Method Statement For Chilled Water Riser Part 1.

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METHOD STATEMENT
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METHOD STATEMENT
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METHOD STATEMENT
METHOD STATEMENT FOR chilled water risers
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METHOD STATEMENT
04-09-2008 Issued for Review & Comments

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REVISION CONTROL SHEET

REV. NO. 0 1 DATE 04-09-2008 05-24-2008 PAGE NO. ALL ALL DESCRIPTION FIRST ISSUE SECOND ISSUE
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TABLE OF CONTENTS
1. Introduction & Scope ..

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2. Responsibilities..... 3. Equipment........... 4. Materials 5. Materials Handling and Storage at Site.... 6. Installation 7. Preparing the Riser for HYDROTESTING. 8. Health and Safety
4 5 6 6 7 8 9
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1. INTRODUCTION & SCOPE :
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1.0 This method statement specify the detailed requirements and procedures for installation of Chilled Water Risers from the main entrance piping , and basement up to roof. 1.1 Applicable Project Specification : 1.1.0 Section 220510 Basic Mechanical Materials and methods 1.1.1 Section 220510 Hydronic Piping
1.2 Quality Control, Inspection and Testing are covered under Quality
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Control procedure No. T1193 Tol PQP Inspection & Testing plan. 1.3 HSE and General Safety Rules are cover under Project Safety Plan and Main Contractor Safety Rules and Regulation. 2. RESPOSIBILITIES : 2.0 The Construction Manager will ensure all preparations & installation works are carried out according to Project Specification , the progress is carried out according to the planned program, as per approved method statements to cooperate with the main Contractor regarding the implementation of any
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METHOD STATEMENT
comments raise by the company & to ensure all safety & quality control are implemented. 2.1 The Site Engineer will ensure that the installation works are carried out according to: Project Specification ,Manufacturer data sheet , Approved Method Statement , Safety Regulations & to distribute responsibilities to his construction team & provide them with information for the installation works. 2.2 To ensure the compliance of works with the related approved quality control procedure & Company requirements & to coordinate with the Q.C.
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METHOD STATEMENT Engineer to advise for the area raise for inspection.
2.3 The QC Engineer will ensure the executed work are carried out in accordance with Contract Specification , Manufacturer Instruction, Approved Method Statement & the compliance of these works to quality procedures. 2.4 To inspect & satisfy him self of the soundness of the completed works
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before requesting the Main Contractor to seek Company approval or inspection.

2.5
To initiate inspection & test request for the Company approval through the Main Contractor. To advise the construction team of the specific requirements related to work quality.
2.6
2.7 To maintain comprehensive inspection & test record any further reference & documentation.
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3. EQUIPMENT :
3.0 EQUIPMENTS USED FOR CHILLED WATER RISER WORKS 3.0.0 Fastening Hand Tools 3.0.1 Pipe Fitter Hand Tools
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METHOD STATEMENT 3.0.2 Portable Grinding Machine 3.0.3 Portable Drill Machine 3.0.4 Roll Grooving Machine 3.0.5 Spirit Level & Measuring Tape 3.0.6 Threading Machine 3.0.7 Mobile Scaffolding
4. MATERIALS :
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4.0 PIPES : 4.0.0 MS Pipes Seamless 11/2 dia. Sch. 40 ASTM A 53 4.0.1 MS Pipes Seamless Smaller 4.0.2 MS Pipes Seamless 2 4.0.3 MS Pipes Seamless Larger 4.1 FITTINGS :
Sch.40 ASTM A 53 Sch.40 ASTM A53
dia. Sch.40 ASTM A53
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4.1.0 Malleable iron threaded fitting PN 25 BS 123 & ISO 49 (UK) 4.1.1 BS 1256 Threads to BS 21 2500 Kpa for up to 1 (UK) 4.1.2 Grooved Fittings to ASTM A 536 Grade 65-15-12 Ductile Iron to 2 and Larger (USA) 4.2 OTHER MATERIALS REQUIRED : 4.2.0 Necessary Valves & Strainers
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METHOD STATEMENT 4.2.1 Clamps 4.2.2 Anchor Pins 4.2.3 Galvanized Threaded Rods ( FLAMCO)
4.2.4 Wooden Insert , Galvanized Angle Iron , U Channels, Nuts & Washers.
5. MATERIALS HANDLING & STORAGE AT SITE :
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5.0 All Pipes & Fittings shall be off-loaded carefully at site ,stored in a clean dry place, adequate cover shall be provided.
5.1 MS Pipes should be stacked on a flat surface free from sharp projection, stones or other protuberance likely to cause point loading or pipe deformation. It may be necessary to level the ground in order that pipes may be uniformly supported throughout their length . And alternative mean of storage to level the pipes on stout timber bearer
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METHOD STATEMENT
not less than 75 mm wide placed at not greater than 1.5 meter center. 5.2 Pipes fittings may be subjected to damage and /or the effects of Corrosion or weathering if stored for long periods. For this reason fittings should be stored in sheltered conditions. In such a way that they are protected from the effect of weathering or accidental damage.
6. INSTALLATION :
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6.0 The site shall be investigated to confirm its ready & safe to start the installation works. 6.1 Using the latest approved shop drawing check the routing of the pipes confirm there is no clashing with other services & there is no obstacles that will affect pipe installation. 6.2 The pipe sizes & quantity shall be then identify based on the latest Approved shop drawing and shifted to place of installation. 6.3 The pipe shall be thoroughly cleaned made free of dust, oil, grease & painted with anti-rust paint before installation.
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6.4 The pipes shall be connected by means of threading for 1 in pipe size & larger as per approved material submittals & approved shop drawings. 6.5 All isolating ,regulating ,drain ,vent valves & strainers shall be installed in accordance with latest approve shop drawings. 6.6 Temperature ,pressure gauges and other flow measuring or metering shall be installed in accordance with the latest approved shop drawings. 6.7 All piping shall be supported by hangers as per approved materials
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METHOD STATEMENT submittal & approved shop drawings.
6.8 Adequate spacing between supports & hangers shall be maintained in accordance with latest approve shop drawings.
6.9
The installation shall be done allowing sufficient access to all strainers, valves and gauges. Sufficient spacing shall be maintained between pipes for installation.
6.10 Appropriate sleeves ,sealant shall be provided around pipes penetrating floors, slabs & partitions walls as per approved shop drawings.
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7. PREPARING THE RISER FOR HYDROTESTING :

7.0 Identify the risers pipe work to be hydrotested , check all installation
in floors & shafts are completed. 7.1 Check the location of the isolating valves & double regulating valves in the ground floor to confirm the pipe connection are ready for test. 7.2 Cap off the pipe at the location of isolating valves using blind flange or threaded cap according to pipe size.
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7.3 To utilize the time of testing its better to test piping for similar flat from ground to roof. Isolating the risers using end caps or blind flanges at valve connection for each riser located at the entry of each flat in ground floor. 7.4 Ensure the riser pipe or section are fully isolated to perform testing. 7.5 Ensure all joints are tighten firmly & all sleeves for partition are in place.
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7.6 On completion of installation the system shall be pressure tested using
water at ambient temperature. At a pressure 1.5 times the operating pressure for a period of 4 hours.
8. HEALH AND SAFETY :
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8.0 All installation works will be undertaken in accordance with TS JV
Safety Rules and Regulation. 8.1 All site personnel shall be provided with personal protective items like helmets, safety shoes & gloves, safety goggles and shall be worn at all times at site. 8.2 All site work activities will be kept in a clean and tidy condition.
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-------------------------------------Procedure Ends------------------------------------------------
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METHOD STATEMENT FOR chilled water risers

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04-09-2008 Issued for Review & Comments

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REVISION CONTROL SHEET

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1. Introduction & Scope ..

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1. INTRODUCTION & SCOPE :

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before requesting the Main Contractor to seek Company approval or inspection.

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