WORKSHOP

General Scope: This section generally covers the machineries & equipment to be installed in the workshop for the proposed power plant is detailed herein. The machineries & equipment indicated below are the minimum requirements for operation, maintenance, overhaul and repair works. Scheme of Workshop Equipments: The workshop equipment shall be required for machining various components of the Power Station equipment. The design, materials of construction and the manufacture of the machines shall be suitable for the service. All equipment shall be provided with suitable safety measures/guards as per applicable national/international safety norms. Drive unit shall be suitable for maximum speed and feed. Material of construction of various components shall be of tested quality to ensure long and smooth service life. Suitable lubrication arrangement shall be provided for longer service life of moving components. Maximum noise level from any equipment shall be limited to 85 dBA at 1 m distance under any operating conditions. All workshop equipment shall be supplied with standard fittings & accessories Scope of Works The scope of supply of the various workshop equipments complete with all standard accessories, drives, cabling from panel to respective drives and starter/control panels, as applicable shall include but not limited to the following equipments: List Of Mechanical Equipments :

One (1) no lathe of swing over bed 500 mm and distance between centers 1000 mm One (1) no lathe of swing over bed 500 mm and distance between centers 1500 mm. One (1) no lathe of swing over bed 575mm and distance between centers 2000 mm One (1) no milling machine of table size 1600 mm x 300 mm. One (1) no radial drill with 6 ft radius. One (1) no pedestal drill of drilling capacity up to , 2 ft x 2 ft table size. One (1) no pedestal drill of drilling capacity of upto . One (1) no pedestal drill of drilling capacity of upto . Three (3) nos.. portable drill guns. One (1) no tool and cutter grinder of swing over bed 280 mm and distance between centers 750 mm.

One (1) no pedestal grinder of 24 wheel diameter. One (1) no double-ended rough grinding machine of 12 wheel diameter. One (1) no surface grinding machine with 250 mm wheel diameter and table size 250 mm x 1000 mm One (1) no double-ended grinder of 6 wheel diameter. One (1) no cylindrical grinding machine with swing over bed 280 mm and distance between centers 480 mm One (1) no hand operated plate shears for 12 SWG sheet cutting. One (1) no pedestal mounted plate shear for 12 SWG sheet cutting. One (1) no metal cutting hacksaw of 8 capacity. One (1) no punching and shearing machine with shearing capacity of 120mmx12mm flat and hole punching capacity of 20 mm dia in 12 mm thick MS plate. Pipe bending machine of 10 to 150 Nb pipe Dynamic Balancing machine of Job weight: Up to 6000 kg and Diameter range : Up to 3000 mm One (1) no thread cutting machine for upto 6 diameter pipe. Six (6) nos. work benches of size 900mmX600mm. One (1) no fitters vice of size 150mm One (1) complete set of general hand tools consisting of

Ring Spanner Set, 6-32mm (12 nos.) D/E Spanner Set, 6-32mm (12 nos.) Socket Spanner, 8-32mm (1 Set) Spanner Set 1/8 to 3/4 (1 Set) Ring Spanner 1/8 X 3/4 to 9/16 X 11/16 (1 Set) Allan Keys 1.5mm to 10mm (1 Set) Ball pin Hammer 500 gms to 800 gms (2nos.)

One (1) complete set of measuring tools consisting of Vernier Calliper of size 6 (1no.) Vernier Calliper of size 12 (1no.) Screw Pitch Gauge (1 no.) Internal Circlip Plier of size 7 (1 no.) External Circlip Plier of size 7 (1 no.) Steel Rule of size 12 (1 no.) Dial Gauge (1 no.) Tachometer-Contact type (1 no.) One (1) no hydraulic press of capacity of 15 tons

One (1) no coil winding machine One (1) no. marking-off table of size 5 ft x 3 ft One (1) no metal plate profile cutting machine of size 2m x 1m One (1) no electric annealing furnace of size 3ft x 3ft and temperature range upto 500C. Two (2) nos. oxy acetylene cutting torch with regulating nozzles and welding of size/capacity of 2 ft x 2 ft Two (2) nos. electric arc welding machine with 40-300 Amps current range Two (2) nos. argon arc welding sets of capacity 400 amps One (1) no electric drying oven 50-250C with thermostatic temperature control of capacity 8 kg (500 Watts Three (3) nos. welding tables of size 900mm X 600mm Four (4) nos. soldering iron wire One (1) no brazing hearth of capacity 100 kW One (1) no portable electric crucible of 250 V, 31.5 kW One (1) no portable screen (6 ft high) One (1) no portable compressor One (1) no compressed air driven spraying equipment of capacity 10 (Ten) gallon complete with Spray Gun & accessories One (1) no portable sanding machine One (1) set of portable paint scrapers One (1) set of sign writing equipment and stencil. One (1) no buffing and polishing machine.

List Of Instrumentations Equipment: Calibration test bench having following features A centrally mounted multi-function calibrator and control centre HMI consisting of a LCD TFT colour screen (minimum 10.4 inch) with keyboard, mouse and printer as appropriate Pre-loaded calibration software of all necessary test and calibration procedures The software shall be user friendly and flexible

 Include login security for multiple levels Store as a minimum the following information as appropriate for the device under test in a database: tag number, identity number, serial number, model number, device type, department, location, calibration date, next calibration date, calibration period, calibration interval, externally calibrated, reason of calibration, procedure name, device under test (DUT) accuracy, accuracy calculation, accuracy units, sensor low range value, sensor high range value, minimum span, scheme name, input function, input range, output function, output range, minimum input, maximum input, minimum output, maximum output, remarks. Generate calibration test report, repeatability report, linearity report, history report, data report, graphical report, instrument listing, instrument detail, reminder/recall note and user listing report Generate calibration test report, repeatability report, linearity report, history report, data report, graphical report, instrument listing, instrument detail, reminder/recall note and user listing report Report in advance all instruments due for calibration within an operator assigned period selectable between 7 and 30 days Display calibration acceptance criteria and comparing criteria of the DUT The software shall eliminate hard copy record keeping but shall allow hard copy reporting if selected by the operator History card function for recording / reporting servicing, repairs and performance data in a user friendly manner, enabling the operator to decide whether to repair or replace an instrument The customizing and printing of test certificated The parallel calibration of different instruments and sensors simultaneously A data logger with a minimum of 10 channels with inbuilt segment lineariser approximation of each channel Multi batch trending function Screen image storage Allow the customization of menu bar and display functions Support Ethernet IP addressing Messaging through web browser Memory not less than 16 GB Data conversion to Excel spreadsheets Back-up device / facilities It shall be possible to transfer the data from the test bench to a PC loaded with the necessary software and use that software to view the data or use the data for reporting or other purposes (refer PC/Laptop specification later in this section) Facility to read from the degree centigrade/ temperature look up table for any type of TC/RTD sensors of various standards Interface with Internet for on-line review and trouble shooting by the manufacturer if / when requested. Modular Pressure Controller having following features: Differential Pressure Range: 0 to 3.5 barg. Precision: 0.01% Rdg + 0.01% FS includes linearity, hysteresis, repeatability and temperature effects. Long term stability: 0.0 I% of reading per annum; controller stability: better than 0.003% of span 1/4. VGA wide format graphics LCD colour screen, readout 9999999 maximum; update rate: 2 times per second; conformity to EN61010, EN61326, PED, ROHS &WEEE CE marked, with interface output to the test bench and a computer for automatic calibration Modular Pressure Controller having following features:

Pressure Range: 0 to 20 barg , precision 0.01% Rdg + pressure 0.01% FS includes linearity, hysteresis, repeatability and controller temperature effects, long term stability of 0.0 I% of reading per annum, controller stability: Better than 0.003% of span, VGA wide format Graphics LCD, colour touch screen, readout 9999999 maximum, update rate 2 times per second, conformity to EN61010, EN61326, PED, ROHS & WEEE CE marked, with interface output to the test bench and a computer for automatic calibration Loop calibration module having the following features: Shall include current step response trends, characterising the first order delay, frequency & time domain response and formation of transfer function, dual zoom function, giga zoom function, dual capture function, wide range of trigger functions, history memory and history search, edge search and zoom, digital signal processing with real time math function, cycle statistical calculation for maximum, minimum average value, standard deviation, X-Y display function memory backup function, snapshot function A portable source/sink instrument having following features: To be provided with accuracy within 0.02% of DC voltage range of source and measure, source/measure to be performed simultaneously, large screen LCD display, sink function, step sweep, linear sweep, program sweep function required. Source unit response time 310 millisecond or better. Built in rechargeable battery, AC adapter for 230 VAC Dead weight tester having following features: Deadweight double piston for better operating resolution, hydraulic tester operated, 1-700 bar range or better with accuracy 0.008% of reading for positive pressure and resolution of 0.01 kg/cm2. Built-in lever style hand pump, drain plug (to remove old fluid), hand tight connectors for testing specimens, levelling screws on four corners, flotation indicator, built-in lever style hand pump for priming pump, with output to the test bench and a computer for automatic calibration. Dry Type furnace having following features: Range 150C to 1,200C, accuracy 1C at 1,200C, absolute stability 0.1C to 0.3C , radial homogeneity 0.05C at 150C, 0.1 at 650C, 0.2C at 1,200C, heating 100C to 1,200C in 20 min, 1,200 to 200C cooling in 180 minutes, dual display,resolution 0.1C over complete range; standard insert with minimum 4 holes of 8 mm each, 33.5 mm diameter by 130 mm deep calibration volume; calibration certificate traceable to international standards, with output to the test bench and a computer for automatic calibration. One set required. Dry Type furnace having following features : Range 35C to 650C, accuracy 0.lC , absolute stability 0.02C to 0.03C, radial homogeneity 0.004C at 50C, 0.022C at 250C, 0.082C at 650C, heating 30C to 650C in 20 min, dual display, resolution 0.01C over complete range, standard insert with minimum 6 holes of 8 mm each, 35 mm diameter by 148 mm deep calibration volume calibration certificate traceable to international standards, with output to the test bench and a computer for automatic calibration. One set required. DC Power supply of Input 230V AC, 0-60V DC Variable output, 0-2A Variable output, 0.2% VA accuracy or better. Digit multimeter of 6 1/2 digit multimeter for DC volts, DC amps, AC volts, AC amps and resistance. Display: LCD/ LED, 1999999 counts of digital display with negative sign; accuracy: 0.003% of reading 15 digits, fast sampling at 335 times/s, up to 8000 samples stored in buffer memory, communication

interface, Ranges: 200 mV to 1000V DC, 2 mA to 2,000 mA, 200 mV to 700V AC, 200 to 200 M, 230V AC power, panel mounted. Standard Decade Resistance Box of 0 to 111.1110 M. Dial composition: 100 X 10 + 1k X 10+ 10 k X 10 + 100 k X 10+ 1 M X 10+ 10 M X 10. Accuracy: 100 , 1 k, 10 k and 100 k steps, (0.05%+0.05 ), 1 M and 10 M steps 0.2%. Digital manometer of 0-10 kpa differential pressure, readout range -12.0000 to +12.0000 kPa, Accuracy: 0.01% of reading +0.025% of full scale, readout update interval: within 260 msec, response time 2.6 sec maximum, resolution 0.0001 kpa; temperature effect: zero point: 0.0016% of full scale/C; span: 0.001% of full scale/C; pressure sensing element to be Hastelloy diaphragm, with output to the test bench and a computer. Frequency counter with frequency range of 1 mHz to 1 GHz; gate time: 10 ms, 0.1s, 10s. Unit display: mHz, Hz, kHz and MHz. Resolution: 20 ns or better. Accuracy: 2 Hz at 1 GHz. Period measurement: 20 ns to 999.999999 seconds. Frequency ratio: 1 mHz to 60 MHz. Time interval: 60 ns to 999.999999 seconds. Pulse width measurement: 20 ns to 999.999999 seconds. Tantalization: input frequency 1 MHz to 50 MHz; count capacity: 0 to 999999999; count error: I count. Revolution: 60 Mrpm to 120 Mrpm. Peak voltage measurement: 5V in frequency range 50 Hz to 20 MHz. Input sensitivity: minimum 100 mv rms. Maximum input voltage:250V AC for frequency <5 MHz. Input Impedance: I M/45 pF. Display: 9 digits, 7 segment LED. Sampling Rate: 4 mS or greater. Interface to allow two way communications with the test bench and a computer for calibration purposes. Features shall include memory function for storing and recall of data, scaling function, hold-off function, digit masking function, display of trigger-level set point and auto triggering. Function Generator of Number of channels: 2(two). Wave form output: sine square with fixed duty cycle triangle, ramp, pulse with variable duty cycle and their inverted forms simple arbitrary functions. Frequency range: 1 Hz to 15 MHz. Resolution: 1 Hz or 9 digits. Accuracy: 20 ppm%. Stability: 20 ppm for total operating temperature range. Maximum output voltage: 10V (maximum amplitude + offset). Amplitude resolution: 2 mV to 20 Vp-p. Amplitude accuracy: 1% of set point. Offset voltage accuracy: 0.7% of set point. Harmonic Distortion: 0.3% or less. Square wave rise time: 30 nS or less. Output waveforms: AM, damped waveform, trigger burst, frequency and amplitude sweep, PWM, FSK, VCF, VCA etc. Phase resolution: 0.01 degree. Trigger source: external trigger, manual trigger, duty cycle setting: 0 to 100%. Sweep Type: linear, log, step, log step or arbitrary pattern. Display: 9 Digit, 7 segments LED or better. Interface: to the test bench and a computer. Test Instruments LAN Test Set PCB extender cards as necessary Portable recorder for temperature and humidity (24-hour capability). Includes spares, consumables and paper for 5 year period Portable multipoint recorder (6 pt). Includes spares, consumables and paper for 5 year period Digital temperature/humidity meter, portable Soldering / vacuum de-soldering stations, 1 fixed and 1 portable Hand tools for electrical/electronic repair & maintenance in lockable cabinet Appropriate quantity of connectors, plugs, test leads, probes, cables, terminals etc for workshop start up, including storage trays High quality electric drill and bits for wood, steel and masonry

Portable battery driven drill plus bits for wood ,steel and masonry Heat shrink gun Appropriate cable crimp tools Anglepoise bench lights for electronic work Lockable tool briefcases fully equipped and provisioned for field work - 2 units Portable Digital Multimeter Portable Analogue Multimeter Clamp on Ammeter - AC and DC Portable power supply Portable 0-20 mA Current Source Re-chargeable torch - 2 units Logic Analyser Crimping Tools for LAN connectors - 2 units Crimping Tools for Communication connectors - 2 units Crimping Tools for crimps and lugs used on the wires of twisted pair and multicore cables 2 units. Fusion Splicer Optical Power Source Optical Fibre Cleaner Multi-Mode / Single Mode Power Meter Powered Wire-wrapping Tool for Krone Blocks MDF Termination tools, patch and test cords, isolating plugs and strips, etc. Insulation Tester (500V, 1 kV, 2.5 kV and 5 kV) Earth Resistance Tester. Flue gas analyser PH meter Portable HART communicator Conductivity meter.