3-17 (RDTB)-E1 MSC or BTS from
11-21 the left side of the
cabinet exterior
L3-17 (RDTB)-E1
22-32
L3-9 (UIMU)-SD1 L6-9 (UIMU)-SD1
L6-10 (UIMU)-
L3-9 (UIMU)-SD2
LC-LC multi- SD2
14 8 10
mode fiber L6-10 (UIMU)-
L3-10 (UIMU)-SD1
SD1
L3-10 (UIMU)-SD2 L6-9 (UIMU)-SD2

202 Confidential and Proprietary Information of ZTE CORPORATION


Appendix C - Internal Cables Configuration

TABLE 28 - MONITORING CABLES CONFIGURATION 1

Serial Length
Cable Name Quantity End A End B
No. (m)
Power
distribution Fan plug-in
41 1 0.35
plug-in box_FAN box 1
BOX1
Power
distribution Fan plug-in
42 1 1.35
plug-in box_FAN box 2
Fan plug-in box BOX2
monitoring
cable Power
distribution Fan plug-in box
43 1 2.35
plug-in box_FAN 3
BOX3
Power
Cabinet top fan
distribution
44 1 monitoring 0.7
plug-in box_FAN
board
BOX4
B1 door
entrance
B2 infrared
Environment
PWRDB- B3 As per
45 monitoring 1
X5_SENSORS temperature/hu order
transfer cable
midity
B4 smoke
B5 reserved
B1: Front Door
Entrance entrance
control As per PWRDB- control As per
46
monitoring configurations X8_DOOR B2: Back door order
cable entrance
control
Entrance
Equipment
control As per H-MON-009_B1 As per
47 room entrance
monitoring configurations end order
control sensor
cable
Infrared/micro
Infrared
As per H-MON-009_B2 wave dual As per
48 monitoring
configurations end monitoring order
cable
sensor
Temperature/h
umidity As per H-MON-009_B3 Temperature/h As per
49
monitoring configurations end umidity sensor order
cable
Smoke
As per H-MON-009_B4 As per
50 monitoring Smoke sensor
configurations end order
cable

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GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

TABLE 29 - POWER CABLES CONFIGURATION 1

Seri
Length
al Cable Name Quantity End A End B
(m)
No.
Blue: busbar -48 V
(Group 2 terminal)
Fan Power
Black: busbar -48 V As per
51 cable on 1 Fan socket
GND (Group 2 terminal) order
cabinet top
Yellow/green: busbar
PE (Group 1 terminal)
Blue: busbar -48 V
Fan Power Black: busbar -48 V
Fan layer As per
52 cable plug-in 3 GND
socket order
box Yellow/green: busbar
PE
Blue: bus bar -48 V
Backplane Black: busbar -48 V
Backplane As per
53 power transit 4 GND
filter order
cable Yellow/green: busbar
PE
Plug-in box
Plug-in PE Grounding copper bus
54 protection 4 0.12
interface bar
cable
Power cable
from the Upper end of -48 V
power output terminal of
55 2 Busbar -48 V 0.17
distribution power distribution plug-
plug-in box to in box
the busbar
Power cable
from the Upper end of -48 V
power 8 Busbar -48 GND output terminal of
56 2 0.17
distribution V GND power distribution plug-
plug-in box to in box
the busbar
Power cable
from the Upper end of -48 V
power input I terminal of
57 1 Filter 1: -48 V 0.24
distribution power distribution plug-
plug-in box to in box
filter 1
Power cable
from the Upper end of -48 V
power Filter 1: -48 V GND input I terminal of
58 1 0.22
distribution GND power distribution plug-
plug-in box to in box
filter 1
Power cable
from the Upper end of -48 V
power input II terminal of
59 1 Filter 2: -48 V 0.32
distribution power distribution plug-
plug-in box to in box
filter 2

204 Confidential and Proprietary Information of ZTE CORPORATION


Appendix C - Internal Cables Configuration

Seri
Length
al Cable Name Quantity End A End B
(m)
No.
Power cable
from the Upper end of -48 V
power Filter 2: -48 V GND input II terminal
60 1 0.30
distribution GND of power distribution
plug-in box to plug-in box
filter 2
Grounding Grounding
cable of interface of
Cabinet top junction
61 power 1 power 0.16
ground
distribution distribution
plug-in box plug-in box
Cabinet top junction
62 Transit cable 1 Busbar PE 0.23
ground
-48 V power Blue: filter - As per
63 2 Blue: operator -48 V
cable 48 V input order
Black: filter -
-48 V power Black: Operator -48 V As per
64 2 48 V GND
cable GND order
input
Grounding
Door
cable
65 grounding 2 Cabinet door 0.25
interface of
cable
cabinet
Cabinet Cabinet top Equipment room
As per
66 protection 1 protection ground for cabinet
order
cable ground Security

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GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

Cables Wiring Configuration


Figure 144 shows signal and monitoring cables wiring configuration 1.

FIGURE 144 - SIGNAL AND MONITORING CABLES WIRING CONFIGURATION 1

Power distribution
plug-in box

Fan plug-in box (L2)

Fan plug-in box (L5)

Fan plug-in box (L8)

206 Confidential and Proprietary Information of ZTE CORPORATION


Appendix C - Internal Cables Configuration

Figure 145 shows power cables wiring cabinet configuration 1.

FIGURE 145 - POWER CABLES WIRING CABINET CONFIGURATION 1

Cabinet
Filter II Filter I
ground

Power distribution - 4 8V
-4 8VGN D
Plug-in box(L1) PE
GN D

Fan Plug -in box (L2) - 4 8V


-4 8VGN D
- 4 8V
ON -4 8VGN D
PE
OF F
GN D

Grounding
BUSN(L3)
copper Busbar
busbar

Cabling Plug -in box - 4 8V


-4 8VGN D
- 4 8V
ON -4 8VGN D
PE
OF F
GN D

BCTC(L4)

Cabling Plug -in box


Fan Plug -in box (L5) - 4 8V
-4 8VGN D
- 4 8V
ON
-4 8VGN D
PE
OF F
GN D

BUSN(L6)

Cabling Plug -in box - 4 8V


-4 8VGN D
- 4 8V
ON
-4 8VGN D
PE
OF F
GN D

BGCM(L7)

- 4 8V
-4 8VGN D
PE
Fan Plug -in box (L8) GN D

Plug-in Boxes Configuration


Table 30 shows plug-in boxes configuration 2.

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GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

TABLE 30 - PLUG-IN BOXES CONFIGURATION 2

Cabinet 1 Cabinet 2
Cabinet
Plug-in Box Plug-in Box Plug-in Location i
Plug-in Box Name
Name Height Box Height

Blank panel 1U Blank panel 1U -

Power distribution Power distribution


2U 2U L1
plug-in box plug-in box

Fan plug-in box 1U Fan plug-in box 1U L2

BUSN Shelf 8U BUSN Shelf 8U L3

Cabling plug-in
1U Cabling plug-in box 1U -
box

BCTC Shelf 8U BPSN Shelf 8U L4

Cabling plug-in
1U Cabling plug-in box 1U -
box

Fan plug-in box 1U Fan plug-in box 1U L5

BUSN Shelf 8U BUSN Shelf 8U L6

Cabling plug-in
1U Cabling plug-in box 1U -
box

GCM Shelf 6U Blank panel 8U L7

Blank panel 2U -

Fan plug-in box 1U Fan plug-in box 1U L8

Dust prevention 1U Dust prevention 1U -

208 Confidential and Proprietary Information of ZTE CORPORATION


Appendix C - Internal Cables Configuration

Board Configuration 2
Figure 146 shows Cabinet 1 board’s configuration 2

FIGURE 146 - CABINET 1 BOARDS CONFIGURATION

Power distribution plug-in box(L1)


-
Fan Plug-in Box(L2)
BUSN Shelf(L3)
E E E E E E E E R R E E E E E E E
M M M M M M M M U U M M M M M M M
P P P P P P P P I I P P P P P P P
T T T T T T T T M M T T T T T T T
Y Y Y Y Y Y Y Y 1 1 Y Y Y Y Y Y Y
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
E E E E E E E E U U E E E E E E E
M M M M M M M M I I M M M M M M M
P P P P P P P P M M P P P P P P P
T T T T T T T T T T T T T T T
U U
Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y
BCTC Shelf(L4)
E E E E E E E E R R R R R R R R E
M M M M M M M M U U M M C C C C M
P P P P P P P P I I P P K K H H P
T T T T T T T T M M B B G G B B T
Y Y Y Y Y Y Y Y 2 3 1 2 1 2 Y
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
M M M M M M M M U U O O C C C C E
P P P P P P P P I I M M L L H H M
M M P P K K U U P
C C G G B B T
Y
Fan Plug-in Box(L5)
BUSN Shelf (L6)
E E E E R E E E R R E E E E E E E
M M M M M M M M U U M M M M M M M
P P P P N P P P I I P P P P P P P
T T T T I T T T M M T T T T T T T
Y Y Y Y C Y Y Y 1 1 Y Y Y Y Y Y Y
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
E E E E I E U U U U E E E E E E E
M M M M P M P P I I M M M M M M M
P P P P C P C C M M P P P P P P P
T T T T F T F F U U T T T T T T T
Y Y Y Y Y Y Y Y Y Y Y Y
GCM Shelf (L7)
G G
C C
M M

Fan Plug-in Box(L8)

Dust Prevention Plug-in Box

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GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

Figure 147 shows Cabinet 2 boards configuration 2.

FIGURE 147 - CABINET 2 BOARDS CONFIGURATION 2

Power distribution plug-in box(L1)


-
Fan Plug-in Box(L2)
BUSN Shelf(L3)
E E E E E E R R E E E E E E R
R R
D D M M M M M M U U M M M M M M D
P P P P P P I I P P P P P P
T T T T T T T T T T T T T
B B T T M M B
Y Y Y Y Y Y 1 1 Y Y Y Y Y Y
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
D D S S A A H H U U S S S S S S D
T T D D B B G G I I D D D D P P T
B B U U P P M M M M U U U U B B B
M M U U

BPSN Shelf(L4)
E E E E E E E E E E E E E R R E
R M
M M M M M M M M M M M M U U M
P P
P P P P P P
S
P P P P P P I I P
T T T T T T T T T T T T T M M T
N Y
Y Y Y Y Y Y Y Y Y Y Y Y 2 3 Y
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
G G E E E E P P E E E E E U U E
E
L L M M M M M M M I I M
S S M M M
I I P P P P P P P P
N N P P P M M
T T T T T T T T
Q Q 4 4 T T T C C
Y Y Y Y Y Y Y Y Y Y
V V V V Y
Fan Plug-in Box(L5)
BUSN Shelf (L6)
R R E E E E E E R R E E E E E E E
D D M M M M M M U U M M M M M M M
T T P P P P P P I I P P P P P P P
T T T T T T M M T T T T T T T
B B Y Y Y Y Y Y Y Y Y Y Y Y
Y 1 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
D D E V V E E U U E E E E
V S S S
T T M T T M M I I M M M M
T P D D D
E E P C C P M M P P P P
C T U U U
C C T D D D T U U T T T T
Y Y Y Y Y Y Y

Blank Panel(L7)

Fan Plug-in Box(L8)

Dust Prevention Plug-in Box

210 Confidential and Proprietary Information of ZTE CORPORATION


Appendix C - Internal Cables Configuration

Cable Configuration 2
Table 31, Table 32, and Table 33 shows cables configuration 2.

TABLE 31 - SIGNAL CABLES CONFIGURATION 2

Serial Cable Quan


End A End B
No. Name tity
#1-L4-11 Out of cabinet (for
1 4-core cable 1
(RMPB)- RS232 debug)

Shielded
#1-L4-11 #1-L1-RS485
2 network 1
(RMPB)- PD485 (lower)
cable
Shielded
#1-L1-RS485 #2-L1-RS485
3 network 1
(Upper) (lower)
cable
Shielded
#1-L4-11
4 network 1 #1-L7-GCM-RS485
(RMPB)- GPS485
cable
#1-L4-11
(RMPB)- OMC2

#1-L4-11
Shielded (RMPB)- OMC1
5 network 4 Background
cable #1-L4-12
(RMPB)- OMC2

#1-L4-12
(RMPB)- OMC1

B1 : #1-L4-9
(RUIM2)-CLKIN

B2 : #1-L4-9
(RUIM3)-CLKIN

B3 : #1-L3-9
#1-L4-13 (RCKG1)- (RUIM1)-CLKIN
6 8-core cable 1
CLKOUT (lower) B4 : #1-L3-10
(RUIM1)-CLKIN

B5 : #1-L6-9
(RUIM1)-CLKIN

B6 : #1-L6-10
(RUIM1)-CLKIN

#1-L4-14 (RCKG2)- B1 : #2-L3-9


7 8-core cable 1
CLKOUT (RUIM1)-CLKIN

B2 : #2-L3-10
(RUIM1)-CLKIN

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GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

Serial Cable Quan


End A End B
No. Name tity
B3 : #2-L4-15
(RUIM2)-CLKIN

B4 : #2-L4-16
(RUIM3)-CLKIN

B5 : #2-L6-9
(RUIM1)-CLKIN

B6 : #2-L6-10
(RUIM1)-CLKIN

#1-L4-13 #2-L3-1(RDTB)-
8 4-core cable 1
(RCKG1)- 8KIN1 8KOUT

#1-L4-13
9 4-core cable 1 #1-L7-GCM8K
(RCKG1)- 8KIN2

#1-L4-13 (RCKG1)- Out of cabinet is


10 4-core cable 1
2 Mbps/2 MHz clock equipment

#1-L4-14 (RCKG2)- #1-L7-GCMCLK0


11 4-core cable 1
PP2S/16CHIP (or GCMCLK1)
#1-L3-9
( RUIM1 ) -FE-
C1/2
#1-L3-10
( RUIM1 ) -FE-
Shielded C1/2
#1-L4-15 (RCHB1)-
12 network 1
FE1-8 #1-L6-9
cable
( RUIM1 ) -FE-
C1/2
#1-L6-10
( RUIM1 ) -FE-
C1/2
#2-L3-9
( RUIM1 ) -FE-
C1/2
#2-L3-10
( RUIM1 ) -FE-
C1/2
#2-L4-15
Shielded (RUIM2)-FE1
#1-L4-15 (RCHB1)-
13 network 1
FE9-16 #2-L4-16
cable
(RUIM3)-FE2

#2-L6-9
( RUIM1 ) -FE-
C1/2
#2-L6-10
( RUIM1 ) -FE-
C1/2

212 Confidential and Proprietary Information of ZTE CORPORATION


Appendix C - Internal Cables Configuration

Serial Cable Quan


End A End B
No. Name tity
Antenna feeder
GPS antenna L7-
14 2 socket on cabinet
feeder cable GPSANTA,GPSANTB
top
#1-L6-5
(RMNIC)-FE1

#1-L6-5
(RMNIC)-FE2

#1-L6-5
(RMNIC)-FE3 Cable connection
Shielded
PDSN from the right
15 network 4 #1-L6-5 side of the cabinet
cable
(RMNIC)-FE4 exterior

10-core #2-L3-1 ( RDTB )-


16 15
micro coaxial E1 1-10
cable
#2-L3-1 ( RDTB )-
12-core
E1 11-21
micro coaxial
cable #2-L3-1 ( RDTB )-
Cable connection
E1 22-32 MSC or BTS from
#2-L3-2 ( RDTB )- the right side of the
cabinet exterior.
E1 1-10

#2-L3-2 ( RDTB )-
E1 11-21

#2-L3-2 ( RDTB )-
E1 22-32

#2-L3-17
(RDTB)-E1 1-10

#2-L3-17 Cable connection


( RDTB ) -E1 11- MSC or BTS from
21 the left side of the
cabinet exterior.
#2-L3-17
( RDTB ) -E1 22-
32
Cable connection
MSC or BTS from
#2-L6-1 ( RDTB )- the right side of the
E1 1-10 cabinet exterior
#2-L6-1 ( RDTB )-
E1 11-21

#2-L6-1 ( RDTB )-
E1 22-32

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GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

Serial Cable Quan


End A End B
No. Name tity
#2-L6-2 ( RDTB )-
E1 1-10

#2-L6-2 ( RDTB )-
E1 11-21

#2-L6-2 ( RDTB )-
E1 22-32

#2-L4-1 ( GLI ) - #1-L6-9 ( UIMU ) -


SD1 SD1
#2-L4-1 ( GLI ) - #1-L6-10
SD2 (UIMU)-SD2

#2-L4-2 ( GLI ) - #1-L6-10


SD1 (UIMU)-SD1

#2-L4-2 ( GLI ) - #1-L6-9 ( UIMU ) -


SD2 SD2
#2-L4-1 ( GLI ) - #1-L3-9 ( UIMU ) -
SD3 SD1
#2-L4-1 ( GLI ) - #1-L3-10
SD4 (UIMU)-SD2

#2-L4-2 ( GLI ) - #1-L3-10


SD3 (UIMU)-SD1

#2-L4-2 ( GLI ) - #1-L3-9 ( UIMU ) -


LC-LC multi- SD4 SD2
17 32
mode fiber #2-L4-1 ( GLI ) - #2-L3-9 ( UIMU ) -
SD5 SD1
#2-L4-1 ( GLI ) - #2-L3-10
SD6 (UIMU)-SD2

#2-L4-2 ( GLI ) - #2-L3-10


SD5 (UIMU)-SD1

#2-L4-2 ( GLI ) - #2-L3-9 ( UIMU ) -


SD6 SD2
#2-L4-1 ( GLI ) - #2-L6-9 ( UIMU ) -
SD7 SD1
#2-L4-1 ( GLI ) - #2-L6-10
SD8 (UIMU)-SD2

#2-L4-2 ( GLI ) - #2-L6-10


SD7 (UIMU)-SD1

#2-L4-2 ( GLI ) - #2-L6-9 ( UIMU ) -


SD8 SD2

214 Confidential and Proprietary Information of ZTE CORPORATION


Appendix C - Internal Cables Configuration

TABLE 32 - MONITORING CABLES CONFIGURATION 2

Serial Cable Length


Quantity End A End B
No. Name (m)
40 Power distribution
Fan plug-in box
2 plug-in box_FAN 0.35
1
BOX1
41 Power distribution
Fan Fan plug-in box
2 plug-in box_FAN 1.35
plug-in 2
BOX2
box
42 monitori Power distribution
Fan plug-in box
ng cable 2 plug-in box_FAN 2.35
3
BOX3
43 Power distribution
Cabinet top fan
2 plug-in box_FAN 0.7
monitoring board
BOX4
B1 door entrance
Environ B2 infrared
ment
#1-Power B3
monitori As per
44 1 distribution plug- temperature/hu
ng order
in box_SENSORS midity
transfer
cable B4 smoke
B5 reserved

Entranc B1: Front door


e control As per entrance control As per
45 PWRDB-X8_DOOR
monitori configurations B2: Back door order
ng cable entrance control
Entranc
Equipment room
e control As per H-MON-009_B1 As per
46 entrance control
monitori configurations end order
sensor
ng cable
Infrared/microwa
Infrared
As per H-MON-009_B2 ve dual As per
47 monitori
configurations end monitoring order
ng cable
sensor
Temper
ature/hu
As per H-MON-009_B3 Temperature/hu As per
48 midity
configurations end midity sensor order
monitori
ng cable
Smoke
As per H-MON-009_B4 As per
49 monitori Smoke sensor
configurations end order
ng cable

TABLE 33 - POWER CABLES CONFIGURATION 2

Serial Length
Cable Name Quantity End A End B
No. (m)

Fan Power Blue: busbar -48 V As per


51 2 Fan socket
cable on (Group 2 terminal) order

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GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

Serial Length
Cable Name Quantity End A End B
No. (m)
cabinet top Black: busbar -48 V
GND (Group 2
terminal)
Yellow/green: busbar
PE (Group 1 terminal)
Blue: busbar -48 V
Fan Power Black: busbar -48 V
Fan layer As per
52 cable of plug- 6 GND
socket order
in box Yellow/green: busbar
PE
Blue: busbar -48 V
Backplane Black: busbar -48 V
Backplane As per
53 power transit 4 GND
filter order
cable Yellow/green: busbar
PE
Plug-in box
Plug-in PE Grounding copper
54 protection 7 0.12
interface busbar
cable
Power cable
Upper end of -48 V
from the power
Busbar -48 output terminal of
55 distribution 4 0.17
V power distribution
plug-in box to
plug-in box
the busbar
Power cable
Upper end of -48 V
from the power
Busbar -48 GND output terminal
56 distribution 4 0.17
V GND of power distribution
plug-in box to
plug-in box
the busbar
Power cable
Upper end of -48 V
from the power
Filter 1: -48 input I terminal of
57 distribution 2 0.24
V power distribution
plug-in box to
plug-in box
filter 1
Power cable
Upper end of -48 V
from the power
Filter 1: -48 GND input I terminal
58 distribution 2 0.22
V GND of power distribution
plug-in box to
plug-in box
filter 1
Power cable
Upper end of -48 V
from the power
Filter 2: -48 input II terminal of
59 distribution 2 0.32
V power distribution
plug-in box to
plug-in box
filter 2
Power cable
Upper end of -48 V
from the power
Filter 2: -48 GND input II terminal
60 distribution 2 0.30
V GND of power distribution
plug-in box to
plug-in box
filter 2
Grounding Grounding Cabinet top junction
61 cable of power 2 interface of 0.16
ground
distribution power

216 Confidential and Proprietary Information of ZTE CORPORATION


Appendix C - Internal Cables Configuration

Serial Length
Cable Name Quantity End A End B
No. (m)
plug-in box distribution
plug-in box
Cabinet top junction
62 Transit cable 2 Busbar PE 0.23
ground
-48 V power Blue: filter - As per
63 4 Blue: operator -48 V
cable 48 V input order
Black: filter
-48 V power Black: Operator -48 V As per
64 4 -48 V GND
cable GND order
input
Grounding
Door
cable
65 grounding 4 Cabinet door 0.25
interface of
cable
cabinet
Cabinet Cabinet top
Security ground of As per
66 protection 2 protection
equipment room order
cable ground

Confidential and Proprietary Information of ZTE CORPORATION 217


GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

Wiring cables configuration 2


Figure 148 shows signal and monitoring cables wiring cabinet 1
configuration 2.

FIGURE 148 - SIGNAL AND MONITORING CABLES WIRING CABINET 1 CONFIGURATION 2

14 14
-48 V -48 VGND -48 V -48 VGND

3 Power distribution Plug-in


2 box(L1)

Fan Plug-in box(L2)

BUSN(L3)
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
RUIM 1 RUIM 1

BCTC(L4)
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
RCHB 2 RCHB 1 RCKG 2 RCKG1 RMPB RMPB RUIM 3 RUIM 2

5 5
6 5 5
4
8 2
9 1

42
Fan Plug-in box(L5)

BUSN(L6)
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
RUIM 1 RUIM 1 RMNIC

BGCM(L7)
14 14

43
Fan Plug-in box(L8)

Figure 149 shows signal and monitoring cables cabinet 2 configuration 2.

218 Confidential and Proprietary Information of ZTE CORPORATION


Appendix C - Internal Cables Configuration

F I G U R E 1 4 9 - S I G N A L A N D M O N I T O R I N G C A B L E S C A B I N E T 2 C O N F I G U R AT I O N S 2

-4 8V -4 8VGND -4 8 V -4 8VGND

Power distribution
Plug-in box(L1)

Fan Plug-in box(L2)

BUSN(L3)
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
RDTB RUI M 1 RUI M 1 RM NI C RM NI C RM NI C RM NI C RDTB RDTB

BPSN(L4)
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
RUI M 3 RUI M 2 RPSN

Fan Plug-in box(L5)

BUSN(L6)
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
RUI M 1 RUI M 1 RDTB RDTB

Blank Panel(L7)

Fan Plug-in box(L8)

Figure 150 shows power cables wiring cabinet 1 configuration 2.

Confidential and Proprietary Information of ZTE CORPORATION 219


GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

FIGURE 150 - POWER CABLES WIRING CABINET 1 CONFIGURATION 2

Cabinet
FilterII FilterI
ground

Power distribution -48V


-48VGND
Plug-in box(L1) PE
GND

Fan Plug-in box(L2) -48V


-48VGND
-48V
ON -48VGND
PE
OF F
GND

Grounding Copper
BUSN(L3)
busbar Busbar

Cabling Plug-in box -48V


-48VGND
-48V
ON
-48VGND
PE
OF F
GND

BCTC(L4)

Cabling Plug-in box


Fan Plug-in box(L5) -48V
-48VGND
-48V
ON
-48VGND
PE
OF F
GND

BUSN(L6)

Cabling Plug-in box -48V


-48VGND
-48V
ON -48VGND
PE
OF F
GND

BGCM(L7)

Cabling Plug-in box -48V


-48VGND
PE
Fan Plug-in box(L8) GND

220 Confidential and Proprietary Information of ZTE CORPORATION


Appendix D

Label Preparation

Label Preparation Requirements


Cable labels on both ends clearly indicate the connection objects of
local and peer end.
Trunk cable indicates location of cable on the BSC and DDF side.
Labels are generally attaching 20 mm away from the root of
connectors, folded rightward tightly.
Number of both ends of a cable consists of one-to-one relationship.

Label Contents
Figure 151 shows sample of E1 trunk cable

FIGURE 151 - E1 TRUNK CABLE LABE

TRUNK(L) TRUNK(R) m
m
BSC1- A01-L4-10-E1 1- DDF- A01-L01-05-U 2
1
0.7mm 10
8mm
25.3mm
60mm

Figure 152 Shows interface E1 cable label indicating the location of port on
the main equipment side A.

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GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

FIGURE 152 - E1 CABLE INTERFACE

Rack
Subsystem column/row Layer Slot Port
name - No. - No. - No. - name

For example, E1 1-10, same as that


silkscreened on the backplane
Number of physical slot of the
board, for example, 05
For example, L4

For example, A01

For example, MSC, BSC1

Figure 153 shows A interface E1 cable label indicating the location of port
on the DDF side.

FIGURE 153 - A INTERFACE E1 CABLE

Rack Terminal
Terminal Port
DDF -column/row - row No. - column -
No. No position

U denotes up port, D denotes


down port
01~20 from left to right

L01~L20 from top down

For example, B01

Digital Distribution Frame

FIGURE 154 - E1 TRUNK CABLE LABEL

TRUNK(L) TRUNK(R)
12mm

BSC1-A01-L4-02-E1
DDF-A01-L01-05-U
1-10
Electronic Building Electronic Building
0.7mm
8mm
25.3mm

60mm

FIGURE 155 - GPS GROUNDING CABLE

Local: GPS lightning arrester Peer: GoTa outdoor


grounding end grounding busbar

222 Confidential and Proprietary Information of ZTE CORPORATION


Appendix D - Label Preparation

FIGURE 156 - CABINET TOP PROTECTION GROUND CABLE

Local: GoTa BSC cabinet top Peer: GoTa indoor grounding


protection ground (PGND) busbar

FIGURE 157 - CABINET TOP WORKING GROUND CABLE

Peer: Working ground


Local: GoTa BSC cabinet top
terminal (GND) of equipment
working ground (GND)
room power rack

FIGURE 158 - CABINET TOP -48 V POWER CABLE

Local: GoTa BSC cabinet top Peer: –48 V terminal of


–48 V (POWER) equipment room power rack

Confidential and Proprietary Information of ZTE CORPORATION 223


GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

This page is intentionally blank.

224 Confidential and Proprietary Information of ZTE CORPORATION


Appendix E

Abbreviations

Abbreviation Full Name

Abis Interface Abis Interface—the interface of BSC--BTS

BCTC Backplane of Control Center

BPSN Backplane of Packet Switch Network

BSC Base Station Controller

BTS Base Transceiver Station

BUSN Backplane of Universal Switching Network

Cat5 Category 5

CHUB Control HUB

CLKG Clock Generator

DDF Digital Distribution Frame

DTB Digital Trunk Board

FE Fast Ethernet

GoTa Global open Trunking Architecture

GCM GPS Control Module

GPS Global Position System

IPCF Interface of PCF

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GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

Abbreviation Full Name

LED Light Emitting Diode

MODEM Modulation & Demodulation Machine

MP Main Processor

MSC Mobile Switching Center

OMP Operation & Maintenance Processor

OMM Operation Maintenance Module

PCB Printed Circuit Board

PDS PTT Dispatch Server

PDSN Packet Data Service Node

PE Protect Earth

PP2S Pulse per 2 Seconds

PWRD Power Distributor

PWRDB Backplane of PWRD

RCHB Rear Card of CHUB

RCKG Rear Card of CLKG

RDTB Rear Card of DTB

RMNIC Rear Card of Multi-service Network Interface Card

RMPB Rear Board of MP

RUIM Rear Card of UIM

SPB Signaling Process Board

UIM Universal Interface Module

UPS Uninterruptible power supply

UTP Unshield twisted pair

226 Confidential and Proprietary Information of ZTE CORPORATION


Index

AAA ...................... 8, 136, 162, 169 E1_RX10- .................. 139, 141, 143
AC28, 100, 101, 102, 106, 107, 108, E1_RX10+ .................. 139, 141, 143
112, 198 E1_RX2- ................... 138, 140, 142
AN 8, 169 E1_RX2+ ................... 138, 140, 142
APPEARANCE............................... 43 E1_RX3- ................... 138, 140, 142
B 10, 103, 104, 105, 106, 118, 119, E1_RX3+ ................... 138, 140, 142
120, 121, 122, 123, 124, 137, 139, E1_RX4- ................... 138, 140, 143
142, 144, 145, 151, 152, 155, 164, E1_RX4+ ................... 138, 140, 142
165, 169, 207, 211, 213, 214, 222, E1_RX5- ................... 138, 140, 143
225, 226, 237 E1_RX5+ ................... 138, 140, 143
BASE ........................................ 43 E1_RX6- ................... 138, 140, 143
BSC ............................ E1_RX6+ ................... 138, 140, 143
6, 7, 9, 19, 22, 23, 26, 27, 28, 30, E1_RX7- ................... 138, 140, 143
32, 33, 34, 37, 38, 40, 41, 42, 43, E1_RX7+ ................... 138, 140, 143
44, 45, 46, 49, 50, 51, 52, 54, 55, E1_RX8- ................... 138, 140, 143
56, 59, 62, 76, 80, 81, 82, 85, 86, E1_RX8+ ................... 138, 140, 143
88, 89, 100, 102, 110, 112, 113, E1_RX9- ................... 139, 140, 143
114, 115, 117, 118, 120, 125, 131, E1_RX9+ ................... 139, 140, 143
135, 136, 137, 144, 145, 146, 150, E1_TX0- ................... 138, 139, 142
157, 158, 162, 163, 180, 183, 184, E1_TX0+ ................... 138, 139, 142
197, 199, 200, 201, 203, 233, 237 E1_TX1- ................... 138, 140, 142
BSCB .............. 10, 32, 207, 209, 219 E1_TX1+ ................... 138, 140, 142
BSC--BTS .................................237
E1_TX10- .................. 139, 141, 143
BSS ...........................................32
E1_TX10+ .................. 139, 141, 143
BTS .......30, 136, 145, 212, 224, 237
E1_TX2- ................... 138, 140, 142
CABINET ................................... 41
CAT5 ....................................... 141 E1_TX2+ ................... 138, 140, 142
COLORS ....................................165 E1_TX3- ................... 138, 140, 142
CONFIGURATIONS .......................230 E1_TX3+ ................... 138, 140, 142
CONNECTIONS ............................139 E1_TX4- ................... 138, 140, 142
DB25 ................................ 150, 151 E1_TX4+ ................... 138, 140, 142
DB44 ..118, 121, 137, 138, 139, 141, E1_TX5- ................... 138, 140, 143
142 E1_TX5+ ................... 138, 140, 143
DB9104, 118, 150, 151, 152, 154, 155, E1_TX6- ................... 138, 140, 143
156 E1_TX6+ ................... 138, 140, 143
DC 28, 100, 103, 112, 113, 158, 200, E1_TX7- ................... 138, 140, 143
207
E1_TX7+ ................... 138, 140, 143
DEBUG...............................120, 211
E1_TX8- ................... 138, 140, 143
DISTRIBUTION ..........................103
E1_TX8+ ................... 138, 140, 143
DOOR ................... 87, 152, 213, 226
E1_TX9- ................... 139, 140, 143
E1 7, 9, 30, 135, 137, 138, 139, 140,
E1_TX9+ ................... 139, 140, 143
141, 142, 143, 195, 197, 212, 224,
FAN ................... 124, 213, 225, 226
233, 234
FE 121, 122, 211, 212, 223, 237
E1/T1........................... 9, 195, 197
GCM ... 40, 41, 76, 120, 123, 200, 209,
E1_RX0- ................... 138, 139, 142
211, 219, 222, 237
E1_RX0+ ................... 138, 139, 142
GND ... 103, 104, 105, 106, 108, 112,
E1_RX1- ................... 138, 140, 142
116, 214, 215, 226, 227, 227,
E1_RX1+ ................... 138, 140, 142
228

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GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

GPS . 8, 9, 19, 40, 120, 122, 123, 136,


137, 146, 171, 172, 173, 174,
176, 177, 178, 179, 180, 181, 195,
197, 212, 223, 234, 237
H-T1-001 ................................. 141
H-T1-002 .......................... 141, 142
HUB ..................................120, 237
INFORMATION ............................... 2
IP 7, 135, 144, 145, 157
LED .........................................237
LEGAL......................................... 2
MODEM........ 157, 158, 159, 160, 238
MSC .......30, 136, 145, 212, 224, 238
N/A ............................................ 3
O&M ......................................... 163
ODF ......................................... 145
OFF ........................9, 195, 199, 200
OMC ............... 8, 136, 157, 162, 169
P 1, 3, 7, 135, 136, 144, 197, 212,
223, 238
PAIR .......................................165
PCB ............................ 36, 184, 238
PCF .........................................237
PDS ......... 8, 135, 136, 145, 197, 238
PDSN7, 135, 136, 144, 197, 212, 223,
238
PGND ................................ 112, 116
POSITION .................................. 41
POWER....................... 102, 103, 112
PP2S .......... 118, 120, 211, 223, 238
PTT ................................. 136, 238
R&D ............................................ 3
R1 2, 3
RF 176
RJ45 .. 119, 124, 150, 165, 167, 168,
169
RS232.............................. 211, 222
RS485................... 7, 122, 211, 222
SENSORS ................... 151, 213, 226
SINGLE ................................ 51, 52
UPPER....................................... 86
URL ............................................ 1
V 3, 28, 100, 101, 103, 104, 105,
106, 112, 116, 150, 158, 195, 200,
201, 207, 214, 215, 226, 227,
228, 235
X13 ......................................... 123

228 Confidential and Proprietary Information of ZTE CORPORATION


Figures

Figure 1 - Installation and Commissioning Flow ..............................................16


Figure 2 - Hardware Installation Flow ............................................................19
Figure 3 - Horizontal Row Cabinet ................................................................35
Figure 4 - Spacing Between Horizontal Cabinet Rows and also Between Cabinets
and the Wall ......................................................................................36
Figure 5 - BSC CABINET FOOTINGS POSITION ...............................................37
Figure 6 - BSC Cabinet FOOTING Structure ....................................................38
Figure 7 - BASE APPEARANCE ......................................................................38
Figure 8 - Base Structure ............................................................................39
Figure 9 - single Installation Holes Location for the Base of a Single BSC Cabinet
Installation Holes Location ...................................................................40
Figure 10 - Multiple BSC Cabinets Installation Holes Location............................41
Figure 11 - Single BSC Cabinet Drilling Template ............................................42
Figure 12 - Expansion Bolts (M12 × 100) Installation ......................................43
Figure 13 - Washers Diagram ......................................................................44
Figure 14 - Single BSC Cabinet Installed Bases...............................................45
Figure 15 - Spacing Between the BSC Cabinet Bottom and the Antistatic Floor ....46
Figure 16 - Press Plate Components..............................................................47
Figure 17 - SINGLE BSC Cabinet Fixing .........................................................48
Figure 18 - A SINGLE BSC Cabinet Fixed on the Bases.....................................48
Figure 19 - Adjustable Base Mounting Mode Installation Flow ...........................50
Figure 20 - Single BSC Cabinet Holes Location................................................52
Figure 21 - Multiple BSC Cabinets Holes Locations ..........................................53
Figure 22 - Single Cabinet Mounting Drilling Template .....................................54
Figure 23 - Cabinet Fixing ...........................................................................56
Figure 24 - Single BSC Cabinet Fixed on the Footings ......................................56
Figure 25 - Installation flow .........................................................................58
Figure 26 - Server Cabinet Universal Base Installation .....................................59
Figure 27 - Single Server Cabinet Installation Holes Location ............................60
Figure 28 - Footing, Press Plate and Base Fixing .............................................63
Figure 29 - Footing and Press Plate Components.............................................64
Figure 30 - Installation Hole Locations...........................................................65
Figure 31 - Footing and Press Plate Component Installation..............................67
Figure 32 - Server Cabinet Footing Mounting Mode Installation Flow ..................68
Figure 33 - Server Cabinet with Fixed Side Tabs .............................................69
Figure 34 - Server Chassis insertion..............................................................70
Figure 35 - Server Cabinet inside Equipment Installation flow ...........................71
Figure 36 - Server Cabinet Layout ................................................................72
Figure 37 - Multiple Cabinets Fixed ...............................................................74
Figure 38 - Angle Supports on the Top of Adjacent Cabinets Removed ...............75
Figure 39 - Angle Supports on the Top of Adjacent Cabinets Reinstalled .............76
Figure 40 - Connections between Adjacent Cabinets........................................76
Figure 41 - Front/Rear Decorative Plates Fixing of the BSC Cabinet ...................78
Figure 42 - Installed Front/Rear Decorative Plates...........................................78
Figure 43 - Multiple BSC Cabinet Front/Rear Decorative Plates Fixing.................79
Figure 44 - Side Decorative Plates Fixing .......................................................79
Figure 45 - Single Cabinet Installed Side Decorative Plates...............................80
Figure 46 - Fan Plug-in Box Structure ...........................................................80

Confidential and Proprietary Information of ZTE CORPORATION 229


GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

Figure 47 - Fan Module Group Picture ...........................................................81


Figure 48 - Fan Module Group Unlock Button..................................................81
Figure 49 - Drawing out the Fan Module Group...............................................82
Figure 50 - Grounding Cable Detaching of the BSC Cabinet Door.......................83
Figure 51 - UPPER/Lower Hinge Pins Unplugging on the BSC Cabinet Door .........83
Figure 52 - DOOR Fixing .............................................................................84
Figure 53 - Dust Prevention Plug-in Box Installation Location in the BSC Cabinet .85
Figure 54 - BSC Cabinet Air Filter .................................................................86
Figure 55 - Cabinet Label Position.................................................................87
Figure 56 - Server Cabinet Top Panel Installation............................................88
Figure 57 - Server Cabinet Hangers Installation..............................................89
Figure 58 - Server Cabinet Side Panel Installation...........................................90
Figure 59 - Server Cabinet with One Side Panel Install ....................................91
Figure 60 - Cabinet Row Side Panels Installation.............................................92
Figure 61 - Server Cabinet Front/Rear Installation Doors .................................93
Figure 62- Server Cabinet Installed Front/Rear Doors ......................................94
Figure 63- Power Distribution Plug-in Box internal structure .............................97
Figure 64 - BSC POWER System Installation Flow ...........................................98
Figure 65 - Power Distribution Plug-in Box Cable ............................................99
Figure 66 - fan power cable ....................................................................... 100
Figure 67 - fan plug-in box power cable....................................................... 101
Figure 68 - plug-in box external power cable................................................ 102
Figure 69 - servere to ac distribution cabinet ............................................... 103
Figure 70 - power distributor ..................................................................... 103
Figure 71 - connection terminals ................................................................ 104
Figure 72 - connection terminals and connector boards.................................. 105
Figure 73 - power cable connection method1 ............................................... 107
Figure 74 - power cable connection method2 ............................................... 107
Figure 75 - grounding system .................................................................... 109
Figure 76 - equipment room1 ground grid ................................................... 110
Figure 77 - equipment room2 ground grid ................................................... 111
Figure 78 - equipment room3 ground grid ................................................... 111
Figure 79 - clock cable structure ................................................................ 115
Figure 80 - 8k clock cable structure ............................................................ 116
Figure 81 - ethernet transit cable structure .................................................. 117
Figure 82 - ethernet interconnection cable structure...................................... 118
Figure 83 - pwrd 485 cable structure .......................................................... 118
Figure 84 – power distribution plug-in box structure...................................... 119
Figure 85 – fan monitering cable structure................................................... 120
Figure 86 - 1×BUSN+1×BCTC Office Cable Connection .................................. 121
Figure 87 - 2×busn+1×bctc office cable connection ...................................... 123
Figure 88 - fiber interconnection between the busn plug-in boxes (2×busn +
1×bctc office) .................................................................................. 124
Figure 89- BPSN + n×BUSN + m×bctc ethernet cable connection .................. 125
Figure 90 - interconnection between the busn plug-in boxes (1×bpsn + n×busn +
m×bctc office).................................................................................. 126
Figure 91 - cross-cabinet PWRD485 monitoring cables................................... 127
Figure 92 - local BSC cabinet external cables ............................................... 130
Figure 93 - 75 ohms E1 Trunk Cable ........................................................... 131
Figure 94 - 120 ohms E1 trunk cable .......................................................... 133
Figure 95 - H-T1-001 Cable ....................................................................... 135
Figure 96 - H-T1-002 cable........................................................................ 136
Figure 97 - IP transmission cable................................................................ 138
Figure 98 - Optical Fiber............................................................................ 139
Figure 99 - Cable Ties............................................................................... 141
Figure 100 - Cable Tie Trimming Requirement .............................................. 141
Figure 101 - Cable Ties on a Cable Bundle ................................................... 142
Figure 102 - Cable Ties at Turns of a Cable Bundle........................................ 142
Figure 103 - PWRDB Monitoring Cable......................................................... 145
Figure 104 - Cabinet Entrance Control Sensor Cable...................................... 146
Figure 105 - entrance Control Sensor Cable ................................................. 146

230 Confidential and Proprietary Information of ZTE CORPORATION


Appendix E - Abbreviations

Figure 106 - Infrared Sensor Installation Position.......................................... 147


Figure 107 - Infrared Sensor...................................................................... 147
Figure 108 - Infrared Sensor Cable ............................................................. 148
Figure 109 - Temperature/Humidity Sensor Installation Dimensions ................ 149
Figure 110 - Temperature/Humidity Sensor Cable ......................................... 149
Figure 111 - Smoke Sensor Cable............................................................... 150
Figure 112 - Alarm System Composition ...................................................... 151
Figure 113 - Alarm Box Power Cable ........................................................... 152
Figure 114 - Hanging Board Installation ...................................................... 153
Figure 115 - Mounting Alarm Box 1............................................................. 154
Figure 116 - Mounting Alarm Box 2............................................................. 154
Figure 117 - BSC Background System Structure ........................................... 156
Figure 118 - BSC Background System Installation Flow.................................. 157
Figure 119 - Network Cable Structure ......................................................... 158
Figure 120 - Peeling Network Cable ............................................................ 160
Figure 121 - Core Order in Network Cable.................................................... 160
Figure 122 - Inserting Wires into RJ45 Connector ......................................... 161
Figure 123 - Crimping Network Cable.......................................................... 161
Figure 124 - GPS Antenna Feeder System Structure ...................................... 166
Figure 125 - GPS Antenna Installation Flow.................................................. 167
Figure 126 - GPS Cable Stripping ............................................................... 170
Figure 127 - Welding GPS Connector Pin...................................................... 170
Figure 128 - Connector Assembly Structure ................................................. 171
Figure 129 - GPS Antenna Position ............................................................. 172
Figure 130 - Position of Roof Mounted GPS Antenna ...................................... 173
Figure 131 - Lightning Arrester Installation .................................................. 175
Figure 132 - Front Plugged Board Structure ................................................. 178
Figure 133 - Back Plugged Board Structure .................................................. 179
Figure 134 - Board Installation Flow............................................................ 179
Figure 135 - Board Plugging - Step 1 .......................................................... 180
Figure 136 - Board Plugging - Step 2 .......................................................... 181
Figure 137 - Plugging a Board - Step 3........................................................ 181
Figure 138 - Board Plugging - Step 4 .......................................................... 182
Figure 139 - Board Unplugging - Step 1 ...................................................... 183
Figure 140 - Unplugging a Board - Step 2 .................................................... 183
Figure 141 - board unplugging - step 3 ....................................................... 184
Figure 142 - Cabinet Packaging .................................................................. 195
Figure 143 - Boards Configuration 1............................................................ 200
Figure 144 - Signal and Monitoring Cables wiring Configuration 1.................... 206
Figure 145 - Power Cables wiring Cabinet Configuration 1 .............................. 207
Figure 146 - Cabinet 1 Boards Configuration ................................................ 209
Figure 147 - Cabinet 2 Boards Configuration 2 ............................................. 210
Figure 148 - Signal and Monitoring Cables wiring Cabinet 1 Configuration 2...... 218
Figure 149 - Signal and Monitoring Cables Cabinet 2 CONFIGURATIONS 2 ........ 219
Figure 150 - Power Cables wiring Cabinet 1 Configuration 2 ........................... 220
Figure 151 - E1 Trunk Cable Labe............................................................... 221
Figure 152 - E1 Cable Interface.................................................................. 222
Figure 153 - A Interface E1 Cable ............................................................... 222
Figure 154 - E1 Trunk Cable Label .............................................................. 222
Figure 155 - GPS Grounding Cable.............................................................. 222
Figure 156 - Cabinet Top Protection Ground Cable ........................................ 223
Figure 157 - Cabinet Top Working Ground Cable........................................... 223
Figure 158 - Cabinet Top -48 V Power Cable ................................................ 223

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GoTa BSCB (V8.16) Digital Trunking System Base Station Controller Installation Manual-Hardware

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232 Confidential and Proprietary Information of ZTE CORPORATION


Tables

Table 1 - Typographical Conventions..............................................................xi


Table 2 - Mouse Operation Conventions......................................................... xii
Table 3 - Safety Signs ............................................................................... xiii
Table 4 - equipment room requirements........................................................22
Table 5 - temperature and humidity requirements ..........................................23
Table 6 - equipment room dust content .........................................................23
Table 7 - equipment room lighting ................................................................24
Table 8 - fire protection requirements ...........................................................24
Table 9 - power supply and power consumption indexes ..................................24
Table 10 - Tools and Instruments .................................................................26
Table 11 - Plug-in Box HEIGHTS...................................................................37
Table 12 - Power Distribution Plug-in Box Cable Configuration ..........................99
Table 13 - relationships between two end power Cables................................. 100
Table 14 - fan plug-in box power cables ...................................................... 101
Table 15 - plug-in box external power cable................................................. 102
Table 16 - cabinet fuse list ........................................................................ 106
Table 17 - local BSC external equipments .................................................... 130
Table 18 - Cores of 75 ohms E1 Trunk Cable Relationships............................. 132
Table 19 - 120 ohms E1 Trunk Cable Connections......................................... 133
Table 20 - 100 ohms T1 trunk cable connections .......................................... 136
Table 21 - Correspondence Between Monitoring Cable Ports and Sensors ......... 145
Table 22 - Straight-Through Cable Pin outs .................................................. 158
Table 23 - Crossover Cable Pin outs............................................................ 159
Table 24 - Relationship Between Wire Pair Sequence Numbers and Wire pair colors
of Network Cable .............................................................................. 159
Table 25 - BSCB Specifications................................................................... 197
Table 26 - Plug-in Boxes Configuration 1 ..................................................... 199
Table 27 - Signal Cables Configuration 1 ..................................................... 201
Table 28 - Monitoring Cables Configuration 1 ............................................... 203
Table 29 - Power Cables Configuration 1...................................................... 204
Table 30 - Plug-in Boxes Configuration 2 ..................................................... 208
Table 31 - Signal Cables Configuration 2 ..................................................... 211
Table 32 - Monitoring Cables Configuration 2 .............................................. 215
Table 33 - Power Cables Configuration 2...................................................... 215

Confidential and Proprietary Information of ZTE CORPORATION 233

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