No INFO

Pol. Industrial de Jndiz Uzbina, 24 Pab C2 01015 VITORIA-GASTEIZ SPAIN - ESPAA

T:+34945 292373 F:+34945 292289 spl@spl.es www.aquanet-h2o.com

MACHINERY INFORMATION

M-AQUANET

MOBILE WASTEWATER EVAPORATORS

The System is being driven by increasing environmental responsibilities, the demands of ISO14001, the rising cost of off-site effluent disposal and the need to recover and recycle water:

AQUANET

Pg: 1 de 9

AQUANET IS AN ADVANTAGE:
NON-MATERIAL BENEFITS: 1. 2. 3. 4. 5. 6. 7. 8. 9. All our systems are equipped for unattended fully automatic continuous operation. Automatic indication of maintenance due dates. All processes are controlled internally and major operating parameters are displayed. Fully automatic operation with PLC control. Operation via the touchscreen surface of the control unit is very userfriendly and easy to learn even for first-time operators. Environmentally Friendly, virtually eliminating waste disposal. Exact control of process sequences and visualized. Highly efficient, intelligent and user-friendly operating controls and visualization. Maintains process integrity, quality and performance. You can meet strictest environmental pollution standards. Highly efficient, intelligent and user-friendly operating controls and visualization.

10. You get design and performance specifications valid for the specific wastewaters you process.

MATERIAL BENEFITS: 1. 2. 3. 4. 5. 6. 7. 8. 9. Can be fitted to all hot aqueous parts washing systems. Chemical additives and laboratory analyses are in most cases not required. Compact System, requiring minimal floorspace. Enclosed System - no fumes or vapours. Noise and dust protection hood. Fast start-up heater for quicker heating to operating temperature. Fully automatic cleaning and rinsing mechanism. Maintains continuous production and eliminates system downtime. Media and Chemical Free Treatment System - no chemical additives or filter membranes required. No rotating parts in the contaminated section. Remote maintenance and remote control of the system are available as optional features.

10. Significant water, energy, labour and chemical cost savings. 11. You can reduce operating costs by up to 85 %. 12. You get a high-performance evaporator with extremely long-term energy consumption, Depending on the system size, energy consumption ranges from 5060 kWh/m.

AQUANET

Pg: 2 de 9

APPLICATIONS
Degreasing and Polishing. Die casting. Drum and Tank cleaning facilities. Foods processing. Galvanization and surfaces treatments. Hardening Shops. Metals processing. Surface purification and hardening Surface treatment. Emulsions. Release agents. Wash wastewaters. Rinsing and washing baths from pretreatment systems. Regeneration wastewaters from water deionization systems. Concentrates from micro- and ultra-filtration. Radioactive wastewaters. Landfill leachate waters. Dying wastewaters. Rinse waters from crack detection systems. Glycol-water mixtures.

MARKETS

AUTOMOTIVE INDUSTRY DEGREASING AND POLISHING DIECASTING FOOD INDUSTRY GALVANIZACION INDUSTRY GRAPHIC ARTS INDUSTRY HARDENING SHOPS METAL-PROCESSING INDUSTRY PAINTING PRETREATMENT PHARMACEUTICALS AND CHEMISTRY TANK CLEANING TEXTILE INDUSTRY WASTE / CONTAINERS MANAGEMENT

AQUANET

Pg: 3 de 9

WASTEWATER EVAPORATION TREATEMENT TECHNOLOGIES

1- MECHANICAL VAPOR COMPRESSION

Descriptin:
The AQUANET Evaporation System, developed by Aquanet Depuradoras, SL is designed to solve the problem in-situ caused by the waste generated by wastewater from production processes, especially those from degreasing or emulsions exhausted. The evaporation of this industrial water is a good alternative, collecting and purifying in the same process in which they occur. Today it is possible in almost all cases the process of reintroducing into the distillate by a water treatment system. For all this, we see that a water treatment site has numerous advantages: a saving in water consumption, such as reduced pollutant discharge, with corresponding savings. The equipment is designed to work continuously (24 hours/7 days) as core of recovery of all waste water, or with another machine that you want to be kept free of debris during their working time. The concentrates varies according to their percentage in the original fluid. For degreasing water containing between 1-3 percent oil, concentrates vary from 2.5 to 5%. AQUANET evaporator is designed as a vacuum evaporator unique technology that incorporates the technology of mechanical vapor compression, with applications ranging from desalination of sea water to the space industry. Evaporation by mechanical vapor compression trying to recover the latent heat of condensation of the distillate as a source of heating of the liquid to evaporate. To this end, the temperature of steam generated in the evaporation, is increased by compression of the steam itself. Thus, the superheated steam can be recycled through a heat exchanger evaporator itself achieving a dual objective: Saving energy for evaporation and to prevent the cooling medium for the condensation (cooling tower, etc.). Energy consumption is 50-60 Kwh. per 1000 litres of distilled water. This consumption is to assume about 3% of the external costs of waste management. The amortization is usually made in less than eight months. The vacuum evaporation is to reduce pressure inside the boiler below the atmospheric pressure. This reduces the boiling temperature of the liquid to evaporate, which reduces the amount of heat to add / remove in the process of boiling and condensation, as well as other technical advantages of being able to distil liquids with high boiling point, avoid decomposition temperature sensitive substances, etc.

AQUANET

Pg: 4 de 9

Schematic:

Specifications:
The equipment consists of the following (depending on model): 1. Vacuum evaporation tank comprising: Shell itself in stainless steel. Mist separator elements in stainless steel. Maximum and minimum vibration levels in stainless steel. Temperature Controls Heat exchanger in stainless steel 2. Vacuum pump rust resistant material Ni-Resist, with 16 speeds controlled by the PLC through electronic speed variator. 3. Stainless steel pump cavitation resistant to forced circulation in order to promote evaporation and especially the cleaning of the heat exchanger. 4. Digital control of vacuum. 5. Pre-heat exchanger in stainless steel. 6. Electrical cabinet control. 7. Metal supporting structure 8. PLC process control with keyboard or touch screen icon. 9. Digital thermostat. 10. Volumetric pump system of adding chemicals. 11. Automatic unloading system. 12. Automatic loading system. 13. Tank cleaning automatic system and automatic levels. 14. Ability to work with various types of wastewater automatically. 15. Automatic working 24 hours / day, 7 days per week. 16. Very low power consumption in evaporation (50-60 kwh/m3), approximately 30% compared with the Heat Pump

AQUANET

Pg: 5 de 9

Models:

AQUA.NET MAXI:
Machine designed to evaporate important volumes of wastewater productions: o o Get significant savings in water consumption, chemicals and labor. Recover the latent heat of condensation of the distillate as a source of heating the liquid to evaporate. Eliminate machine downtime for cleaning deposits. Reduced dimensions. It is compact and automatic (PLC controlled). There is significant energy savings in evaporation and ensure a very low power consumption.(50 - 60 Kwh/m3) No refrigeration needed for condensation. Is fully closed and does not generate fumes or smoke. No consumables are needed (membranes).) Commissioning in minutes. Is mobile. Amortized in less than a year. Technical capacity of manufacture on request up to 1200 liters / hour.

o o o o

o o o o o o o

Technical characteristics:
AQUANET MAXI 50
50 L/H 1.200 L/Day 1.100 x 1.800 x 2.100 1.98 m2 380 3ph+N+T 3,3 kw 50-60 Kwh/m3 Electricity + air compress

MODELS
Capacity L/H Production Dimensions Plant dimensions Electricity Power Energy consumption Services

AQUANET MAXI 90
90 L/H 2.160 L/Day 1.100 x 1.800 x 2.100 1.98 m2 380 3ph+N+T 5,9 kw 50-60 Kwh/m3 Electricity + air compress

AQUANET MAXI 160

160 L/H 3.840 L/Day 1.200 x 2.000 x 2.600 2.4 m2 380 3ph+N+T 10,4 kw 50-60 Kwh/m3 Electricity + air compress

AQUANET MAXI 300

300 L/H 7.200 L/Day 1.200 x 2.000 x 2.600 2.4 m2 380 3ph+N+T 19,5 kw 50-60 Kwh/m3 Electricity + air compress

AQUANET

Pg: 6 de 9

2 - DRYING EVAPORATION "BUBBLE FILM

Descriptin:
The AQUANET Evaporation System, designed to deal with in-situ the problem caused by the waste generated by wastewater from production processes, especially those from degreasing or EMULSIONS EXHAUSTED. The equipment is designed to work continuously (24 hours/7 days) as core of recovery of all waste water, or with another machine that you want to be kept free of debris during their working time. The dried concentrate obtained varies according to their percentage in the original fluid. For degreasing water containing between 1-3% oil, concentrates vary from 2.5 to 5%. This AQUA.NET evaporator is conceived as a unique technology that incorporates physical properties in a joint operation: 1.Unforced natural evaporation by air driven. 2.Condensation of vapors in closed chambers. In this way we take advantage of energy savings involving the unforced natural evaporation and condensation, and allows significant energy savings and energy demand for water phase change from liquid to gas is too high. The equipment works on the physical properties of the mixture of air and water vapor. For the calculation of its operation works with the psychometric curves of the mixture of air and water vapor. But the big news that incorporate these equipment is to produce the waste water at temperatures below the boiling point by a stream of which acts as a vehicle for loading and unloading of the water temperatures of air transport are conducted between 80-90 C, opportunity to volatile vapors evaporate and condense. evaporation of hot air driven, vapor. As the not given the

This property of these equipment allows distilled waters are virtually free of volatile condensates and oil values and COD really low.

Specifications:
The equipment consists of the following (depending on model): 1. Evaporation tank comprising: o Shell itself in stainless steel. o Stainless steel heating elements. o Maximum and minimum vibration levels in stainless steel. o Temperature controls in stainless steel. 2. Side channel blowers air cooler. 3. Radiator external forced air cooling. 4. Metal supporting structure. 5. Electrical cabinet control. 6. PLC process control with keyboard or touch screen icon. 7. Digital thermostats in series. 8. Volumetric or timed system of adding chemicals. 9. Automatic discharge system. 10. Automatic suction system. 11. Tank automatic cleaning system and automatic levels.

AQUANET

Pg: 7 de 9

Evaporation process by airflow

The machine takes air from the outside by suction side channel blowers. This air passes through the liquid to distill it. As additional operation and to encourage action led air evaporator, the liquid is heated to a temperature of 85 C. This air comes from the outside at a temperature of 20 C and 60% relative humidity, suffers an energy increase of approximately 150 kJ / kg dry air, which leads to an approximate temperature of 80-90 C and 28% relative humidity. To get the condensed water vapor, a radiator cooling airflow is moved by a fan outside. This element cools the exhaust air through the action of a fan, which moves a flow of outside air through the radiator cells.

Models:

AQUA.NET MINI:
Machine designed for small wastewater production volumes

Get significant savings in water consumption, chemicals and labor. Eliminate machine downtime for cleaning deposits. Its plant dimensions are small (from 0.5 m2.). It is compact and PLC controlled automatic. Its power consumption is low. No vapors or fumes generated. No consumables are needed (membranes).) Commissioning in minutes. Is mobile. Amortized in less than a year.

AQUANET

Pg: 8 de 9

AQUA.NET 20 L.:

Machine designed for medium wastewater production volumes: Get significant savings in water consumption, chemicals and labor. Eliminate machine downtime for cleaning deposits. Its plant dimensions are small (from 1 m2.). It is compact and PLC controlled automatic. Its power consumption is low. Is fully closed and does not generate fumes or smoke. No consumables are needed (membranes).) Commissioning in minutes. Is mobile. Amortized in less than a year.

Technical characteristics

MODELS
Capacity L/H Production Dimensions Plant dimensions Electricity Power Energy consumption Services

aqua.net MINI
8-10 L/H 240 L/Day 600 x 1100 x 1180 0.6 m
2

aqua.net 20 l.
20 L/H 480 L/Day 1000 x 1000 x 1680 1 m2 380 3ph+N+T 12 kw 8 Kwh Electricity + air compress.

380 3ph+N+T 6 kw 4 Kwh Electricity + air compress.

AQUANET

Pg: 9 de 9