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75
(1 )
t Rf
Rf Ro
50
(1 )
t Rf
Rf Ro
0.6
PR
SE P
=
CALCULATION
CYLINDRICAL SHELL DESIGN (APPENDIX-L)
THREE CASE MUST BE INVESTIGATED TO DETERMINE THE MINIMUM SHELL THICKNESS
1. TENSILE STRESS
a) CIRCUMFERENTIAL TENSILE STRESS [UG-27(C)(1)]
b) LONGITUDINAL TENSILE STRESS [UG-27(C)(2)]
2. COMPRESSIVE STRESS [UG-23(b)]
CASE 1 (a) CIRCUMFERENTIAL TENSILE STRESS:
REQUIRED SHELL THK t MM =
P-DESIGN PRESSURE MPa = 1.824439291
R-CORRODED INNER RADIUS MM = 803
S-ALLOWABLE STRESS MPa = 118
MM = 25.19
CASE (b) LONGITUDINAL TENSILE STRESS:
REQUIRED SHELL THK t =
P-DESIGN PRESSURE MPa 1.796
R-CORRODED INNER RADIUS MM 807
S-ALLOWABLE STRESS MPa 118
MPa 141.6 * UG 23 (d)+
E- JOINT EFFICIENCY = 1
TO CALCULATED WIND MOMENT (M)
Vb-MAX WIND VELOCITY = 225 Km/hr = 62.5 m/s
[ Max. wind speed as per customer spec. GS-18 page 3]
Vz-DESIGN WIND SPEED = Vb x K1 x K2 x K3
IS 875 PART-3
K1-RISK COEFFICIENT = 1.08 [TABLE 1 PAGE No. 11]
= 1 [TABLE 1 PAGE No. 12]
K3-TOPOGRAPHY FACTOR = 1.36
SHELL DIA / SHELL LENGTH = 0.76 M
Vz = 91.8 m/s
DESIGN WIND PRESSURE Pz = 0.6 = 5056.344
SAY = 0.005 (for conversion factor see below)
DEFF = OUTSIDE DIA (Do) + 2 x INSULATION THK = (1600 +8+2x18)+ 2x40
H-OVER ALL HEIGHT = T/L TO T/L + TOP DISHED HEAD +HEIGHT + SKIRT HEIGHT .
= 2100 + (402+24)*1000 = 3526mm
H/Deff
Cf FORCE COEFFICIENT = 0.7 [TABLE 23 OF IS 875 PART-3-2007]
M-WIND MOMENT =
H 1 HEIGHT
OF VESSEL
T/L TO T/L + TOP DISHED HEAD +HEIGHT HEIGHT + SKIRT HEIGHT JUNCTION HEIGHT
= 2100 + (402.0+24)*+75.7
2600.9
K2-TERRAIN, HEIGHT AND STRUCTURE SIZE
FACTOR
( / 144)
0.6 0.6( / 144)
PR Hg R
SE P SE Hg
+
2
2 0.4
C
W W PR M
SE P R SE DSE t t
+
+
+
2
( )
Z
V
2
/ N m
2
/ N mm
3526.2
= 2.4
1723.64
=
2
1
( / 2) 1.3 Deff H Cf PZ
2
1600.9
1723.64 0.7 19.05 1.3
2
=
. N mm
M 27433927.8
t
= 5.9mm
PROVIDED THK OF SHELLt 15
= 15mm
Which is greater than the above two required thickness
1 Psi = 6894.757 Pa = 6894.757 N/m
2
= 0.00511 N/mm
2
[page 765 of ASME SEC II PART D]
WIND ALLOWANCE FACTOR FOR PIPING AND PLAT FORM EFFECT
*INNER DEPTH OF DISHED HEAD [SHT 5] + NOM.THK. OF DISHED HEAD [SHT-14]
** REF DRG. NO : 1936 /B SHT 1 OF 2
CASE (2) COMPRESSIVE STRESS
FACTOR A =
Ro OUTER RADIUS =
=
t CORRODED THK = 15mm
FACTOR A =
=
FACTOR B = 103.42 MPa * Figcs-2 of ASME SEC II PART D 2007+
ALLOWABLE COMPRESSIVE STRESS = 1.2 x 103.42= 124.1 MPa
WEIGHT OF VESSEL EXCLUDING EXTERNAL WEIGHT = 39366.7 N
WEIGHT OF EXTERNALS = 8896 N
EMPTY OF VESSEL = 48263 N SAY 49000N
WEIGHT OF LIQUID = CAPACITY OF VESSEL x DENSITY OF LIQUID
= 5.4 x 1000 x 9.81
= 52974N SAY 53000
OPERATING / TEST WEIGHT = 49000 +53000 = 102000 N
REQUIRED THK t =
=
= 0.1+ 0.162 = 0.262MM
PROVIDED THK. = 15MM [EXCLUSIVE OF CORROSION ALLO.]
CORRODED I.D OF SHELL = 2 x R
DESIGN SHEET FOR ELLIPSOIDAL HEAD (INTERNAL PRESSURE)
AS PER ASME SEC. VIII DIV.I-2007 EDITION UP TO & INCL. ADDENDA-2008
ELLIPSOIDAL HEAD UG-32(d) (BASED ON IN SIDE DIAMETER)
INTERNAL PRESSURE DESIGN
MATERIAL SA 516 M GR 485(Gr.60)
DESIGN TEMPERATURE 78C
DETERMINE HEAD THICKNESS DESIGN CONDITION
P DESIGN PRESSURE (MAWP+PH*) Mpa 1.80
CA - CORROSION ALLOWANCE MM 3
ID - INSIDE DIAMETER MM 1614**
S - ALLOWABLE STRESS [TABLE -1A ***] N/mm 103.42
E - JOINT EFFICIENCY 1
t 1 =
=
14 MM 14
t 2 = MINIMUM THK OF HEAD (UG-16) MM 2.4
REQD. THK t = GREATER OF = t1 (OR) t2 MM 14
t + CA
. N mm
2
1.796 807 27433927.8
2 124.1 1 0.4 1.796 807 124.1 1 t
= +
+
5.8 0.1 = +
0.125
where
( / ) Ro t
2
Do
1644*
= 822mm
2
0.125
(822 / 15)
0.0022 SAY 0.002
2
M W
R SE D SE t t
2
27433927.8 102000
807 124.1 1 2 807 124.1 1 t t
2 0.2
P ID
SE P
2.1