W-85-ChoC

ContinuouS reFining oF Compound

Continuous refining of compounds, coatings, spreads and fillings

the product Many manufacturers of chocolate, compounds, coatings, spreads and fillings have relied upon a wide variety of production methods, based on the recipes used, volumes required and fineness, viscosity and texture of the end products. The conventional manufacturing system starts with a premixer, 2-roller refiner, 5-roller refiner and a mixer/conche. DUYVIS/WIENER, offers you the W-85-CHOC refining line. advantages: Constant product quality. Simple, fully automated, no production expertise required. Limited floor space. No foundations. Low power consumption. Virtually no maintenance costs. Extremely low wear. High flexibility regarding different recipes and plant layout. Minimal manpower requirement. Fast payback. the process Several products (fat, powder, sugar, lecithin etc.) can automatically be fed in the weighing/premixer vessel. From the weighing/premixer vessel the mass is fed into the holding vessel by gravity after the mass has been weighed and mixed. From the holding vessel the mass is pumped into the grinding chamber of the W-85-CHOC by means of a pump and leaves this chamber by means of an outlet spout. In all cases the W-85-CHOC system will provide an excellent and constant product quality combined with high production flexibility and a fast payback. Wiecomix 350 The stainless steel weighing vessel, provided with a 3,7 kW contra-rotating stirrer and hinged cover, specially designed to provide precise automatic weighing and mixing of max. 350 kg basic ingredients that, after weighing, are fed into the holding vessel by means of gravity. The upper vessel receives all necessary products accurately weighed by the load cell. Immediately the mixing action starts with the special designed agitators. When all products have been fed the mixed product can be dumped in the bottom vessel. This one takes over the intensive mixing action, while the upper tank can be filled for the next batch. Solids as well as liquids can be fed into the WIECOMIX either automatically (PLC) or by hand. This unit can be provided with connections for adding fat, sugar, milk powder, etc. A pneumatic operated valve covers an outlet at the bottom of the vessel. The jacketed holding vessel, made of stainless steel, with a net volume of 400 litres is supplied with a dome-shaped bottom, a valve, a stirrer driven by a directly coupled 2,2 kW electric motor, level control and a removable cover. When the mixing is finished the mixture will be pumped to the refiner ball mill. W-85-ChoC
The refining action is accomplished by a special shaft with agitator arms rotating in a vertical, jacketed grinding tank filled with especially hardened steel balls. The various layers of grinding elements move in the same direction although with different speeds. The ball speed at the tips of the grinding arms is highest but almost zero at the periphery of the chamber, which in turn greatly reduces the rubbing effect between ball charge and chamber wall with a consequential low rate of wear. The W-85-CHOC ball mills combined with the WIECOMIX 350 mixer with integrated weighing computer is a compact high capacity continuous refining system for chocolate masses, compounds, coatings, bread spreads and various fillings.

Capacity W-85-Choc
Powdered sugar Crystal sugar up to 1250 kg/hr (20-25 micron)* up to 1100 kg/hr (20-25 micron)*

* capacity will vary depending on the type of recipe, usage of ingredients and the initial and end-fineness

The entire unit is fully automated with the process flow being shown on a screen by a graphic display. Furthermore relevant process data can be stored and visualised. The ball mill has been designed in such a way that the energy density in the grinding tank is extremely low, which has the distinct advantage of the product temperature being kept at a low level.

the specifications technical data Wiecomix 350 Ball mill W-85-i Ball mill W-85-F height 3340 mm 3050 mm 3050 mm length 1500 mm 1990 mm 1990 mm Width 1250 mm 1000 mm 1000 mm total Weight empty dynamic load 1175 kg 2600 kg 2600 kg 2140 kg 4650 kg 4650 kg total installed power 5,9 kW 77 kW 77 kW grinding media 1800 kg steel balls Size 9,525 mm 1800 kg steel balls Size 6,35 mm

horizontal infeed option

7430 Platform First oor 3033

inclined infeed option

3421 Double W-85-Choc grinding line, Up to 2500 kg/hr

3530

2665

4250

5020

duyvis and Wiener

B.V. Machinefabriek P.M. Duyvis is a machine-building company with more than 120 years of experience. It is situated in the oldest industrial region of the Netherlands where most of the cocoa and cocoa butter processing factories are located. duyvis is specialized in engineering, producing and installing processing machines for the cocoa and chocolate industry. With its excellent engineering and mechanical team Duyvis holds an impressive record in providing innovative solutions to the industry in general and the cocoa and chocolate industry in particular. Duyvis is also specialized in modifying, overhauling, repairing and maintaining all kinds of equipment worldwide. The Duyvis team is able to provide a technological solution to every problem, paying attention to preventive maintenance and striving to find the best technical solutions and operating practices. Since 2004 Wiener is part of the Duyvis Group. Wiener is an innovative and dynamic company with a strong position in the cocoa, chocolate and confectionary market. It is worldwide recognized as manufacturer and supplier of cocoa and chocolate process machinery and turn-key projects for cocoa, chocolate/compound, ice cream, bakery and the candy industry. Wiener and Duyvis engineers, start-up technicians and process development experts joined forces and are working side by side to guarantee process and product innovations. The integrated laboratory in Koog aan de Zaan is available for testing food products in general and cocoa, chocolate, cream and compound in particular. A database of more than 25 years of data is available. The combined know-how of Duyvis and Wiener will ensure the continuation of the high quality standard as well as excellent service. This is the result of combining two companies, which have together more than 200 years of experience. Contact us and we will help you reduce your processing costs of cocoa, compound and chocolate production

CoCoa, Compound and ChoColate equipment WWW.pmduyviS.nl

p.o. Box 10 1540 aa Koog a/d Zaan the netherlands Schipperslaan 15 1541 Kd Koog a/d Zaan the netherlands phone: +31 75 6 126 126 Fax: +31 75 6 158 377

email: sales@pmduyvis.nl