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N D E U T S C H EO R M

December2000

for materials the corrosion Taoeand shrinkable pipelines without DroG;iionof buriedor underwater operating protection use-at for cathodic uP temPeratures to 50 "C
tcs 23.040.99
organische Umhtillungenfiir den Korrosionsschutzvon in Boden und bis Wdlsern verlegten Rohrleitungenf ur Dauerbetriebstemperaturen 50 "C ohne kathodischen Korrosionsschutz BAnder und schrumpfende Materialien

DIN

30672

S u p e r s e d eD I N3 0 6 7 2 - ' ' , s 1 Seotember 991 edition.

for Organization Standardization pubtished thelnternational by in with currentpractice standards ln keeping as (lSO),'a iommu hasbeen used throughout the decimalmarker' Verein lnstitutf1r NormungandDVGW.Deutsc.her has been!ointlypreparedby DINDeutsches Thisstandard into and Engineers) hasbeenadopted of GasandWater Associaton e'.i.1derman Wassexacnes desGas-und Codesof practiceon gas and water. the DVGW

Gontents
Page

1 Scope references 2 Normative 3 ConcePts and 4 Classiiication designation . 5 Requirements. 6 Testing . and 7 Certiiication qualityassurance . . . standards Otherrelevant
to ReJerences DIN EN 12068 are t h e M a r c h 1 9 9 9e d i t i o n '

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Foreword

cathodic bothwithandwithout coatings using protection steelpipelines for withcorrosion deals DIN30675-1 Both these standards coatingsiorductilecast iron.pipelines. ;;"i;;i";, *1.,it"otru so6ts-z deatswith to confo"rming DIN30672.Whereascoatingsfor buriedand materials providefor tape ano sniint<aOle standard the in protection ar"-no*covered DINEN12068, present wiih cathodic pipetines steel underwater proiection' withoutsuch for dealswith coaiings steelpipelines

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Page2 : D I N3 0 6 7 2 2 0 0 0 - 1 2 Amendments in 99] the differsfrom september'1 editionof DIN30672-1 that: Thisstandard included; strainat breakare no longer and tensile tensilestrength for thickness, a) requirements numberhas beenchangecl; saponification the required b) and the residual for hardness stressclassesA and B has been increased indentation c) the required for all types of material; is thickness now the same are for d) requirements impactstrength morestringent; havebeenamended; for e) requirements peelstrength of temperatures up to 30 "C, exceptfor to test has been extended coveroperating f) the shearstrength petrolatum tapesof stressclassB; and temperatures at to of the g) methods test for determining resistance the substrate ageing elevated of from poresare no longerincluded. freedom the coating's editions Previous 1 08; D I N3 0 6 7 21 9 7 6 - 0 9 , ' 1 9 7 9 -D I N3 0 6 7 2 - 1 : 9 9 ' 1 - 0 9 . : 1 Scope and material madefromtapeor shrinkable for and requirements test methods coatings specifies Thisstandard and steelor ductilecast iron pipelines protection buriedor underwater of for toii"piir patcfLes the corrosion 'C, without protection' standard The cathodic additional of temperatures up to 50 for intended useat operating socketjoints' for requirements coatedflexible alsospecifies above 50 "C is subiectto NOTE:Use of this standardfor materialsdesignedfor servicetemperatures agreement.

2 Normativereferences
normative These provisions fromotherpublications' reference, by incorporates, datedor undated Thisstandard are placesin the text,andthe titlesof the publications listedbelow.For the appropriate are references citedat applyto this standard of to arirenOments or revisions any of thesepublications subsequeni datedreferences, the For undatedreferences, latest editionof the or in incorporated it by amendment revision. only when to publication referred aPPlies.
D t N2 4 6 0 D r N2 8 6 0 3 Steel water PiPes Push-in loints in ductile iron pressure pipelines Mating dimensions and mass

DIN30675-1 DIN30675-2 DIN50g2g DINEN545


D I NE N5 9 8 DIN EN969

for protection systems steelpipes pipes- Corrosion of protection buried corrosion External iron for protection systems ductile pipes- Corrosion protection buried of corrosion External pipes with in materials contact protection coatedmetallic of of andassessment corrosion Testing media corrosive aqueous and accessories theirjointsfor waterpipelines Requirements fittings, iron pipeS, Ductile
and test methods applicationDuctile iron pipes, fitting, accessories and their loints for sewerage Requirementsand test methods pipelines- Requirementsand Ductileiron pipes, fittings, accessoriesand theirlointsfor gas test methods

steelpipelines of protection buriedor immersed for coatings the corrosion organic External materials protection Tapesand shrinkable witi cathodic useoin "oriiuncfion (lso 8044: 1999) of DINENlso gO44 Corrosion metalsand alloys Basictermsand definitions nationaleZertifizierung von Produkten der Gas- und wasserversorgung ftir DVGW-Geschdftsordnung die 1) of gas and waterpipework) tov-cw iulesof proceduLfor the certification practice) GW 14 Ausbesserung vo.n Fe.hlstellen in , DVGW-Merkblatt (DVGW code of (Repairingcorrosion Korrosionsschutzumhut;)g.rii- Ronr"n'und Bolhileitungenaus Eisenwerkstoffen 1) on (tapeand sleeving) steelpipes) protection coatings DINEN1206S

1-3' Gas t) OOtain"Of.tuom Wirtschafts'und Verlagsgesellschaft und WassermbH, Josef-Wirmer-Str' G B 53123 onn, ermanY'

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3 Goncepts
t l n a d d i t i o n o t h o s e s p e c i f i e di n D I N 2 4 6 0 , D I N 5 0 9 2 8 ,D I N E N 5 4 5 , D I N E N 5 9 8 , D I N E N 9 6 9 , D I N E N 1 2 0 6 8a n d DIN EN ISO 8044, the following concepts apply.

3.1 Piping or liguid solid of for intended thetransport gaseous, valves jointassemblies, and fittings, of System pipes, substances, 3.2 Repairmaterial or on in Jaults coatings pipes' heatto applied repair material of layers tapeor heat-Shrinkable Oneor more
activatedadhesive patct'les,used with primers or fillers as'necessary(cf. DIN EN 12068 and DVGW-Merkblatt GW 14)

3.3 Flexiblesocket joint by offset; designated M. and deflection axial allowing witha seal, or two between pipes iittings Joint 4 Classification and designation 4.1 Classification

A, classes, B andC, andmaximum resistance into are inthisstandard classified mechanical as Coatings covered and 50 (cf.DINEN 12068). classes30 (i.e,servicetemperature) temperature operating continuous

4.2 Designation for resistance, useat service classB mechanical having to conforming this standard, of Designation a coating up temperatures to 30 "C:

CoatingDIN30672 B 30

for resistance, useat service classC mechanical having to conforming this standard, of Designaiion a coating uP temperatures to 50 "C:

CoatingDIN30672 C 50

lor resistance, useat service classB mechanical having to conforming this standard, of Designation a coating socketjoint (M): to 30 ;C lglass30),and for usewith a flexible i"rp""ratrr"s up Coating DIN 30672 - B 30 M

5 Requirements requirements 5.1 General

for the following set shallfulfilthe requirements out in tables1 and2 of DINEN 12068'allowing Coatings '1 protection: withoutcathodic table for coatings to modifiJations - for mechanical classC, onlythe third columnapplies; resistance usedin close material do - the requirements out in tables1 and2 of DINEN 12068 not applyfor repair set for padding' used proximity fillermaterial to 5.2 Further requirements 5.2.1 Basic materials 5.2,1.1 Petrolatumtape on if tape is only permitted it is covered one sidewith plasticfilm' Theuse of petrolatum materials protection tapeand shrinkable backingof corrosion coatingmaterials, fillers, 5.2.1.2 Primers, shall material of and materials backing tape,andshrinkable coating primers, fillers, of number Thesaponification and backingshallfulfil this The coatingmaterial be no greaterthan 25 mg KoH per gram of initiil mass. forthedry mass'lf the applies this case In oth-er. tl-re. of primers, reqi'irement of inoepenoenil"yeac'h requirement whentestedas in miterialdoesnot iulfilthis requirement tapeand strrinxaOte prli6ction of backing corrosion subc|ause6.2,2,theyshal|beconsideredascomptyingwiththisstandardiftherequirementssetoutin . s u b c l a u s5 . 2 . 13 a r et u l f i l l e d . e set requirements resistance validuntilthemicrobial will numberrequirement remain Thesaponification NorE: h a v eb e e ns p e c i f i e d ' o u t i n A n n e xM o f D I NE N 1 2 0 6 8 material tapeand shrinkable protection 5.2,1.g Corrosion 5'2'1'2' it shall set doesnotfulfiltherequiremenis outin subclause material of lf thebacking tapeandshrinkable conditioning if, to be considered be fulfilled following to be resistant sodiumr,vJr"iiJ". Thisrequirem"nt 'C "r'r"rr at solution 50 for 100days: sodiumhydroxide in waterand

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4 Page : D I N3 0 6 7 2 2 O O O - 1 2 and 6.2.3,the Epu6s/Es2o the as material in subclause tape and shrinkable a) whentestingunreinforced ratiosarefrom 0,75to 1,25; SN".H/SH2. t er al b ) w h e n i e s t i n g r e i n f o r c e d m a ta s iin S u b c l a u s e 6 . 2 . 3 , t h e B \ r " s H l B H 2 o r d'1i o i s f r o m 0 ' 7 5 t o 1 ' 2 5 ; to after 00-dayexposure determined as c) whentesting in AnnexA of DIN EN12068,the ratioof values is exposure not lessthan 0,8' 7O-day after thosedetermined 5,2,2 Coating 5.2.2.1 Repair Patches shallbe at least0,25Nlmmz' 6.3.'l the lap shearstrength , Whentestedas in subclause socketjoints for 5.2.2.2 Coatings flexible resistance*) insulation for. coatingsfor flexiblesocketjoints shallfulfil the requirements specificelectrical 6'3.2' whentestedas in subclause (class as givenin table 1 of DINEN 12068, d)

6 Testing requirements 6.1 General


bl o I NE T e s t i n g s h a l e c a r r i e d o u t i n a c c o r d a n c e w i t h A n n e x e s A tD O o f N 1 2 0 6 8 , o m i t t i n g t h e t e s t f o r i n d e n t a t i o n detector(cf.AnnexG of DINEN12068)' usinga high voltage resista-nce 6.2 Further requirements taPe 6.2.1 Petrolatum ol forthe presence plasticfilm on one side' Tapeshallbe inspected number 6.2.2 Saponification out carried as in AnnexL of DINEN 12068' Testing shallbe to 6.2.3 Resistance sodium hydroxidesolution freelyat (50+ 2) "C in of in prepared specified Annex..A DINEN12068shallbe suspended as Ten specimens, solution. hydroxide waierand in 0,'1mot/tsodium or distilled deionized waterand suspended or withdistilled deionized rinsed shallbe removed, After70 and 100daysfivespecimens for shallthen be conditioned at least wat"r tor 24 hoursat (23+ 2) "C. Thespecimens or in distilled deionized +2)"Cbeforetestingtheirtapestrength,elongationatbreakandbursting 4ghoursinairatatempe;aiureotg as strength in AnnexA of DINEN 12068' at indexfor elongation break, the withoutreinforcement, resistance material Inthe caseof tapeand shrinkable as shallbe calculated follows: Qu, Qs = EN"eHlEHrg tapestrength, shall indexfor Q", the reinforcement, resistance without material Inthecaseoftapeandshrinkable as be calculated follows: = Sx"snlSHro Q, strength' indexfor bursting Qo' the with reinforcement, resistance material In the caseof tapeand shrinkable as shallbe calculated iollows:
Qs = BN.6HlBHre where, in the above equations: solution, as a percentage; Ex"on is the elongationat break after conditioning in sodium hydroxide conditioning in water' as a percentage; is the elongationat break after u;;; so|ution, in N/mm width; S.luor, is ihe tape Strengthafter conditioning in sodium hydroxide conditioning in water' in N/mm width; is the tape strength after s;r;; solution, in newtons; is the bursting strengih after conditioning in sodium hydroxide Br;, in newtons' Bnro is the bursting strength after conditioning in water'

6.3 Furtherrequirements
6.3.1 Shearresistanceof repair patches T e s t i n g s h a | | b e G a r r i e d o u t a t a t e m p e r a t u r e o f ( 5 0 + 2 ) " C a s i n A n n e x D o f D | N E N 1 2 0 6 8D'1 ' tapeshallbe t9:1".q3:lnsubclause protection patches madefrom corrosion of resistance repair Theshear D ' 2 o f D I NE N1 2 0 6 8 ' ma l . o f D I NE N1 2 0 6 8H o t - w o r X a O i e t e r i as h a l lb e t e s t e da s i n s u b c l a u s e

of .) Translator's note. By whichis meantthe resistivity the coating'

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Page5 D I N3 0 6 7 2: 2 0 Q 0 - 1 2 6.9.2 Specifioelectricalinsulationresistanceof coatedflexiblesocket joints 3'2'1 of shallbe threejointassemblies sizeDN 100pipeswitha type B socketjointas in subclause Specimens i i o i O t N Z g O O(g. e .w i t h a s o c k e td e p t h o f ( 11 5 + 1 0 ) m m ) ,w i t h t h e p i p e s e c t i o n so i n e ds o t h a t t h e y a r e and then shall be providedwith a coatingas specifiedby the manufacturer The specimens conductive. position, (23t 2) "C tor 24 hours. at with conditioned, t'hejoint in its working backin to 30 pullthe joint assembly mm apartand thenpushthe pipe sections At a rateof 10 mm per minute, the ten a point 30 mm beyondthe originalposition.Carryout this procedure times in all, finallyreturning position. to assembly its original at by shallthen be deflected 3' fivetimesin both directions a rateof 1" per minute. Theassembly over resistance insulation electrical the position, determine specific to the Afterreturning assembly its original J of DINEN 12068. a periodof 100 daysas in Annex 7 Certification and quality assurance 7.1 Certification in mark withthe DIN-DVGW-test shallbe undertaken protection material of and Certification marking corrosion von Produktender Gas-und Zertifizierung fiir with the OiAW-Gescndfisordnung die nationale accordance Wasserversorgung. 7.2 Conformity assessment and quality assurance with DINEN 12068' shallbe in accordance (typetesting) and qualityassurance assessment Conformity products of inspection certifi.ed in out testingshallbe carried as specified table1. Third-par1y control Internal von flr with the bvGw-Geschdftsordnung die nationaleZertifizierung shall be carried out in accordance Produktender Gas-und Wasserversorgung'
Table 1: Scope and frequency of testing

Product tape Petrolatum

of frequency testing Minimum Oncea day Onceeverythreemonths Onceeverythreemonths Onceeverythreemonths


Once a day Once every three months Once every three months Once every three months

to Property be checked or Thickness, massPerunit area resistance Indentation lmpactresistance Dripresistance


Thickness,or mass Per unlt area Peel strength (coating/pipesurface) Indentationresistance lmpact resistance

Bitumentape

Oncea day taPe Synthetic Oncea day Oncea day Onceeverythreemonths Onceeverythreemonths Onceeverythreemonths Oncea day Oncea day Oncea day material Shrinkable Oncea day threemonths Onceevery Onceeverythreemonths Oncea day Primers
Once a day Once a day Repairpatches Once a day Once a day Once a clay

at at elongation break,modulus strength, Tensile '1 0 % elongation Thickness (laYer laYer) to Peelstrength (coating/pipe sudace) Peelstrength resistance Indentation lmpactresistance at at elongation break,modulus strength, Tensile 1 0% e l o n g a t i o n Thickness layerto layerfor tape or peel Peelstrength surface) strength(coating/PiPe Shrinkage resistance Indentation lmpactresistance strength Shear solid Consistency/viscosity, mattercontentor density at at elongation break,modulus sirength, Tensile 10 % elongation Thickness (coating/pipe sudace) Peelstrength strength Shear -

results' may be usediJthey yieldsimilar Othertest methods

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Other relevantstandards
DIN2g601

pipelines Assembly for socketjoint assemblies gas and waterductileiron pressure Screwed and comPonents and pipelines Assembly for DIN2g602 Bolted-gland assemblies gas and waterduciileironpressure ioint components and for coatings steelpipesand fittings Requirements testing DIN30670 polyethylene plasticcoatings buriedsteelpipes for DIN30671 Thermoset for and linings steeipipes,fittingsand vessels coatings DIN30673 Bitumen and f coatings or ductileironpipes- Requirements testing DIN30674-1 Polyethylene and pipes- Requirements testing for moftarcoatings ductileiron DIN30674-2 Cement plasticcoatings duty thermoset protection buriedvalves Normal of corrosion DIN30677-1 External plasticcoatings thermoset protection buriedvalves Heavy-duty of corrosion External DIN30677-2 for coatings steelpipes DIN30678 Polypropylene from the outside when subjectto corrosion of DIN50g2g-2 probability corrosionof metallicmaterials insidebuildings components Service D l N 5 0 g 2 g - 3p r o b a b i l i t y o f c o r r o s i o n o f m e t a l l i c m a t e r i a l s w h e n s u b i e c t t o c o r r o s i o n f r o m t h e o u t s i d e - B u r i e d components pipelines structural and and underwater - Requirements external and components systems lor DINEN805 water supply

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