MEP QUIZ No.

7 - A
Name: Machine Design Date: Score:

Multiple Choice. Identify the correct answer that best completes the statement or answers the question. Write the letter only on the space provided. No erasures allowed.

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1. A closed coiled helical spring is to carry a load of 5 kN with a deflection of 50 mm and a maximum shearing stress of 400 Mpa. If the no. of active turns/coil is 8, find the wire diameter. (G = 83,000 Mpa) a. 13.32 mm b. 13.71 mm c. 14.33 mm d. 12.23 mm 2. A closed coiled helical spring is to carry a load of 5 kN with a deflection of 50 mm and a maximum shearing stress of 400 Mpa. If the no. of active turns/coil is 8, find the mean coil diameter. (G = 83,000 Mpa) a. 67.3 mm b. 69.15 mm c. 72.34 mm d. 74.15 mm 3. Bolt materials for high strength requirements and used for structural applications. a. alloy steel b. low carbon c. carbon steel d. medium carbon 4. The following are commonly used as materials for spring except. a. oil-tempered b. music wire c. stainless steel d. carbon steel 5. What pitch must be provided on a square single thread power screw to raise a 1500 lb. weight at 38 fpm with power consumption of 4 hp? The pitch diameter is 1.50-in., f = 0.15 and collar friction is negligible. a. 1.55-in. b. 1.01-in. c. 1.78-in. d. 2.01-in. 6. The ratio of the mean diameter of the spring to its wire diameter is called. a. spring index b. stress factor c. spring rate d. spring constant 7. A double threaded ACME screw is to be driven by a motor at 400 rpm to raise a nut attached at the rate of 12 m/min. The screw has a 35 mm pitch diameter. Determine the lead angle in degrees? a. 17.35 b. 14.5 c. 15.26 d. 15.6 8. An extension coil spring is to be stretch 5 mm at a maximum load of 50 N. What is the spring rate that would be developed? a. 79.57 b. 10 c. 55 d. 25 9. How long a wire is needed to make a helical spring having a mean diameter of 1-in. and 8 active coils? a. 25.11 in. b. 12.23 in. c. 19.21 in. d. 23.11 in 10. It is commonly called as coil spring. Typically used to store energy and release it to absorb shock, or maintain a force between contacting surfaces. a. compression b. conical c. drawbar d. magazine 11. The material widely used for many types of coil spring is. a. music wire b. oil-tempered c. cooled-rolled d. hard-drawn

____ 12. The material used for general purpose spring is. a. music wire b. oil-tempered c. stainless d. hard-drawn ____ 13. This type of spring is also known as tension spring. Its function is to provide extended force when the spring is pulled apart from its original length. a. compression b. torsion c. conical d. extension ____ 14. Approximate the torque required in lb-ft for fastening a bolt made of SAE grade 5 with a major diameter of 1/2-in. in coarse threads. Assume the bolt is well lubricated. a. 77 b. 55 c. 60 d. 45 ____ 15. For permanent connections, preload tension necessary to keep the bolt tight having stress area of 0.124 in and 55 ksi proof stress is. a. 6139 lb b. 5110 lb c. 5455 lb d. 4430 lb

MEP QUIZ No. 7 - A

____ 16. Find the hp lost when a collar is loaded with 1500 lb rotates at 30 rpm and has a coefficient of friction of 0.15. The outside diameter of the collar is 4-in. and 2.5-in. inside diameter. a. 0.22 b. 0.18 c. 0.31 d. 0.27 ____ 17. A helical spring is fabricated by wrapping wire 3/4 in. in diameter around a forming cylinder 8 in. in diameter. Compute the number of turns required to permit an elongation of 4 in. without exceeding a shearing stress of 18 ksi. Use G = 12 106 psi. a. 10.45 b. 9.5 c. 8 d. 10 ____ 18. A body weighing 1000 N falls from a height of 30 mm and stikes a 2000 N/mm spring. Find the deflection in the spring absorbing the weight of the body. a. 2 mm b. 3 mm c. 4 mm d. 6 mm ____ 19. This type of spring is using confined air to absorb the shock of motion. a. air spring b. pneumatic spring c. gas spring d. leaf spring ____ 20. Determine the elongation in a helical steel spring composed of 20 turns of 20-mm-diameter wire on a mean radius of 90 mm when the spring is supporting a load of 1.5 kN. Use G = 83 GPa. a. 105.4 mm b. 102.3 mm c. 104.4 mm d. 111.21 mm Problem: Solve the problems correctly. Write only your final answer on the blank space provided. No erasures allowed. 21. A double threaded ACME screw is driven by a motor at 400 rpm. It is used to raise a nut attached with load of 9000 N at 12 m/min. The screw has 35 mm pitch diameter. Coefficient of friction of the threads is 0.15. Friction torque in the thrust bearings of the motor is 20% of the total torque input. Determine the torque required to raise a load? ANS._______ 22. A double threaded ACME screw is driven by a motor at 400 rpm. It is used to raise a nut attached with load of 9000 N at 12 m/min. The screw has 35 mm pitch diameter. Coefficient of friction of the threads is 0.15. Friction torque in the thrust bearings of the motor is 20% of the total torque input. Determine the motor power required to raise the load? ANS._______ 23. A lamp of mass 1 kg is hung from the ceiling by a chain and is pulled aside by a horizontal chord until the chain makes an angle of 60 with the ceiling. Find the tension in the chain. ANS.________ 24. A lamp of mass 1 kg is hung from the ceiling by a chain and is pulled aside by a horizontal chord until the chain makes an angle of 60 with the ceiling. Find the tension in the chord. ANS.________ 25. Determine the maximum shearing stress in a helical steel spring composed of 20 turns of 20-mm-diameter wire on a mean radius of 90 mm when the spring is supporting a load of 1.5 kN. Use G = 83 GPa. ANS.________

MEP QUIZ No. 7 - A

Machine Design Answer Section
MULTIPLE CHOICE 1. ANS: A

PTS: 1 2. ANS: D D = 0.0314d 3. 4. 5. 6. 7. PTS: 1 ANS: A PTS: 1 ANS: D PTS: 1 ANS: A PTS: 1 ANS: A PTS: 1 ANS: C x = tan [30/(35)] L = 12/400 = 0.03 m/rev = 30 mm/rev

PTS: 1 8. ANS: B spring rate = F/y PTS: 1 9. ANS: A L = D(n) 10. 11. 12. 13. 14. 15. PTS: 1 ANS: A ANS: B ANS: D ANS: D ANS: B ANS: A Fi = 0.90(As)Sp PTS: PTS: PTS: PTS: PTS: 1 1 1 1 1

MEP QUIZ No. 7 - A

PTS: 1 16. ANS: B Tc = f(W)(ro + ri)/2 P = 2(T)N/33,000 PTS: 1 17. ANS: D Smax = = PTS: 1 18. ANS: D W(h+) = [F/2] PTS: 1 19. ANS: A 20. ANS: A PROBLEM 21. ANS: T = 70.33 N-m PTS: 1 22. ANS: 4 kW = 5.5 hp PTS: 1 23. ANS: Tchain = 11.33 N PTS: 1 24. ANS: Tc = 5.66 N PTS: 1 25. ANS: 99.87 Mpa PTS: 1 PTS: 1 (1+ )

PTS: 1

MEP QUIZ No. 7 - A