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PREFACE
Actually Im glad to say, during the industrial training period of the 3rd year of my B. Sc
Engineering degree program I was selected as a trainee for Dipped products Ltd. The period of
training was 28th February of 2011 to 12th August of 2011 (24 weeks).So I was based at Dipped
products Ltd, 400, Deans road , Colombo 10.
So they have three major factories located at three different places which are at
Weliweriya Venigross ltd , Kottawa Grossart ltd , Hanwella HRPL(Hanwella rubber
products ltd). I stayed venigross limited and HRPL at Hanwella. Further it was a great
opportunity for me to improve and gain practical knowledge about mechanical engineering, By
working with machines, plants mechanics, fabricators and metal workers, technicians. So not
only those things sometimes I was able to visit outside metal fabricators and contractors to see
the progress of ongoing projects and give some contribution and instructions to do those things
properly.
I was able to develop my communication skills with the technical knowledge by working
with Engineers and technicians. So those practical things and knowledge I obtained from this
implant training are explained and described briefly in different segments in this report.
R. S. V. PIYASENA
ACKNOWLEDGEMENT
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and all staff members of the industrial training division of University of Moratuwa
R. S. V. PIYASENA
CONTENTS
CHAPTER 1
1.1 Introduction1
1.2 DPL Products.1
1.3 Vision of the company...2
1.4 Mission of the company.2
1.5 History of the company..2
1.6 Factories and establishments..3
1.7 Organizational structure.4
1.8 Production capacity5
1.9 Performance of productions of DPL...5
1.10 Countries who imports DPL gloves..5
1.11 Resources and supplies.5
1.12 Process cycle..6
1.13 Company Financial Values...6
1.14 Quality assurance..7
1.15 Environmental policy....7
CHAPTER 2..8
2.1 WORKSHOP PRACTICE..8
2.1.1 Workshop machineries.8
2.1.2Welding .8
2.1.2.1Shielded Metal Arc Welding (SMAW)..9
2.1.2.2 Welding electrode identification code.10
2.1.2.3 Oxy fuel welding.....10
2.1.2.4 Oxy fuel cutting...11
2.1.2.5 Flames and types.12
2.1.3 Grinding..12
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R. S. V. PIYASENA
50
2.14.4 Plant shifting project at plant W , HRPL , Hanwella (Applying of new flocking unit)......54
2.14.5 Structural design for feed tanks of compounding section at Venigross ltd, Weliveriya...57
2.14.6 A new mechanism for bead opening of gloves at sorting lines TSP department..59
2.14.6.1First trial..60
2.14.6.2 Second trial project62
2.14.7 Water purification plant Load , torque and power calculations63
2.14.8 Modeling of existing dipping tracks63
2.14.9 Washing tank replacement project..65
2.14.10 Modeling of new door designs for drying and curing ovens.65
2.14.11 Modeling of existing sprocket and chain links at plan T68
2.14.12 Production building heating sources and airflow direction analysis..68
2.14.13 Coagulant / chemical solutions barrel heating project69
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R. S. V. PIYASENA
R. S. V. PIYASENA
LIST OF FIGURES
R. S. V. PIYASENA
LIST OF TABLES
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R. S. V. PIYASENA