CORE COMPONENTS

One of the key strengths of the CUPLOK system is the simplicity of the component range. Basic horizontals and verticals form the core of all structures. However, with the addition of a small number of special components, complex scaffolds can be constructed which safely address awkward access requirements. Access Standards (Verticals) Made from 48.3mm diameter x 3.2mm thick high grade steel tube, all standards incorporate lower fixed cups at 0.5m intervals with captive rotating top-cups securing up to 4 components. The lowest bottom cup is 80mm from the base of the standard to give the scaffold improved structural strength and reduce the need for base bracing in support structures. Access standards incorporate a 150mm spigot at the top to allow the vertical connection of further standards. Provision for a locking pin is also provided. (CUPLOK Support Standards do not have this spigot - allowing the insertion of jacks with various support components).
270100 270200 270300

Standards are available in 3 sizes:

Code Length (m) 1.0 2.0 3.0 Overall length (m) 1.150 2.150 3.150 Weight (kg) 5.8 11.2 16.5

420mm

500mm

80mm
10 11

CUPLOK SCAFFOLD SYSTEM COMPONENTS

Base and Head Plate Used in conjunction with the universal jack. The spigot is drilled to allow for the insertion of a securing bolt if required.
Code 279500 Height (mm) 110 Weight (kg) 2.3

Horizontals (Ledgers and Transoms) All ledgers and transoms incorporate symmetrical forged blade ends making assembly quick and simple, allowing complete interchangeability of components. Horizontals locate in the bottom cups of the standards. 2.5m Horizontals provide the basic bay length in a CUPLOK access structure. This is a suitable bay size for all common access loading conditions. 1.8m Horizontals provide a make-up bay size for added flexibility 1.3m Transoms accommodate a five board wide platform. This transom can also be used as a

Universal Jack The Universal Jack has an adjustment of approximately 0.5m and is used for both access and support structures to accommodate variations in ground and soffit levels. It can be secured to the Base and Head Plate, Forkhead or Adaptor by using a standard nut and bolt if required. For support load bearing capacity of up to 74kN (For access scaffolds see maximum heights on page 35).
Code 279550 279540 Height (m) 0.860 0.400 Weight (kg) 3.9 3.0

Combined Jack and Base Plate

Code 279555 Height (m) 0.870 Weight (kg) 5.3

horizontal for extra flexibility and to create corner returns without overlapped boards Normal Horizontals also act as guardrails.

Horizontals
Code 271130 271180 271250 271300 Length (m) 1.3 1.8 2.5 3.0 Overall length (m) 1.252 1.752 2.452 2.952 Weight (kg) 4.9 6.9 9.5 11.5

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CUPLOK SCAFFOLD SYSTEM COMPONENTS

Intermediate Transoms Intermediate Transoms provide mid-bay support for 38mm scaffold boards by spanning between the inner and outer ledgers. The jaw section at each end is turned downwards to prevent dislocation. One end is provided with an integral locking device to prevent any movement along the ledgers during use. In addition to the standard 1.3m wide unit, shorter Intermediate Transoms are available for use where scaffold boards require support between hop-up brackets. They span between the inside ledger of the main scaffold and the ledger linking the hop-up brackets. For use with 2 board and 3 board hopup brackets respectively.
Code 272130 272078 272056 Length (m) 1.3 0.795 0.565 Overall length (m) 1.366 0.861 0.631 Weight (kg) 5.5 3.7 2.8

Inside Board Supports

Further units are provided for use when CUPLOK is erected to form birdcage access scaffolds using 38mm scaffold boards and when CUPLOK is erected to form mobile access towers in modular sizes. Also used when temporary access is required in support structures where bay widths exceed the safe span of boards.
Code 272120 272180 272250 Length (m) 1.2 1.8 2.5 Overall length (m) 1.266 1.866 2.566 (Dia. of tube 60.3mm) Weight (kg) 5.2 7.3 16.5

Single Board Support Locates in the cup joint and provides support for a single inside board at a vertical. It replaces the inside board transom at that point.
Code 279300 Overall length (m) 0.26 Weight (kg) 1.5

Hop-up Brackets Designed to increase the overall width of the working platform to seven or eight boards by supporting two or three additional boards beyond the inner face of the scaffold. They incorporate a cup joint at the outside end to allow the fitting of an inside ledger which links the hop-up brackets and supports intermediate transoms. Also incorporates a facility to support a handrail post.
Description 3-Board 2-Board Code 274300 274200 Overall length (m) 0.815 0.585 Weight (kg) 7.7 6.3

Return Device A conventional blade end connected to a hook section which locates over the ledger on the adjacent return elevation to provide a corner connection. Used in pairs.
Code 279280 Weight (kg) 1.15

Inside Board Transom: 1 and 2 Board Drop into place over the ledgers and are secured with a locking device to prevent movement. Act as conventional transoms but extend beyond the inside ledger to provide intermediate support to one or two inside boards.
Description 1-Board 2-Board Code 273101 273200 Overall length (m) 1.62 1.895 Weight (kg) 9.0 11.5

Locking device

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CUPLOK SCAFFOLD SYSTEM COMPONENTS

Swivel Face Brace Provides face bracing on a CUPLOK access scaffold. Each brace has swivelling blade ends to allow for easy location within the node joint. As only one blade end can be located in each joint, parallel bracing is employed rather than the dogleg or zig-zag method.
Description 1.8 x 1.5m 1.8 x 2.0m 2.5 x 1.5m 2.5 x 2.0m 3.0 x 2.0m Code 276150 276180 276153 276203 276207 Weight (kg) 8.7 9.8 10.7 11.5 13.0 Overall length (m) 2.396 2.744 2.969 3.255 3.660 Code 279244 Overall length (m) Weight (kg) 1.150 4.8

ANCILLARY COMPONENTS
Castor Wheels For use when CUPLOK is erected as a mobile tower. The shank of the wheel fits into the base of the CUPLOK standard and is secured with a hexagonal head bolt. Safe Working Loads: Steel castor wheel 730kg Rubber tyred castor wheel 270kg
Description Steel Rubber Code 279100 279080 Weight (kg) 7.0 6.7 Diameter (mm) 200 200

Handrail Post For use with Hop-up Brackets, staircase towers and on support scaffolds if required. Incorporates cup joints to allow the location of ledgers to form guard rails.

Access Ledger Brace Provides ledger-bracing on CUPLOK access scaffolds. When ties cannot be placed in the correct position or have been removed, or on scaffolds which extend above the building. Incorporates fixed wedge half couplers which locate on the standards.
Description 1.5 x 1.3m 2.0 x 1.3m Code 277531 277551 Weight (kg) 9.3 10.7 Overall length (m) 1.750 2.100

Wedge half coupler (fixed)

Hook-end Batten (not available in the UK) A durable steel deck unit with punched profile.
Swivel blade

Spigot Pin Designed to resist minor tensile forces at the joint of two standards - though not designed to form a full tension joint. Must be used where hop-up brackets are incorporated in the scaffold and on loading towers.
Code 279340 Weight (kg) 0.09 Diameter (mm) 8.0

Brace Adaptor With Half Coupler (not available in the UK) A half coupler with a CUPLOK blade end which allows the use of tubular scaffolding as a bracing component.
Code 279163 Weight (kg) 1.0

Steel tubes underneath add extra strength.

X

Code 274541

Length (m) 1.3 1.6 1.8 2.5 3.0

Weight (kg) 9.85 12.12 13.64 18.59 22.31

Scaffold Boards A variety of lengths are available British Standard: Support frequency every 1.5m MSG: Support frequency every 1.2m Please contact your local branch for details.

274852 274543 274544 274545

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TYPICAL TUBULAR CUPLOK ACCESS LAYOUTS

This section illustrates the methods in which CUPLOK can be used to create returns and inside board platforms. In most cases, these will overcome the problems of corners and projections which could prevent the scaffold being erected close to the building Corner Return using the Return Device Corners can be made using the Return Device to link the two scaffold runs. It hooks over the ledger of the adjacent return elevation allowing a fly past which eliminates the need for non-standard bays. Corner Return using a 1.3m square bay The scaffold can incorporate a 1.3m square bay to form the corner. Note the positioning of the 1.3m Intermediate Transom to allow two runs of scaffold boards to butt together at right angles without overlapping.

The fly past method

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TYPICAL TUBULAR CUPLOK ACCESS LAYOUTS

Inside Platforms: One Board External Corners Single Inside Board Platforms on CUPLOK Tubular Scaffolds are constructed using the Single Board Support in conjunction with the Inside Board Transom. Either the 1.3m square bay or the standard method using the Return Device can be used. Note the positioning of the inside board transom to allow boards to butt together without overlapping. Internal Corners The addition of an extra single board support at the corner standard ensures maximum safety when the 2 inside scaffold boards butt together at 90. An Inside Board Transom must also be used adjacent to the corner standard, as shown. Inside Platforms: Two and Three Board Two and three board Inside Platforms are constructed using the appropriate sized Hop-up Brackets. These are linked together with Ledgers to allow the location of the 2 or 3 Board Intermediate Transom which supports the scaffold boards at the required centres. On internal corners, end guardrails above the Hop-up Brackets can be formed using small butts of tube and Double Couplers.
1300 1300 1300

External Corners

1.3m square bay

Note Where required, the small gap between the main and inside platforms can be covered using suitable
Using Return Devices

plywood strips fixed into position.

Internal Corners

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SAFE WORKING LOADS FOR TUBULAR COMPONENTS

This section gives information on safe working loads, tying arrangements and maximum heights for scaffolds. These values have been thoroughly tested and researched and should always be followed. If you are in any doubt about the design of a CUPLOK structure, contact your SGB Branch. Safe Working Loads for CUPLOK Tubular Components
Component (m) 1.3 Transom 1.8 ledger 2.5 ledger UDL Load (kN) 8.0 6.37 6.37 Central Point Load (kN) 4.5 3.2 3.2 Third points (2 off) (kN) 7.5 4.76 4.76 Bracket 2 Board 3 Board Suitable for deck loading of 1.5kN/m2 0.75kN/m2

Hop-up Brackets (2 and 3 Board)

1 Board Inside Board Transom and 1 Board Support Safe Working Loads uniformly distributed 0.9kN. These components permit a deck loading of 3.0kN/m2 when bays are 2.5m long.

Intermediate Transoms
Length L (mm) 565 795 1200 1300 1800 2500 Safe Uniformly Distributed Load (kN) 8.5 7.1 5.1 4.4 3.6 5.0

0.9kN

1 Board Support

L 4.38kN 0.9kN

3.2kN 1 Board Inside Transom

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BRACING AND TYING IN

Bracing and Tying In All scaffolds require diagonal face bracing to prevent the structure distorting or swaying. Face Bracing is required in all CUPLOK access structures in one bay per 20m run (i.e. every eighth bay) for the full height of the scaffold. For a scaffold more than 10m (4 bays) long, a minimum of two bays should be face-braced. Bracing the end bays should be avoided if possible. Ledger and Plan Bracing CUPLOK Access structures do not generally require ledger or plan bracing. Exceptions occur where: Ties cannot be placed in the correct position Where ties have to be removed If scaffold structures extend above the building

MAXIMUM HEIGHTS - CUPLOK ACCESS

The maximum height to which a CUPLOK Access Scaffold may be erected is dependent upon a number of factors, the most important of which are: 1. The vertical distance between tied points on a standard. 2. Whether or not foot ties are used - see bracing rules below. 3. The lift height. 4. Wind loading. 5. Whether or not cantilever platforms are used. 6. Number of boarded lifts*. *Note - where lifts are not boarded it has been assumed the the boards, toe-boards and the Hop-up brackets (where applicable) have been removed but the intermediate transoms have been left in place. In order to comply with safety regulations one continuous ledger must be left to form a single guard-rail along the front of the scaffold and across the ends. The parameters detailed in this manual are based on calculations and the result of extensive testing. These calculations do not apply to sheeted or netted CUPLOK structures, for which the rules relating to bracing, tying-in and load carrying capacity differ. Bracing and Tying rules 1. To use the data in the following load tables the following rules apply: Foot Ties For 2m lift heights plan bracing is required at a frequency of one bay in eight. Plan bracing should be placed in the face-braced bays. See figure F on page 41. However, for platform heights up to 14m, fully boarded, plan bracing can be omitted. For 1.5m lift heights no plan bracing is required. For further information, please contact your local SGB Branch. No Foot Ties For 2m lift heights plan bracing is required as well as ledger bracing on all standards in the first lift. See figure G on page 41. For 1.5m lift heights no additional bracing is required. 2. Face bracing must be used at a frequency of one bay in every eight. A minimum of two bays must be braced for scaffolds greater than four bays in length. 3. For both 1.5m and 2.0m lift scaffolds, one working lift up to 2 lifts above the last tied level is permitted, but these 2 lifts must be ledger braced. 4. For 2m lift heights, whatever tie pattern is used i.e. 8m, 6m or 4m, the standards at both ends of the tied level must be tied to the supporting structure (refer to the pattern diagrams on pages 40 to 41). 5. Ties must be attached to both inside and outside standards (or ledgers) using Class B Right Angled Couplers. Where it is not possible to do this V-Ties must be used at a frequency of one in five bays for every level of ties. See Figure F on page 41.

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MAXIMUM HEIGHTS - CUPLOK ACCESS

Platform loadings - working lifts For scaffolds with more than 1 boarded lift, the following loading has been considered for both 2m lift and 1.5 lift structures: 1 working platform @ 3kN/m2 and 1 working platform @ 1.5kN/m2. For 1.5m Lift (bricklayers) scaffolds only, data is given for 1 working platform at 3kN/m .
2

Wind loading For 2m Lift (access scaffolds) three maximum wind pressures have been considered: Case I - 685N/m
2

Maximum heights 2m Lifts - 4m Tie Pattern (with plan bracing)

Number of Boarded Lifts* Number Live load of lifts loaded applied (kN/m2) Case I - Case II 685N 2 Fully Boarded 2 Fully Boarded 2 Fully Boarded 2 Fully Boarded 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 3.00 3.00 3.00 3.00 1.50 1.50 0.75 0.75 None None 1 Board 1 Board 2 Board 2 Board 3 Board 3 Board 43 18 36 15 41 18 43 18 475N 43 18 36 15 41 18 43 18 Case III 355N 43 18 36 15 41 18 45 19 Case I 685N 36 15 34 14 41 18 48 20 Case II 475N 36 15 34 14 41 18 48 20 Case III 355N 36 15 34 14 41 18 48 20 Hop-up Brackets Maximum number of lifts Foot Tie No Foot tie

Case II - 475N/m2 Case III - 355N/m2 For 1.5m Lift (bricklayers scaffolds) lift heights are given for the maximum wind of 685N/m2 and no wind loading. For less onerous cases it may be possible to omit

Where hop-up brackets are used the loading for both the main platform and the hop-up bracket is as follows: 1 Board 2 Board 3 Board 3kN/m2 1.5kN/m2 0.75kN/m2

ledger bracing and/or increase the permissible height of the scaffold. For specific cases, please contact your local SGB Branch.

The use of Hop-Up Brackets The following rules must be applied when either standard board or Omega batten Hop-up Brackets are present: 1. If used as a separate working platform between lifts, then a 3 board Hop-Up Bracket must be used. 2. Only one loaded Hop-Up Bracket is permitted between levels at any time. 3. Spigot pins must be used at all joints in the standards down to the last tied level below the Hop-Up Bracket.

2m Lifts - 6m Tie Pattern (with plan bracing)

Number of Boarded Lifts* Number Live load of lifts loaded applied (kN/m2) Case I - Case II 685N 2 Fully Boarded 2 Fully Boarded 2 Fully Boarded 2 Fully Boarded 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 3.00 3.00 3.00 3.00 1.50 1.50 0.75 0.75 None None 1 Board 1 Board 2 Board 2 Board 3 Board 3 Board 25 11 23 10 26 11 28 12 475N 25 11 23 10 26 13 28 14 Case III 355N 25 11 23 10 26 13 28 14 Case I 685N 25 11 21 9 24 10 26 11 Case II 475N 25 11 21 9 26 11 30 13 Case III 355N 25 11 21 9 26 11 30 13 Hop-up Brackets Maximum number of lifts Foot Tie No Foot tie

*Unboarded lifts with single guardrail

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MAXIMUM HEIGHTS - CUPLOK ACCESS

2m Lifts - 8m Tie Pattern
Number of Boarded Lifts Number Live load of lifts loaded applied (kN/m2) Case I - Case II 685N 2 Fully boarded 2 Fully boarded 2 Fully boarded 2 Fully boarded 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 3.00 3.00 3.00 3.00 1.50 1.50 0.75 0.75 None None 1 Board 1 Board 2 Board 2 Board 3 Board 3 Board 21 9 18 8 22 9 23 10 475N 25 11 23 10 28 12 32 13 Case III 355N 25 11 23 10 28 12 32 13 Case I 685N 7 4 8 4 Case II 475N 16 8 12 6 15 7 Case III 355N 16 8 10 6 17 8 19 9 Hop-up Brackets Maximum number of lifts Foot Tie No Foot tie

1.5m Lifts - 4.5m Tie Pattern

Number of Working lifts + 1 1 1 2 2 2 Number of lifts boarded 1 2 1 2 Maximum number of lifts allowed Foot tied with wind 20 20 20 20 20 20 without wind 20 20 20 20 20 20 No foot tie with wind 20 20 20 20 20 18 without wind 20 20 20 20 20 18

1.5m Lifts - 6m Tie Pattern

Number of Working lifts + 1 1 1 2 2 2 Number of lifts boarded 1 2 1 2 Maximum number of lifts allowed Foot tied with wind 20 20 20 19 16 13 without wind 20 20 20 20 20 20 No foot tie with wind 20 20 20 14 11 8 without wind 20 20 20 20 17 14

For 1.5m lifts the maximum height where hop-up brackets are present is 20 lifts (30m) for both 4.5m and 6.0m tie patterns.

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SAFE WORKING LOADS

Typical Tie Patterns A. 2m Lifts - 8m Tie Pattern Horizontal spacing - every standard Vertical spacing - maximum 8.0m C. 2.0m Lifts - 4m Tie Pattern Horizontal spacing - every standard Vertical spacing - maximum 4.0m E. 1.5m Lifts - 6m Tie Pattern Horizontal spacing - every standard Vertical spacing - maximum 6.0m Bracing arrangements F. Structures with foot ties - 2.0m lifts with plan and ledger bracing

Plan brace

8.0m

4.0m 4.0m

6.0m

Face brace

Plan brace

4.5m

2.5m

1.5m 1.0m

6.0m

2m 2m 0.5m

Foot ties

If ties cannot be positioned in the correct place or have to be moved, then bracing has to be used between adjacent ties. If this is done using plan bracing, the maximum horizontal distance between ties is 7.5m. If done using Ledger bracing the maximum vertical distance between ties is 12m. B. 2m Lifts - 6m Tie Pattern Horizontal spacing - every standard Vertical spacing - maximum 6.0m

See note for tie pattern A but Horizontal 7.5m Vertical 8.0m

See note for tie pattern A but Horizontal 7.5m Vertical 9.0m

D. 1.5m Lifts - 4.5m Tie Pattern Horizontal spacing - every standard Vertical spacing - maximum 4.5m

G. Structures without foot ties - 2.0m lifts with plan and ledger bracing

6.0m 4.5m 6.0m 1.5m 4.5m 1.0m 4.5m 2m 2m 2.5m

Face brace

Plan brace Ledger bracing

See note for tie pattern A but Horizontal 7.5m Vertical 10.0m

See note for tie pattern A but Horizontal 7.5m Vertical 9.0m

Plan bracing should be assumed. To remove plan bracing, please refer to your local branch for safety information.

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CIRCULAR ACCESS
CUPLOKs ability to allow ledgers to lock into the standards from any angle means that the system is ideally suited to curved and circular structures. With simple variations to the normal arrangement of ledgers and transoms, both internal and external curves can be created. Make-up of a curved scaffold Curved structures are made up by using a combination of rectangular and trapezium shaped bays - depending on the radius of curve required. Trapezium-shaped bays incorporate inside and outside ledgers of different length. Intermediate transoms cannot be used in trapezium sections, therefore these bays should always be constructed using short ledgers to remove the need for additional board support. If larger trapezium bays are inevitable, thicker boards should be used. A curved CUPLOK structure can be constructed in two ways:
All trapezium bays Rectangular bay Trapezium bay

A Using a combination of rectangular and trapezium shaped bays

B Using only trapezium shaped bays

Layout of ledgers and transoms As no two ledgers or transoms can be fitted into the same cup at less than 90 to each other, on curved structures the inside ledgers, outside ledgers and transoms cannot all be situated at the same level. On external scaffolds it is quite simple to locate the outside run of ledgers above the deck level to form the handrails (see diagram). On internal scaffolds, the most convenient method is to move the inner ledgers down by 0.5m in alternate bays (see diagram on page 44).

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CIRCULAR ACCESS
CUPLOK Circular Scaffolds outside the structure
A B

CUPLOK Circular Scaffolds inside the structure

A B

Decking on Circular Structures The work platform can be created using scaffold boards or battens. If battens are used in the trapezium bays they must be accurately cut to fit without any movement. To create a continuous working deck using scaffold boards, some overlapping is inevitable. To avoid creating safety hazards, please observe the following procedures: All boards should be laid in line with the run of the scaffold. If rectangular bays with intermediate transoms are used the boards over these bays must form

the lower of the two layers. The overlapping boards of the upper layer should, ideally, be cut to give a neat edge and fillet pieces should be nailed across the ends of If the working platform of a bricklayers scaffold is 2 lifts above the last tie, ledger bracing should be used in the 2 lifts below the platform. This may be removed when further ties have been positioned. Face bracing Face bracing is required over the full height for one bay in every four. Special cases Every effort should be made to comply with the rules for ties. However, when it is not possible to secure the tie to the structure, the following rules must be obeyed. Refer all special cases to your local SGB Branch. Firmly butt tie tubes to the structure using an adjustable base in the end of the tube to spread the load. Plan brace every tied level around the complete ring of the scaffold, making sure to put the plan braces in one complete lift at a time.

Rectangular bay

Trapezium bay

Rectangular bay

Trapezium bay

the overlapping boards to prevent a trip hazard. Tying in When tying in circular CUPLOK structures, care should be taken to note the following points:

These ledgers are only required on rectangular bays at a working platform level to provide support from an intermediate transom where 38mm boards are used.

These ledgers are only required on rectangular bays at a working platform level to provide support from an intermediate transom where 38mm boards are used.

Ties should be within 300mm of a node point, either on the ledgers or the standards. Ties should connect to both the inside and the outside ledgers (or standards). If ties are only connected to an inside ledger or standard, then plan braces should be put in at every tied level in the same bays as the face bracing. If ties have to be removed for any reason, plan bracing or ledger bracing should be inserted at that point. Scaffolds should not extend more than 2 lifts above the ground or above the last tied level, unless the scaffold is under construction when 3 lifts are allowed.

Section A-A Rectangular Bays

Section B-B Trapezium Bays

Section A-A Rectangular Bays

Section B-B Trapezium Bays

Note: The elevation shows a Type 'A' structure. Type 'B' structures have all Trapezium Bays and Section 'B-B' applies throughout.

Note: The elevation shows a Type 'A' structure. Type 'B' structures have all Trapezium Bays and Section 'B-B' applies throughout.

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LOADING PLATFORMS
The CUPLOK loading tower is a specially strengthened platform designed to take heavy, palletised materials which can be fork-lifted or craned directly to the working platform level. The standard loading tower is a 2.5 x 2.5m square module, and can be erected either as a free standing unit or built in to any part of the main scaffold structure up to 6m high. For use with scaffolds higher than 6m, the loading tower must be tied into the scaffold. It is built from standard CUPLOK access equipment with two additional components: Board Bearer Eight of these 2.5m long special horizontals are used beneath the boards to transmit the working load to the ledgers.
Code 279040 Weight (kg) 17.3 Length (m) 2.572 Code 279260 Weight (kg) 8.23 Length (m) 1.860

Knee Brace Used in pairs to provide extra support to the ledger on which the board bearers rest. Incorporates a half coupler fitting which locates on the ledger 1.5m below the platform and a double half coupler fitting to bolt onto the ledger at platform level.

Bracing The tower should be braced on every lift on all four sides of the tower. Decking Standard scaffold boards should be used for the loading tower decking, cut to lengths of 2.43m. These rest across the eight board bearers. Toeboards can then be located as appropriate. These should also be cut to length to avoid overhangs from the platform. Each deck consists of 10 No. 2.43m boards.

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CUPLOK TOWERS
Square or rectangular access towers can be erected with standard CUPLOK components using standard jacks and base plates or bespoke CUPLOK castor wheels for full mobility. The working platform can be formed using either scaffold boards or battens. When scaffold boards are used, intermediate transoms will be necessary if the width of the tower is greater than the safe span of the boards. If battens are used with Omega transoms, intermediate board support is not required. The maximum height of a free-standing mobile tower for use internally is 3.5 times the minimum base dimension. For free-standing towers used externally, the maximum height must not exceed 3 times the minimum base dimension. For heights greater than this, additional measures should be taken to ensure the tower is rigid and stable. This can be done by using stabilisers, weighting the base of the tower or tying the tower in to a stable structure. Bracing All towers must be fully braced on all four sides and should be adequately plan braced. See details of tower construction below. Access The use of the Safety Gate and Swan-necked Standard provide a safe means of access to and from the main tower platform. This is facilitated by the inclusion of a ladder bay adjacent to the main working platform. The ladder must be of suitable standard (i.e. for industrial use) and should be secured at every level of the tower. Maximum Working Load The maximum working load on all towers is 10kN (1 tonne). All towers with a working platform above 5.9m should be erected on steel castor wheels. Important Safety Note: Castor wheels must be locked before the tower is used and the tower must never be moved with men or materials on it.

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CUPLOK FOR SUPPORT STRUCTURES

Height make-up The height of the support structure is determined by the total standard length plus the length taken up by the jacks, base plates and adaptors. Note that the standards must always finish with a spigotless standard at the top so that a jack can be inserted. The overall height of the various combinations of standards is shown in the table below. Care should be taken to make a suitable allowance in the extension of the top jack for general adjustment and for striking the formwork.
Total standard length Access 1.00 2.00 3.00 Access standard 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 2 1 1 2 2 1 1 1 1 2 2 1 1 2 2 1 1 1 1 1 1 Base length Jack Bottom Base plate All dimensions are in mm 6 Ledger Ledger Jack Support standard 116-658 140-660 100 Jack Top length

Top and base adjustment These diagrams show the overall dimensions of various component combinations at the top and base of the structure. Any arrangement at the top can be combined with any arrangement at the base. To ascertain the overall length of standards required, deduct the top and base adjustments from the overall soffit height.

Total Standard length (m) 1.3 1.8 2.3 2.8 3.3 3.8 4.3 4.7 5.3 5.8 6.3 6.8 7.3 7.8 8.3 8.8 9.3 9.8 10.3

Number of Standards Support 1.30 1.80 2.30 1 1

Top

94

100

346

95