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Control Plan #: Part Number: Part Name/Description:

Plant: Key Contact: Prototype Pre-launch

XYZ Company, City, State, Zip Date: Production Revision: 1.0 Methods Sample Specification / Tollerance
Packing Slip Not Visibly Damaged Packing slip

WO#:

Characteristics Step # SMT Process Step Machine / Device Product


Correct Quantity 1 Receive Materials Stock Room Packaging Quality Right raw material quantity Packaging Quality Visual Check Visual Check Gross Visual Visual inspection

Process
Visual Check

Evaluation Measurement Technique


Physical Count

Size
100% 100% 1

Frequency
Each Lot Received Each Lot Each Lot Received Each Lot

Control Method

Accept/Reject Criteria

Reaction Plan

Circuit Cam, BaaN Incomming Material Procedure Incoming Inspection Procedure Incomming Material Procedure Incoming Inspection Procedure Incoming inspection procedure/Product specification

Halt Production, Notify Supervisor, Complete a PIF Segregate Non-Conforming Material, Notify Supervisor Segregate Non-Conforming Material, Notify Supervisor Segregate Non-Conforming Material, Notify Supervisor Segregate Non-Conforming Material, Notify Supervisor

Visual Check

Not Visibly Damaged

Gross Visual

100%

Moisture Sensitive Components 2 Incoming inspection Stock Room PCB out of specification

Visual Check

Per: Material Bake and Dry Storage procedure

Visual inspection

100%

Each Lot

Visual Check

According to component Optical comparator / specification / drawing caliper/surface plate

By AQL

Each lot

Segregate Non-Conforming Material, Notify Supervisor

Cosmetic verification of components

Visual Check

According to component specification / drawing

Visual inspection

By AQL

Each lot

Incoming inspection procedure

Segregate Non-Conforming Material, Notify Supervisor

Process audit ICS-WIP Serial number ICS System ICS WIP Page 100% Continuous Bar code reader in process Bar code reader in process/ process work instruction Bar code reader in process Manual

Do not put label on PCB, stop printing and notify to the Supervisor and Process/mfg Engineering Remove label that was placed wrong and place a new label. Notify Supervisor. Stop printing, and notify line supervisor if label is not legible and do not placed it on theboard. If the PCB has not been correctly oriented, it has to be removed and reoriented. Call Mfg or QE if the temperature changes out of the specified ranges (alarm) and reset the proper temperature If the expiration date has been reached, the tube has to be scrapped. Dispose of Expired Material and get a new tube form Matls. Hold the product built with the wrong paste and notify supervisor for disposition. If the stabilization period is undeterminable then a 8 hrs wait period is required and begins at time of discovery Operator checks for proper adjustment and cleanliness of stencil. Stop the machine, contact Eng or QE to take a corrective action Stop production if any of the solder paste measurements is out of the limits. Notify the technician and QE. Train the operators. Insure that the printer is password protected.

Board Labeling

Kitting Area

Board labeling

Every side of the panel (top and bottom) Bar Code legible

Visual inspection

100%

Continuous

Label legible Correct orientation of the PCB Solder Paste

Bar code reader

100%

Continuous Every change over. Continuous

Load board to loader

Manual

Conveyor width Solder paste storage temperature

Per PCB width 0-5C or per specifications shown in the Technical Data 6 months from the date of manufacture or per specifications shown in the Technical Data Sheet Per Customer Drawing

Visually

1st piece

Refrigerator

Thermometer

One reading

Alarm

Perishable Material Log Expiration date on solder paste label 100% Every tube Label on tube

Refrigerator

Solder Paste

Solder paste expiration date

Refrigerator

Type or Make or part number of solder paste

No Clean or Water Soluble Solder paste stabilization

Visual inspection

100%

Per Tube

ICS/Circuit Cam/Doc Pack

Refrigerator

Solder Paste

6 hrs minimum before production use

Perishable Materials Log

100%

Every tube

Audit log

Print solder paste Stencil Printer

Solder Paste

Paste coverage

60 % coverage of the aperture as a minimum.

Automatic vision system

4 corners 100%

Continuous

Alarm

60 % coverage of the aperture as a minimum.

Solder Paste

Solder paste shorting

-20% Screen Print verification & Setup Reference documents TCC-00004, EOP-00004 & PML00004 No overprinting or as shown in Screen Print verification & Setup Reference documents TCC-00004, EOP-00004 & PML-00004

Automatic vision system

4 corners 100%

Continuous

Alarm

Stencil Printer

Solder Paste

Correct Print Parameters

Visual

100%

Every product run

Periodic audit to insure that correct printing parameters are used.

Stencil Printer

Solder Paste

Print Registration

Visual

100%

Every product run

Verify that initial machine setup is correct. Page 1

Elcoteq SA de CV Confidential

Control Plan

Print solder paste

Control Plan #: Part Number: Part Name/Description:

Plant: Key Contact: Prototype Pre-launch

XYZ Company, City, State, Zip Date: Production Revision: 1.0 Methods Sample Specification / Tollerance Evaluation Measurement Technique
Visual 1st Article

WO#:

Characteristics Step # SMT Process Step Machine / Device Product Process

Size

Frequency

Control Method

Accept/Reject Criteria

Reaction Plan

Receive Materials

Stencil Room Stock Printer

Stencil

Correct Stencil

Solder on all intended pads

1st Article

Every run

QC first article inspection

Stop production if any pads do not have solder paste. Notify Engineering. Get correct stencil.

Elcoteq SA de CV Confidential

Control Plan

Page 2

Control Plan #: Part Number: Part Name/Description:

Plant: Key Contact: Prototype Pre-launch

XYZ Company, City, State, Zip Date: Production Revision: 1.0 Methods Sample Specification / Tollerance Evaluation Measurement Technique Size Frequency Control Method Accept/Reject Criteria Reaction Plan WO#:

Characteristics Step # SMT Process Step Machine / Device Product Process

Receive Materials

Stock Room

Component polarity

Automatic Machine Placement

By product specification and work instruction

Visual inspection

1st Article

Every run

QC first article inspection

Stop the line and report to the Supervisor and Engineer. Segregate suspect units for inspection. Modify assembly program as needed. Stop the line and report to the Supervisor and Engineer. Segregate suspect units for inspection. Modify assembly program as needed. Stop the line and report to the Supervisor and Engineer. Segregate suspect units for inspection. Modify assembly program as needed. Stop the line and report to the Supervisor and Engineer. Segregate suspect units for inspection. Modify assembly program as needed. Stop the line and report to the Supervisor and Engineer. Segregate suspect units for inspection. Modify assembly program / feeders as needed. Stop the line and verify oven parameters, separate suspect material. Notify the Supervisor / Engineer Hold Process, Notify Engineering and Supervisor Stop the line and notify Engineering. Verify material in process. Stop the process, notify to the supervisor and separate suspect material for inspection and disposition Stop the process and inspect suspect material. Verify Tip specifications Stop the process and inspect suspect material. Verify Tip specifications

Visual inspection Component alignment 6 SMT Component Placement Top / Bottom (as required) PLACEMENT MACHINES Automatic Machine Placement By product drawing and specification X-Ray Inspection

1st Article

Every run

QC first article inspection

1st Article

Every run

QC first article inspection

Component seating

Automatic Machine Placement

By product drawing and specification By bill of material and product drawing (blue print)

Visual inspection

1st Article

Every run

QC first article inspection Process audit by QC inspector. First article sheet Oven parameters, first article cheek list. Process audit by QC Per reflow oven verification procedure Product program for components location and characteristics QC in process inspection QC in process inspection QC in process inspection

Right component

Automatic Machine Placement

Visual inspection

100%

Every reel replaced and new reel

Quality of Solder 7 Reflow Relfow Oven

Per Solder Paste Type Machine Reflow Soldering as shown in the Work Order Repeatability Per reflow oven verification procedure By product program

1 time Profile device 1 time Automatic Cam inspection 100%

Every product/ new run

once per day Every lot

AOI Inspection Top / Bottom (as required)

RTI 6520 PCB Inspection System

Components location and presence

Components seating

By product drawing and specification Solder tip temperature By product specification

Visual inspection By solder Tip specification Visual inspection

100%

Every run

Second level assembly

Hand solder components

100%

Every lot

Quality of Solder

IPC-A-610 standard

100%

Every unit

10

Mechanical Assembly

Manual

Quality of assembly

By product specification

Visual inspection

100%

Every Unit

QC in process inspection

Stop the process and Notify Engineering

11

Depanelize

IPC-A-610 standard

Visual inspection

100%

Every unit

QC in process inspection

Stop the line and report to the Supervisor and Engineer the problem. Separate the suspect units for inspection. Stop the test process, notify Engineering and verify material using a golden unit.

12

Final test

Electrical test performance

By product specification

Test equipment

100%

Continuous

Test procedure and work instruction

Elcoteq SA de CV Confidential

Control Plan

Page 3