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JFE Steel manufactures both reduced iron powder and atomized iron powder based on the technologies and know-how of iron and steel manufacturing, and satisfies a variety of needs as the sole comprehensive iron powder manufacturer in japan.
Other than for powder metallurgy
Welding rod Body warmer Sound insulator Chemical reaction material
Gas cutting
JIP iron powder born from the know-how of iron and steel manufacturing supports various industries with high-dimensional accuracy needs. OUTLINE OF PRODUCTS 2 JIP iron powder supports high-technolgy for automobiles. APPLICATION (1) JIP iron powder plays important roles in various aspects in our daily life. APPLICATION (2)
CONTENTS
You can expect superior properties and performance because you select the product according to your purposes and applications. 8 QUALITY CHARACTERISTICS The microscope makes the difference in properties clear. MICROPHOTOGRAPHS 19 JIP Clean Mix improves the productivity and environmental preservation. JIP CLEAN MIX 21 PACKING AND MARKING ORDERING PROCEDURE PRECAUTIONS FOR USE 24 24 24
Our high reliability is based on an integrated production control system... from material to shipment. MANUFACTURING PROCESSES 6
OUTLINE OF PRODUCTS
JIP iron powder born from the know-how of iron and steel manufacturing supports various industries with high-dimensional accuracy needs.
WIDE RANGED LINE-UPS OF REDUCED IRON POWDER AND ATOMIZED IRON POWDER
We have been manufacturing and selling the reduced iron powder since 1965 and atomized iron powder since 1978. Furthermore, we started the operation of new atomizing equipment in 1991. You can select the most suitable product for your application from our wide ranged product line-up. High purity & High compressibility Excellent compactibility
DIVERSIFIED APPLICATIONS
In addition to the application of powder metallurgy mainly in the automobile industry, our products are used for varieties of genre such as for body warmer, welding rod, gas cutting, deoxidation material, and chemical reaction material.
JIP
Abundant line-up
Diversified application
Shock absorber parts, Pulley, Sprocket, Oil poump gear, Cluch parts, Compressor parts, Synchronizer hub, Driven gear, etc.
Powder matallurgy
Syncronizer hub, Clutch hub, Retaining plate, Turbine hub, Power steering oil pump parts, Valve guide, Valve seat, etc.
APPLICATION
Cam shaft pulley Cam shaft sprocket Crank shaft pulley Crank shaft sprocket Cap crank bearing Valve guide Valve seat Rocker arm chip Oil pump inner rotor Oil pump outer rotor etc.
Power steering rotor cam ring Pressure plate Rack guide etc.
TRANSMISSION PARTS
M/T Synchronizer hub Synchronizer ring Synchronizer key Shift fork A/T Hub clutch Retaining plate Pressure plate Turbine hub Weight governor Cam stater T.C. Outer race etc.
Parts of electric appliances, office machines, agricultural machines and sewing machies, etc.
JIP iron powder plays important roles in various aspects in our daily life.
Other than powder metallurgy
Welding Body warmer Gas cutting Deoxidizing material Others Carrier for copier Sound insulator Chemical reaction material BODY WARMER
Since iron powder easily oxidizes, it is used as the heating element in body warmer.
CARRIER
DEOXIDIZER
Oxidation heat generated by iron powder is utilized for cutting steel with gas.
MANUFACTURING PROCESSES
Crushing Classification Magnetic separation
Vacuum-reduction furnace
Drying
Drying
Vacuum-reduction furnace
Homogenization (G blender)
Charging Finish-reduction furnace (belt furnace) Coke Mill scale Sagger State of raw materials placed in a sagger Discharging
Tunnel furnace
Magnetic separation
Crushing
Classification
Melting (converter)
Molten metal Water jet guide Spraying atomization High pressure water Atomizing method Dehydration Drying
Weighing
Mixing (Blending)
Finish-reduction furnace (belt furnace)
JIP
QUALITY CHARACTERISTICS
You can expect superior properties and performance because you select the product according to your purposes and applications.
Quality characteristics of pure iron powder
Chemical composition (%) Use purpose Designation T. Fe JIP 240M JIP 255M JIP 270M JIP 270MS For powder metallurgy JIP 255M-90 JIP 260A JIP 280A JIP 301A JIP 300A JIP 304A For friction material For magnetic material JIP B-80 JIP MG270H 98.0 98.5 99.0 98.0 98.0
0.05 0.02 0.02 0.10 0.10 0.10 0.05
M. Fe
T. C
0.03 0.02 0.01 0.02
Si
Mn
0.35
525
2
98.5
0.15
0.40
0.020
0.020
1535
2050
25
530
35
6.70 6.70
525
2.602.80 2.622.82
30 35 35
10
2545
1545 1535
25
530 525
525 525
0.20
520
Bal.
0.25
0.15 0.12 0.40 0.40 0.015 0.015 0.020 0.015 0.020 0.020 0.30 0.15 0.50 0.25 1
15
1030 1040
25
530
1030
2.803.05 2.853.10
30
6.80 6.90
515
2
3055 1535
1535 2050
15 25
40 30 30
6.60 6.75
1.50
For deoxidation material JIP 303A-60 For welding rod For gas cutting JIP WH-100 JIP G JIP 300AG JIP K-100T JIP KB-90 JIP 300R JIP 301SGMR JIP S-100
10 40 2 15 15 10 2 15 15 2 10 15 15 25
3580
35 30
0.35
2 5 5
90 87
0.25 0.25 0.05 0.05 0.30 0.10 0.025 0.020 0.025 0.020 1.20 1.20 2 2
2.402.80 1.402.20
5 5
70.0
QUALITY CHARACTERISTICS
Particle size distribution (m) (%) Cr Mo 0.90 1.10 0.45 0.55 0.45 0.55 0.5 0.7 V Co O
0.12 0.15 0.15 0.20 0.15 2 0.20 0.25 0.30 2 25 10 5 2 2 2 3 20 15 20 20 20 15 15 2 15 2 15 250 180 150 106 75 63 45 45
Si
Mn
Cu
Ni 1.8 2.2
Apparent density (Mg/m3) 2.90 3.10 2.80 3.10 2.80 3.10 2.90 3.20 2.70 3.10 2.90 3.20 2.70 2.95 2.80 3.30 2.55 2.85 2.95 3.35 2.95 3.25 2.95 3.35 2.75 3.05
1: 2:
10 30
10 35
5 20
10 30
10 35 5 35
0.01
0.05
0.12
0.015
0.015
30
7.15 7.15
3
10 30
10 40
25
5 30
5 35 10 30
0.02
0.15 0.25
0.30 0.25
0.03 0.02
0.03
30 40 30 35 30 35 30 30 30 30
7.10
0.4 0.6
10 30
7.10
10 40 10 30 10 35 10 35
15 45 15 35 10 40 10 35
25 20 25 25
5 30 5 25 5 30 5 30
25
Completely alloyed steel powder JIP 30CRV for high strength parts JIP 25MOA JIP 35MOA JIP 50MOA JIP 65COA
0.17 0.23
0.03 0.02 0.02 0.02 0.03
1.8 0.15 2.2 0.30 2.5 3.5 0.2 0.4 2.0 3.0 3.2 3.5 4.5 5.5 0.1 0.3 1.4 1.8 1.3 1.7 6.0 7.0 0.2 0.4
5 25 5 30 10 40 10 40 10 40
15 30
15 35
20
5 25
15 30
Compacting pressure: 490MPa Compacting pressure: 588MPa 3 : Compacting pressure: 686MPa 1% Zn-St added
10
11
1. Since both JIP iron powders, the stomized iron powder and reduced iron powder are made of highly pure materials and finished under reduction atmosphere of H2 gas with high purity, they show excellent compressibility. 2. The higher the apparent density, the better the compressibility. Compactibility 1. The compactibility of green compact is usually judged by the Rattler test (edge stability test). Both JIP reduced iron powder and atomized iron power show good compactibility under the test. 2. The lower the apparent density, the better the compactibility.
6.6
7.0
7.0
6.6
6.2
6.2
5.8 294
5.8 294
Compactibility
1.5 1.5
1.0
1.0
0.5
JIP 270MS JIP 270M JIP 255M JIP 240M Fe 1% ZnSt 6.4 6.8 7.2
0.5
JIP 304A JIP 301A JIP 300A JIP 280A JIP 260A Fe 1% ZnSt 6.4 6.8 7.2
0 6.0
0 6.0
12
Tensile strength
600
0.3
0.2
400
0.1
300
0 6.4
6.6
6.8
3
7.0
200 6.4
6.6
6.8
3
7.0
Impact value
20
Hardness
100
15
80
Hardness (HRB)
Reduced iron powder JIP 255M 60 Atomized iron powder JIP 300A 40
10
0 6.4
6.6
6.8
7.0
20 6.4
6.6
6.8
7.0
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Magnetic Characteristics
Permeability of reduced iron powder JIP MG270H.
a. Dust core: Size : 38 25 6.2h Composition : JIP MG270H1.0%Zn-St Compacting pressure : 490MPa. b. Magnetic measurement Instrument : Impedance Analyzer Number of turns : 11 Current : 0.2mA Freqency : 1kHz1MHz
JIP MG270H
120 100
Initial permeability ( i)
80 60 40 20 0 3 10
10
10
10
Frequency Hz f
74
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1. Being produced by the Kawasaki-developed vacuum reduction process, JIP 4100V and JIP 30CRV are the steel powders with less oxygen, less carbon and less nitrogen contents in spite that they contain Cr, and thus offer high compressibility. 2. Nitrogen, hydrogen and vacuum atmosphere is suitable for sintering. 3. They are most idealistic for high strength, wear resistant parts. 4. JIP 30CRV is suitable for heat and wear resistant parts, and the sintered products exhibit excellent characteristice (high hardness, high tensile strength) in the as-sintered condition.
JIP 4100V, JIP 30CRV
Compressibility
7.2
Composition : Fe-X% Gr-1% ZnSt Compacting pressure : 686MPa Sintering temp. and time : 1250 60min. in AX Quenching : 4100V : 810 30min. O.Q. 30CRV : 850-90 30min. O.Q. Tempering : 4100V : 170 90min. A.C. 30CRV : 170 30min. A.C.
Tensile strength
1,600
JIP 30CRV Heat-treated material
7.0
1,200
6.8
6.6
400
6.4 392
0 0.5
0.7
0.9
Compactibility
1.2
Hardness
100
1.0
80
JIP 30CRV Heat-treated material
0.8
JIP 30CRV
60
40
0.4 6.6
20 0.5
0.7
0.9
15
2,500
7.2
2,200
7.0
6.8
6.6 392
1,000 1,100
Sintering temperature ()
Compactibility
1.0
Hardness
45 40 Heat-treated material
0.8
Hardness (HRC)
0.4
25 Fe 1% ZnSt 7.0 7.2 7.4 x 20min RX 1,150 1,200 x 45min N2 1,250 x 90min N2 1,300 1,350
0.2 6.8
20 1,100
Sintering temperature ()
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1. This is partially alloyed steel powder which increases its strength when heat-treated. 2. It offers higher strength thean JIP SIGMALOY 415S under 1P1S1H condition. 3. It can be easily re-compacted as it is very soft after sintering, and exhibits the highest level of strength at 2P2S1H condition.
Composition : Fe-0.3% Gr-1% ZnSt Compacting pressure : 686MPa Sintering time : 60min. in AX Quenching : 920 150min. O.Q. Tempering : 180 60min. A.C.
Tensile strength
1,600 JIP SIGMALOY 2010
7.2
7.0
6.8
1,000
6.6 392
800 1,100
1,150
1,200
1,250
1,300
1,350
Sintering temperature ()
Wear resistance
10
1
Hardness
70
10
60
Hardness (HRC)
50
40
10
30
10
20 1,100
1,150
1,200
1,250
1,300
1,350
Sintering temperature ()
17
Composition : Fe-0.5% Gr-1.0% Zn-St Fe-0.5% Gr-0.5% MnS-1.0% Zn-St Green density : 6.8Mg/m3 sintering temp. and time : 1130 20min. in RX
Drilling test
Number of holes before drill broke.
20 15 11 10 5 0 0 18
0.5%Gr 0.5%Mns
Turning test
0.5
0.5%Gr
0.4
0.5%Gr
0.3
0.2
0.5%Gr 0.5%Mns
0.1
00
2000
4000
6000
8000
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MICROPHOTOGRAPHS
JIP 255M
X 200
JIP 300A
X 200
JIP 255M
X 400
JIP 300A
X 400
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MICROPHOTOGRAPHS
(3) Shape of partially alloyed steel powder particles (photomicrographs by scanning electron microscope)
White dots represent alloying elements. The photo shows that the alloying elements are uniformly distributed on the surface of powder particles.
Cr Cr
Mn Mn
White dots represent alloying elements. The photos show that the alloying elements are uniformly distributed.
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TM
21
TM
Dimensional change
0.35 Fe-2% Cu-8% Gr
1.6
0.30
1.4
0.25
1.2 Conventional mixed powder 1.0 0 200 400 600 800 1000
0.20
0.15
1000
2000
3000
4000
5000
Fluidity
Fluidity (sec./50 g)
30
20
10
22
6.9
500
6.8
400
6.7
300
Extraction force
28 Extraction force (MPa)
Hardness
70
Hardness (HRB)
26
60
24
50
22
40
Compactibility
1.0 Rattler value (%)
Impact value
20 Impact value (J)
0.8
10
0.6
Apparent density
Apparent density (g/cm3)
3.6
3.4
3.2
3.0
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500 kg and 1,000 kg flexible containers are provided as standard. The inner bag is made of polyethylene, while the outer bag is made of synthetic film with an outlet at the bottom. The brand name, serial No., and weight are marked on the bag.
500kg or 1,000kg flexible container
ORDERING PROCEDURE
Please include the following informations in all orders and inquires for JIP.
1. Designation 2. Specific requirements as to chemical composition, apparent density, flow rate and particle size distribution. 3. Quantity 4. Detailed information pertaining to intended usee.g.,powder metallurgy, welding, etc. For use in powder metallurgy: Bearing or general structural parts Green density General information on adding elements General outline of shape of the end product Required mechanical properties of the sintered compact 5. Packaging and marking requirements 6. Delivery requirements (time and place) 7. Other important information for producing the ordered product
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For further information, please contact our nearest office or send your inquiries directly to:
Iron Powder Sales Dept., Iron Powder Sec. Phone:(81)3-3597-4062, FAX:(81)3-3597-4567
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Cat.No.J1E-001-01
1103R(0403) SP