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156

EXHAUST EXHAUST PIPE ASSY (1AZFE/1AZFSE)

EXHAUST PIPE ASSY (1AZFE/1AZFSE)


1509U01

COMPONENTS

1AZFE (Leaded Gasoline) 1AZFSE: Exhaust Pipe Assy Center

z Exhaust Pipe Gasket

Exhaust Pipe Assy Front z Exhaust Pipe Gasket z Exhaust Pipe Gasket

Exhaust Pipe Assy Center

Floor Panel Brace Front

43 (440, 32)

30 (302, 22)

Compression Spring
43 (440, 32)

Exhaust Pipe Assy Tail

Nm (kgfcm, ftlbf) : Specified torque z Nonreusable part

Compression Spring

43 (440, 32)
A77864

AVENSIS REPAIR MANUAL (RM1018E)

157
EXHAUST EXHAUST PIPE ASSY (1AZFE/1AZFSE)
1509V01

Removal & Installation and Disassembly & Reassembly


1. 2. REMOVE FLOOR PANEL BRACE FRONT (See page 152) REMOVE EXHAUST PIPE ASSY TAIL (See page 152) 3. REMOVE EXHAUST PIPE ASSY CENTER (a) Remove the 2 bolts. (b) Remove the exhaust pipe center and the gasket from the 2 exhaust pipe supports.

(a) (b) (a)

(b)

A77867

4. (a) (b)

REMOVE EXHAUST PIPE ASSY FRONT Remove the 2 bolts and 2 compression springs, and then remove the exhaust pipe front. Remove the gasket from the exhaust manifold.

A77868

AVENSIS REPAIR MANUAL (RM1018E)

158
EXHAUST EXHAUST PIPE ASSY (1AZFE/1AZFSE)

5. (a)

INSTALL EXHAUST PIPE ASSY FRONT Compression spring inspection (1) Using vernier calipers, measure the free length of the compression spring. Minimum length: 41.5 mm (1.634 in.) If the free length is less than minimum, replace the compression spring.
A77857

New Gasket

(b) (c)

Install a new gasket to the exhaust manifold as shown in the illustration. Install the exhaust pipe front with the 2 compression springs and 2 bolts. Torque: 43 NVm (440 kgfVcm, 32 ftVlbf)

A78440

6. (a) (b) 7. 8. 9.

INSTALL EXHAUST PIPE ASSY CENTER Install a new gasket and the exhaust pipe center to the 2 exhaust pipe supports. Tighten the 2 bolts. Torque: 43 NVm (440 kgfVcm, 32 ftVlbf) INSTALL EXHAUST PIPE ASSY TAIL (See page 152) CHECK FOR EXHAUST GAS LEAKS INSTALL FLOOR PANEL BRACE FRONT (See page 152)

AVENSIS REPAIR MANUAL (RM1018E)

159
EXHAUST EXHAUST PIPE ASSY (1CDFTV)

EXHAUST PIPE ASSY (1CDFTV)


1509W01

COMPONENTS

z Gasket Exhaust Pipe Assy Front

Floor Panel Brace Front

z Gasket Compression Spring

43 (440, 32)

30 (302, 22)

Exhaust Pipe Assy Tail

Compression Spring

43 (440, 32)

Nm (kgfcm, ftlbf) : Specified torque z Nonreusable part


A79443

AVENSIS REPAIR MANUAL (RM1018E)

1510
EXHAUST EXHAUST PIPE ASSY (1CDFTV)
1509X01

Removal & Installation and Disassembly & Reassembly


1. (a) REMOVE FLOOR PANEL BRACE FRONT Remove the 2 nuts and the floor panel brace front. 2. REMOVE EXHAUST PIPE ASSY TAIL (a) Remove the 2 bolts and 2 compression springs. (b) Disconnect the 3 exhaust pipe supports and remove the exhaust pipe tail. (c) Remove the gasket from the exhaust pipe tail.

(b)

(b) (b)

(a)

(a)
A80114

AVENSIS REPAIR MANUAL (RM1018E)

1511
EXHAUST EXHAUST PIPE ASSY (1CDFTV)

3. (a) (b) (c)

REMOVE EXHAUST PIPE ASSY FRONT Remove the 2 bolts and 2 compression springs. Disconnect the 2 exhaust pipe supports and remove the exhaust pipe front. Remove the gasket from the manifold converter.

(b) (a) (a) (b)

A78272

4. (a)

INSTALL EXHAUST PIPE ASSY FRONT Using vernier calipers, measure the free length of the compression spring. Minimum Length: 41.5 mm (1.634 in.) If the minimum length is less than minimum, replace the compression spring.

A77857

(b)

Wooden Block Gasket


A76194

Using a plastic hammer and a wooden block, tap in a new gasket until its surface is flush with the exhaust manifold. NOTICE: S Tap in the gasket in the correct direction. S Do not reuse the removed gasket. S Be sure not to push in the gasket when installing the exhaust pipe. (c) Connect the 2 exhaust pipe supports and install the exhaust pipe front with the 2 compression springs and 2 bolts. Torque: 43 NVm (440 kgfVcm, 32 ftVlbf)

AVENSIS REPAIR MANUAL (RM1018E)

1512
EXHAUST EXHAUST PIPE ASSY (1CDFTV)

5. (a)

INSTALL EXHAUST PIPE ASSY TAIL Using vernier calipers, measure the free length of the compression spring. Minimum Length: 38.5 mm (1.515 in.) If the minimum length is less than minimum, replace the compression spring.

A77857

(b)
New Gasket

(c)

Install a new gasket to the pipe front converter as shown in the illustration. Connect the 3 exhaust pipe supports and install the exhaust pipe tail with the 2 compression springs and 2 bolts. Torque: 43 NVm (440 kgfVcm, 32 ftVlbf)

A78440

6. 7.

CHECK FOR EXHAUST GAS LEAKS INSTALL FLOOR PANEL BRACE FRONT Torque: 30 NVm (302 kgfVcm, 22 ftVlbf)

AVENSIS REPAIR MANUAL (RM1018E)

151
EXHAUST EXHAUST PIPE ASSY (1ZZFE/3ZZFE)

EXHAUST PIPE ASSY (1ZZFE/3ZZFE)


1509S01

COMPONENTS

w/o HID Sensor: Clip RHD: Front Floor Footrest

Floor Carpet Assy Front

z Exhaust Pipe Gasket

w/ HID Sensor: Heated Oxygen Sensor


44 (449, 33)

Heated Oxygen Sensor


44 (449, 33)

Exhaust Pipe Assy Front Floor Panel Brace Front z Exhaust Pipe Gasket
43 (440, 32)

30 (302, 22)

Compression Spring

Exhaust Pipe Assy Tail

Compression Spring

43 (440, 32)

Nm (kgfcm, ftlbf) : Specified torque z Nonreusable part


A78491

AVENSIS REPAIR MANUAL (RM1018E)

152
EXHAUST EXHAUST PIPE ASSY (1ZZFE/3ZZFE)
1509T01

Removal & Installation and Disassembly & Reassembly


1. REMOVE FRONT FLOOR FOOTREST (W/O HID SENSOR) (See page 7632)

2. (a) (b)

REMOVE HEATED OXYGEN SENSOR (W/O HID SENSOR) Using a clip remover, remove the 2 clips. Open the floor carpet.

A78493

(c) (d)
(c)

Disconnect the heated oxygen sensor connector. Remove the grommet.

(d)
A78494

(e)

Remove the heated oxygen sensor.

A78495

3. (a) (b)

REMOVE HEATED OXYGEN SENSOR (W/ HID SENSOR) Disconnect the heated oxygen sensor connector. Remove the heated oxygen sensor.

A78496

AVENSIS REPAIR MANUAL (RM1018E)

153
EXHAUST EXHAUST PIPE ASSY (1ZZFE/3ZZFE)

4. (a)

REMOVE FLOOR PANEL BRACE FRONT Remove the 2 nuts, and then remove the floor panel brace front.

A77865

5. (a) (b) (c)

REMOVE EXHAUST PIPE ASSY TAIL Remove the 2 bolts and 2 compression springs. Remove the exhaust pipe tail from the 3 exhaust pipe supports. Remove the gasket from the exhaust pipe front.

(b)

(b)

(b)

(a)

(a)
A77866

AVENSIS REPAIR MANUAL (RM1018E)

154
EXHAUST EXHAUST PIPE ASSY (1ZZFE/3ZZFE)

6. (a) (b) (c)

REMOVE EXHAUST PIPE ASSY FRONT Remove the 2 bolts and 2 compression springs. Remove the exhaust pipe front from the 2 exhaust pipe supports. Remove the gasket from the exhaust manifold.

(a)

(a) (b)

(b)

A78492

7. (a)

INSTALL EXHAUST PIPE ASSY FRONT Compression spring inspection (1) Using vernier calipers, measure the free length of the compression spring. Minimum length: 41.5 mm (1.634 in.) If the free length is less than minimum, replace the compression spring.
A77857

New Gasket

(b) (c) (d)

Install a new gasket to the exhaust manifold as shown in the illustration. Install the exhaust pipe front to the 2 exhaust pipe supports. Tighten the 2 compression springs and 2 bolts. Torque: 43 NVm (440 kgfVcm, 32 ftVlbf)

A78440

AVENSIS REPAIR MANUAL (RM1018E)

155
EXHAUST EXHAUST PIPE ASSY (1ZZFE/3ZZFE)

8. (a)

INSTALL EXHAUST PIPE ASSY TAIL Compression spring inspection (1) Using vernier calipers, measure the free length of the compression spring. Minimum length: 38.5 mm (1.516 in.) If the free length is less than minimum, replace the compression spring.
A77857

New Gasket

(b) (c) (d)

Install a new gasket to the exhaust pipe front as shown in the illustration. Install the exhaust pipe tail to the 3 exhaust pipe supports. Tighten the 2 compression springs and 2 bolts. Torque: 43 NVm (440 kgfVcm, 32 ftVlbf)

A78440

9. 10. 11. 12. 13.

INSTALL HEATED OXYGEN SENSOR (W/O HID SENSOR) Torque: 44 NVm (449 kgfVcm, 33 ftVlbf) INSTALL HEATED OXYGEN SENSOR (W/ HID SENSOR) Torque: 44 NVm (449 kgfVcm, 33 ftVlbf) CHECK FOR EXHAUST GAS LEAKS INSTALL FLOOR PANEL BRACE FRONT Torque: 30 NVm (302 kgfVcm, 22 ftVlbf) INSTALL FRONT FLOOR FOOTREST (W/O HID SENSOR)

AVENSIS REPAIR MANUAL (RM1018E)