ROLLED THROUGHPUT YIELD AND PARETO ANALYSIS OF DEFECTIONS

Number of Process Steps: 10 Yield Calculation Method:

Exponential Ap

Observations Process Step 1 Process Step 2 Process Step 3 Process Step 4 Process Step 5 Process Step 6 Process Step 7 Process Step 8 Process Step 9 Process Step 10

# of Units Entering The Process 100 95 90 90 85 84 81 79 75 73

Scrap 5 5 0 5 1 3 2 4 2 1

Rework 5 7 8 5 4 4 0 6 4 6

Total # of Defects per Unit Defects (DPU) 10 0.1000 12 0.1263 8 0.0889 10 0.1111 5 0.0588 7 0.0833 2 0.0247 10 0.1266 6 0.0800 7 0.0959

Units Entering the Serial Process Steps: Total Number of Scraps: Total Number of Reworked Units: Total Number of Defects: Units Leaving the Serial Process Steps:

100 28 49 77 72

Rolled Throughput Yield (RTY) of the System:

(probability that a unit can pass through a process witho

1.2000 1.0000 0.8000 0.6000 0.4000 0.2000 0.0000 PS 1 PS 2 PS 3 PS 4 PS 5 PS 6 PS 7 PS 8

LYSIS OF DEFECTIONS
Exponential Approach, exp(-DPU)

First Pass Yield (FPY) 0.9048 0.8813 0.9149 0.8948 0.9429 0.9200 0.9756 0.8811 0.9231 0.9086

Rolled Throughput Yield (RTY) 0.9048 0.7975 0.7296 0.6529 0.6156 0.5664 0.5526 0.4869 0.4494 0.4083

14 12 10 8 6 4 2

d (RTY) of the System:

0.4083
0 PS 1 PS 2 PS 3 PS 4 PS 5 PS 6 PS 7 PS 8 PS 9

an pass through a process without defects)

120.00% 100.00% 80.00% FPY of Steps Cum RTY 60.00% 40.00% 20.00% 0.00% PS 9 PS 10 PS 2 PS 8 PS 4 PS 1 PS 3 PS PS 6 PS 9 PS 5 PS 7 10

Defective Pe

Cum.Defecti Percentage

Rework Scrap

5 5 0 5 1 3 2 4 2 1

5 7 8 5 4 4 0 6 4 6

PS 9

PS 10

Defective Percentage Cum.Defective Percentage

FALSE FALSE FALSE FALSE FALSE FALSE FALSE FALSE FALSE FALSE FALSE scrap 5 5 0 5 1 3 2 4 2 1

PS 1 PS 2 PS 3 PS 4 PS 5 PS 6 PS 7 PS 8 PS 9 PS 10

1 2 3 4 5 6 7 8 9 10

1 1 1 1 1 1 1 1 1 1

FALSE Nb out of Step / Nb into Step Exponential Approach, exp(-DPU)

12.002 10.008 10.004 10.001 8.003 7.01 7.006 6.009 5.005 2.007

2 8 4 1 3 10 6 9 5 7

rework 5 7 8 5 4 4 0 6 4 6

scraps 10.001 12.002 8.003 10.004 5.005 7.006 2.007 10.008 6.009 7.01

add index 0.001 1 0.002 2 0.003 3 0.004 4 0.005 5 0.006 6 0.007 7 0.008 8 0.009 9 0.01 10

scraps <12.002 scraps scraps<10.008 <10.004 scraps scraps<10.001 <8.003 scraps scraps<7.01 <7.006 scraps scraps<6.009 <5.005 scraps <2.007

defects PS 2 PS 8 PS 4 PS 1 PS 3 PS 10 PS 6 PS 9 PS 5 PS 7 15.58% 28.57% 41.56% 54.55% 64.94% 74.03% 83.12% 90.91% 97.40% 100.00% 15.58% 12.99% 12.99% 12.99% 10.39% 9.09% 9.09% 7.79% 6.49% 2.60% 12 10 10 10 8 7 7 6 5 2

total 77

Follow the steps to enable your Rolling Throughput Yield (RTY) Analysis.
>> 1) 2) This template can be used for evaluating and analyzing rolling throuhput yield of a process containing up to 10 serial steps. Initially, select the number of steps included in your process. 2 methods for evaluating the RTY is available in this template. a) Nb out of Step / Nb into Step This approach simply evaluates RTY by dividing the total number of non-defective items (also excluding the reworked items) number of items entering the process step. RTY = b) Number of nondefective items going out of the step Number of items entering the step - DPU

Second approach uses an exponential approximation. RTY is calculated by the formula below: RTY = e ,where DPU = Number of items entering the step

Number of Scraps + Number of Reworked I

You can select the desired method using the dropdown list on "RTY" sheet. 3) >> 4) Finally, enter the number of units entering the system and defection observations. Your Rolling Throughput Yield Analysis is ready to use. Following steps are for online use. Visit the site below: http://www.spreadsheetweb.com/getting_started.htm You will only need the username and password to create your Rolling Throughput Yield Analysis. 5) Visit the site below: https://www4.spreadsheetweb.com/SpreadsheetWEB// Login to page with your new account information. 6) >> >> Click "Add Web Application" to upload this file. Your Rolling Throughput Yield Analysis will be created automatically. You can simply use the Rolling Throughput Yield Analysis from that link or place it on your website. Your Rolling Throughput Yield Analysis will look like: http://www1.spreadsheetweb.com/SpreadSheetWEB/Output.aspx?ApplicationId=15fa2255-0384-4b75-9851-44ee7df14961 In order to see more online applications created with PSW you can check the link below: http://www.spreadsheetweb.com/demos.htm

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Analysis.

up to 10 serial steps.

xcluding the reworked items) to total

craps + Number of Reworked Items

er of items entering the step

5-9851-44ee7df14961