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Motor Circuit Protection Tables

NEC Article 430 and Tables Explanation


Columns 1 & 2
Motor horsepower ratings are listed in Column 1. Full load amps from Tables 430.247 through 430.250 are provided in Column 2.
LP-CC 20 to 30A: 300% (150% for DC) or the next larger Cooper Bussmann size if 300% (150% for DC) does not correspond to a Cooper Bussmann fuse amp rating. LPS-RK_SP and LPN-RK_SP: 130% or the next larger Cooper Bussmann amp rating if 130% does not correspond to a Cooper Bussmann fuse amp rating. FRS-R and FRN-R: 125% or the next larger Cooper Bussmann amp rating if 125% does not correspond to a Cooper Bussmann fuse amp rating.

Column 3
Various fuse types are listed in Column 3. The LPJ_SP is a 600Vac, 0 - 600 amp, time-delay, Class J, Low-Peak fuse, with a 300,000 amp interrupting rating. The TCF is a 600Vac, 1 - 100 amp dual-element, time-delay, IP-20 finger-safe fuse with Class J performance. The LP-CC is a 600Vac, 0 - 30 amp, time-delay, Class CC, Low-Peak fuse with a 200,000 amp interrupting rating. The LPS-RK_SP and LPNRK_SP are 600 and 250Vac, 0 - 600 amp, time-delay, Class RK1, Low-Peak fuses with interrupting ratings of 300,000 amps. FRS-R and FRN-R are 600 and 250Vac, 0 - 600 amp, time-delay, Class RK5, Fusetron Dual-Element fuses with interrupting ratings of 200,000 amps. The KRP-C_SP is a 600Vac, 601 - 6000 amp, time-delay, Class L, Low-Peak fuse, with a 300,000 amp AC interrupting rating. The DC listed ratings for these fuses are:

Column 5 - Branch Circuit Protection, Max. General Applications


Fuses selected from this column are intended to provide short circuit and groundfault protection for motor branch circuits. Fuses sized in accordance with Column 5 must be used in conjunction with properly sized motor overload protection such as overload relays or solid state motor controllers (430.32). Column 5 fuse sizing provides the maximum NEC Table 430.52 amp ratings for general purpose applications. It takes into account 430.52(C)(1) Exception No. 1, which allows the next standard amp rating fuse (per standard fuse amp ratings in 240.6) to be used if the maximum percentage in Table 430.52 does not correspond to a standard fuse amp rating. If this Column 5 fuse sizing does not allow the motor to start, then Column 6 may provide a larger amp rating. The amp ratings in Column 5 are deter-mined by using Column 2 motor ampacity values and the following:
LPJ_SP, TCF, LPS-RK_SP, LPN-RK_SP, FRS-R, FRN-R and KRP-C_SP: 175% (150% for DC motors) or the next larger 240.6 standard fuse amp rating if 175% (150% for DC motors) does not correspond to a standard fuse amp rating. LP-CC: 300% (150% for DC motors) or the next larger 240.6 standard fuse amp rating if 300% (150% for DC motors) does not correspond to a standard fuse amp rating. Sizes shown for the LP-CC can also be used for non-time delay fuses such as JKS, KTN-R, KTS-R, JJN, JJS, and KTK-R.

LPJ TCF LP-CC LP-CC LP-CC

1 to 600SP 1 to 100 1 2 to 2 810 3 to 15 20 to 30

300Vdc 300Vdc 300Vdc 150Vdc 300Vdc

LPN-RK LPN-RK LPS-RK FRN-R FRS-R

0 to 60SP 70 to 600SP 0 to 600SP 0 to 600 0 to 600

125Vdc 250Vdc 300Vdc 125Vdc 300Vdc

Column 4 - Optimal Branch Circuit Protection


There are two distinct levels of protection philosophy provided in this Column. LPSRK_SP, LPN-RK_SP, FRS-R and FRN-R fuses are sized for motor running back-up protection and provide superb short circuit protection at the same time. LPJ_SP, TCF, and LP-CC fuses are sized a little larger but are even more current limiting, providing an even greater degree of short circuit protection for the motor circuit. All the fuses selected from this column provide short circuit and ground-fault protection for motor branch circuits (430.52), but typically are not the maximum allowed. Fuses sized in accordance with Column 4 must be used in conjunction with properly sized motor overload protection such as overload relays or solid state motor controllers (430.32). This fuse sizing is normally large enough to allow the overload protective device to operate on overloads without opening the fuse. Yet for many cases, this fuse amp rating selection is smaller than the maximums allowed per Columns 5 or 6 (430.52). In some cases, this smaller amp rating selection may provide the benefits of a smaller size disconnect and better short circuit protection. If a motor has a long starting time, high starting current profile or is cycled frequently, it may be necessary to use Column 5 or 6. The LPS-RK_SP, LPN-RK_SP, FRS-R and FRN-R fuses sized per this column provide short circuit and ground-fault protection for motor branch circuits (430.52) as discussed in the previous paragraph. In addition, these dual-element fuses exhibit longer time-delay characteristics and can therefore be sized to provide back-up motor overload protection. The fuse sizing in Column 4 for LPS-RK_SP, LPNRK_SP, FRS-R and FRN-R fuses provides a degree of motor and circuit overload protection to back-up the normal motor overload protective device. Note: This level of protection requires a well-designed, true dual-element fuse. The Fusetron Fuses, FRS-R and FRN-R, and Low-Peak Fuses, LPS-RK_SP and LPN-RK_SP, are the industry leading dual-element fuses with excellent over-load time-delay characteristics and current-limiting short circuit ability. The Low-Peak Dual-Element Fuses have better current-limiting ability than Fusetron Dual-Element Fuses. The amp ratings in Column 4 are determined by using Column 2 motor ampacity values and the following:
LPJ_SP & TCF: 150% or the next larger Cooper Bussmann amp rating if 150% does not correspond to a Cooper Bussmann fuse amp rating. LP-CC 12 to 15A: 200% (150% for DC) or the next larger Cooper Bussmann size if 200% (150% for DC) does not correspond to a Cooper Bussmann fuse amp rating.
2005 Cooper Bussmann

Column 6 - Branch Circuit Protection, Max. Heavy Start


When the amp rating shown in Column 5 is not sufficient to start a motor, a larger amp rating is often available by utilizing 430.52(C)(1) Exception No. 2. The amp ratings in Column 6 are the larger of the amp rating allowed by 430.52(C)(1) Exception No. 1, or 430.52(C)(1) Exception No. 2. These amp ratings will often be required when acceleration times are greater than 5 seconds, when plugging or jogging applications exist, or where there are high inrush currents (such as Design E or energy efficient Design B motors). (In a few cases, the amp rating in Column 6 may be smaller than the maximum permitted due to the limitation of the fuse type, such as LP-CC, Class CC fuses that are only available in ratings up to 30 amps. In these cases, if the amp rating shown is not sufficient to start the motor, select a different family of fuses that meet the requirements.) The amp ratings in Column 6 are determined by using Column 2 motor ampacity values and the following:
LPJ_SP, TCF, LPS-RK_SP, LPN-RK_SP, FRS-R, and FRN-R: 225% or the next smaller Cooper Bussmann amp rating if 225% does not correspond to a Cooper Bussmann fuse amp rating. LP-CC: 400% or the next smaller Cooper Bussmann amp rating if 400% does not correspond to a Cooper Bussmann fuse amp rating. KRP-C_SP: 300% or the next smaller Cooper Bussmann amp rating, if 300% does not correspond to a Cooper Bussmann amp rating.

Sizes shown for the LP-CC can also be used for non-time delay fuses such as JKS, KTN-R, KTS-R, JJN, JJS, AND KTK-R. Column 7
Horsepower-rated switch sizes given in Column 7 are based on 115% (430.110) of Column 2. Switch sizes need to be increased when, because of starting requirements, the fuses are sized above the rating of the switch shown in this column.

Column 8
Sizes listed are for general-purpose magnetic controllers (single speed, fullvolt-age for limited plugging and jogging-duty) as shown in NEMA Standards Publication ICS-2-2000.

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Motor Circuit Protection Tables


NEC Article 430 and Tables Explanation
Column 9
Copper wire sizes are based upon 125% (430.22) of values shown in Column 2 and ampacities listed in Table 310.16 for 75C terminals. Although the NEC allows 60C terminations for equipment rated 100 amp or less, most equipment terminations have been rated for 75C conductors. If equipment terminations are rated for 60C conductors only, the 60C ampacities must be utilized and therefore larger conductor sizes may be required than those shown in this column. See 110.14(C) (1)(a)(4).

Column 10
These rigid metallic conduit sizes are based upon copper conductors with THWN or THHN insulation, Table C8 of Annex C, and 75C equipment terminals. Conduit sizes are for three conductors per circuit for three phase motors and two conductors per circuit for single phase and DC motors. Conduit sizes may need to be increased if equipment grounding conductors or neutrals are also installed in the conduit. If equipment terminations are rated for 60C conductors only, the 60C ampacities must be utilized and therefore larger conductor sizes and conduit sizes may be required.

200Vac Three-Phase Motors & Circuits


1 Motor Size Table 430.250 HP 2 Motor FLA Table 430.250 AMPS 3 Fuse 4 Optimal Branch Ckt Protection Class J J CC RK1 RK5 J J CC RK1 RK5 J J CC RK1 RK5 J J CC RK1 RK5 J J CC RK1 RK5 J J CC RK1 RK5 J J RK1 RK5 J J RK1 RK5 J J RK1 RK5 J J RK1 RK5 J J RK1 RK5 AMPS1 4 6 5 3 12 3 210 5 610 6 7 12 5 5 8 10 10 6 14 6 12 15 15 9 9 12 15 25 12 10 17 12 17 12 25 15 15 30 30 25 25 40 40 35 35 50 50 45 45 80 80 70 70 100 100 90 80 5 NEC Max for Gen. Applic 430.52(C)(1) Exc. No. 1 AMPS1 6 6 10 6 6 10 10 15 10 10 10 10 15 10 10 15 15 25 15 15 15 15 25 15 15 20 20 20 20 35 35 35 35 45 45 45 45 60 60 60 60 90 90 90 90 110 110 110

Conductors operated in a high ambient temperature may need to be derated. (See correction factor table at the bottom of Table 310.16.)
6 NEC Max for Heavy Start 430.52(C)(1) Exc. No. 2 AMPS1 6 6 10 6 6 10 10 15 10 10 10 10 15 10 10 15 15 25 15 15 17 12 17 12 30 17 12 17 12 20 20 20 20 35 35 35 35 50 50 50 50 70 70 70 100 100 100 100 125 125 125 7 Minimum Switch Size 430.110 AMPS 8 Minimum NEMA Starter NEMA ICS 22000 Size 9 Minimum Copper Wire THWN or THHN AWG or KCMIL Table 310.16 Size 10 Minimum Rigid Metallic Conduit Annex C Table C8 Inches

Type LPJ_SP TCF LP-CC LPN-RK_SP FRN-R LPJ_SP TCF LP-CC LPN-RK_SP FRN-R LPJ_SP TCF LP-CC LPN-RK_SP FRN-R LPJ_SP TCF LP-CC LPN-RK_SP FRN-R LPJ_SP TCF LP-CC LPN-RK_SP FRN-R LPJ_SP TCF LP-CC LPN-RK_SP FRN-R LPJ_SP TCF LPN-RK_SP FRN-R LPJ_SP TCF LPN-RK_SP FRN-R LPJ_SP TCF LPN-RK_SP FRN-R LPJ_SP TCF LPN-RK_SP FRN-R LPJ_SP TCF LPN-RK_SP FRN-R

2.5

30

00

14

3.7

30

00

14

4.8

30

00

14

1 12

6.9

30

00

14

7.8

30

14

11

30

14

17.5

30*

12

7 12

25.3

60

10**

2**

10

32.2

60*

8**

2**

15

48.3

100

6**

4**

20

62.1

100*

4**

* Switch size must be increased if the amp rating of the fuse exceeds the amp rating of the switch. 1 Per 430.52(C)(2), if the motor controller manufacturers overload relay tables state a maximum branch circuit protective device of a lower rating, that lower rating must be used in lieu of the sizes shown in Columns 4, 5, or 6. ** If equipment terminations are rated for 60C conductors only, the 60C conductor ampacities must be utilized and therefore larger conductor sizes or conduit sizes may be required. Class J performance, special finger-safe dimensions.

146

2005 Cooper Bussmann

Motor Circuit Protection Tables


200Vac Three-Phase Motors & Circuits continued
1 Motor Size Table 430.250 HP 25 2 Motor FLA Table 430.250 AMPS 78.2 3 Fuse 4 Optimal Branch Ckt Protection Class J RK1 RK5 J RK1 RK5 J RK1 RK5 J RK1 RK5 J RK1 RK5 J RK1 RK5 L J RK1 RK5 L J RK1 RK5 L RK1 RK5 L L AMPS 1 125 110 100 150 125 125 200 175 150 225 200 200 300 250 225 350 300 300 450 400 400 600 500 450 600 600 5 NEC Max for Gen. Applic 430.52(C)(1) Exc. No. 1 AMPS 1 150 150 150 175 175 175 225 225 225 300 300 300 350 350 350 400 400 400 500 500 500 700 800 1000 6 NEC Max for Heavy Start 430.52(C)(1) Exc. No. 2 AMPS 1 175 175 175 200 200 200 250 250 250 300 300 300 350 350 350 450 450 450 650 600 600 600 800 1000 1200 1600 7 Minimum Switch Size 430.110 AMPS 100* 8 Minimum NEMA Starter NEMA ICS 22000 Size 3 9 Minimum Copper Wire THWN or THHN AWG or KCMIL Table 310.16 Size 3** 10 Minimum Rigid Metallic Conduit Annex C Table C8 Inches 1**

Type LPJ_SP LPN-RK_SP FRN-R LPJ_SP LPN-RK_SP FRN-R LPJ_SP LPN-RK_SP FRN-R LPJ_SP LPN-RK_SP FRN-R LPJ_SP LPN-RK_SP FRN-R LPJ_SP LPN-RK_SP FRN-R KRP-C_SP LPJ_SP LPN-RK_SP FRN-R KRP-C_SP LPJ_SP LPN-RK_SP FRN-R KRP-C_SP LPN-RK_SP FRN-R KRP-C_SP KRP-C_SP

30

92

200

2**

1**

40

120

200*

1/0

1 14

50

150

200*

3/0

1 12

60

177

400

4/0

75

221

400*

300

100

285

400*

500

125

359

600*

4/0 2/PHASE

(2)2

150 200
* 1 ** 2

414 552

600* 1200

6 72

300 2/PHASE 500 2/PHASE

(2)2 (2)3

Switch size must be increased if the amp rating of the fuse exceeds the amp rating of the switch. Per 430.52(C)(2), if the motor controller manufacturers overload relay tables state a maximum branch circuit protective device of a lower rating, that lower rating must be used in lieu of the sizes shown in Columns 4, 5, or 6. If equipment terminations are rated for 60C conductors only, the 60C conductor ampacities must be utilized and therefore larger conductor sizes or conduit sizes may be required. These sizes are typical. They are not shown in NEMA ICS 2-2000.

208Vac Three-Phase Motors & Circuits


1 Motor Size Table 430.250 HP 2 Motor FLA Table 430.250 AMPS 3 Fuse 4 Optimal Branch Ckt Protection Class J J CC RK1 RK5 J J CC RK1 RK5 J J CC RK1 RK5 J J CC RK1 RK5 AMPS1 4 6 5 3 12 3 5 610 6 7 5 4 12 7 10 10 6 6 10 10 15 9 9 5 NEC Max for Gen. Applic 430.52(C)(1) Exc. No. 1 AMPS1 6 6 10 6 6 10 10 15 10 10 10 10 15 10 10 15 15 20 15 15 6 NEC Max for Heavy Start 430.52(C)(1) Exc. No. 2 AMPS1 6 6 10 6 6 10 10 15 10 10 10 10 15 10 10 15 15 25 15 15 7 Minimum Switch Size 430.110 AMPS 8 Minimum NEMA Starter NEMA ICS 22000 Size2 9 Minimum Copper Wire THWN or THHN AWG or KCMIL Table 310.16 Size 10 Minimum Rigid Metallic Conduit Annex C Table C8 Inches

Type LPJ_SP TCF LP-CC LPN-RK_SP FRN-R LPJ_SP TCF LP-CC LPN-RK_SP FRN-R LPJ_SP TCF LP-CC LPN-RK_SP FRN-R LPJ_SP TCF LP-CC LPN-RK_SP FRN-R

2.4

30

00

14

3.5

30

00

14

4.6

30

00

14

1 12

6.6

30

00

14

*Switch size must be increased if the amp rating of the fuse exceeds the amp rating of the switch. 1 Per 430.52(C)(2), if the motor controller manufacturers overload relay tables state a maximum branch circuit protective device of a lower rating, that lower rating must be used in lieu of the sizes shown in Columns 4, 5, or 6. **If equipment terminations are rated for 60C conductors only, the 60C conductor ampacities must be utilized and therefore larger conductor sizes or conduit sizes may be required. 2 These sizes are typical. They are not shown in NEMA ICS 2-2000. Class J performance, special finger-safe dimensions.

2005 Cooper Bussmann

147

Motor Circuit Protection Tables


208Vac Three-Phase Motors & Circuits continued
1 Motor Size Table 430.250 HP 2 Motor FLA Table 430.250 AMPS 3 Fuse 4 Optimal Branch Ckt Protection Class J J CC RK1 RK5 J J RK1 RK5 J J RK1 RK5 J J RK1 RK5 J J RK1 RK5 J J RK1 RK5 J J RK1 RK5 J RK1 RK5 J RK1 RK5 J RK1 RK5 J RK1 RK5 J RK1 RK5 J RK1 RK5 L J RK1 RK5 L J RK1 RK5 L J RK1 RK5 L L AMPS1 12 15 15 10 10 17 12 17 12 15 15 30 30 25 25 40 40 35 35 50 50 45 40 70 70 70 60 90 90 80 80 125 100 100 150 125 110 175 150 150 225 200 200 300 225 225 350 300 300 450 400 350 600 450 450 600 600 500 5 NEC Max for Gen. Applic 430.52(C)(1) Exc. No. 1 AMPS1 15 15 25 15 15 20 20 20 20 30 30 30 30 45 45 45 45 60 60 60 60 90 90 90 90 110 110 110 150 150 150 175 175 175 200 200 200 300 300 300 300 300 300 400 400 400 500 500 500 601 700 1000 6 NEC Max for Heavy Start 430.52(C)(1) Exc. No. 2 AMPS1 15 15 30 15 15 20 20 20 20 35 35 35 35 50 50 50 50 60 60 60 60 100 100 100 100 125 125 125 150 150 150 175 175 175 250 250 250 300 300 300 350 350 350 450 450 450 601 600 600 600 800 1000 1100 1500 7 Minimum Switch Size 430.110 AMPS 8 Minimum NEMA Starter NEMA ICS 22000 Size2 9 Minimum Copper Wire THWN or THHN AWG or KCMIL Table 310.16 Size 10 Minimum Rigid Metallic Conduit Annex C Table C8 Inches

Type LPJ_SP TCF LP-CC LPN-RK_SP FRN-R LPJ_SP TCF LPN-RK_SP FRN-R LPJ_SP TCF LPN-RK_SP FRN-R LPJ_SP TCF LPN-RK_SP FRN-R LPJ_SP TCF LPN-RK_SP FRN-R LPJ_SP TCF LPN-RK_SP FRN-R LPJ_SP TCF LPN-RK_SP FRN-R LPJ_SP LPN-RK_SP FRN-R LPJ_SP LPN-RK_SP FRN-R LPJ_SP LPN-RK_SP FRN-R LPJ_SP LPN-RK_SP FRN-R LPJ_SP LPN-RK_SP FRN-R LPJ_SP LPN-RK_SP FRN-R KRP-C_SP LPJ_SP LPN-RK_SP FRN-R KRP-C_SP LPJ_SP LPN-RK_SP FRN-R KRP-C_SP LPJ_SP LPN-RK_SP FRN-R KRP-C_SP KRP-C_SP

7.5

30

14

10.6

30

14

16.7

30*

12

7 12

24.2

60

10**

10

30.8

60

2**

15

46.2

60*

6**

4**

20

59.4

100*

4**

25

74.8

100*

3**

1**

30

88

200

2**

1**

40

114

200*

1/0

1 14

50

143

200*

3/0

1 12

60

169

400

4/0

75

211

400*

300

100

273

400*

500

125

343

600*

4/0 2/PHASE

(2)2

150

396

600*

250 2/PHASE

(2)2

200

528

1200*

400 2/PHASE

(2)2-2 12

*Switch size must be increased if the amp rating of the fuse exceeds the amp rating of the switch. 1 Per 430.52(C)(2), if the motor controller manufacturers overload relay tables state a maximum branch circuit protective device of a lower rating, that lower rating must be used in lieu of the sizes shown in Columns 4, 5, or 6. **If equipment terminations are rated for 60C conductors only, the 60C conductor ampacities must be utilized and therefore larger conductor sizes or conduit sizes may be required. 2 These sizes are typical. They are not shown in NEMA ICS 2-2000. Class J performance, special finger-safe dimensions.

148

2005 Cooper Bussmann

Motor Circuit Protection Tables


230Vac Three-Phase Motors & Circuits (220-240Vac Systems)
1 Motor Size Table 430.250 HP 2 Motor FLA Table 430.250 AMPS 3 Fuse 4 Optimal Branch Ckt Protection Class J J CC RK1 RK5 J J CC RK1 RK5 J J CC RK1 RK5 J J CC RK1 RK5 J J CC RK1 RK5 J J CC RK1 RK5 J J RK1 RK5 J J RK1 RK5 J J RK1 RK5 J J RK1 RK5 J J RK1 RK5 J RK1 RK5 J RK1 RK5 J RK1 RK5 J RK1 RK5 J RK1 RK5 AMPS1 3 12 6 4 12 3 2 8/10 5 6 7 4 12 4 7 10 9 5 610 5 810 9 10 12 8 7 12 12 15 15 9 9 15 15 30 15 12 25 25 20 20 35 34 30 30 45 45 40 35 70 70 60 60 90 90 80 70 110 90 90 125 110 100 175 150 150 200 175 175 250 225 200 5 NEC Max for Gen. Applic 430.52(C)(1) Exc. No. 1 AMPS1 6 6 10 6 6 6 6 10 6 6 10 10 15 10 10 15 15 20 15 15 15 15 25 15 15 20 20 30 20 20 30 30 30 30 40 40 40 40 50 50 50 50 80 80 80 80 100 100 100 100 125 125 125 150 150 150 200 200 200 250 250 250 300 300 300 6 NEC Max for Heavy Start 430.52(C)(1) Exc. No. 2 AMPS1 6 6 10 6 6 7 6 12 7 7 10 10 15 10 10 15 15 20 15 15 15 15 25 15 15 20 20 30 20 20 30 30 30 30 45 45 45 45 60 60 60 60 90 90 90 90 110 110 110 150 150 150 175 175 175 225 225 225 250 250 250 300 300 300 7 Minimum Switch Size 430.110 AMPS 8 Minimum NEMA Starter NEMA ICS 22000 Size2 9 Minimum Copper Wire THWN or THHN AWG or KCMIL Table 310.16 Size 10 Minimum Rigid Metallic Conduit Annex C Table C8 Inches

Type LPJ_SP TCF LP-CC LPN-RK_SP FRN-R LPJ_SP TCF LP-CC LPN-RK_SP FRN-R LPJ_SP TCF LP-CC LPN-RK_SP FRN-R LPJ_SP TCF LP-CC LPN-RK_SP FRN-R LPJ_SP TCF LP-CC LPN-RK_SP FRN-R LPJ_SP TCF LP-CC LPN-RK_SP FRN-R LPJ_SP TCF LPN-RK_SP FRN-R LPJ_SP TCF LPN-RK_SP FRN-R LPJ_SP TCF LPN-RK_SP FRN-R LPJ_SP TCF LPN-RK_SP FRN-R LPJ_SP TCF LPN-RK_SP FRN-R LPJ_SP LPN-RK_SP FRN-R LPJ_SP LPN-RK_SP FRN-R LPJ_SP LPN-RK_SP FRN-R LPJ_SP LPN-RK_SP FRN-R LPJ_SP LPN-RK_SP FRN-R

2.2

30

00

14

3.2

30

00

14

4.2

30

00

14

1 12

30

00

14

6.8

30

14

9.6

30

14

15.2

30

14

7 12

22

30*

10

10

28

60

10**

15

42

60*

20

54

100*

25

68

100*

4**

30

80

100*

3**

1**

40

104

200*

1**

1 14**

50

130

200*

2/0

1 12

60

154

200*

3/0

1 12

*Switch size must be increased if the amp rating of the fuse exceeds the amp rating of the switch. 1 Per 430.52(C)(2), if the motor controller manufacturers overload relay tables state a maximum branch circuit protective device of a lower rating, that lower rating must be used in lieu of the sizes shown in Columns 4, 5, or 6. **If equipment terminations are rated for 60C conductors only, the 60C conductor ampacities must be utilized and therefore larger conductor sizes or conduit sizes may be required. 2 These sizes are typical. They are not shown in NEMA ICS 2-2000. Class J performance, special finger-safe dimensions. 4 Limited by 600 amp being the largest amp rating for FRN-R and LPN-RK_SP.

2005 Cooper Bussmann

149

Motor Circuit Protection Tables


230Vac Three-Phase Motors & Circuits (220-240Vac Systems) continued
1 Motor Size Table 430.250 HP 75 2 Motor FLA Table 430.250 AMPS 192 3 Fuse 4 Optimal Branch Ckt Protection Class J RK1 RK5 J RK1 RK5 L J RK1 RK5 L J RK1 RK5 L RK5 L AMPS1 300 250 250 400 350 350 500 450 400 600 500 450 600 5 NEC Max for Gen. Applic 430.52(C)(1) Exc. No. 1 AMPS1 350 350 350 450 450 450 600 600 600 6004 6004 700 1000 6 NEC Max for Heavy Start 430.52(C)(1) Exc. No. 2 AMPS1 400 400 400 500 500 500 700 900 1000 1400 7 Minimum Switch Size 430.110 AMPS 400 8 Minimum NEMA Starter NEMA ICS 22000 Size2 5 9 Minimum Copper Wire THWN or THHN AWG or KCMIL Table 310.16 Size 250 10 Minimum Rigid Metallic Conduit Annex C Table C8 Inches 2

Type LPJ_SP LPN-RK_SP FRN-R LPJ_SP LPN-RK_SP FRN-R KRP-C_SP LPJ_SP LPN-RK_SP FRN-R KRP-C_SP LPJ_SP LPN-RK_SP FRN-R KRP-C_SP FRN-R KRP-C_SP

100

248

400*

350

2 12

125

312

400*

3/0 2/PHASE

(2) 1 12

150

360

600*

4/0 2/PHASE

(2) 2

200

480

600*

350 2/PHASE

(2) 2-2 12

*Switch size must be increased if the amp rating of the fuse exceeds the amp rating of the switch. 1 Per 430.52(C)(2), if the motor controller manufacturers overload relay tables state a maximum branch circuit protective device of a lower rating, that lower rating must be used in lieu of the sizes shown in Columns 4, 5, or 6. **If equipment terminations are rated for 60C conductors only, the 60C conductor ampacities must be utilized and therefore larger conductor sizes or conduit sizes may be required. 2 These sizes are typical. They are not shown in NEMA ICS 2-2000. 4 Limited by 600 amp being the largest amp rating for FRN-R and LPN-RK_SP.

460Vac Three-Phase Motors & Circuits (440-480Vac Systems)


1 Motor Size Table 430.250 HP 2 Motor FLA Table 430.250 AMPS 3 Fuse 4 Optimal Branch Ckt Protection Class J J CC RK1 RK5 J J CC RK1 RK5 J J CC RK1 RK5 J J CC RK1 RK5 J J CC RK1 RK5 J J CC RK1 RK5 J J CC RK1 RK5 AMPS1 1 810 3 2 14 1 112 1 410 2 12 3 3 210 2 14 2 3 210 6 4 12 2 810 2 810 4 12 6 6 4 4 5 610 6 71 4 12 4 12 8 10 10 6 14 6 12 15 25 10 10 5 NEC Max for Gen. Applic 430.52(C)(1) Exc. No. 1 AMPS1 3 3 6 3 3 3 3 6 3 3 6 6 10 6 6 6 6 10 6 6 6 6 5 6 6 10 10 15 10 10 15 15 25 15 15 6 NEC Max for Heavy Start 430.52(C)(1) Exc. No. 2 AMPS1 3 3 6 3 3 3 12 3 6 14 3 12 3 12 6 6 10 6 6 6 6 12 6 14 6 14 7 6 15 7 7 12 10 10 15 10 10 15 15 30 15 15 7 Minimum Switch Size 430.110 AMPS 8 Minimum NEMA Starter NEMA ICS 22000 Size2 9 Minimum Copper Wire THWN or THHN AWG or KCMIL Table 310.16 Size 10 Minimum Rigid Metallic Conduit Annex C Table C8 Inches

Type LPJ_SP TCF LP-CC LPS-RK_SP FRS-R LPJ_SP TCF LP-CC LPS-RK_SP FRS-R LPJ_SP TCF LP-CC LPS-RK_SP FRS-R LPJ_SP TCF LP-CC LPS-RK_SP FRS-R LPJ_SP TCF LP-CC LPS-RK_SP FRS-R LPJ_SP TCF LP-CC LPS-RK_SP FRS-R LPJ_SP TCF LP-CC LPS-RK_SP FRS-R

1.1

30

00

14

1.6

30

00

14

2.1

30

00

14

1 12

30

00

14

3.4

30

00

14

4.8

30

14

7.6

30

14

* Switch size must be increased if the amp rating of the fuse exceeds the amp rating of the switch. 1 Per 430.52(C)(2), if the motor controller manufacturers overload relay tables state a maximum branch circuit protective device of a lower rating, that lower rating must be used in lieu of the sizes shown in Columns 4, 5, or 6. ** If equipment terminations are rated for 60C conductors only, the 60C conductor ampacities must be utilized and therefore larger conductor sizes or conduit sizes may be required. Class J performance, special finger-safe dimensions.

150

2005 Cooper Bussmann

Motor Circuit Protection Tables


460Vac Three-Phase Motors & Circuits (440-480Vac Systems) continued
1 Motor Size Table 430.250 HP 7 2
1

2 Motor FLA Table 430.250 AMPS 11

3 Fuse

4 Optimal Branch Ckt Protection Class J J RK1 RK5 J J RK1 RK5 J J RK1 RK5 J J RK1 RK5 J J RK1 RK5 J J RK1 RK5 J J RK1 RK5 J J RK1 RK5 J RK1 RK5 J RK1 RK5 J RK1 RK5 J RK1 RK5 J RK1 RK5 J RK1 RK5 L J RK1 RK5 L J RK1 RK5 L RK1 RK5 L L RK5 L L AMPS1 17 12 17 12 15 15 25 25 20 17 12 35 35 30 30 45 45 40 35 60 60 45 45 60 60 60 50 80 80 70 70 100 100 90 90 125 110 100 150 125 125 200 175 175 250 225 200 300 250 225 400 350 300 500 400 400 600 500 500 600 600 600

Type LPJ_SP TCF LPS-RK_SP FRS-R LPJ_SP TCF LPS-RK_SP FRS-R LPJ_SP TCF LPS-RK_SP FRS-R LPJ_SP TCF LPS-RK_SP FRS-R LPJ_SP TCF LPS-RK_SP FRS-R LPJ_SP TCF LPS-RK_SP FRS-R LPJ_SP TCF LPS-RK_SP FRS-R LPJ_SP TCF LPS-RK_SP FRS-R LPJ_SP LPS-RK_SP FRS-R LPJ_SP LPS-RK_SP FRS-R LPJ_SP LPS-RK_SP FRS-R LPJ_SP LPS-RK_SP FRS-R LPJ_SP LPS-RK_SP FRS-R LPJ_SP LPS-RK_SP FRS-R KRP-C_SP LPJ_SP LPS-RK_SP FRS-R KRP-C_SP LPJ_SP LPS-RK_SP FRS-R KRP-C_SP LPS-RK_SP FRS-R KRP-C_SP KRP-C_SP FRS-R KRP-C_SP KRP-C_SP

10

14

15

21

20

27

25

34

30

40

40

52

50

65

60

77

75

96

100

124

125

156

150

180

200

240

250

302

300

361

350 400 450 500


* 1 ** 4

414 477 515 590

5 NEC Max for Gen. Applic 430.52(C)(1) Exc. No. 1 AMPS1 20 20 20 20 25 25 25 25 40 40 40 40 50 50 50 50 60 60 60 60 70 70 70 70 100 100 100 100 125 125 125 150 150 150 175 175 175 225 225 225 300 300 300 350 350 350 450 450 450 600 600 600 6004 6004 700 800 1000 1000 1200

6 NEC Max for Heavy Start 430.52(C)(1) Exc. No. 2 AMPS1 20 20 20 20 30 30 30 30 45 45 45 45 60 60 60 60 70 70 70 70 90 90 90 90 110 110 110 125 125 125 150 150 150 200 200 200 250 250 250 350 350 350 400 400 400 500 500 500 700 900 1000 1200 1400 1500 1600

7 Minimum Switch Size 430.110 AMPS 30

8 Minimum NEMA Starter NEMA ICS 22000 Size2 1

9 Minimum Copper Wire THWN or THHN AWG or KCMIL Table 310.16 Size 14

10 Minimum Rigid Metallic Conduit Annex C Table C8 Inches


1

30

14

30*

10

60

10**

60*

8**

2**

60*

8**

2**

100*

6**

4**

100*

4**

100*

3**

1**

200

1**

1 14**

200*

2/0

1 12

200*

3/0

1 12

400

4/0

400*

350

2 12

400*

3/0 2/PHASE

(2) 1 12

600*

4/0 2/PHASE

(2) 2

600* 600* 1200* 1200*

6 6 7 7

300 2/PHASE 350 2/PHASE 400 2/PHASE 500 2/PHASE

(2) 2 (2 )2 12 (2) 2 12 (2) 3

Switch size must be increased if the amp rating of the fuse exceeds the amp rating of the switch. Per 430.52(C)(2), if the motor controller manufacturers overload relay tables state a maximum branch circuit protective device of a lower rating, that lower rating must be used in lieu of the sizes shown in Columns 4, 5, or 6. If equipment terminations are rated for 60C conductors only, the 60C conductor ampacities must be utilized and therefore larger conductor sizes or conduit sizes may be required. Limited by 600 amp being the largest amp rating for FRS-R and LPS-RK_SP. Class J performance, special finger-safe dimensions.

2005 Cooper Bussmann

151

Motor Circuit Protection Tables


575Vac Three-Phase Motors & Circuits (550-600Vac Systems)
1 Motor Size Table 430.250 HP 2 Motor FLA Table 430.250 AMPS 3 Fuse 4 Optimal Branch Ckt Protection Class J J CC RK1 RK5 J J CC RK1 RK5 J J CC RK1 RK5 J J CC RK1 RK5 J J CC RK1 RK5 J J CC RK1 RK5 J J CC RK1 RK5 J J CC RK1 RK5 J J RK1 RK5 J J RK1 RK5 J J RK1 RK5 J J RK1 RK5 J J RK1 RK5 J J RK1 RK5 J J RK1 RK5 AMPS1 1 410 3 1 810 1 14 1 18 2 3 2 810 1 810 1 810 2 810 3 3 12 2 14 2 14 4 6 5 3 210 3 4 12 6 5 610 4 3 12 6 6 5 5 610 5 10 10 15 8 8 15 15 30 12 12 17 12 17 12 15 15 30 30 25 25 35 35 30 30 45 45 40 35 50 50 45 40 70 70 60 60 80 80 70 70 5 NEC Max for Gen. Applic 430.52(C)(1) Exc. No. 1 AMPS1 3 3 3 3 3 3 3 6 3 3 3 3 6 3 3 6 6 10 6 6 6 6 10 6 6 10 10 15 10 10 15 15 20 15 15 20 20 30 20 20 20 20 20 20 30 30 30 30 40 40 40 40 50 50 50 50 60 60 60 60 80 80 80 80 100 100 100 100 6 NEC Max for Heavy Start 430.52(C)(1) Exc. No. 2 AMPS1 3 3 3 12 3 3 3 3 6 3 3 3 12 3 6 14 3 12 3 12 6 6 10 6 6 6 6 10 6 6 10 10 15 10 10 15 15 20 15 15 20 20 30 20 20 20 20 20 20 35 35 35 35 45 45 45 45 60 60 60 60 70 70 70 70 90 90 90 90 110 110 110 7 Minimum Switch Size 430.110 AMPS 8 Minimum NEMA Starter NEMA ICS 22000 Size2 9 Minimum Copper Wire THWN or THHN AWG or KCMIL Table 310.16 Size 10 Minimum Rigid Metallic Conduit Annex C Table C8 Inches

Type LPJ_SP TCF LP-CC LPS-RK_SP FRS-R LPJ_SP TCF LP-CC LPS-RK_SP FRS-R LPJ_SP TCF LP-CC LPS-RK_SP FRS-R LPJ_SP TCF LP-CC LPS-RK_SP FRS-R LPJ_SP TCF LP-CC LPS-RK_SP FRS-R LPJ_SP TCF LP-CC LPS-RK_SP FRS-R LPJ_SP TCF LP-CC LPS-RK_SP FRS-R LPJ_SP TCF LP-CC LPS-RK_SP FRS-R LPJ_SP TCF LPS-RK_SP FRS-R LPJ_SP TCF LPS-RK_SP FRS-R LPJ_SP TCF LPS-RK_SP FRS-R LPJ_SP TCF LPS-RK_SP FRS-R LPJ_SP TCF LPS-RK_SP FRS-R LPJ_SP TCF LPS-RK_SP FRS-R LPJ_SP TCF LPS-RK_SP FRS-R

0.9

30

14

1.3

30

14

1.7

30

14

1 12

2.4

30

14

2.7

30

14

3.9

30

14

6.1

30

14

7 12

30

14

10

11

30

14

15

17

30*

12

20

22

30*

10

25

27

60

10**

2**

30

32

60*

40

41

60*

50

52

100*

6**

4**

*Switch size must be increased if the amp rating of the fuse exceeds the amp rating of the switch. 1 Per 430.52(C)(2), if the motor controller manufacturers overload relay tables state a maximum branch circuit protective device of a lower rating, that lower rating must be used in lieu of the sizes shown in Columns 4, 5, or 6. **If equipment terminations are rated for 60C conductors only, the 60C conductor ampacities must be utilized and therefore larger conductor sizes or conduit sizes may be required. 2 These sizes are typical. They are not shown in NEMA ICS 2-2000. Class J performance, special finger-safe dimensions.

152

2005 Cooper Bussmann

Motor Circuit Protection Tables


575Vac Three-Phase Motors & Circuits (550-600Vac Systems) continued
1 Motor Size Table 430.250 HP 60 2 Motor FLA Table 430.250 AMPS 62 3 Fuse 4 Optimal Branch Ckt Protection Class J RK1 RK5 J RK1 RK5 J RK1 RK5 J RK1 RK5 J RK1 RK5 J RK1 RK5 J RK1 RK5 L J RK1 RK5 L J RK1 RK5 L J RK1 RK5 L RK1 RK5 L RK5 L AMPS1 100 90 80 125 110 100 150 150 125 200 175 175 225 200 200 300 250 250 400 350 350 450 400 400 600 450 450 600 500 500 600 600 600 5 NEC Max for Gen. Applic 430.52(C)(1) Exc. No. 1 AMPS1 110 110 110 150 150 150 175 175 175 225 225 225 300 300 300 350 350 350 450 450 450 600 600 600 600 600 600 601 700 800 1000 6 NEC Max for Heavy Start 430.52(C)(1) Exc. No. 2 AMPS1 125 125 125 150 150 150 200 200 200 250 250 250 300 300 300 400 400 400 500 500 500 700 600 600 600 800 1000 1100 1200 1400 7 Minimum Switch Size 430.110 AMPS 100* 8 Minimum NEMA Starter NEMA ICS 22000 Size2 4 9 Minimum Copper Wire THWN or THHN AWG or KCMIL Table 310.16 Size 4** 10 Minimum Rigid Metallic Conduit Annex C Table C8 Inches 1

Type LPJ_SP LPS-RK_SP FRS-R LPJ_SP LPS-RK_SP FRS-R LPJ_SP LPS-RK_SP FRS-R LPJ_SP LPS-RK_SP FRS-R LPJ_SP LPS-RK_SP FRS-R LPJ_SP LPS-RK_SP FRS-R LPJ_SP LPS-RK_SP FRS-R KRP-C_SP LPJ_SP LPS-RK_SP FRS-R KRP-C_SP LPJ_SP LPS-RK_SP FRS-R KRP-C_SP LPJ_SP LPS-RK_SP FRS-R KRP-C_SP LPS-RK_SP FRS-R KRP-C_SP FRS-R KRP-C_SP

75

77

100*

3**

1**

100

99

200

1**

1 14**

125

125

200*

2/0

1 12

150

144

200*

3/0

1 12

200

192

400

250

250

242

400*

350

2 12

300

289

400*

500

350

336

600*

4/0 2/PHASE

(2) 2

400

382

600*

250 2/PHASE

(2) 2

450 500
* 1 ** 2

412 472

600* 600*

7 7

300 2/PHASE 350 2/PHASE

(2) 2 (2) 2 12

Switch size must be increased if the amp rating of the fuse exceeds the amp rating of the switch. Per 430.52(C)(2), if the motor controller manufacturers overload relay tables state a maximum branch circuit protective device of a lower rating, that lower rating must be used in lieu of the sizes shown in Columns 4, 5, or 6. If equipment terminations are rated for 60C conductors only, the 60C conductor ampacities must be utilized and therefore larger conductor sizes or conduit sizes may be required. These sizes are typical. They are not shown in NEMA ICS 2-2000.

2005 Cooper Bussmann

153

Motor Circuit Protection Tables


115Vac Single-Phase Motors & Circuits (110-120Vac Systems)
1 Motor Size Table 430.248 HP 2 Motor FLA Table 430.248 AMPS 3 Fuse 4 Optimal Branch Ckt Protection Class J J CC RK1 RK5 J J CC RK1 RK5 J J CC RK1 RK5 J J CC RK1 RK5 J J RK1 RK5 J J RK1 RK5 J J RK1 RK5 J J RK1 RK5 J J RK1 RK5 J J RK1 RK5 J RK1 RK5 J RK1 RK5 AMPS1 8 10 9 6 5 6/10 9 10 12 8 7 12 12 15 15 10 9 15 15 30 15 15 25 25 20 17 12 25 25 25 20 30 30 30 25 40 40 35 30 60 60 45 45 90 90 80 70 125 110 100 150 150 125 5 NEC Max for Gen. Applic 430.52(C)(1) Exc. No. 1 AMPS1 10 10 15 10 10 15 15 20 15 15 15 15 25 15 15 20 20 30 20 20 25 25 25 25 30 30 30 30 35 35 35 35 45 45 45 45 60 60 60 60 100 100 100 100 150 150 150 175 175 175 6 NEC Max for Heavy Start 430.52(C)(1) Exc. No. 2 AMPS1 10 10 15 10 10 15 15 20 15 15 15 15 25 15 15 20 20 30 20 20 30 30 30 30 35 35 35 35 45 45 45 45 50 50 50 50 70 70 70 70 125 125 125 175 175 175 225 225 225 7 Minimum Switch Size 430.110 AMPS 8 Minimum NEMA Starter NEMA ICS 22000 Size2 9 Minimum Copper Wire THWN or THHN AWG or KCMIL Table 310.16 Size 10 Minimum Rigid Metallic Conduit Annex C Table C8 Inches

Type LPJ_SP TCF LP-CC LPN-RK_SP FRN-R LPJ_SP TCF LP-CC LPN-RK_SP FRN-R LPJ_SP TCF LP-CC LPN-RK_SP FRN-R LPJ_SP TCF LP-CC LPN-RK_SP FRN-R LPJ_SP TCF LPN-RK_SP FRN-R LPJ_SP TCF LPN-RK_SP FRN-R LPJ_SP TCF LPN-RK_SP FRN-R LPJ_SP TCF LPN-RK_SP FRN-R LPJ_SP TCF LPN-RK_SP FRN-R LPJ_SP TCF LPN-RK_SP FRN-R LPJ_SP LPN-RK_SP FRN-R LPJ_SP LPN-RK_SP FRN-R

4.4

30

00

14

5.8

30

00

14

7.2

30

00

14

9.8

30

14

13.8

30

14

16

30*

14

1 12

20

30*

12

24

30*

10

34

60*

8**

2**

56

100*

4**

7 12

80

100*

3**

1**

10
* 1 ** 2

100

200*

42

1 14

Switch size must be increased if the amp rating of the fuse exceeds the amp rating of the switch. Per 430.52(C)(2), if the motor controller manufacturers overload relay tables state a maximum branch circuit protective device of a lower rating, that lower rating must be used in lieu of the sizes shown in Columns 4, 5, or 6. If equipment terminations are rated for 60C conductors only, the 60C conductor ampacities must be utilized and therefore larger conductor sizes or conduit sizes may be required. These sizes are typical. They are not shown in NEMA ICS 2-2000. Class J performance, special finger-safe dimensions.

154

2005 Cooper Bussmann

Motor Circuit Protection Tables


230Vac Single-Phase Motors & Circuits (220-240Vac Systems)
1 Motor Size Table 430.248 HP 2 Motor FLA Table 430.248 AMPS 3 Fuse 4 Optimal Branch Ckt Protection Class J J CC RK1 RK5 J J CC RK1 RK5 J J CC RK1 RK5 J J CC RK1 RK5 J J CC RK1 RK5 J J CC RK1 RK5 J J CC RK1 RK5 J J CC RK1 RK5 J J RK1 RK5 J J RK1 RK5 J J RK1 RK5 J J RK1 RK5 AMPS1 3 12 6 4 12 3 2 810 4 12 6 6 4 4 5 610 6 7 5 4 12 8 10 10 8 6 14 12 15 15 9 9 12 15 25 12 10 15 15 30 15 15 20 20 25 17 12 15 30 30 25 25 45 45 40 35 60 60 60 50 80 80 70 70 5 NEC Max for Gen. Applic 430.52(C)(1) Exc. No. 1 AMPS1 6 6 10 6 6 6 6 10 6 6 10 10 15 10 10 10 10 15 10 10 15 15 25 15 15 15 15 25 15 15 20 20 30 20 20 25 25 25 25 30 30 30 30 50 50 50 50 70 70 70 70 90 90 90 90 6 NEC Max for Heavy Start 430.52(C)(1) Exc. No. 2 AMPS1 6 6 10 6 6 6 6 10 6 14 6 14 10 10 15 10 10 10 10 15 10 10 15 15 25 15 15 17 12 17 12 30 17 12 17 12 20 20 30 20 20 25 25 25 25 35 35 35 35 60 60 60 60 90 90 90 90 110 110 110 7 Minimum Switch Size 430.110 AMPS 8 Minimum NEMA Starter NEMA ICS 22000 Size2 9 Minimum Copper Wire THWN or THHN AWG or KCMIL Table 310.16 Size 10 Minimum Rigid Metallic Conduit Annex C Table C8 Inches

Type LPJ_SP TCF LP-CC LPN-RK_SP FRN-R LPJ_SP TCF LP-CC LPN-RK_SP FRN-R LPJ_SP TCF LP-CC LPN-RK_SP FRN-R LPJ_SP TCF LP-CC LPN-RK_SP FRN-R LPJ_SP TCF LP-CC LPN-RK_SP FRN-R LPJ_SP TCF LP-CC LPN-RK_SP FRN-R LPJ_SP TCF LP-CC LPN-RK_SP FRN-R LPJ_SP TCF LP-CC LPN-RK_SP FRN-R LPJ_SP TCF LPN-RK_SP FRN-R LPJ_SP TCF LPN-RK_SP FRN-R LPJ_SP TCF LPN-RK_SP FRN-R LPJ_SP TCF LPN-RK_SP FRN-R

2.2

30

00

14

2.9

30

00

14

3.6

30

00

14

4.9

30

00

14

6.9

30

00

14

30

00

14

1 12

10

30

14

12

30

14

17

30*

12

28

60

10**

7 12

40

60*

8**

2**

10

50

100*

6**

2**

* Switch size must be increased if the amp rating of the fuse exceeds the amp rating of the switch. 1 Per 430.52(C)(2), if the motor controller manufacturers overload relay tables state a maximum branch circuit protective device of a lower rating, that lower rating must be used in lieu of the sizes shown in Columns 4, 5, or 6. ** If equipment terminations are rated for 60C conductors only, the 60C conductor ampacities must be utilized and therefore larger conductor sizes or conduit sizes may be required. Class J performance, special finger-safe dimensions.

2005 Cooper Bussmann

155

Motor Circuit Protection Tables


90Vdc3 Motors & Circuits
1 Motor Size Table 430.257 HP 2 Motor FLA Table 430.257 AMPS 3 Fuse 4 Optimal Branch Ckt Protection Class J J CC RK1 RK5 J J CC RK1 RK5 J J CC RK1 RK5 J J CC RK1 RK5 AMPS1 6 6 6 6 5 8 10 10 8 7 12 15 15 9 9 15 15 15 15 12 5 NEC Max for Gen. Applic 430.52(C)(1) Exc. No. 1 AMPS1 6 6 6 6 6 10 10 10 10 10 15 15 15 15 15 15 15 15 15 15 6 NEC Max for Heavy Start 430.52(C)(1) Exc. No. 2 AMPS1 6 6 15 9 9 10 10 20 10 10 15 15 25 15 15 20 20 30 20 20 7 Minimum Switch Size 430.110 AMPS 8 Minimum NEMA Starter NEMA ICS 22000 Size2 9 Minimum Copper Wire THWN or THHN AWG or KCMIL Table 310.16 Size 10 Minimum Rigid Metallic Conduit Annex C Table C8 Inches

Type LPJ_SP TCF LPC_CC LPN-RK_SP FRN-R LPJ_SP TCF LP-CC LPN-RK_SP FRN-R LPJ_SP TCF LP-CC LPN-RK_SP FRN-R LPJ_SP TCF LP-CC LPN-RK_SP FRN-R

4.0

30

14

5.2

30

14

6.8

30

14

9.6

30

14

1 ** 2 3

Per 430.52(C)(2), if the motor controller manufacturers overload relay tables state a maximum branch circuit protective device of a lower rating, that lower rating must be used in lieu of the sizes shown in Columns 4, 5, or 6. If equipment terminations are rated for 60C conductors only, the 60C conductor ampacities must be utilized and therefore larger conductor sizes or conduit sizes may be required. These sizes are typical. They are not shown in NEMA ICS 2-2000. All equipment manufacturers should be consulted about DC voltage ratings of their equipment. Class J performance, special finger-safe dimensions.

156

2005 Cooper Bussmann

Motor Circuit Protection Tables


120Vdc3 Motors & Circuits
1 Motor Size Table 430.257 HP 2 Motor FLA Table 430.257 AMPS 3 Fuse 4 Optimal Branch Ckt Protection Class J J CC RK1 RK5 J J CC RK1 RK5 J J CC RK1 RK5 J J CC RK1 RK5 J J CC RK1 RK5 J J CC RK1 RK5 J J CC RK1 RK5 J J RK1 RK5 J J RK1 RK5 J J RK1 RK5 J RK1 RK5 AMPS1 5 6 6 4 12 4 7 10 9 5 610 5 610 9 10 10 7 12 7 12 15 15 10 10 15 15 15 15 12 20 20 20 17 12 17 12 30 30 30 25 25 40 40 35 35 60 60 60 50 90 90 80 80 125 100 100 5 NEC Max for Gen. Applic 430.52(C)(1) Exc. No. 1 AMPS1 6 6 6 6 6 10 10 10 10 10 10 10 10 10 10 15 15 15 15 15 15 15 15 15 15 20 20 20 20 20 30 30 30 30 30 40 40 40 40 60 60 60 60 90 90 90 90 125 125 125 6 NEC Max for Heavy Start 430.52(C)(1) Exc. No. 2 AMPS1 6 6 12 6 14 6 14 10 10 15 10 10 12 10 20 12 12 15 15 30 15 15 20 20 305 20 20 25 25 305 25 25 35 35 305 35 35 50 50 50 35 90 60 90 90 125 125 125 150 150 150 7 Minimum Switch Size 430.110 AMPS 8 Minimum NEMA Starter NEMA ICS 22000 Size2 9 Minimum Copper Wire THWN or THHN AWG or KCMIL Table 310.16 Size 10 Minimum Rigid Metallic Conduit Annex C Table C8 Inches

Type LPJ_SP TCF LP-CC LPN-RK_SP FRN-R LPJ_SP TCF LP-CC LPN-RK_SP FRN-R LPJ_SP TCF LP-CC LPN-RK_SP FRN-R LPJ_SP TCF LP-CC LPN-RK_SP FRN-R LPJ_SP TCF LP-CC LPN-RK_SP FRN-R LPJ_SP TCF LP-CC LPN-RK_SP FRN-R LPJ_SP TCF LP-CC LPN-RK_SP FRN-R LPJ_SP TCF LPN-RK_SP FRN-R LPJ_SP TCF LPN-RK_SP FRN-R LPJ_SP TCF LPN-RK_SP FRN-R LPJ_SP LPN-RK_SP FRN-R

3.1

30

14

4.1

30

14

5.4

30

14

7.6

30

14

9.5

30

14

1 12

13.2

30

14

17

30*

12

25

60

10**

40

60*

8**

2**

7 12

58

100*

4**

4**

10
* 1 ** 2 3 5

76

100*

3**

Switch size must be increased if the amp rating of the fuse exceeds the amp rating of the switch. Per 430.52(C)(2), if the motor controller manufacturers overload relay tables state a maximum branch circuit protective device of a lower rating, that lower rating must be used in lieu of the sizes shown in Columns 4, 5, or 6. If equipment terminations are rated for 60C conductors only, the 60C conductor ampacities must be utilized and therefore larger conductor sizes or conduit sizes may be required. Reduced voltage magnetic controller ratings All equipment manufacturers should be consulted about DC voltage ratings of their equipment. Largest LP-CC Fuse 30 amp. With other type fuse, could use larger amp rating in this application. Class J performance, special finger-safe dimensions.

2005 Cooper Bussmann

157

Motor Circuit Protection Tables


180Vdc3 Motors & Circuits
1 Motor Size Table 430.257 HP
1

2 Motor FLA Table 430.257 AMPS 2.0

3 Fuse

4 Optimal Branch Ckt Protection Class J J RK1 RK5 J J RK1 RK5 J J RK1 RK5 J J RK1 RK5 J J RK1 RK5 J J CC RK1 RK5 J J CC RK1 RK5 J J CC RK1 RK5 J J RK1 RK5 AMPS1 3 3 2 810 2 12 4 6 3 12 3 12 5 610 6 4 12 4 12 8 10 6 14 6 10 10 8 8 15 15 12 12 15 15 20 15 15 25 25 25 20 20 40 40 40 35

Type LPJ_SP TCF LPS-RK_SP FRS-R LPJ_SP TCF LPS-RK_SP FRS-R LPJ_SP TCF LPS-RK_SP FRS-R LPJ_SP TCF LPS-RK_SP FRS-R LPJ_SP TCF LPS-RK_SP FRS-R LPJ_SP TCF LP-CC LPS-RK_SP FRS-R LPJ_SP TCF LP-CC LPS-RK_SP FRS-R LPJ_SP TCF LP-CC LPS-RK_SP FRS-R LPJ_SP TCF LPS-RK_SP FRS-R

2.6

3.4

4.8

6.1

1 12

8.3

10.8

16

27

5 NEC Max for Gen. Applic 430.52(C)(1) Exc. No. 1 AMPS1 3 3 3 3 6 6 6 6 6 6 6 6 10 10 10 10 10 10 10 10 15 15 15 15 20 20 20 20 20 25 25 25 25 25 45 45 45 45

6 NEC Max for Heavy Start 430.52(C)(1) Exc. No. 2 AMPS1 4 12 3 4 12 4 12 6 6 6 6 6 6 6 14 7 12 10 10 10 10 12 10 12 12 17 12 15 30 17 12 17 12 20 20 30 20 20 35 35 30 35 35 60 60 60 60

7 Minimum Switch Size 430.110 AMPS 30

8 Minimum NEMA Starter NEMA ICS 22000 Size2 1

9 Minimum Copper Wire THWN or THHN AWG or KCMIL Table 310.16 Size 14

10 Minimum Rigid Metallic Conduit Annex C Table C8 Inches


1

30

14

30

14

30

14

30

14

30

14

30

14

30*

14

60

10**

* 1 ** 2 3

Switch size must be increased if the amp rating of the fuse exceeds the amp rating of the switch. Per 430.52(C)(2), if the motor controller manufacturers overload relay tables state a maximum branch circuit protective device of a lower rating, that lower rating must be used in lieu of the sizes shown in Columns 4, 5, or 6. If equipment terminations are rated for 60C conductors only, the 60C conductor ampacities must be utilized and therefore larger conductor sizes or conduit sizes may be required. These sizes are typical. They are not shown in NEMA ICS 2-2000. All equipment manufacturers should be consulted about DC voltage ratings of their equipment. Class J performance, special finger-safe dimensions.

240Vdc3 Motors & Circuits


1 Motor Size Table 430.257 HP
1

2 Motor FLA Table 430.257 AMPS 1.6

3 Fuse

4 Optimal Branch Ckt Protection Class J J RK1 RK5 J J RK1 RK5 AMPS1 2 12 3 2 14 2 3 3 2 810 2 12

Type LPJ_SP TCF LPN-RK_SP FRS-R LPJ_SP TCF LPS-RK_SP FRS-R

2.0

5 NEC Max for Gen. Applic 430.52(C)(1) Exc. No. 1 AMPS1 3 3 3 3 3 3 3 3

6 NEC Max for Heavy Start 430.52(C)(1) Exc. No. 2 AMPS1 3 12 3 3 12 3 12 4 12 3 4 12 4 12

7 Minimum Switch Size 430.110 AMPS 30

8 Minimum NEMA Starter NEMA ICS 22000 Size2 1

9 Minimum Copper Wire THWN or THHN AWG or KCMIL Table 310.16 Size 14

10 Minimum Rigid Metallic Conduit Annex C Table C8 Inches


1

30

14

* 1 ** 2 3

Switch size must be increased if the amp rating of the fuse exceeds the amp rating of the switch. Per 430.52(C)(2), if the motor controller manufacturers overload relay tables state a maximum branch circuit protective device of a lower rating, that lower rating must be used in lieu of the sizes shown in Columns 4, 5, or 6. If equipment terminations are rated for 60C conductors only, the 60C conductor ampacities must be utilized and therefore larger conductor sizes or conduit sizes may be required. Reduced voltage magnetic DC controller ratings. All equipment manufacturers should be consulted about DC voltage ratings of their equipment. Class J performance, special finger-safe dimensions.

158

2005 Cooper Bussmann

Motor Circuit Protection Tables


240Vdc3 Motors & Circuits continued
1 Motor Size Table 430.257 HP
1

2 Motor FLA Table 430.257 AMPS 2.7

3 Fuse

4 Optimal Branch Ckt Protection Class J J RK1 RK5 J J CC RK1 RK5 J J RK1 RK5 J J RK1 RK5 J J RK1 RK5 J J CC RK1 RK5 J J CC RK1 RK5 J J RK1 RK5 J J RK1 RK5 J J RK1 RK5 J RK1 RK5 J RK1 RK5 J RK1 RK5 J RK1 RK5 J RK1 RK5 J RK1 RK5 J RK1 RK5 J RK1 RK5 AMPS1 4 12 6 4 3 12 6 6 5 5 8 10 6 14 6 10 10 9 9 15 15 12 12 20 20 20 17 12 17 12 30 30 30 30 25 45 45 40 40 60 60 50 50 90 90 80 70 110 100 90 150 125 125 175 150 150 225 200 175 300 225 225 350 300 300 400 350 350 600 450 450

Type LPJ_SP TCF LPS-RK_SP FRS-R LPJ_SP TCF LP-CC LPS-RK_SP FRS-R LPJ_SP TCF LPS-RK_SP FRS-R LPJ_SP TCF LPS-RK_SP FRS-R LPJ_SP TCF LPS-RK_SP FRS-R LPJ_SP TCF LP-CC LPS-RK_SP FRS-R LPJ_SP TCF LP-CC LPS-RK_SP FRS-R LPJ_SP TCF LPS-RK_SP FRS-R LPJ_SP TCF LPS-RK_SP FRS-R LPJ_SP TCF LPN-RK_SP FRS-R LPJ_SP LPN-RK_SP FRS-R LPJ_SP LPN-RK_SP FRS-R LPJ_SP LPN-RK_SP FRS-R LPJ_SP LPN-RK_SP FRS-R LPJ_SP LPN-RK_SP FRS-R LPJ_SP LPN-RK_SP FRS-R LPJ_SP LPN-RK_SP FRS-R LPJ_SP LPN-RK_SP FRS-R

3.8

4.7

1 12

6.6

8.5

12.2

20

7 12

29

10

38

15

55

20

72

25

89

30

106

40

140

50

173

60

206

75

255

100
* 1 ** 2 3

341

5 NEC Max for Gen. Applic 430.52(C)(1) Exc. No. 1 AMPS1 6 6 6 6 6 6 6 6 10 10 10 10 10 10 10 10 15 15 15 15 20 20 20 20 20 30 30 30 30 30 45 45 45 45 60 60 60 60 90 90 90 90 110 110 110 150 150 150 175 175 175 225 225 225 300 300 300 350 350 350 400 400 400 600 600 600

6 NEC Max for Heavy Start 430.52(C)(1) Exc. No. 2 AMPS1 6 6 6 6 8 6 15 8 8 10 10 10 10 12 10 12 12 17 12 15 17 12 17 12 25 25 30 25 25 45 45 30 45 45 60 60 60 60 80 60 80 80 110 110 110 150 150 150 200 200 200 225 225 225 300 300 300 350 350 350 450 450 450 500 500 500

7 Minimum Switch Size 430.110 AMPS 30

8 Minimum NEMA Starter NEMA ICS 22000 Size2 1

9 Minimum Copper Wire THWN or THHN AWG or KCMIL Table 310.16 Size 14

10 Minimum Rigid Metallic Conduit Annex C Table C8 Inches


1

30

14

30

14

30

14

30

14

30

14

30*

12

60

60*

8**

2**

100*

3/4**

100*

3**

200

2**

1**

200*

1/0**

1 14

200*

2/0**

1 14**

400

4/0**

1 12**

400*

300**

2**

400*

400**

2**

600

4/0 2/PHASE

(2) 1 12**

Switch size must be increased if the amp rating of the fuse exceeds the amp rating of the switch. Per 430.52(C)(2), if the motor controller manufacturers overload relay tables state a maximum branch circuit protective device of a lower rating, that lower rating must be used in lieu of the sizes shown in Columns 4, 5, or 6. If equipment terminations are rated for 60C conductors only, the 60C conductor ampacities must be utilized and therefore larger conductor sizes or conduit sizes may be required. Reduced voltage magnetic DC controller ratings. All equipment manufacturers should be consulted about DC voltage ratings of their equipment. Class J performance, special finger-safe dimensions.

2005 Cooper Bussmann

159

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