Industrial Lighting

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Hazardous Area Luminaires

Thorn offers many different types of Hazardous Area Luminaires. Use this pictorial summary to help you find what you need
HAZARDOUS AREA LUMINAIRES

Zone 1 Fluorescent 176

Zone 2 Fluorescent 177

Zone 1 Well Glass 178

Zone 2 Well Glass 179

Zone 2 Floodlight 180

Ex-EXIT 181

Quarantine Power Station, Torrens Island, SA

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INDUSTRIAL

Zone 1 Fluorescent

T26 (FD) IP66

G13

18-36W

AS/NZS60598 Class I Electrical

A linear twin lamp fluorescent luminaire suitable for areas where hazardous liquid, gases or vapours is present during normal operation

Central locking system operated by hex 13mm socket key Electronic ballast provides high luminous efficiency, lower energy consumption and longer service life of the lamps Diffuser latched by 20 latch points, hinged from either side and act as a lamp support. Lamp operation is independent so that failure of one does not affect the other Automatic disconnect switch ensures the isolation of all exposed components when the fixture is opened 4 x M20 Threaded Metal entries Through Wiring IIC gas groups Exde compliant

Materials/Finish Body: glass-mat reinforced polyester (GRP), grey. Diffuser: polycarbonate, clear. Gasket: polyurethane foam. Cable entry: brass. Installation/Mounting Surface mounted with cable entries at each end (supplied standard with 4 x M20 threaded metal entries). Complete with through wiring facility. Ceiling mount bracket accessory available for increased support. Specification To specify state: Twin lamp linear fluorescent luminaire suitable for Zone 1 T4 hazardous applications. As Thorn Zone 1 Fluorescent. Compliances Australian Standard 2238 Electrical Equipment for Explosive Atmospheres. Certificate of Compliance Aus Ex 3723. Australian Standard 1939 Degrees of Protection of Electrical Equipment IP66. IECEx PTB04.0001

188 1632 46

65 130

1660

150 120

Cd/1000lm
200 150 100 50

150 120

Ordering Guide Lamps to be ordered separately.

Description ZONE 1 FLUORESCENT 2X18W HF ZONE 1 FLUORESCENT 2X18W HF E2M ZONE 1 FLUORESCENT 2X36W HF ZONE 1 FLUORESCENT 2X36W HF E2M Accessory ZONE 1/2 FLUORESCENT CEILING BRA KIT
HF - High frequency, E2M - 2 hour maintained emergency

ILCOS Code FD FD FD FD

Socket G13 G13 G13 G13

Wt (kg) 4.6 10.0 6.7 12.0

Temp Class T4 T4 T4 T4

SAP Code 96064661 96064662 96061167 96063568 96064666

90

90

60

60

30
Zone 1 Fluorescent Lamp: 2x 36W T26

30

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T26 (FD) IP66

G13

18-36W

AS/NZS60598 Class I Electrical

A linear twin lamp fluorescent luminaire suitable for areas where concentration of flammable gases or combustible dust are present

Electronic Ballast provides high luminous efficiency, lower energy consumption and longer service life of the lamps Emergency operation can be set for 2 hour duration Central locking system operated by standard SW13 hex socket key enables fixture to be opened from one point of housing Diffuser hinges from either side and is also designed to act as a convenient lamp support when open to simplify lamp replacement IIC gas group Exn compliant

Materials/Finish Body: fibreglass reinforced polyester (GRP), grey. Diffuser: moulded polycarbonate, clear. Gasket: polyurethane foam. Cable entry: brass. Installation/Mounting Surface mounted with through wiring terminal block at each end of the fixture internally wired (4mm) to facilitate ease of connection. 4 x M20 threaded metal entries. Ceiling mount bracket accessory available for increased support. Specification To specify state: Twin lamps linear fluorescent luminaire suitable for Zone 2, Zone 21 & 22 T4 hazardous applications. As Thorn Zone 2 Fluorescent. Compliances Australian Standard 2238 Electrical Equipment for Explosive Atmosphere. Certificate of Compliance Aus Ex 3723. Australian Standard 1939 Degrees of Protection of Electrical Equipment IP66.

188 1632 46

65 130

1660

150 120

Cd/1000lm
200 150 100 50

150 120

Ordering Guide Lamps to be ordered separately.

Description ZONE 2 FLUORESCENT 2X18W HF ZONE 2 FLUORESCENT 2X18W HF E2M ZONE 2 FLUORESCENT 2X36W HF ZONE 2 FLUORESCENT 2X36W HF E2M Accessory ZONE 1/2 FLUORESCENT CEILING BRA KIT
HF - High frequency, E2M - 2 hour maintained emergency

90

90

ILCOS Code FD FD FD FD

Socket G13 G13 G13 G13

Wt (kg) 4.0 6.0 6.0 8.0

Temp Class T4 T4 T4 T4

SAP Code 96064663 96064664 96061948 96064665 96064666

Zone 2 Fluorescent Lamp: 2x18W T26

60

60

30

30

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INDUSTRIAL

Zone 2 Fluorescent

Zone 1 Well Glass

IP66

HSE (SE) HSE (SE) HIE (ME)

E27 E40 E40

70W 150-400W 175-400W

AS/NZS 60598

Class I Electrical

A Zone 1 well glass luminaire with a wide range of reflectors suitable for IIB or IIC gas group application

Integral gear Configured glass reduces glare improving light distribution Certified for operation in elevated ambient temperatures of up to 50C Wide range of light sources to meet specific lighting needs- 175, 250 & 400W metal halide (MH); 70, 150, 250W, 400W high pressure sodium (HPS) Complete with wire guard Choice of 3 reflectors IIB or IIC gas groups

Materials/Finish Body: grey copper free aluminium. Glass: heat and impact resistant, configurated glass. Lamp socket: porcelain with stainless steel screw shell. Reflectors: dome and angle fiberglass reinforced polyester (Krydon); High Bay, Alzak aluminium. Installation/Mounting Various mounting arrangements available Ceiling as standard, wall, stanchion refer ordering guide. Specification To specify state: A Zone 1 well glass luminaire available in 70-400 W HPS or 175-400 MH. As Thorn Zone 1 Well Glass. Compliances EN50014, EN50018, EN50019, EN60529, EN60598 AS/NZS: 60079.0.2000, AS/NZS: 60079.1.2000, AS/NZS: 60079.7.2002. Certificate of Compliance No. PTB ATEX1056, Aus EX Pending. Ambient Temperature -50 to 55C.

Ordering Guide Lamps to be ordered separately.

Description IIB Requirements ZONE 1 WELLGLASS B 70W HSE WG ZONE 1 WELLGLASS B 150W HSE WG ZONE 1 WELLGLASS B 250W HSE WG ZONE 1 WELLGLASS B 400W HSE WG ZONE 1 WELLGLASS B 175W HIE WG ZONE 1 WELLGLASS B 250W HIE WG ZONE 1 WELLGLASS B 400W HIE WG IIC Requirements ZONE 1 WELLGLASS C 70W HSE WG ZONE 1 WELLGLASS C 150W HSE WG ZONE 1 WELLGLASS C 250W HSE WG ZONE 1 WELLGLASS C 400W HSE WG ZONE 1 WELLGLASS C 175W HIE WG ZONE 1 WELLGLASS C 250W HIE WG ZONE 1 WELLGLASS C 400W HIE WG Accessories REFLECTOR ANGLE REFLECTOR HIGHBAY REFLECTOR 96064704 96064705 96064706 E27 E40 E40 E40 E40 E40 E40 30.0 30.0 30.0 30.0 30.0 30.0 30.0 T6 T4 T3 T3 T4 T3 T3 96064697 96064698 96064699 96064700 96064701 96064702 96064703
618

ILCOS Code -

Socket E27 E40 E40 E40 E40 E40 E40

Wt (kg) 28.0 28.0 28.0 28.0 28.0 28.0 28.0

Temp Class T6 T4 T3 T3 T4 T3 T3

SAP Code 96064690 96064691 96064692 96064693 96064694 96064695 96064696

430

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 IP66

HSE (SE) HSE (SE) HIE (ME)

E27 E40 E40

70W 150-400W 175-400W

AS/NZS 60598

Class I Electrical

A Zone 2, Zone 21 & 22 well glass luminaire with a wide range of accessories to suit most hazardous applications

Integral gear Choice of light source- high pressure sodium (HPS) or metal halide Operating ambient temperature between -45C and 55 Configured glass and prismatic refractors reduce glare and improve light distribution Recessed hubs Restricted breathing design gives improved T rating allowing use of higher lumen output fixtures Complete with wire guard High bay version is complete with reflector & lens Choice of 2 reflector options two body sizes IIC gas groups

Materials/Finish Body: copper free aluminium painted grey Wire guard: copper free aluminium or stainless steel wire Exterior hardware: stainless steel Globes: configurated glass Reflectors: dome or angle white Krydon fiberglass, reinforced polyester material High bay: alzak aluminium reflector; tempered glass lens
HAZARDOUS AREA LUMINAIRES

Installation/Mounting Mounted directly into the ceiling. Accessory simply screw into the luminaire body. Specification To specify state: A Zone 21 & 22 well glass luminaire available in two sizes ranging from 70W- 400W HPS or 175- 400W MH. As Thorn Zone 2 Well Glass. Compliances AS2380 Electrical equipment for explosive atmospheres - NonSparking Equipment, & Dust Excluding Ignition Proof AS 1939 Degrees of protection IP66, EN50021:1999, Certificate of Compliance No. Ex426, PTB00 ATEX 2215

294 254

Ordering Guide Lamps to be ordered separately.

Description Small Body ZONE 2 WELLGLASS 70W HSE WG ZONE 2 WELLGLASS 150W HSE WG ZONE 2 WELLGLASS 175W HIE WG Large Body ZONE 2 WELLGLASS 250W HSE WG ZONE 2 WELLGLASS 400W HSE WG ZONE 2 WELLGLASS 250W HIE WG ZONE 2 WELLGLASS 400W HIE WG Large Body Highbay ZONE 2 WELLGLASS 250W HSE WG ZONE 2 WELLGLASS 400W HSE WG ZONE 2 WELLGLASS 250W HIE WG ZONE 2 WELLGLASS 400W HIE WG Accessories - Small Body REFLECTOR ANGLE REFLECTOR Accessories - Large Body REFLECTOR ANGLE REFLECTOR 96064689 96064688 96064686 96064687 E40 E40 E40 E40 20.0 20.0 20.0 20.0 T3 T3 T3 T3 96064682 96064683 96064684 96064685
90 120

ILCOS Code -

Socket E27 E40 E40 E40 E40 E40 E40

Wt (kg) 7.0 7.0 7.0 17.0 17.0 17.0 17.0

Temp Class T5 T3 T3 T3 T3 T3 T3

SAP Code 96064675 96064676 96064677 96064678 96064679 96064680 96064681

150 Cd/1000lm
175 131 88 44

150 120

90

60

60

30
Zone 2 Well Glass Lamp: 1x400W HIE

30

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INDUSTRIAL

Zone 2 Well Glass

182 355

Zone 2 Floodlight

HST (SE) HST (ST)

E27 E40

70W 150-400W 175-400W Class I Electrical

HIT-CE (MT) 40 E

AS/NZS 60598 IP66

A Zone 2, Zone 21 & 22 floodlight suitable for industrial locations

Choice of HID light sources including HPS or MH Versatile yoke mounting bracket simplifies installation Door frame is hinged and has captive fastening screws for ease of relamping Silicone rubber gaskets are standard, ensuring long life and reliable environmental sealing even under adverse conditions IIC gas groups Exn and DIP compliant

Materials/Finish Body: die casting aluminium, grey finish Lens: tempered heat and impact resistant glass Gasket: extruded silicone Exterior hardware: stainless steel Installation/Mounting Supplied complete with yoke mounting bracket for surface mounting. Slipfitter adaptor available for 2 Pole top mounting please order separately. Specification To specify state: A Zone 2, Zone 21 & 22 industrial floodlight suitable for most outdoor hazardous locations. As thorn Zone 2 floodlight. Compliances Certificate Aus 08.3056

150 120

Cd/1000lm
250 188 125 63

150 120

90

90

60

60

30
Zone 2 Floodlight Lamp: 1x400 HSE

30

175

430

660

530

390

65

120 450

Ordering Guide Lamps to be ordered separately.

Description ZONE 2 FLOOD 70W HST ZONE 2 FLOOD 150W HST ZONE 2 FLOOD 250W HST ZONE 2 FLOOD 400W HST ZONE 2 FLOOD 175W HIT ZONE 2 FLOOD 250W HIT ZONE 2 FLOOD 400W HIT Accessory 60MM POST TOP SPIGOT 96064674 ILCOS Code ST ST ST ST MT MT MT Socket E27 E40 E40 E40 E40 E40 E40 Wt (kg) 15.0 15.0 15.0 15.0 15.0 15.0 15.0 Temp Class T6 T5 T4 T3 T4 T4 T3 SAP Code 96064667 96064668 96064669 96064670 96064671 96064672 96064673

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LED AS/NZS 60598 IP66

6W Class I Electrical

A Zone 1 LED escape sign suitable for marking escape routes and exits in potentially explosive areas

Suitable for areas with potentially explosive gas atmospheres (Zones 1and 2) and potentially explosive dust atmospheres (Zones 21 and 22) Maintenance-free operation, as the LEDs do not need replacing throughout the complete service life of the luminaire (50,000 hours) Robust polycarbonate enclosure Suitable for Indoor or Outdoor installations Suitable for a wide input voltage range from 110 V to 277 V AC and 250 V DC 25 metre visibility range Energy efficient, 6W in total

Materials/Finish Housing: polycarbonate Diffuser: polycarbonate Cable entry: moulded plastic Installation/Mounting Wall mounting by means of external fixing lugs. Hinged frame for ease of electrical connection. 1 x Ex e cable entry M20 x 1.5 (moulded plastic) and 1 x Ex e blanking plug M20 x 1.5. Specification To specify state: An LED explosion-protected escape sign suitable for Zone 1, Zone 2, Zone 21 & 22 for indoor and outdoor hazardous locations. As Thorn Ex-Exit. Compliances ATEX Directive 94/9/EC and EN 60598, Part 2.22 for emergency lighting luminaires.
HAZARDOUS AREA LUMINAIRES
82

365 340

150

134

324 351

75

31

340 324

110

Ordering Guide Supplied complete with LEDs lamp.

Description EX-EXIT 6W PR EX-EXIT 6W PL EX-EXIT 6W PU Wt (kg) 2.0 2.0 2.0 Temp Class T6 T6 T6 SAP Code 96064707 96064708 96064709

PR - pictogram right, PL - pictogram left, PU - pictogram up

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INDUSTRIAL

Ex-EXIT

Hazardous Area Application Guide

Hazardous area luminaires are used for a wide range of applications
Areas are defined as hazardous where a danger of explosion exists owing to the presence, or partial presence of a potentially explosive atmosphere resulting from the processes or activity undertaken in the immediate or surrounding area. An explosive atmosphere occurs as a result of a mixture of inflammable materials (such as gas, vapours or dust) with air in sufficient proportions as to be able to cause an explosion when ignited by excessive temperature, electrical arc, spark or other ignition source. Some lighting applications liable to be classed as hazardous areas are: cleaning product industries pharmaceutical industries distilleries aint and varnish manufacturers p oil refineries Luminaires in hazardous areas In order to select the correct luminaire for use in a particular hazardous atmosphere the following information is necessary: he classification of the T hazardous area (i.e. Zone 0, Zone 1 or Zone 2) he ignition temperature of the T gas, vapour, solid or dust (i.e. T class) The gas group ther environmental issues O should also be studied such as the equipment ingress protection required plus any possible chemical or mechanical attack to the luminaire integrity. Hazardous area classification The European code of practice EN60079 calls for all potentially explosive areas to be classified according to the probability of a flammable atmosphere occurring in order that the appropriate type of protected electrical equipment is installed. The code of practice gives specific guidance as to which type of protected equipment may be installed in which zones. Area classification is only intended to assist in the selection of electrical equipment it is not concerned with the toxic risk which may be associated with the flammable materials, or with the possible exposure of personnel to the vapours. Zone 0 (gases) Zone 20 (dusts) Where an explosive mixture is continuously present or present for long periods (typically 1,000 hours or more per year). Zone 1 (gases) Zone 21 (dusts) Where an explosive mixture is present in normal operation (typically between 10 and 1,000 hours per year). Zone 2 (gases) Zone 22 (dusts) Where an explosive air mixture is present in abnormal conditions only for short periods (typically less than 10 hours per year). Temperature classification The temperature classification of a given gas is the temperature above which an appropriate mixture of that gas with air. It is critical that the maximum surface temperature of any equipment which may come into contact with the gas/air does not exceed the ignition temperature of the mixture. The temperature class of T Rating is normally based on temperature of -20C to +40C.
Class T Rating T1 T2 T3 T4 T5 T6 Surface Temperature oC Max. permitted 450 300 200 135 100 85

Gas Groups The explosive gases, vapours and mists present in the atmosphere are classified or grouped into temperature classes and gas groups according to various properties such as ignition temperature, the energy required to ignite the mixture, the energy produced by an explosion, flame transmission capability etc. Under CENELEC EN50014 and IEC79-12 standards explosive gas/air mixtures are placed in the following groups:
IEC Group I IIA IIB IIC Representative Gas Methane (underground mining) Propane Ethylene Acetylene

Types of protection There are established engineering concepts recognised by the IEC for the design of electrical equipment for hazardous area applications. These engineering concepts are the basis of protection against the risk of fire or explosion. Each concept is identified by a protection symbol. The prefix Ex in the symbol denotes a national standard.
Symbol Ex d Ex p Ex q Ex e Ex i Ex n Ex m DIP Summary Electrical apparatus for explosive gas atmospheres Flameproof enclosed d Electrical apparatus for explosive gas atmospheres Pressurised apparatus p Electrical apparatus for explosive gas atmospheres Powder filled q Electrical apparatus for explosive gas atmospheres Increased safety e Electrical apparatus for explosive gas atmospheres Intrinsic safety i Electrical apparatus for explosive gas atmospheres Non sparking n Electrical apparatus for explosive gas atmospheres Encapsulation m Electrical apparatus for use in the presence of combustible dust Electrical apparatus protected by enclosures Zone Use 1 & 2 1 & 2 1 &2 1 &2 0, 1 & 2 2 1 & 2 2 Standards IEC 60079-1 IEC 60079-2 IEC 60079-5 IEC 60079-7 IEC 60079-11 IEC 60079-15 IEC 60079-18 IEC 61241-1

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Compound acetaldehyde acetic acid acetone acetylacetone acetyl chloride acetylene acrylonitrile allyl chloride allylene ammonia amphetamine amyl acetate amyl methyl ketone aniline benzene benzaldehyde benzyl chloride blue water gas bromobutane bromoethane butadiene butane butanol butene butyl acetate butyraldehyde carbon disulphide carbon monoxide chlordimethyl ether chlorobenzene chlorobutane chloroethane chloroethanol chloroethylene chloromethane chloropropane coal tar naphtha coke oven gas cresol cyclobutane cyclohexane cyclohexanol cyclohexaneone cyclohexene cyclohexylamine cyclopropane decahydronaphthalene diacetone alcohol diaminoethane diamyl ether dibutyl ether dichlorobenzene dichloroethane dichloroethylene dichloropropane diesel fuel diethylamine diethylaminoethanol diethyl ether diethyl oxalate diethyl sulphate dihexyl ether di-isobutylene dimethylamine dimethylaniline dimethyl ether dipropyl ether dioxane dioxolane epoxyypropane

Temp class T4 T1 T1 T2 T2 T2 T1 T1 T1 T2 T1 T1 T4 T1 T1 T3 T1 T2 T2 T2 T2 T2 T3 T5 T1 T1 (T1) T1 T2 T1 T1 T1 T3 T1 T3 T2 T2 (T2) T3 T1 T3 T1 T2 T4 T4 (T1) T2 (T2) T1 T3 (T1) T4 (T2) (T2) T2 T2 T2

Gas group IIA IIA IIA IIA IIA IIC IIB IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIC IIA IIA IIB IIA IIA IIB IIB IIA IIC IIB IIA IIA IIA IIA IIA IIA IIA IIA IIA IIB IIA IIA IIA IIA IIA IIA IIA IIB IIA IIA IIA IIA IIB IIA IIA IIA IIA IIA IIA IIA IIB IIA IIA IIA IIA IIA IIA IIB IIB IIB IIB IIB

Compound ethane ethanol ethanolamine ethoxyethanol ethyl acetate ethyl acrylate ethylbenzene ethyldigol ethylene ethylene oxide ethyl formate ethyl mercaptan ethyl methyl ether ethyl methyl ketone formaldehyde formdimethylamide hexane hexanol heptane hydrogen hydrogen sulphide isopropyinitrate jet fuels kerosene methaldehyde methane (firedamp) methane (industrial) methanol methoxyethanol methyl acetate methyl acetoacetate methyl acrylate methylamine methylcycohexane methylcycohexanol methyl formate naphtha naphtalene nitrobenzene nitroeyhane nitromethane nitropropane nonane nonanol octaidehyde octanol paraformaldehyde paraldhyde pentane pentanol petroleum phenol propane propanol propylamine propylene propyl methyl ketone pyridine styrene tetrahydrofuran tetrahydrofurfuryl alcohol toluene toluidine toluol triethylamine trimrthylamine trimethylbenzene trioxane turpentine xylene

Temp class T1 T2 T3 T1 T2 T2 T2 T2 T3 T4 T1 T2 T2 T3 T3 T1 T3 T4 T3 T3 T1 T1 T1 T3 T1 T3 T2 T3 T3 T1 T3 T1 T1 T2 T2 T2 T3 T2 T3 T3 T2 T3 T1 T1 T2 (T2) (T1) T1 T1 T1 (T3) T3 T1 T1 T1 (T4) T1 T2 T3 T1

Gas group IIA IIA IIA IIB IIA IIB IIA IIA IIB IIB IIA IIA IIB IIA IIB IIA IIA IIA IIC IIB IIB IIA IIA IIA IIA IIA IIA IIB IIA IIA IIB IIA IIA IIA IIA IIA IIA IIA IIB IIA IIB IIA IIA IIA IIA IIB IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIA IIB IIB IIA IIA IIA IIA IIA IIA IIB IIA IIA IIA

Electrical equipment certified for use in Group II is suitable for use in IIA, IIB and IIC. Equipment certified for Group IIC is suitable for IIB and IIA whilst equipment certified for IIB is suitable for IIA.

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HAZARDOUS AREA LUMINAIRES

INDUSTRIAL