Atlas Copco Core Drill Rig

DIAMEC U6 APC

MORE CORE FOR LESS

Computerized core drilling

Computer control of core drill rigs is not new. We introduced Automatic Performance Control to the DIAMEC series some years ago. And the benefits are well-understood dramatic improvements in drilling economy and production through:

More efficient rod handling Improved bit life up to 100% Less risk of core blockage and deviation Fewer drilling errors and less operator fatigue Unattended drilling
These advantages combined with a new method of drill setup and positioning mean that you can achieve true oneman operation with the DIAMEC U6 APC.

COST

Atlas Copcos new DIAMEC U6 core drill is a modern, highly productive machine that has evolved from the combined know-how of two leading organizations in the core drilling business. A powerful and reliable drill rig that is based on our experience of building and servicing more than 3500 core drills. The DIAMEC U6 is the first of a new generation of DIAMEC core drills. It incorporates the latest hydraulic and electronic technology into a modern compact design and includes many options that give you real flexibility. We pride ourselves in bringing you a machine that has everything you want. Operating the new DIAMEC U6 couldnt be easier. It is optionally available as a manually operated rig, but comes with a new third generation Automatic Performance Control as standard.

Our design points for the DIAMEC U6 were:

reliability. The rig Improvedweve paid particular is more robust overall, but attention to the rotation unit and feedframe. The result is less maintenance and better availability. greatly increased More power. Weve which gives muchthe capacity of the drill rig, more efficient drilling down to the bottom of the hole. operation. The new improved True one-man automatic control over drilling. APC enables full It gives the driller more time for emptying the core barrels, preparing bits, etc., and means that he does not need a helper. be used Flexibility of use. The DIAMEC U6 canholes up for conventional and wireline drilling for to size H. There is a new easy-to-use positioner that enables you to set the feedframe singlehanded. These features, together with the compact design of the rig, open up a wider range of applications and give better utilization. and ease of use Safety and ergonomics. Safetyat Atlas Copco. are always high on the agenda Thus, the DIAMEC U6 contains improved safety features and we have put much time and effort into ensuring that the design of the control panel is ergonomically sound.

All of which adds up to a big improvement in productivity more core for less cost!

DIAMEC U6
The DIAMEC U6 is the result of combining the skills and experience of the Atlas Copco Craelius and JKS Boyles organizations. It represents the best of both worlds. A synthesis of the finest features of the DIAMEC and JKS Boyles product ranges that satisfies the requirements of both customer sets with enough new technology to make it probably the most robust, reliable and flexible drill rig on the market. The DIAMEC U6 is optimised for our latest diamond bit and core barrel technologies. It can be delivered skid or crawler mounted with an electric or diesel power unit.
2

5 1. Flexible, easy-to-use positioner The DIAMEC U6 has the most convenient, easy-to-use positioner system available on any diamond drill rig today. This flexible system enables a single operator, working alone, to set the feedframe in any position from +90 to 90 degrees without moving the wireline hoist. There is also a turntable option that enables the drill to be quickly positioned horizontally. Using these features, you can set the rig to drill a hole at a specific position or line it up on an existing drill hole much more easily. You can also set it up to drill its own feedframe anchor holes in the rock face. 2. Robust feedframe The push-equals-pull design of the feed cylinder gives maximum capacity for both uphole and downhole drilling. This, together with the rigid frame construction and a longer cradle, gives steady and secure drilling resulting in a straighter hole. Reliability of the feedframe is improved as a result of the direct feed cylinder and 50% fewer parts. The robust new design results in less wear, which means that fewer adjustments are needed and they are easier to perform. There are also convenient telescopic adjustments for the anchor channel and mast extension. 6

 the best of both worlds

3. New rotation units There are two new rotation units one standard, the other optional. The standard version is an N size, 1800 rpm unit, the optional version an H size, 1400 rpm unit. For optimum performance, you can choose between two rotation motors on the standard unit one for drilling holes of size AB, and one for holes of size BN. Rpm can be set and adjusted by the operator from the control panel. The Atlas Copco patented hydraulic chuck has quick-change jaws. Oversize bearings and a new type of distributor seal give extra long life. And a sealed gearbox reduces maintenance and enables drilling in any position. 3 4. New rod holder with latest technology The new rod holder has a higher holding capacity and can handle A- to H-size rods. You can adjust the clamping force to suit different types of drill rod. The rod holder features the latest gas spring technology, which results in longer service life. The gas spring is in the form of a cartridge, which simplifies servicing because it is light and easily replaced. And the gas pressure can be monitored for absolute safety. 5. Modern hydraulic system Environmentally friendly hydraulic connections have O-ring face seals that give zero leakage. Pressure filters are fitted between hose separation points and valves on both APC and manual control versions of the rig. These prevent dirt from entering the valves after opening the hydraulic lines to move the drill modules, thus improving reliability. The valves are located on the drill modules, which means that the pressure filters are always protecting them from dirt and there are fewer hoses on the floor. 6. New wireline winch The new heavy-duty 1000-meter wireline hoist and levelwind assembly is fast and compact. It stays in position for all drilling angles from 90 to +90 degrees. Only the orientation of the levelwind assembly needs to be adjusted to suit the drilling angle, and this can be done quickly and easily without any tools. There is just one greasing point, which means low maintenance.

1 4

Third generation Automatic Performance Control

The Automatic Performance Control of the DIAMEC U6 marks the achievement of true oneman operation. Why? Because it is an ergonomic control system that meets the needs of the user. We visited customer sites and watched drillers using the earlier DIAMEC models, listened to their problems, incorporated their requirements into the new rig, and field-tested the results. The end product is a system that makes it much easier for the driller to enter all necessary drilling parameters and to monitor the drilling operation from a distance. And a joystick is provided for manual control of wireline, fast travel, and rotation. New functions. These include automatic wireline, powerful self-diagnostics, screen display of manuals and parts lists, and remote trouble shooting. State-of-the-art hardware and software. The APC features the latest generation Can bus control, which minimises the hydraulic plumbing and electrical wiring. The electronics are very rugged and cope extremely well with harsh environmental conditions.

Features that reflect user needs

The DIAMEC U6 APC operates in a Microsoft Windows environment and has a new interface that is easier to learn and use. Other advances over the earlier APC models include: Screen-based control single control knob arepanel. A touch screen and a provided for easy input and adjustment of control parameters. Drilling information is presented on the screen. Symbols are used instead of words. Numbers are displayed large enough to be read easily from a distance.

Manual control
Although the APC comes as standard, you may if you wish order a rig with an optional manual control system. This control panel is similar to the APC panel but there is of course no computer i.e. the driller must supervise the drilling operation. The manual control panel is lighter, has an ergonomic design and is therefore more user friendly. The pilot-type hydraulic system has additional features, such as improved hold-back, make-up torque and integrated flush water control.

With Automatic Performance Control, the drilling operation is supervised by a computer giving the driller time for emptying core barrels, preparing bits, etc. Once the driller has entered all necessary drilling parameters, the APC computer takes over control and maintains the penetration rate. The APC acts instantly on any change in rock formation that calls for adjustment in feed force, rotation speed or torque, or even a complete shutdown.

Diamec U6 Specifications
Depth Capacity (55 kW PU) Drill Rod Size Approx. Drilling Depth A Wireline 960 m (3160 ft) B 750 m (2460 ft) N 570 m (1880 ft) H 390 m (1280 ft)
Due to highly variable drilling conditions, the above drilling depths may prove difficult to determine in advance

Water system options Trido 80 H waterpump max flow max pressure Trido 140 H waterpump max flow Max pressure

80 l/m 50 bar 140 l/m 70 bar

(21 US gpm) (725 psi) (37 US gpm) (1000 psi)

Rotation Units
N Rotation Unit A to B Motor Max Rpm Max Torques Spindle inner dia. Chuck axial holding 1800 595 Nm (435 ft lbf) 78mm (3.07 in) 100 kN (22000 lbf) N Rotation Unit B to N Motor 1800 645 Nm (475 ft lbf) 78mm (3.07 in) 100 kN (22000 lbf) H Rotation Unit H Rotation Unit Hi Torque Version 1200 1570 (1160 ft lbf) 101mm (397 in) 150 kN (33700 lbf)

Mechanical options Manual Turntable Slot type anchor plate Safety rod guard Air-oil cooler (mounted on electric motor) Mounting options Skid mounted (standard) Wheel and drawbar kit Crawler mounting Trailer mounting

1400 1255 (925 ft lbf) 101mm (3.97 in) 150 kN (33700 lbf)

Feed Frame Feed length Feed force-pull Feed force-thrust Fast travel speed Rod Holder Max rod size Bore (without jaws) Bore (without covers) Axial holding force -With TC inserts Power Units Motor rating Main pump flow Service pump flow Main pump pressure Service pump pressure

Long Feed Frame 1800 mm (71 in) 65 kN (14,600 lbf) 65 kN (14,600 lbf) 1 m/s (196 fpm)

Short Feed Frame 850 mm (33.5 in) 65 kN (14,600 lbf) 65 kN (14,600 lbf) 1 m/s (196 fpm)

89 mm 102 mm 170 mm 45 kN 90 kN Electric 55 kW (75 HP) at 1450 rpm 130 l/min (34.3 US gpm) 40.5 l/min (10.7 US gpm) 300 bar (4350 psi) 300 bar (4350 psi)

(3.5 in) (4.0 in) (6.7 in) (10120 lbf) (20240 lbf) Electric-Optional 45 kW (60 HP) at 1450 rpm 100 l/min (26.4 US gpm) 40.5 l/min (10.7 US gpm) 260 bar (3770 psi) 250 bar (3625 psi) Diesel 88 kW (115 HP) at 2300 rpm 130 l/min (34.3 US gpm) 50 l/min (13.2 US gpm) 300 bar (4350 psi) 300 bar (4350 psi)

Controls Standard: Optional: Wireline options Wireline hoist with levelwind Wireline hoist

Automatic performance control (APC) Manual control with Pilot system

1000 m (3280 ft) of 4.75 mm (3/16 in) cable 425 m (1400 ft) of 4.75 mm (3/16 in) cable

Surface core drilling rigs

Core barrels

All you need in core drilling

Diamond drill bits

Underground core drilling rigs

Diamond drill bits

Rods

www.atlascopco.com

6991 1178 01

Liljedal Communication 2001