RH 400

Hydraulic Mining Excavator

General Data Features

Operating weight  TriPower shovel attachment

Face shovel 1000 t-class  Independent oil cooling system
 Spacious walk-through machine house
Engine output  5-circuit-hydraulic system
SAE J 1995 3,360 kW 4,500 HP  Electronic-hydraulic servo control
 Board Control System (BCS)
Bucket payload  Torque control in closed-loop swing circuit
Face shovel (SAE 2:1) 90 t 99 sht  Automatic central lubrication system
 Xenon working lights

General Dimensions

7,800 9,780
25’7’’ 32’1’’
8,000 7,600
26’3’ 24’11’’

10,175
9,100 33’5’’
29’10’’
7,680
25’2’’

2,945 3,150
9’8’ 10’4’’
1,135
3’9’’

8,445 2,000
27’8’’ 6’7’’
10,980 8,600
36’ 28’3’’

Operating Weight - Shovel

Standard track pads 2,000 mm 6’7’’
Operating weight 980,000 kg 2,160,510 lbs
Ground pressure 25.8 N/cm² 37.4 psi
Further track pads on request
 Diesel Engines Hydraulic System with PMS
Make and model 2 x Cummins QSK 60-C 2-stage Main pumps 8 x variable flow axial piston pumps
Total rated net power ISO 3046/1 3,360 kW (4,500 HP) 1,800 min-1 Max. oil flow 8 x 924 l/min (8 x 244 US gal/min)
-1
Total rated net power SAE J1349 3,360 kW (4,500 HP) 1,800 min Max. pressure, attachment 31 MPa = 310 bar (4,495 psi)
Total rated gross power SAE J1995 3,360 kW (4,500 HP) 1,800 min-1 Max. pressure, travel 36 MPa = 360 bar (5,220 psi)
No. of cylinders (each engine) 16 Swing pumps 6 x reversible swash plate pumps
Bore 159 mm (6.26 in) Max. oil flow 6 x 488 l/min (6 x 129 US gal/min)
Stroke 190 mm (7.48 in) Max. pressure, swing circuit 35 MPa = 350 bar (5,080 psi)
Displacement 60.2 l (3,674 in³) Total volume of hydraulic oil approx. 13,000 l (3,450 US gal)
2-stage turbocharged; aftercooled Hydraulic tank capacity approx. 10,000 l (2,640 US gal)
Aspiration
and intercooled  Pump Managing System (PMS) contains:
Max. altitude without deration 4,880 m (16,000 ft) a.s.l.  Electronic load limit control
Emission certification US EPA Tier 2  Flow on demand from main pumps depending on joystick position
Fuel tank capacity 16,000 l (4,230 US gal)  Automatic regulation of main pumps to zero flow without demand
 Hydraulically driven radiator fan with electronically controlled fan speed  Automatic rpm reduction of engine speed during working breaks
 Microprocessed engine management  Reduced oil flow of main pumps when hydraulic temperature is
 Automatic rev. reduction below / above set values or engine temperature is too high
 Heavy duty air-filters, STRATA 1 with automatic dust evacuation  Pressure cut-off for main pumps

 Two-stage fuel filter incl. water separator  Automatic double-flow for all cylinders
 Additional high capacity water separator  Filters:

 Pre-lube starting system  Full-flow high-pressure filters (100 µm) for the main pumps, installed
 Eliminator with centrifuge for engine oil filtration directly behind each pump
 High pressure filters (100 µm) for the closed swing circuit
 Engine oil change interval of 1000 hrs
 Full-flow filters (10 µm) for the complete return circuit
 Mesabi radiators
 Full-flow filters (10 µm) for the cooling return circuit

 Pressure filters (40 µm and 6 µm) for servo circuit

Electrical System (diesel drive)
 Transmission oil filters (40 µm)
System voltage 24 V
Batteries 6 x 170 Ah - 12 V each Swing System
in series/paralell installation 510 Ah - 24 V in total
Swing drives 6 compact planetary transmissions
Alternators 2 x 175 A each with axial piston motors
Working spot lights 8 x high brightness Xenon lights Parking brakes Wet multiple disc brake, spring-
 Battery disconnect relais loaded / hydraulically released
 Emergency stop switches accessible from ground level and in engine Max. swing speed 4.4 rpm
module Swing ring Triple race roller bearing with
sealed internal gearing
Hydraulic Oil Cooling  Closed-loop swing circuit with torque control

 Hydraulic braking of the swing motion by counteracting control

Oil flow of cooling pumps 4 x 780 l/min (4 x 206 US gal/min)
 All race ways of swing ring as well as grease bath for internal gearing
Diameter of fans 2 x 1,830 mm (2 x 6’)
 Cooling system is fully independent of all main circuits, i.e. full cooling
supplied by automatic central lubrication system
capacity is available whenever engine is running
 Gear type cooling pumps supplying high volume low pressure oil to
Undercarriage
aluminium coolers Travel speeds (2 stages): Max. 2.2 km/h (1.37 mph)
 Variable axial piston pumps supplying low volume high pressure oil to fans Max. 1.7 km/h (1.06 mph)
 Fan speed is thermostatically controlled Max. tractive force: 4,140 kN (422 t = 930,380 lbs)
 Extremely high cooling efficiency to ensure optimum oil temperature Gradability: Approximately 36 %
Track pads (each side) 48
Bottom rollers (each side) 7
Support rollers (each side) 2 plus a sliding bar in the centre
Travel drives (each side) 1 planetary transmission with
2 two-stage axial piston motors
Parking brakes Wet multiple disc brake, spring
applied / hydraulically released
 Cast double-grouser combined pad-links with bushings connected by
hardened full floating pins
 All running surfaces of sprockets, idlers, rollers and pad links as well
as teeth contact areas of sprocket and pad links are hardened
 Fully hydraulic self-adjusting track tensioning system with membrane
accumulator
 Automatic hydraulic retarder valve to prevent overspeed on downhill
travel
 Acoustic travel alarm

 Idlers, bottom rollers and supprot rollers are connected to the automatic
lubrication system
2
 Operator’s Cab Attachments
Operator’s eye level 9.1 m (29’10’’) approx.  Boom and stick are torsion resistant, welded box design of high
Internal dimensions of cab tensile steel with massive steel castings at pivot areas
 Welding procedures allow for internal counter-welding (double prep
Length 2,200 mm (7’3’’)
weld) wherever possible
Width 1,600 mm (5’3’’)
 Boom and stick are stress relieved after welding
Height 2,150 mm (7’1’’)
 "Pressure-free lowering" of boom and stick by means of a float valve
Internal dimensions of amenity cab
 Shovel attachment with TEREX O&K’s patented TriPower kinematics
Length 1,600 mm (5’3’’) ensuring the following main features:
Width 1,600 mm (5’3’’)  Horizontal automatic constant-angle bucket guidance
Height 2,150 mm (7’1’’)  Vertical automatic constant-angle bucket guidance
 Pneumatically cushioned and multi-adjustable comfort seat with
 Automatic roll-back limiter to prevent material spillage
lumbar support, safety belt, head and arm rests
 Safety switch in seat cushion to neutralize automatically the  Kinematic assistance to hydraulic forces
hydraulic controls when operator leaves the seat  Constant boom momentum throughout the whole lift arc
 Joystick controls integrated in independently adjustable
 Crowd force assistance
seat consoles
 Fold-away auxilliary seat  Allbuckets are equipped with a universal wear package suitable for all
 FOPS (rock guard; approved acc. to DIN ISO 3449) integrated into cab standard applications, which consists of:
structure  Special liner material covering main wear areas inside and outside

 All-round tinted safety glass, armoured windshield and sliding side window of bucket
 Lip shrouds between teeth
 Windshield with parallel intermittent wiper/washer
 Roller blind at windshield  Wing shrouds on side walls
 Robust instrument panel incl. large and colored BCS screen with trans-  Bottom edge protection
flective technology
Special wear packages for highly abrasive materials on request
 TEREX O&K Board Control System (BCS) electronic monitoring and data
logging system for vital signs and service data of the engines,
hydraulic system, pumps, motors and drive system Optional Equipment
 Amenity cab installed at the back side of operator‘s cab (furniture not General
included)  Export crating
 Finishing other than TEREX O&K std. colours (TEREX O&K colour quality)
Retractable Service Station
 Customizing of logos as per customer’s specification
 Retractable service station installed underneath the engine module and
Superstructure
easily accessible from ground. Equipped with:
 Hydraulic service crane on superstructure with auxilliary engine
 Quick couplings for:
 Automatic fire suppression system
 Diesel fuel
 Various cold weather packages
 Engine coolant - left/right
 Pump
Cab
transmission gear oil - left/right
 Various heating and airconditioning systems
 Engine oil (oil pan) - left/right
 BCS data-transfer-system via radio
 Engine oil (additional tank) - left/right
 Additional instrumentation
 Hydraulic oil tank
 Grease
Undercarriage
container
 Track pad width 1,500 mm
 CAT jump start socket
 Fuel gauge
Attachment
 Special wear packages
Automatic Lubrication System Further optional equipment on request
Capacity of grease container 1,000 l (264 US gal)
 Dual-circuit system with hydraulically driven heavy-duty pump and
electronic time relay control to adjust the pause/lube times
 Connected to the lubrication system are the swing roller bearing with
internal gearing and all pivot points of attachment, bucket and cylinders
as well as idlers, bottom rollers and supprot rollers
 System failures displayed by Board Control System

 Grease filters (200 µm) between service station and container as well

as directly behind grease pump

3
 Working Diagram - Face Shovel (FS) - Boom 9.5 m (31’2’’) - Stick 5.6 m (18’4’’)
ft m
70
21

65 20
19
60
18

55 17
16
50
15
14
45
13
40 12
11
35
10
30 9
8
25
7
20 6
5
15
4
10 3
2
5
1
0 0
1
5
2

10 3
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 m
65 60 55 50 45 40 35 30 25 20 15 10 5 0 ft

Digging Forces Working Range

Max. crowd force 3,300 kN 741,610 lbs Max. digging height 20.2 m 66’3’’
Max. crowd force at ground level 3,200 kN 719,140 lbs Max. digging reach 19.0 m 62’4’’
Max. breakout force 2,400 kN 539,350 lbs Max. digging depth 2.3 m 7’7’’
Max. dumping height 14.5 m 47’5’’
Crowd distance on level 6.2 m 20’2’’

Face Shovels
Type Oil sand shovel Rock shovels
Tooth system ESCO S 130 on request
Capacity SAE / PCSA 1:1 m3 cuyd 52.0 68.0
Capacity SAE / CECE 2:1 m3 cuyd 45.0 58.9
Total width mm ft:in 5,600 18’2’’
Opening width mm ft:in 2,560 8’5’’
No. of teeth 6
Weight incl. universal wear kit kg Ibs 80,000 176,370
Max. material density (loose) t/m3 Ibs/cuyd 2.0 3,370

The technical specifications mentioned in this data sheet may vary according to the specific equipment/options installed.

Terex GmbH
Karl-Funke-Str. 36 TEL ++49 (0) 231 / 922-3
D-44149 Dortmund FAX ++49 (0) 231 / 922-5800
Germany EMAIL info@terex-ok.de
WEB terex-ok.com terex.com

Effective Date: 27. June 2007. Product specifications and prices are subject to change without notice or obligation. The photographs and/or drawings in this brochure are for illustrative purposes only. Refer to the
appropriate Operator’s Manual for instructions on the proper use of this equipment. Failure to follow the appropriate Operator’s Manual when using our equipment or to otherwise act irresponsibly may result in serious
injury or death. The only warranty applicable to our equipment is the standard written warranty applicable to the particular product and sale and Terex makes no other warranty, express or implied. Products and services
listed may be trademarks, service marks or trade-names of Terex Corporation and/or its subsidiaries in the USA and other countries and all rights are reserved. “TEREX” is a registered trademark of Terex Corporation in
the USA and many other countries. Copyright © 2007 Terex Corporation. Print no. M 130.1 e / PDF-0607