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COMMERCIAL REFRIGERATION AND FREEZER UNIT SPECIFICATION

Part 1 GENERAL 1.01 Summary A. B. Project Identification: Commercial Refrigeration Unit Polyurea Flooring Application Project Summary: Clean, Refurbish and Coat the Flooring and Adjacent Walls of a Commercial Refrigeration Unit using a Polyurea Coating. Typical floor of a Refrigeration Unit will consist of Aluminum, Galvanized Metal or Stainless Steel. Particular Project Requirements: (Delete items below not applicable to project) 1) Existing site conditions and restrictions: a) All items stored in the refrigeration unit must be removed b) Unit power turned off c) Provide adequate ventilation d) Clean with appropriate disinfectants to remove any growth or mold e) Remove and replace any corroded metal with like materials f) Install flashing if required.

C.

1.02

Description of Work This guide specifies the application of LINE-X coatings systems to the interior of freezer and refrigerators, including surface preparation, prime coat, and top coat. The coating material shall be a solvent free, fast setting (6-45 seconds) polyurea elastomeric coating system formulated to be used for applications requiring a seamless, flexible, waterproof, abrasion and impact resistant surface.

1.03

References and Standards A. American Society for Testing and Materials (ASTM) 1) ASTM E-337: Test Method for Measuring Humidity with a Psychrometer Society of Protective Coatings (SSPC) 1) SSPC-SP 1 - Solvent Cleaning; Society for Protective Coatings; 1982. 2) SSPC-SP 2 - Hand Tool Cleaning 3) SSPC-SP 3 - Power Tool Cleaning 4) SSPC-SP 11 - Power Tool Cleaning to Bare Metal 5) SSPC-SP 15 - Commercial Grade Power Tool Cleaning

B.

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1.04 Quality Assurance A. Single Source Responsibility: Primer and topcoat materials shall be produced by the same manufacturer (LINE-X), or recommended by manufacturer, for each type of coating specified to ensure compatibility and proper chemical and mechanical bond. Applicator: A company specializing in applying polyurea coatings with documented experience. Equipment Requirements: Equipment must be a plural component impingement mixing unit capable of spraying at 2000 psi, at 160 degrees Fahrenheit.

B. C.

1.05

Handling and Storage A. Handle product in accordance with manufacturers recommendations using appropriate personal protective equipment. Store materials not in use in tightly covered containers in a dry, well-ventilated area at an ambient temperature between 50 to 90 degrees Fahrenheit, away from sunlight, heat, or other hazards.

B.

1.06

Project Conditions A. B. Protect adjacent surfaces from damage resulting from work. If necessary, mask and or cover adjacent surfaces, fixtures, equipment, etc. Maintain environmental conditions (temperature, humidity, and ventilation) and apply materials in accordance with manufacturers Technical Data Sheets for optimum results. Do not apply coatings under environmental conditions outside manufacturer's absolute limits. Do not apply coating system over oil soaked or chemically contaminated substrates.

C. 1.07

Warranty A. LINE-X Protective Coatings warrants its products to be free of manufacturing defects and that they will meet LINE-X Protective Coatings current published physical properties when applied properly by a licensed LINE-X Protective Coatings applicator. LINE-X Protective Coatings sole responsibility shall be to replace that portion of the product which proves to be defective. There are no other warranties written or expressed by LINE-X Protective Coatings of any nature whatsoever, including any warranty of merchantability or fitness for a particular purpose in connection with this product. LINEX Protective Coatings shall not be liable for damages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. LINE-X Protective Coatings shall not be responsible for use of this product in a manner to infringe on any patent held by others. In addition, no warranty or

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COMMERCIAL REFRIGERATION AND FREEZER UNIT SPECIFICATION


guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, normal wear and tear, or lack of proper maintenance. Acts of nature and/or physical movement of the substrate or structural defects are also excluded from the limited warranty. LINE-X Protective Coatings reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator.

Part 2- PRODUCTS 2.01 System Performance Requirements A. Material Compatibility: Provide coating, repair materials, primers, bug hole fillers, topcoat, and related materials that are compatible with one another and the substrates indicated under conditions of service required as recommended by the manufacturer. Coating must meet or exceed all of the physical properties, test results, and certifications per product Technical Data Sheets. Substitutions: Not permitted unless authorized by the manufacturer

B. C. 2.02

Acceptable Manufacturers A. LINE-X Protective Coatings 1862 Sparkman Dr. Huntsville, AL 35816 Phone: 877-330-1331 Website: www.LINE-X.com Huber Engineered Woods One Resource Square 10925 David Taylor Drive, Suite 300 Charlotte, NC 28262 Sika Corporation 201 Polito Avenue Lyndhurst, NJ 07071 Phone: 1-800-933-SIKA Speed Cove Solid Rock Enterprises 5781 Pleasant Valley Road El Dorado, CA. 95623 Phone: 530-344-9000

B.

C.

D.

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2.03 Materials A. B. C. D. E. F. G. H. Polyurea Coating LINE-X XS-350. Color specified by the customer. Metalast TCP-HF: Pre-Treatment for Aluminum, Stainless Steel or Galvanized Metal. LINE-X XPM Primer, or LINE-X FCP: For Aluminum, Steel, Stainless Steel or Galvanized Metal. LINE-X SRK Sikaflex 1A M-D Building Products 36in x 6in Heavy Duty Commercial Threshold Aluminum Advantech Flooring 3/4in, 4ft x 8ft Speed Cove 4in tall with 1in radius

Part 3 EXECUTION 3.01 Site Inspection and Testing A. B. If substrate preparation is the responsibility of another installer, notify Architect or General Contractor if preparation is unsatisfactory before proceeding. Ensure that environmental and site conditions are suitable for application and curing. Temperature of the surface to be coated must be at least 5 degrees above dew point temperature of the air. Check dew point in accordance with ASTM E-337 or by using approved digital instrument. Surfaces to receive coatings must be structurally sound, thoroughly dry before coatings are applied. Report in writing to Architect / Engineer, with copy to manufacturer, of deficiencies that could impair work. Do not proceed with coating application until unsatisfactory conditions have been corrected. LINE-X polyurea coatings will follow the contours of the substrate. Notification that the substrate is ready to be coated indicates the Owners acceptance of the substrates levelness, pitch to drains, etc.

C.

D.

3.03

Surface Preparation A. B. Clean and degrease as necessary (SSPC SP-1). Prepare surfaces using the methods recommended by the manufacturer for achieving the best result for the substrate under the project conditions (SSPC SP-3 Power Tool

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Cleaning; SSPC SP-11 Power Tool Cleaning to Bare Metal; SSPC SP-15 Tool Commercial Grade Power Cleaning). C. D. 3.04 Repair damage metal and if required install flashing to tie in wall and floor surfaces together. Ensure all surfaces are dry.

Priming A. B. C. Pre-treat Aluminum, Galvanized or Stainless Steel Surfaces with Metalast TCP-HF. Prime metal surfaces with 1-3 mils dry film thickness of XPM or FCP primer. Once primer is applied, polyurea coating must be applied within the window as specified by the manufacturer. Failure to meet this window requires a light sanding and dust removal. Seal with approved caulk to perimeter of all penetrations, supports, etc., and at all inside corners at changes in plane (i.e. wall/slab intersections).

D.

3.05

Installation A. Apply coating system in a single application in accordance with manufactures recommendations to an approximate total average thickness of 125 mils or greater. Average thickness shall be determined using the calculated average thickness from five sites per square foot. Prior to arriving at site: 1. Apply XS-350 to Advantech board 60-70 mils. Apply using the properly sized heated plural component equipment. Maintain an even distance from surface providing a uniform application with a 25% overlap from one pass to the next. 2. Prime the Advantech board with XS-350 with XPM about 4-hours prior to the planned installation time. C. D. E. F. Apply FCP on the walls to a height at least 2 inches above the expected Speed Cove height. Install coated panels, primed side up, using Sikaflex 1A and stainless steel screw fasteners. Install Speed Cove to walls using Sikaflex 1A and stainless steel screw fasteners. Apply XS-350 coating system in a single application in accordance with manufactures recommendations to an approximate total average thickness of 60 mils or greater. The coating shall extend up the wall beyond the top Speed Cove a minimum of 2 inches.

B.

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G. Repairs or re-coating after recoat window: 1. Abrade surface to be repaired and 6 beyond the repair area to roughen and dull surface. 2. Scrub with MEK and allow to dry. 3. Reapply primer system. 4. Reapply topcoat system within the primer window. Upon completion of subfloor, install threshold at entry for transition to subfloor.

H. 3.06

Cleaning A. Unmask and dispose of masking materials. Remove any overspray from surrounding substrates as needed, being careful not to scratch or damage surfaces.

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