BF Mechanical Maintenance Skill Matrix

Sl. No.

Key responsibility

1 Carry out normal PM jobs.

2 Carry out Shut Down PM jobs.
3 Carry out Daily check list.
Routine inspection & Trouble shooting of
Taphole Drill M/C Forward & Reverse
4 percussion hammering devices.
Checking of Drill M/C centering w. r. t. Taphole
5 & correction of the same.
Inspection of Mudgun Ram Indicator device &
6 adjustment of the same.
Routine inspection & Trouble shooting of
7 Taphole Drill M/C, Mudgun Hydralic System.
Cleaning of Water line strainer in Mudgun
8 Hydraulic power pack oil cooler.
Replacement of front protection plates & shank
9 adopter of Drill M/c.
10 Replacement of Mudgun nozzle.
Segregation & Salvaging of Drill rods of different
11 sizes.
12 Replacement of Blowpipes & Downlegs.
13 Alignment & Centering of Blowpipe.
Routine inspection & monitoring of blast
14 leakages at Tuyere Platform.
Replacement of peephole assembly & glass with
15 valve.
Routine inspection & monitoring of Furnace
16 Water cooling system

Optimum Skill
Jitenda
Atul
SVT
KN
Raju
SS
AK
DS
Competency Index Thanekar singh Rao Rechanna Dalvi Shirke Thapa Mishra Billav Average
Surve Singh Pinto Mishra Patil Anil Average
100
82
80
75
75
80
80
80
80
80
82
77
73 72
65
68
76
77
100
82
80
75
77
90
80
77
80
78
80
75
73 72
62
70
77
76
100
82
80
75
75
80
77
80
78
80
75
75 73
65
68
68
74
76

17 Replacement of Furnace water cooling hoses.

18 Monitoring of Furnace proper.
19 Routine inspection of BLT charging system.
Arresting of bf gas leakages at BLT & Dust
20 catcher.
Inspection of BLT Hydraulic system & regular
21 venting of oil cooler.
22 Stock rods inspection & brake setting.
Routine inspection & Trouble shooting of BLT
23 Centralised grease lubrication system.
24 Housekeeping of plant/ machineries.
Replaement of Gas cooler bundle & Suction filter
25 elements of Screw Compressor.
Start up and grid connection of the gas
26 expansion turbine
27 Shutting down of the Gas expansion turbine
Starting and shutting down the screw
28 compressors
29 Opening and closing of backdrafts
30 Adjustment of crane brakes
31 Trouble shooting of Hydraulics
32 Reading of hydraulic circuits
Furnace water cooling changeover from Group #
33 2 to Group # 5 & back.
34 Emergency handling during power failure.
Replacement & cleaning of water line stainer &
35 oil filter of Gas expansion turbine.
36 Gearbox assembly & repair.
37 Alignment of rotary equipments.
38 Mechanical seal installation & maintenance.
39 Proper Manpower utilisation.
40 Safety of mapower, machine & equipments.
41 Checking equipment health.
42 Recording of Notifications.
43 Attending Equipments break downs.
44 TPM, Six Sigma Activities in Shift.
45 Self Motivation.
46 Reaction Time.
Temperament ( i.e., keeping cool under pressure
47 )
48 Communication.
49 Willingness to take responsibility
50 Proper handover takeover of the shift.
Average

100

65

85

80

85

75

75

85

80

77

79

85

77

80

73

73

72

75

100

65

85

80

85

80

77

80

80

77

79

85

77

80

72

73

72

75

100

65

85

80

80

75

75

80

80

78

78

85

78

80

73

70

72

75

100

68

83

75

80

75

72

80

80

78

77

88

80

80

73

70

70

75

100

70

83

77

85

75

72

80

80

75

77

85

80

78

73

70

70

74

100
100

70
68

83
82

77
75

80
80

80
80

75
75

75
75

75
75

75
75

77
76

83
83

80
78

78
78

73
73

70
72

70
70

74
74

100
100
100

72
68
67

85
85
85

80
80
80

85
80
80

80
75
75

77
75
75

75
75
80

75
77
80

72
75
73

78
77
77

75
73
73

73
71
73

85
73
75

78
73
72

75
72
70

72
68
68

77
71
72

100

72

80

75

80

85

75

75

80

75

77

80

75

75

72

70

68

72

100

70

77

75

80

85

75

75

77

73

76

73

73

78

73

73

72

74

100

70

80

75

80

80

73

75

82

73

76

80

75

75

72

70

68

72

100
100
100

70
68
68

80
82
82

75
72
75

80
80
80

80
80
80

73
73
75

75
75
80

78
78
78

73
75
75

76
76
77

80
80
80

73
75
75

75
75
75

72
72
72

70
70
70

68
68
68

72
72
72

100

68

80

75

80

80

75

80

75

75

76

78

74

75

72

71

68

72

100
100

68
70

80
82

75
75

80
80

80
80

73
75

80
75

78
75

75
70

77
76

78
73

72
70

73
70

73
70

72
70

68
68

72
70

100
100

65
77

82
85

75
82

80
90

80
90

75
80

80
70

75
78

70
73

76
81

75
72

73
72

73
70

70
72

70
73

68
72

71
72

100

67

80

80

90

90

80

80

75

73

79

78

72

80

75

73

72

74

100
100

67
70

80
80

77
77

80
80

80
80

75
75

80
75

75
77

85
85

78
78

83
83

75
77

75
75

72
72

70
72

68
70

72
73

100
100
100
100
100

70
70
65
65
65

82
85
82
75
67

77
80
75
73
65

80
80
80
72
65

80
80
80
80
80

75
75
75
75
65

75
70
75
70
70

75
77
75
70
70

85
85
80
70
70

78
78
76
72
69

83
83
78
63
65

77
77
75
65
65

75
73
75
70
70

72
70
72
62
63

72
70
70
65
65

70
68
68
62
62

73
71
72
65
65

100
100

70
70

83
80

77
77

80
80

80
80

75
75

70
70

75
77

70
72

76
76

73
70

72
70

73
68

68
65

70
67

68
66

70
67

100
100
100
100
100
100
100
100
100
100
100
100

70
70
65
67
67
70
70
65
72
68
70
70

77
72
72
75
85
80
85
80
82
70
85
82

75
73
67
70
77
77
80
80
75
70
77
77

80
72
67
70
75
75
80
75
75
70
77
77

80
72
68
70
75
75
80
75
75
70
77
77

75
72
68
70
75
75
80
75
75
70
77
77

75
70
70
75
70
65
67
70
67
70
67
67

75
73
75
73
75
75
77
73
77
70
72
75

70
68
70
68
70
73
73
73
73
73
73
73

75
71
69
71
74
74
77
74
74
70
75
75

73
68
72
70
75
75
77
78
75
73
73
75

72
70
72
70
72
73
72
74
72
70
73
72

73
68
72
70
70
75
73
75
73
72
73
72

70
67
67
63
67
72
68
70
77
67
68
67

70
65
67
63
67
72
68
68
75
67
65
65

68
67
62
62
65
70
68
68
72
65
65
65

70
67
68
66
68
72
70
71
74
68
69
68

100
100
100
100

75
75
75
75
69

83
85
83
85
81

82
82
82
82
77

82
82
82
82
79

82
82
82
82
78

82
82
82
82
75

70
67
67
67
74

75
72
75
75
76

73
73
75
78
75

78
78
78
79
76

77
77
75
75
77

73
72
72
73
74

73
72
70
70
74

68
67
67
67
71

67
65
65
65
70

67
65
65
65
68

70
68
68
68