S2900

REDUCES THE DISTANCES

The conveyor belts and escalators of the series ALPHAbelt S2900 are straight running belts, with pitch 27 mm. In combination with the very small diameter (56 mm.) of the sprocket 8, they can reduce the distances between the co-working conveyor belts. Assembling various types of plastic segments, we can create belts and escalators with width from 20 up to 2.000 mm, and unlimited length. The great range of the escalator flights gives solutions to all the special requirements of the production procedure. They are designed to convey light and medium loads. They are produced of materials which are suitable for contact with food. They cann function in environment temperature from 60 up to +105C. with SPROCKETS page 50

Types of Belts & Escalators:

RAISED RIB

page 45

GRID

page 46

SEMI-GRID

page 47

FLAT TOP page 48

ESCALATOR FLIGHTS

page 49

The motion transmition is made by the plastic sprockets S2900.

INSRALLATION-MAINTENANCE INSTRUCTIONS page 52 & 53

.
I
9 SO 00

ORDER FORM page 54

1

checked

guarranted quality

pp rov 00 al N o.0110

35

92 4 TU V

ALPHA bros
Cer tif.
of
A

Page 44

STRAIGHT MOTION NETS

TYPE: RAISED RIB.
A modular conveyor belt with pitch 27 mm. The design of the contacting surface of the belt with the conveyed product in two levels, enables its co-working with the especially designed ExitEntrance Combs Z8, Slim L150 & L 210, which ensure the regular passage of the conveyed products from and towards the co-working conveyor belts. The small gaps (7,2 mm.) of the raised surface of the belt (cut 2), enable the conveyance of products and packagings with small base, averting their fall in case of side slidings. The connection rod of the segments has diameter 3.5 mm. The motion transmition is made by the plastic sprockets S2900.
9

ALPHAbelt S2900

cut
27 7

cut 2

Combs

Sprockets

Material Colour

PP
sky blue-white

AC
red

Traction power 11000 15000 max(Nw/m belts width) Temperatu +5 +105 -40 +85 re (oC) Open 38% surface Net weight 6,5 9,0 Kg/m2 For information on the resistance of the materials in chemicals as well as for other useful information please see the attached annex Plastics Specifications. Page 45

14,7

STRAIGHT MOTION NETS

TYPE: GRID.
A modular conveyor belt with pitch 27 mm. Its open surface is 38%, created by two rows of holes with dimension 77 mm. The small diameter of the sprockets (up to 56 mm.) reduces the distance between the coworking belts. The connection rod of the segments has diameter 3.5 mm. The motion transmition is made by the plastic sprockets S2900. The belt Grid can work with the Escalator Flights, and create Escalators of various shapes. The great range of the Escalator Flights gives solutions to alla the special requirements of the production procedure.

ALPHAbelt S2900

cut
2 7 7

Escalator Flights

Sprockets

Material Colour

PP
sky blue-white

AC
red

Traction power 9000 12000 max(Nw/m belts width) Temperatu +5 +105 -40 +85 re (oC) Open 38% surface Net weight 3,9 4,1 Kg/m2 For information on the resistance of the materials in chemicals as well as for other useful information please see the attached annex Plastics Specifications. Page 46

STRAIGHT MOTION NETS

TYPE: SEMI-GRID.
A modular conveyor belt with pitch 27 mm. Its open surface is 28%, created by holes with dimension 16 1,5 mm. The small diameter of the sprockets (up to 56 mm.) reduces the distance between the coworking belts. The connection rod of the segments has diameter 3.5 mm. The motion transmition is made by the plastic sprockets S2900. The belt Semi-Grid can work with the Escalator Flights, and create Escalators of various shapes. The great range of the Escalator Flights gives solutions to alla the special requirements of the production procedure.

ALPHAbelt S2900

cut

27

Escalator Flights

Sprockets

Material Colour

PP
sky blue-white

AC
red

Traction power 9000 12000 max(Nw/m belts width) Temperatu +5 +105 -40 +85 re (oC) Open 28% surface Net weight 4.2 4.4 Kg/m2 For information on the resistance of the materials in chemicals as well as for other useful information please see the attached annex Plastics Specifications. Page 47

STRAIGHT MOTION NETS

TYPE: FLAT TOP.
A modular conveyor belt with pitch 27 mm. The totally Closed, flat and smooth surface enables the conveyance of even very small in volume products. The small diameter of the sprockets (up to 56 mm.) reduces the distance between the coworking belts. The connection rod of the segments has diameter 3.5 mm.

ALPHAbelt S2900

cut

The belt Flat Top can work with the Escalator Flights, and create Escalators of various shapes. The great range of the Escalator Flights gives solutions to alla the special requirements of the production procedure.

The motion transmition is made by the plastic sprockets S2900.

27

Escalator Flights

Sprockets

Material Colour

PP
sky blue-white

AC
red

Traction power 10000 13000 max(Nw/m belts width) Temperatu +5 +105 -40 +85 re (oC) Open 0% surface Net weight 4,9 5.2 Kg/m2 For information on the resistance of the materials in chemicals as well as for other useful information please see the attached annex Plastics Specifications. Page 48

STRAIGHT MOTION NETS

ESCALATOR FLIGHT TYPE RR. The Escalator Flight S2900 type RR has the shape of a comb (innovation from ALPHA bros). It works with the special combs 8 and Slim L150 & L210, which comb the escalator flights, averting any sticking of the conveyed products. It can be assembled in belts type Grid, Semi-Grid and Flat Top of the series 2900, creating escalators of various shapes. ESCALATOR FLIGHT TYPE FF. The Escalator Flight S2900 type FF has both its sides flat and smooth. It can be assembled in belts type Grid, Semi-Grid and Flat Top of the series 2900, creating escalators of various shapes.

ALPHAbelt S2900

49 35 22

49 22

ESCALATOR FLIGHT TYPE NN. The Escalator Flight S2900 type NN has in both its sides vertical ribs, which on the one hand averti any sticking of the conveyed product on the flight and on the other hand the ribs make it more resistant in breaking. It can be assembled in belts type Grid, Semi-Grid and Flat Top of the series 2900, creating escalators of various shapes. ESCALATOR FLIGHT TYPE FN. The Escalator Flight S2900 type FN has its one side flat and smooth and on the other side it has small vertical ribs, which avert the sticking of the conveyed product on it. It can be assembled in belts type Grid, Semi-Grid and Flat Top of the series 2900, creating escalators of various shapes. ESCALATOR FLIGHT TYPE RF. The Escalator Flight S2900 type RF has its one sode flat and smooth and on its other side it has diagonal ribs which give it bigger resistance in breaking. It can be assembled in belts type Grid, Semi-Grid and Flat Top of the series 2900, creating escalators of various shapes. ESCALATOR FLIGHT TYPE R. The Escalator Flight S2900 type R has on its one side vertical ribs, which avert the sticking of the conveyed product and on its other side has diagonal ribs which give bigger resistance in breaking. It can be assembled in belts type Grid, Semi-Grid and Flat Top of the series 2900, creating escalators of various shapes.

49 22

49

49

49

Page 49

STRAIGHT MOTION NETS

SPROCKETS.
The Sprockets ALPHAbelt S2900 are plastic and are produced in moulds, with the injection method injection. Their production material is Polyamid Reinforced (PAGF), in white colour. Glass
32

ALPHAbelt S2900

D 30 30
40 40

F 56
90 142 174

The sprockets ALPHAbelt S2900 are produced in: 8 (56 mm.), 12 (90 mm.) and 18 (142 mm.) & Z22 ( 174 mm.).
18
Z

8 12 D
18 22

40 40
40 40

COMB SLIM L210. It works with the belt Raised Rib Slim of the series 2900, creating an easy transfer bridge for the products towards and from the co-working belts. It can, also, work with the escalator flights types RR of the series 2900, creating an easy transfer bridge for the products towards and from the coworking belts, combing at the same time the escalator flights, unsticking any products of them. COMB SLIM L150. It works with the belt Raised Rib Slim of the series 2900, creating an easy transfer bridge for the products towards and from the co-working belts. It can, also, work with the escalator flights types RR 2900, creating an easy transfer bridge for the products towards and from the coworking belts, combing at the same time the escalator flights, unsticking any products of them.

COMB S2400 SLIM 236 46 31

8,2 14

7,6
73 70 60

3,5

210 150

16,6 19,5

247 51 46
40

16
7.4

65

69

10

30.5
19

15

150

6.2 3.5
81

COMB 8. It can work with the escalator flights types RR of the series 2900, creating an easy transfer bridge for the products towards and from the co-working belts, combing at the same time the escalator flights, unsticking any products of them.

6,3

236 12
26,5

4 15
23,5 43

3,5

Page 50

STRAIGHT MOTION NETS

ALPHAbelt S2900

LOAD= The maximum conveyed load that can concentrate on the belt at a certain moment +the friction resistance between the belt and the wear strips (page) + launching resistance of the belt (page..) the percentage rate. DRIVE SHAFT D MINIMUM QUANTITY OF TEETH ON THE DRIVE SHAFT: The quantity of teeth that should be calculated is this X COUNTING TEETH X that works with the belt on a certain moment (side drawing). X MINIMUM QUANTITY OF SPROCKETS ON THE IDLE SHAFT: It is suggested to use on the idle shaft sprockets COUNTING TEETH with the same diameter with those on the drive shaft.

BELTS WIDTH IN mm 50 100 50 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500 1550 1600 1650 1700 1750 1800 1850 1900 1950 2000 2050 2100 2150 2200 2250 2300 2350 2400 2450 2500 2550 2600 2650 2700 2750 2800 2850 2900 2950 3000

LOAD UP TO 30% OF THE CAPACITY OF THE BELT AT THE RELATED WIDTH MINIMUM MINIMUM MINIMUM QUANTITY QUANTITY QUANTITY OF TEETH OF OF ON THE SPROCKET SPROCKET DRIVE S ON THE S ON THE SHAFT DRIVE IDLE SHAFT SHAFT 2 1 1 2 1 1 3 1 1 4 2 2 5 2 2 6 3 3 7 3 3 8 3 3 9 3 3 10 3 3 11 3 3 12 3 3 13 5 5 14 5 5 15 5 5 16 5 5 17 5 5 18 5 5 19 5 5 20 5 5 21 7 5 22 7 5 23 7 7 24 7 7 25 7 7 26 7 7 27 7 7 28 7 7 29 9 7 30 9 7 31 9 9 32 9 9 33 9 9 34 9 9 35 9 9 36 9 9 37 11 9 38 11 9 39 11 11 40 11 11 41 11 11 42 11 11 43 11 11 44 11 11 45 13 11 46 13 11 47 13 11 48 13 13 49 13 13 50 13 13 51 13 13 52 13 13 53 15 13 54 15 13 55 15 15 56 15 15 57 15 15 58 15 15 59 15 15 60 15 15

LOADS UP TO 60% OF THE CAPACITY OF THE BELT AT THE RELATED WIDTH MINIMUM MINIMUM MINIMUM QUANTITY QUANTITY QUANTITY OF TEETH OF OF ON THE SPROCKET SPROCKET DRIVE S ON THE S ON THE SHAFT DRIVE IDLE SHAFT SHAFT 2 1 1 4 1 1 6 1 1 8 2 2 10 2 2 12 3 3 14 3 3 16 3 3 18 3 3 20 3 3 22 3 3 24 3 3 26 5 5 28 5 5 30 5 5 32 5 5 34 5 5 36 5 5 38 5 5 40 5 5 42 7 7 44 7 7 46 7 7 48 7 7 50 7 7 52 7 7 54 7 7 56 7 7 58 9 9 60 9 9 62 9 9 64 9 9 66 9 9 68 9 9 70 9 9 72 9 9 74 11 11 76 11 11 78 11 11 80 11 11 82 11 11 84 11 11 86 11 11 88 11 11 90 13 13 92 13 13 94 13 13 96 13 13 98 13 13 100 13 13 102 13 13 104 13 13 106 15 15 108 15 15 110 15 15 112 15 15 114 15 15 116 15 15 118 15 15 120 15 15

LOAD UP TO 100% OF THE CAPACITY OF THE BELT AT THE RELATED WIDTH MINIMUM MINIMUM MINIMUM QUANTITY QUANTITY QUANTITY OF TEETH OF OF ON THE SPROCKET SPROCKET DRIVE S ON THE S ON THE SHAFT DRIVE IDLE SHAFT SHAFT 4 1 1 7 1 1 10 2 2 14 2 2 17 3 3 20 3 3 24 3 3 27 3 3 30 3 3 34 5 5 37 5 5 40 5 5 44 5 5 47 5 5 50 5 5 54 5 5 57 7 7 60 7 7 64 7 7 67 7 7 70 7 7 74 7 7 77 7 7 80 9 9 84 9 9 87 9 9 90 9 9 94 9 9 97 9 9 100 11 11 104 11 11 107 11 11 110 11 11 114 11 11 117 11 11 120 11 11 124 13 13 127 13 13 130 13 13 134 13 13 137 13 13 140 13 13 144 15 15 147 15 15 150 15 15 154 15 15 157 15 15 160 15 15 164 15 15 167 17 17 170 17 17 174 17 17 177 17 17 180 17 17 184 17 17 187 17 17 190 19 19 194 19 19 197 19 19 200 19 19

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STRAIGHT MOTION NETS

INSTALLATION-MAINTENANCE INSTRUCTIONS: The installation procedure of the conveyor belts ALPHAbelt 2400 is simple and fast. Step 1: On the drive shaft and on the idle shaft put the needed amount of sprockets ALPHAbelt S2800. The teeth of all the sprockets must be in the same straight line (drawing 1). The middle sprocket of the drive shaft and the middle sprocket of the idle shaft, must, as well, be in the same straight line (drawing 2). Lock on the shafts the two middle sprockets (drawing 2). Step 2: You receive each belt in one or roles. Connect the end of the one role with the beginning of the other. Never connect the end of the one role with the end of the other or the begiining of the one with the beginning of the other. Insert the connection rod through the holes of the segments, and cut it 1 cm shorther than the belts width. By using a thermal device, create a head (make the diameter smaller) of the two edge holes of the segments, in order to prevent any possible extraction of the connection rod from the segments. Step 3: Put the conveyor belt on the conveyor and the teeth of the sprockets in the insertions of the belt. The belt which is under the metallic construction (to the return of the belt), is not obligatory to be streched (drawing 3). Step 4: The belt is ready to function. Attention: The belt should be in the middle (in relation to the width) of the metallic construction and should touch any point of it, because this will cause its early damage or even break of the belt. Give motion to the belt and watch, for a whole turn of the belt, first the sprockets on the drive shaft and then on the idle shaft, to be in the proper insertions of the belt. If this is not happen, repeat the steps 1 & 3. When you need to uninstall the belt, just extract one or more plastic connection rods, in order to divide the belt in smaller pieces.

ALPHAbelt S2900

Drawing 1

Drawing 2

Drawing 3

Page 52

STRAIGHT MOTION NETS

INSTALLATION-MAINTENANCE INSTRUCTIONS:

ALPHAbelt S2900

The metallic construction on which the belt functions is the main factor that defines its lasting duration. To succeed the longest duration of the belt, place a plastic wear strip between the belt and the metalic construction (drawing 4). To succeed the maximum capacity of the belt, is useful to put a roller right after the dirve shaft (drawing 5), so as the belt to work with more sprockets teeth. To avoid the belt contacting with the floor if there is an expansion (in case of temperature increase), intall sliding rollers (drawing 3). The plastic motion sprockets, when installed properly on a square drive shaft, ensure the right motion transmission, without causing side slidings of the belt or jumping of the belt. The right motion transmission through the plastic sprockets, eliminates the need to use belts stretchers and side guides. When the sprockets are installed on the shaft and the shaft on the metallic construction, the upper point of the sprockets diametre (in relation to the teeth of the sprockets), should be in the same straight line with the upper point of the metallic construction, on which the belt moves (drawing 6). The motion sprockets can move the belt in both directions, under certain circumstances.

Drawing 4

Drawing 5

Drawing 6

Attention: Once a year, you should check the condition of the connection rod. If its diameter becomes smaller in percentage 15% and more, it should be replaced, because otherwise it will cause problems such as: a. Jumping of the sprockets, b. Disability to extract the connection rod from the belt, c. Early and great damage of the belt, in the points that contact the sprockets, d. Unreasonable break of the belt, e. Early damage of the sprockets teeth. During the function of the belt, a grease to the connection rod (even with water), will give much longer duration.

Page 53

C NE O BLS O DR F R OV Y R ET R E OM

AP Ae L H b lt

COMPANY: ADDRESS: PERSON TO CONTACT:

DATE: FAX: TEL :

B E L T S
S
RAISED RIB

S P E C IF I C A T I O N S
9 0 0
SE M I-G RID F LA TO P

. 2
G RID

T YPE

T YPE

FF

T YPE

T YPE

RR

T YPE

RF

T YPE

RN

22 49

22 49

49

22 35 49

49

49

D I M E N S IO N S
W H IT E W I D T H . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. .. m m L E N G T H . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .m m GRE Y Y EL L O W PP PE AC P TV PGT P PG F

B LU E

32

G R E EN RE D B EIG E

E S C A L A T O R S

D E S IG N

D
HEIGHT?

m m
WIDTH?

18

Z 8 1 2 1 8 2 2

F D Q A TITY UN
5 6 9 0 1 42 1 74 3 0 4 0 4 0 4 0

FLIGHTS PITCH?

SIDE GUARDS?

m m

m m

NOTES:

Desirable Delivery Date:..................................................

Page 54