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2.1.

Exact determination of fuel consumption with given steam output and steam condition

mB
mB mD h hSpw Hu

mD . (h - hSpw) . 100% Hu .

hK

: Fuel consumption in kg/h and m3/h respectively : Steam out put in kg/h : Enthalpy of steam in kcal/kg : Enthalpy of feed water in kcal/kg (Economizer) : LHV in kcal/kg and kcal/m3 respectively : Boiler efficiency in %

u u u u u

hK

If the value for steam output cannot be established, it can be calculated using the following: mD mSpw mAbs = mSpw - mAbs w
u u

: Feed water quantity in kg/h : Demineralisation quantity in kg/h

2.2. Boiler Efficiency

hK

(mSpw - mAbs) . (h - hSpw) mB . Hu

. 100

[%]

2.3. Determination of boiler efficiency in hK on the basis of exhaust gas measurements

hK

100% - XA % - 2 %(max)

[%]

Exhaust gas loss XA = ta - tu . SF w

= ta tu CO2 SF SF SF SF

CO2 measured

. SF

= Exhaust gas temperature in oC = Combustion air temperature in oC = Measured in ppm = with HFO = with LFO = with Natural Gas = with Coal 0.6 0.58 0.47 0.9

SF (Siegert's Factor)

Coal Consumption per (X) tons of steam

Coal Consumption Expectation kgs/


(X) T-steam

Coal Consumption Per-Hour (OPR)

645
DATA 40000 16 60 6000 0.790

619,636 per-Day Parameter

kgs

6450.6

kgs per-hour

kgh bar.A
o

40.0 697.0 60 5000 79.0%

ton/h kcal/kg kcal/kg kcal/kg

C kcal/kg

Total Steam Production per-Day

Steam Output per-hour (Avrg.)

Actual Coal Consumption from Boiler Plant

960.58
1005.00 93.47

tons/d m3/d m3/d

40.0
105.52

tons/h

5,500 137

kgs/hour kgs/Tsteam

1,066.10 tons/d tons/d

92.7%

82.9%

15.1%

15.1%
240 30 1250
o o

C ppm

Parameter at saturation condition of water and steam depending on pressure barg h'water h"steam 1
639.0

2
646.1

3
650.8

4
653.8

5
656.2

6
658.1

7
659.7

8
661.0

9
662.1

10
663.1

11
646.4

12
664.6

NCVCoal 4200 4300 4400 4500 4600 4700 4800 4900 5000 5100 5200 5300

hK

73.0% 74.0% 75.0% 76.5% 77.0% 77.5% 78.0% 78.5% 79.0% 79.5% 80.0% 80.5%

n pressure 13
665.2

14
665.8

15
666.3

16
666.8

17
667.1

18
667.5

19
667.8

20
668.0

22
668.5

24
668.8

26
669.1

28
669.2

30
669.3

5400 5500 5600 5700 5800 5900 6000 6100 6200


81.0% 81.5% 82.0% 82.5% 83.0% 83.5% 84.0% 84.5% 85.0%