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Condensing Units

CAX Series
CAX015 thru CAX170 15 TR thru 170 TR 52 kW thru 600 kW

R-134a

Company Business Zamil Air Conditioners was founded in 1974 as one of the first air conditioning business to be established in Saudi Arabia and today is a leading international manufacturer of air conditioning systems and is No. 1 in the Middle East. Zamil Air conditioners manufactures both consumer and central air conditioners and has sales operations in over 55 countries in the Middle East, Europe, Africa and Asia. The companys operations are structured into four Strategic Business Units (SBUs) supporting five in-house product and service brands as well as a number of international brands under the OEM sales. The five in-house brands are Classic, Cooline, CoolCare, Clima Tech and Geoclima. The four SBUs are: 1. Consumer Business Unit supporting Classic, Cooline, GE and OEM brands for consumers. 2. Unitary & Applied Business Unit supporting Classic, Cooline, GE and OEM brands for commercial and industrial customers. 3. Zamil CoolCare providing engineering & project management services, HVAC maintenance, retrofit services and parts. 4. Geoclima srl is an independent business supporting other SBUs for their requirement of Chillers & Double skin AHUs. The first three SBUs - Consumer Products, Unitary & Applied Products and CoolCare Service direct their business operations from the corporate headquarters at Dammam, Saudi Arabia. Geoclima has its engineering & production departments located at Monfalcone, Italy and has a design center in Austria. All the four SBUs, while operating independently, supplement each others activities in a way that makes synergy work at its best and achieve the corporate goals of maximizing customer satisfaction. Factories and Productions Zamil Air Conditioners has two manufacturing plants in Dammam, Saudi Arabia and has one speciality production facility in Italy operated by Geoclima. The company can produce up to 550,000 Room Air Conditioners, 300,000 Mini-Split systems and 50,000 Central Air Conditioning systems per year. Quality & Product Certificates The Quality systems and policies at Zamil Air Conditioners comply with the required ISO 9001:2000 certification. Zamil Air Conditioners is the first company in Saudi Arabia to receive the SASO (Saudi Arabias Standard Organization) Certificate for Room Air Conditioners. ZAC's products are also certified with: 1. CE (Council of European Community) 2. UL (Underwriters Laboratory) 3. Eurovent 4. ASME 5. ETL Other awards include the prestigious Engineering Excellence Award of General Electric and the inaugural Prince Mohammed bin Fahd Al Saud Award for Factory Safety. Our Products In addition to the consumer products such as the Room Air Conditioners (RAC) and the Mini Splits, Zamil Air Conditioners manufacturers a host of residential, commercial and industrial air conditioners. This broad range extends from the Concealed Units up to 5 tons, the Ducted Splits up to 30 tons, the Packaged Units up to 90 tons, the Single and Double Skin Air Handling Units up to 70,630 CFM and the Water Chillers up to 660 tons cooling capacity.

INDEX
Contents Page

Model decoding ........................................................................................................................................ 2 Unit features ............................................................................................................................................. 3 Standard specifications ......................................................................................................................... 3-5 Options & accessories ........................................................................................................................... 6-7 Physical data ....................................................................................................................................... 8-10 Selection procedure ............................................................................................................................... 11 Performance data .............................................................................................................................. 12-15 Electrical data .................................................................................................................................... 16-19 Dimensions ........................................................................................................................................ 20-26 Typical schematic wiring diagram ...................................................................................................... 27-36 Rigging instructions ................................................................................................................................ 37 Installation clearance .............................................................................................................................. 38 Mounting location ................................................................................................................................... 39 Load distribution ................................................................................................................................ 40-42 Electrical ................................................................................................................................................. 43 System design ........................................................................................................................................ 43

CONTINUING RESEARCH RESULTS IN STEADY IMPROVEMENTS. THEREFORE, THESE SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.

MODEL DECODING
8 COMPRESSOR TYPE 9 ELECTRICAL KITS OPTION 13 GENERAL OPTION
A : STANDARD OPTIONS C : NEMA 4X COATING FOR CONTROL BOX F : ADDITIONAL CORE FILTER DRIER S : ADDITIONAL SHUT OFF VALVE T : THERMOSTAT (8) K : F & S COMBO M : C & T COMBO L : F, S & T COMBO G : C, F & S COMBO B : C, F, S & T COMBO : STD OPTIONS B : COATED ALUMINUM FIN F : FULLY CHARGE M : REPLACEABLE CORE FILTER DRIER & SHUT-OFF VALVE A : HOLDING CHARGE A : ALUMINUM FIN A : STANDARD OPTIONS (4) (5)

1, 2 & 3 BASIC 11 MECHANICAL KITS OPTIONS

4, 5 & 6 7 NOMINAL COOLING ELECTRICAL CAPACITY (TONS) SUPPLY (V-Ph-Hz) 10 CONDENSER COIL
H : 208/230-3-60 M : 380-3-60 (4 WIRE) F : 460-3-60

12 REFRIGERANT CHARGING

CAX

SCROLL

CONDENSING UNIT

015

020

A S : DUAL SCROLL (1) (FOR CAX015 - CAX045 ONLY) K P : QUADRUPLE SCROLL (FOR CAX055 - CAX080 ONLY)

024

030

036

040

045

055
B : K & V COMBO E : K & C COMBO G : K & P COMBO T : K, V & C COMBO : M, P & H COMBO : M, O & H COMBO : A, H & R COMBO : A, P & H COMBO : A, O & H COMBO : M, H & R COMBO M : ALUMINUM FIN K : M & O COMBO WITH TG COATING N : M & H COMBO N : COPPER FIN WITH Q : M & R COMBO TG COATING

: FAN CYCLING & ADJUSTABLE HIGH P : PRESSURE GAUGES & LOW PRESSURE C : COPPER FIN (SUCTION & DISCHARGE) SWITCHES D : ALUMINUM FIN O : PRESSURE GAUGES V : VOLT FREE WITH COIL GUARD (SUCTION, DISCHARGE & CONTACTS (6) OIL) (7) E : COATED ALUMINUM FIN C : COMPRESSOR H : HOT GAS BYPASS VALVE WITH COIL GUARD CIRCUIT BREAKER R : CONDENSER PRESSURE RELIEF VALVE G :COPPER FIN WITH P : PUMPDOWN COIL GUARD SOLENOID VALVE J : M & P COMBO

070

080

SEMI-HERMETIC
M : K, V & P COMBO

020

H : SINGLE/DUAL SEMIHERMETIC RECIPROCATING (2)

024

030

036

2
UNLOADER (3) (LEAD COMPRESSOR) M : QUADRUPLE SEMIHERMETIC RECIPROCATING WITH UNLOADER (LEAD COMPRESSOR)

040

S P : ALUMINUM FIN WITH TG COATING T & COIL GUARD U Q : QUADRUPLE SEMIHERMETIC RECIPROCATING N : V, C & P COMBO Q : COPPER FIN WITH V TG COATING & (FOR CAX090 - CAX170 ONLY) L : K, V, C & P COMBO COIL GUARD F L : DUAL SEMI-HERMETIC G RECIPROCATING WITH L : A, P, H & R COMBO B : M, O, H & R COMBO

045

050

060

070

080

090

100

120

150

170

NOTES: (1) Scroll Compressors are available up to 80 TR. (2) Semi-Hermetic compressors are available for all models (Single Semi-Hermetic Compressor for CAX020 & 024 & Dual Semi-Hermetic Compressor for CAX030 - 080). (3) Capacity unloader is standard on single Semi-Hermetic Compressor units to provide 2-stage Cooling. External temperature controllers shall like wise be having 2-stage cooling outputs. (4) Scroll Compressor STD option contain sealed type filter drier & fixed Low, High Pressure switches. (5) Semi-Hermetic Compressors STD options Replaceable filter drier, Ball Valve, Sight Glass, Muffler & without Spring Isolator. (6) A combination of volt free contact signal to indicate the followings: 1. Unit ON; 2. Individual Compressor, run & trip; 3. Unit trip (When all compressors have tripped). (7) Oil Pressure Gauge is applicable for Semi-Hermetic Compressors only. (8) Room Thermostat Controller option is applicable only on single & dual compressors units.

UNIT FEATURES
GENERAL
The CAX series air cooled condensing units from Zamil Air Conditioners are designed to provide engineering excellence in comfort air conditioning and industrial cooling with a superior combination of energy saving, performance, application flexibility, ease of service & maintenance and ability to withstand extreme ambient temperatures. These units can be combined with a wide variety of evaporator coils and blower packages to provide quite and dependable comfort. These units can be installed on a roof tops or at ground level. These CAX series units are designed to use ozone friendly HFC R-134a refrigerant. HFC R-134a is a singular compound form with proven highly efficient thermodynamic proprieties. The compound has no chlorine and does not contribute to Ozone depletion. There will be no phase out and no replacement costs for the life of the equipment.

SALIENT FEATURES OF THE CAX SERIES:

* * * * * * * * * *

HFC R-134a equipments are value added product and a giant leap toward addressing some of the issues relating to climate change and environmental protection. Compact unit design & excellent serviceability. High energy efficiency ratio (EER). Scroll and semi hermetic reciprocating compressors. Independent refrigeration circuits. Integral sub cooling circuit provided to increase overall unit efficiency. Low noise condenser fans, direct drive with rolled form venturi design to eliminate airflow recycling. Condenser fan motors are totally enclosed air over type (TEAO) with class 'F' winding insulation. Built in Thermal Protection for its winding. Microprocessor based controls. High safety standards with UL listed on major electrical components. Quality assurance according to ISO 9001: 2000. Guarantees high and constant product quality.

STANDARD SPECIFICATIONS
A. UNIT CASING & CONSTRUCTION
Unit casing shall be fabricated of heavy gauge (G-90) galvanized steel. Steel sheet panels are zinc coated and galvanized by the hot dip process of lock forming quality conforming to ASTM A 653 commercial weight G-90 followed by backed on electrostatic polyester dry powder coat. Condensing unit consists of single, dual or quadro refrigeration compressors, condenser coil, propeller fans, control wiring and interconnecting piping completely factory assembled. The whole unit is mounted on pressed steel or 'C' channel base rail with lifting holes. The unit is provided with an integral weather resistant control panel suitable for remote thermostat control, ready for field connection.

B. COMPRESSOR
Dual/quadruple scroll Compressors are used as standard for models CAX015 to CAX080 and quadruple semi-hermetic reciprocating compressor are standard for models CAX090 upto CAX170. As an option, semi-Hermetic compressors can be provided for models CAX020 - CAX080. The compressors are equipped with internal motor protection, factory installed crankcase heaters and rubber vibration isolators for quiet and efficient operation. As an option, semi-hermetic compressor can be fixed on anti-vibration mounting (spring type) along with suction & discharge line vibration eliminators. Oil pressure control is provided on units with semi-hermetic compressor only. Each compressor has lock-out devices to protect it from short cycling when tripped by safety controls. Each compressor has separate condenser coil with safety controls. Sight glass and filter drier are standard for all models.
3

C. CONDENSER COILS
V & W-configurations condenser coils are of the enhanced louvered fin-and-tube type, constructed of seamless 3/8" dia. inner grooved copper tubes, mechanically bonded to aluminum fins for maximum heat transfer efficiency. As an option, corrugated copper fins or coated aluminum fins or other coated coils may be provided. The fins have full self spacing collars which completely cover each tube. The staggered tube design improves the thermal efficiency. End plates support sheets are heavy gauge galvanized steel with extruded collars for better tube support, formed to provide structural strength. Each coil is pressure tested in the factory at not less than 450 psi air pressure.

D. CONDENSER FANS
Condenser fans are constructed of aluminum blades/hubs with direct driven motors. All fans are statically and dynamically balanced to operate at minimum noise and vibration. Fan blades are designed with appropriate pitch angle which result in maximum airflow through the condenser coil.

E. CONDENSER FAN MOTOR


Condenser fans, the impeller and motors are so constructed to form an integral unit. All fan motors shall be three phase with class 'F' winding insulation and ball bearings for high ambient application. These fan motors are of totally enclosed air over type (TEAO) with inherent thermal protection of automatic reset type & specially designed for outdoor applications.

F. SERVICE VALVES
Both suction and liquid service valves are brass, back seating type with sweat connections. Valves are externally located so refrigerant piping connections can be made quickly and easily.

G. CONTROL PANEL
The control panel design is equivalent to NEMA-4 standard with hinged door for easy access ensuring dust and weatherproof construction. Internal power and control wiring is neatly routed, properly anchored and all wires are identified with cable markers as per NEC standard applicable to HVAC units. The electrical controls used in the control panel are reliable to operate at high ambient conditions for a long period.

H. MICROPROCESSOR CONTROLLER
These condensing units are provided with a microprocessor based electronic control board and compatible to be operated with external controllers such as a DDC or a Thermostat. The units control board has the following features:

BALANCE LOADING OF COMPRESSORS: The units electronic control automatically operates lead/lag sequence
of compressors. This is to load the compressors evenly over long periods of operation. If required however, compressor 1 can also be set to always lead. In this case, compressor 1 always starts first and stops last. (Selectable through dip switch setting on control board).

PUMP DOWN FUNCTION: In units equipped with pump down system, the controller provides the time delay between
solenoids opening and compressor starting to equalize the pressure in the system necessary for compressor to startup. (Selectable through dip switch setting on control board).

COMPRESSOR ANTI-RECYCLING PROTECTION: The controller has a built-in 3 minutes minimum off timer for
compressor. This is for compressor protection in case of accidental manual re-set or immediate re-cycling of thermostat due to load demand.

COMPRESSOR LOCK-OUT FUNCTION: If any of the units safety control trips due to abnormal conditions, the
electronic controls locks out the compressor after a pre-determined timing preventing a re-start unless attended by a qualified service technician. The unit can be re-started through thermostat re-set after ensuring safe system conditions.

FAULT DIAGNOSTICS: In case of system fault, LEDs on the board emits a flashing signal indicating where the fault
is. This is to guide the service technician in identifying the fault.

DIGITAL I/Os: The units control board is compatible to operate with a DDC controller or any standard 24V a.c.
thermostat commercially available.

SEQUENTIAL CONTROL: With input signals from the thermostat, the motors in the equipment is started in sequential
order: supply fan condenser fan compressor; at a pre-determined timings.
4

I. ADJUSTABLE HIGH PRESSURE SWITCH (HPS)


Field adjustable high pressure switch provides safety protection in the case of excessive discharge pressure. Typical factory pressure settings are shown in table below.
OPEN 350 10 Psig CLOSE 300 10 Psig

J. ADJUSTABLE LOW PRESSURE SWITCH (LPS)


Field adjustable low pressure switch provides safety protection in the case of low suction pressure and loss of refrigerant charge. Typical factory pressure settings are shown in table below.
OPEN 10 5 Psig CLOSE 30 5 Psig

K. COMPRESSOR OVER LOAD PROTECTOR


The compressors has built-in thermal protector for its protection against high winding temperatures. Motor starter control is equipped with an external overload relay as an additional protection against overload.

L. VOLTAGE MONITORING RELAY


This device protects the motors in the unit from faults such as; under or over voltage, unbalance & phase reversal of the power supply. When the device sensed such faults, it will cut-off the supply in the control circuit thereby cutting off power to the motors. The voltage monitor will re-set automatically when power is brought back to its normal conditions.
LINE VOLTAGE RANGE
190 - 480 VAC

TRIP & RE-SET VOLTAGE (% OF SET POINT)


UNDER VOLTAGE TRIP 90% RE-SET 93% OVER VOLTAGE TRIP 110% RE-SET 107% PHASE IMBALANCE TRIP 6% RE-SET 4.5%

M. CRANKCASE HEATERS
Each compressor has crankcase heater. The compressor crankcase heater is always on when the compressor is deenergized. This protects the system against refrigerant migration, oil dilution and potential compressor failure.

N. FILTER DRIER
Refrigerant circuits are kept free of harmful moisture, sludge, acids and oil contaminating particles by the filter drier. Cartridge (sealed type) is standard for scroll compressor units and replaceable core filter drier for units with semihermetic compressors.

O. SIGHT GLASS
Moisture indicating sight glass (supplied loose) to be installed in liquid line in the field. Easy to read color indicator shows moisture contents and provides a mean for checking the system refrigerant charge.

OPTIONS & ACCESSORIES


A. CAPACITY CONTROL
On semi-hermetic compressors, capacity control is achieved by cycling compressors on /off and cylinder unloading. The use of unloading provides good part load capacities. Hot gas bypass is available as an option on the lead circuit to permit operation of the system down to 80 % of its unloaded capacity. Under low ambient condition, it controls temperature by eliminating the need to cycle the compressor on and off, ensuring narrow temperature swing and lengthen the life span of the compressor.

B. ADVANCE MICROPROCESSOR
Advance microprocessor control can be offered to achieve precise control and safety functions of the condensing units. Microprocessor is simple to use, push button keyboard allows to access the operating conditions, control set points and alarm history clearly displayed on a multi-line backed illuminated LCD panel. Also its compatible with building management system and adoptable to LON protocol.

C. FAN CYCLE SWITCH HEAD PRESSURE CONTROL (FCS)


The capacity of air-cooled condensers varies with the difference between condensing temperature and condenser entering air temperate (ambient temperature). It increases as this difference increases. For a given capacity, a drop in the ambient temperature will lower the condensing temperatures and if the ambient temperature drops below a given limit, head pressure control is required. Control shall be set for a minimum of 95F (35C) saturated refrigerant condensing temperature, or to suit the specified application.

D. PUMP DOWN SOLENOID VALVE (PDS)


A pump down solenoid valve is installed in the liquid line. When the room thermostat is satisfied, the valve closes and the compressor continues to run until a substantial portion of the refrigerant has been pumped out from the evaporator. The low-pressure switch will cycle off the compressor at a predetermined evaporator pressure.

E. COMPRESSOR CIRCUIT BREAKER


Protect against compressor branch circuit fault. When tripped (Manually or automatically), the breaker opens the power supply to the compressor and control circuit through auxiliary contacts.

F. PRESSURE GAUGES
Suction & Discharge pressure gauges are available for both Scroll and Semi-Hermetic compressors. Oil pressure gauges can be provided for Semi-Hermetic compressors only.

G. DISCHARGE LINE MUFFLERS


Discharge line mufflers are installed to eliminate noise due to refrigerant pulsation.

H. SPRING ISOLATORS (for semi-hermetic compressors only)


Compressors with spring isolators and vibration eliminators reduces the vibration transmitted from compressor to the piping and unit structure.

I. CONDENSER COIL GUARD


Protect the condenser coil from physical damage.

J. THERMO-GUARD COATED CONDENSER


Copper/aluminum fins/ tubes condenser coils for seashore salty corrosive environment. Specify your requirement during order entry.

STANDARD FEATURES/OPTIONS
DESCRIPTION Dual scroll compressor (for CAX015 - CAX045 only) Quadruple scroll compressor (For CAX055 - CAX080) Single Semi-Hermetic compressor (CAX020 - CAX024) Dual semi-hermetic compressor (for CAX030 - CAX080 only) Quadruple semi-hermetic compressor (for CAX090 & above) Capacity control for semi-hermetic compressor on lead compressor Compressor crankcase heaters Compressor circuit breakers Compressor overload protection Spring isolators with vibration eliminators for semi-hermetic compressor Compressor shut-off valves for scroll compressor Condenser fan motor, totally enclosed air-over type Condenser fan - direct drive, propeller type Condenser fan guard Voltage monitoring relay Filter drier (sealed type) for Scroll units Filter drier (replaceable type) for Semi-Hermetic units Sight glass (moisture indication) Low pressure switch (Fixed settings) High pressure switch (Fixed settings) Fan cycling (low ambient) Pump down solenoid valve Pressure relief valve Suction & discharge pressure gauges for scroll compressor Suction, discharge & oil pressure gauges for semi-hermetic compressor PIII controller (Fixed Program) Microsmart controller (Programmable) Coil guard Aluminum fins condenser coil Copper & coated fins condenser coil Thermo-guard coating on aluminum/copper coil Hot gas bypass Liquid line isolating valves Status Indication (Volt free contacts) Discharge line muffler (Semi-Hermetic compressors only) Low pressure switch (Adjustable setting) High pressure switch (Adjustable setting) STANDARD FEATURES OPTIONAL

PHYSICAL DATA, SCROLL COMPRESSOR UNITS (STANDARD)


CAX015 16.4 11.0 Dual SCROLL 3.25 R-134a 300 PROPELLER 2 16400 1.5-1100 1.5-1100 1.5-1100 2-1100 2-1100 1.5-1100 16000 15700 21122 22078 31400 30800 1.5-1100 2 2 2 2 4 4 4 33880 1.5-1100 4 50124 2-1100 4 47644 2-1100 400 400/540 540 630 630/790 790 540 630 790 3.25 3.25/4.7 4.7 6.8 6.8 6.8 4.7 6.8 6.8 Dual Dual Dual Dual Dual Dual Quadruple 11.1 10.9 11.3 10.7 11.6 11.1 11.7 11.7 21.5 24.6 29.0 34.6 40.0 44.1 55.7 69.0 84.9 11.8 CAX020 CAX024 CAX030 CAX036 CAX040 CAX045 CAX055 CAX070 CAX080

MODEL NUMBER

NOMINAL CAPACITY, TONS*

EER (@95 F AMBIENT, 45 F EVAP.)

NUMBER OF REFRIGERATION CIRCUIT

Quadruple Quadruple

COMPRESSOR

TYPE

OIL PER SYSTEM, LITERS

REFRIGERANT

REFRIGERANT CHARGE/SYSTEM (OZ)**

CONDENSER FAN

TYPE

QTY.

NORMAL CFM

MOTOR HP - RPM

CONDENSER COIL 3/8 - 2 - 14 3/8 - 3 - 14 30 350 10 300 10 10 5 30 5 1-3/8 5/8 5/8 7/8 1-5/8 1-5/8 30 5 30 5 30 5 1-5/8 7/8 10 5 10 5 10 5 300 10 300 10 300 10 350 10 350 10 350 10 350 10 300 10 10 5 30 5 2-1/8 7/8 30 30 33.3 36 3/8 - 3 - 14 3/8 - 4 - 14 3/8 - 4 - 14 3/8 - 4 - 14

TYPE

INNER GROOVED TUBES & ENHANCED FINS 3/8 - 3 - 14 3/8 - 4 - 14 60 350 10 300 10 10 5 30 5 2-1/8 7/8 3/8 - 4 - 14 3/8 -4 -14 60 350 10 300 10 10 5 30 5 2-1/8 7/8 66 350 10 300 10 10 5 30 5 1-5/8 7/8 3/8 - 4 - 14 3/8 - 4 - 14 87.5 350 10 300 10 10 5 30 5 2-1/8 7/8 87.5 350 10 300 10 10 5 30 5 2-1/8 7/8

TUBE DIA-ROWS-FINS PER INCH

8
696 754 821 836 860

TOTAL FACE AREA (SQ.FT.)

HIGH PRESSURE SWITCH

OPEN (PSIG)

CLOSE (PSIG)

LOW PRESSURE SWITCH

OPEN (PSIG)

CLOSE (PSIG)

REFRIGERANT LINES+

SUCTION LINE SIZE (OD) INCH

LIQUID LINE SIZE (OD) INCH

SOUND PRESSURE LEVEL, dBA (@ 3, 5 & 10 meters)++ 70.3/66.8/61.5 70.9/67.4/62.1 72.3/68.7/63.5 73.7/70.2/64.9 74.9/71.4/66.1 76.3/72.8/67.5 76.9/73.4/68.1 76.3/72.7/67.5 77.9/74.4/69.1 79.3/75.8/70.5 1438 1463 2034 2142 2194

OPERATING WEIGHT, Kg

NOTE: * Nominal cooling capacity @ 950F outdoor and 450F saturated suction temperatures.

** Operating system charge is applicable when matched with air handling units & connected by 25 feet of refrigerant piping.

+ Pipe sizes are for runs up to 50 feet to indoor unit. For refrigerant lines longer than 50 feet, use next larger size.

++ Based on free field area at ARI conditions. Tolerance: 2dBA.

PHYSICAL DATA, SEMI-HERMETIC RECIPROCATING COMPRESSOR UNITS (OPTIONAL)


CAX020 20.5 11.1 SINGLE SEMI-HERMETIC RECIPROCATING 4.9 R-134a 740 Propeller 2 16000 1.5-1100 1.5-1100 1.5-1100 2-1100 1.5-1100 15400 16500 22078 32000 2 2 2 4 4 32000 1.5-1100 4 30800 1.5-1100 4 33880 1.5-1100 950 540 630 740 830 960 1080 4.9 4.7 4.7 4.9 4.9 4.9 4.9 SINGLE DUAL DUAL DUAL DUAL DUAL DUAL 10.8 10.9 10.6 11.3 11.0 10.8 10.2 27.0 31.0 35.3 41.0 46.0 53.0 60.0 CAX024 CAX030 CAX036 CAX040 CAX045 CAX050 CAX060

MODEL NUMBER

NOMINAL CAPACITY, TONS*

EER (@95oF AMBIENT, 45oF EVAP.)

NUMBER OF REFRIGERATION CIRCUIT

COMPRESSOR

TYPE

OIL PER SYSTEM, LITERS

REFRIGERANT

REFRIGERANT CHARGE/SYSTEM (OZ)**

CONDENSER FAN

TYPE

QTY.

NORMAL CFM.

MOTOR HP - RPM

CONDENSER COIL 3/8 - 3 - 14 30 35010 300 10 10 5 30 5 2 1/8 7/8 774 798 7/8 7/8 1043 2 1/8 1 5/8 30 5 30 5 10 5 10 5 300 10 300 10 300 10 10 5 30 5 2 1/8 7/8 72.8/69.3/64 1109 350 10 350 10 350 10 30 33 36 3/8 - 4 - 14 3/8 - 4 - 14 3/8 - 4 - 14

TYPE

INNER GROOVED TUBES & ENHANCED FINS 3/8 - 3 - 14 60 350 10 300 10 10 5 30 5 2 1/8 7/8 72.8/69.3/64 1416 3/8 - 3 - 14 60 350 10 300 10 10 5 30 5 2 1/8 7/8 72.9/69.3/64.1 1450 3/8 - 4 - 14 60 350 10 300 10 10 5 30 5 2 1/8 1 1/8 73.3/69.8/64.5 1510 3/8 - 4 - 14 66 350 10 300 10 10 5 30 5 2 5/8 1 1/8 73.3/69.8/64.5 1551

TUBE DIA - ROWS - FINS PER INCH

TOTAL FACE AREA (SQ.FT.)

HIGH PRESSURE SWITCH

OPEN (PSIG)

CLOSE (PSIG)

LOW PRESSURE SWITCH

OPEN (PSIG)

CLOSE (PSIG)

REFRIGERANT LINES+

SUCTION LINE SIZE (OD) INCH

LIQUID LINE SIZE (OD) INCH

SOUND PRESSURE LEVEL, dBA (@ 3, 5 & 10 meters)++ 60.3/65.8/60.5 69.7/66.1/60.9 69.8/66.3/61

OPERATING WEIGHT, Kg

NOTE: * Nominal cooling capacity @ 950F outdoor and 450F saturated suction temperatures.

** Operating system charge is applicable when matched with air handling units & connected by 25 feet of refrigerant piping.

+ Pipe sizes are for runs up to 50 feet to indoor unit. For refrigerant lines longer than 50 feet, use next larger size.

++ Based on free field area at ARI conditions. Tolerance: 2dBA.

PHYSICAL DATA, SEMI-HERMETIC RECIPROCATING COMPRESSOR UNITS


CAX070 74.0 9.9 Dual SEMI-HERMETIC RECIPROCATING 5.2 R-134a 1330 Propeller 4 50124 2-1100 2-1100 2-1100 2-1100 47644 73266 73266 69174 2-1100 4 6 6 6 8 87032 2-1100 8 95288 2-1100 1550 855 950 1110 1325 1540 5.2 4.9 4.9 4.9 5.2 5.2 Dual Quadruple Quadruple Quadruple Quadruple Quadruple 9.8 11.1 10.5 10.3 9.9 9.9 86.0 95.0 105.0 122.0 147.0 171.0 CAX080 CAX090 CAX100 CAX120 CAX150 CAX170

MODEL NUMBERS

NOMINAL CAPACITY TONS *

EER (@95oF AMBIENT, 45oF EVAP.)

NUMBER OF REFRIGERATION CIRCUIT TYPE OIL PER SYSTEM, LITERS REFRIGERANT


REFRIGERANT CHARGE/SYSTEM (OZ)**

COMPRESSOR

CONDENSER FAN QTY. NORMAL CFM. MOTOR HP - RPM TYPE TUBE DIA - ROWS - FINS PER INCH 3/8 -3 - 14 88 350 10 300 10 10 5 30 5 2-5/8 1-1/8 74.7/71.2/66 1949 1-3/8 75.1/76.6/66.3 2112 2-5/8 30 5 10 5 10 5 30 5 2-1/8 7/8 300 10 300 10 350 10 350 10 88 120 120 350 10 300 10 10 5 30 5 2-1/8 1-1/8 75.7/72.7/66.9 76.2/72.7/67.4 2804 2870 3/8 - 4 - 14 3/8 - 3 - 14 TOTAL FACE AREA (SQ.FT) OPEN (PSIG) CLOSE (PSIG) OPEN (PSIG) CLOSE (PSIG)
SUCTION LINE SIZE (OD) INCH

TYPE

CONDENSER COIL 3/8 - 3 - 14

INNER GROOVED TUBES & ENHANCED FINS 3/8 - 4 - 14 120 350 10 300 10 10 5 30 5 2-5/8 1-1/8 77.1/73.6/68.3 2994 3/8 - 4 - 14 140 350 10 300 10 10 5 30 5 2-5/8 1-1/8 77.7/74.2/69 3738 3/8 - 4 - 14 175 350 10 300 10 10 5 30 5 2-5/8 1-3/8 78.1/74.6/69.3 4216

10
LIQUID LINE SIZE (OD) INCH

HIGH PRESSURE SWITCH

LOW PRESSURE SWITCH

REFRIGERANT LINES+

SOUND PRESSURE LEVEL, dBA (@ 3, 5 & 10 meters)++

OPERATING WEIGHT, Kg

NOTE: * Nominal cooling capacity @ 950F outdoor and 450F saturated suction temperatures.

** Operating system charge is applicable when matched with air handling units & connected by 25 feet of refrigerant piping.

+ Pipe sizes are for runs up to 50 feet to indoor unit. For refrigerant lines longer than 50 feet, use next larger size.

++ Based on free field area at ARI conditions. Tolerance: 2dBA.

SELECTION PROCEDURE
1. Enter performance tables at specified SST and desired ambient conditions to find gross capacity and power input. 2. HEAT REJECTION: Calculate condenser Total Heat Rejection Capacity as follows: HR = Unit cooling capacity + (3.41 x Total Unit Power Input, Watts). 3. HEAD PRESSURE: To determine head pressure (psig) use the following conversion table:
Condensing Temp. - 0F. (R-134a) Head Pressure - PSIG. 100 124.1 110 146.4 120 171.1 130 198.7 140 229.2 150 262.8 160 299.9

4. CORRECTION FACTORS FOR ALTITUDE:


ALTITUDE (FT.) FACTOR Condensing Unit Cooling Capacity Condensing Unit & Evaporator 2000 .99 .98 4000 .98 .96 6000 .96 .93 8000 .95 .90 10000 .94 .88

11

PERFORMANCE DATA, SCROLL COMPRESSOR UNITS


AMBIENT TEMPERATURE
85 F PI (kW) TC (MBH) TC (MBH) PI (kW) 20.8 27.2 33.2 37 45.8 47.4 59.0 77.4 91.0 108.3 21.1 210 241 282 341 44.4 56.0 67.4 83.8 895 100.6 396 438 546 680 842 27.2 33.2 36.8 45.8 48.4 60.0 75.4 92.3 101.0 212 251 302 351.6 391 494 604 750 144 192 223 266 318 371 412 516 635 789 182 136 164 217 240 271 345.6 399.6 443 529 691 853 172 227 257 299 364 420 466 577 726 41.8 32.8 29.2 25.2 19.2 158 99.0 802 82.6 648 67.4 510 55.0 418 43.4 375.6 40.8 324 32.8 260 29.2 227 25.2 200 19.0 150 TC (MBH) 178 232 253 286 367 422.4 468 554 732 904 185 242 272 316 385 444 492 610 769 948 91.4 77.1 59.1 51.4 40.4 38 29.8 26.2 23.2 17.6 90.3 75.6 58.4 51.0 39.4 37.8 28.8 26.2 22.5 17.3 PI (kW) PI (kW) TC (MBH) 15.8 20.2 23.2 26.8 33.8 36.4 47.0 52.4 68.5 82.3 16.2 21.2 24.2 27.8 34.8 36.4 47.0 54.7 69.5 83.8
0

SST (0F) 95 F
0

MODEL 1050F 1150F 1250F

TC (MBH)

PI (kW) 22.8 30.2 37 42.8 49.8 52.4 64.0 90.4 100.3 117.6 23.1 30 36.2 41.8 50.8 53.4 65.0 85.4 101.7 110.0

CAX015

190

CAX020

221

CAX024

268

CAX030

301

35 0F

CAX036

388

CAX040

445.2

CAX045

493

CAX055

583

CAX070

773

CAX080

954

CAX015

197

CAX020

254

12

CAX024

288

CAX030

332

40 0F

CAX036

407

CAX040

468

CAX045

518

CAX055

643

CAX070

812

CAX080

1001

LEGEND:

SST - Saturated Suction Temperature

TC - Total Capacity

PI

- Total Power Input

EER - Energy Efficiency Ratio

NOTE: In CAX024 & CAX040, there is two different compressors in each unit. System 1 have 55% from total capacity.

PERFORMANCE DATA, SCROLL COMPRESSOR UNITS


AMBIENT TEMPERATURE
85 F PI (kW) TC (MBH) TC (MBH) PI (kW) 22 28.2 31 35.8 46.8 49.4 56.6 65.3 86.8 104.7 22.3 247 286 342 410 46.4 53.6 67.0 81.4 1067 100.0 476 526 653 818 1004 29.2 34.2 38.8 48.8 51 63.0 78.4 97.8 116.6 232 276 343 400 444 518 684 850 175 227 264 319 383 446 494 606 763 942 206 155 184 242 276 326 391 452 502 623 780 962 203 266 306 364 437 505 558 697 871 45 34.8 31.2 26.2 20.3 190 95.6 906 78.2 733 61.4 572 52.6 473 45.4 427 42.8 367 32.8 302 29.2 254 25.2 226 19.6 170 TC (MBH) 197 258 295 348 415 479 529 668 828 1019 215 283 325 384 462 534 589 739 923 1129 107.6 89.0 71.4 58.0 42.4 40.8 31.8 28.2 24.2 18.5 86.6 70.5 57.2 47.6 41.4 38.8 30.8 27.2 23.2 17.9 PI (kW) PI (kW) TC (MBH) 16 21.2 25 28.8 35.8 37.4 43.6 52.7 63.6 78.4 16.9 22 26.2 28.8 36.8 38.4 49.0 58.9 74.2 89.5
0

SST (0F) 95 F
0

MODEL 1050F 1150F 1250F

TC (MBH) 209 272 313 367 438 504 558 709 874 1075 227 299 343 403 484 562 622 779 972 1192

PI (kW) 23.7 31.2 34.2 36.8 51.8 54.4 61.6 69.0 96.4 114.2 24.5 31.2 37.2 41.8 53.8 55.4 68 86.4 107.4 125.6

CAX015

CAX020

CAX024

CAX030

45 F

CAX036

CAX040

CAX045

CAX055

CAX070

CAX080

CAX015

CAX020

13

CAX024

CAX030

50 0F

CAX036

CAX040

CAX045

CAX055

CAX070

CAX080

LEGEND:

SST - Saturated Suction Temperature

TC - Total Capacity

PI

- Total Power Input

EER - Energy Efficiency Ratio

NOTE: In CAX024 & CAX040, there is two different compressors in each unit. System 1 have 55% from total capacity.

PERFORMANCE DATA, SEMI-HERMETIC COMPRESSOR UNITS


AMBIENT TEMPERATURE
850F PI (kW) TC (MBH) TC (MBH) 186 241 276 322.8 372 421 481 556 674 785 860 959 1127 1345 1570 208 268 306 359 414 468 535 617 746 868 959 1066 134.4 169.2 198.2 1249 1489 1734 28.2 32.2 38.8 42.4 49.4 57.4 68.4 87.6 102.6 99.4 116.4 139.4 175.2 204.2 21.2 193.2 165.2 130.4 1050 1237 1442 193 250 286 335 386 437 499 576 688 798 894 994 1168 1373 1597 110.4 893 93.4 800 96.6 721 82.6 620 84.6 98.6 96.4 112.4 133.4 169.2 197.2 22.2 29.2 33.2 39.8 43.4 50.4 58.4 71.4 90.6 104.6 102.4 120.4 143.4 180.2 210.2 64.4 518 66.4 53.4 448 55.4 46.4 392 47 40.4 346.8 41.4 320.4 364 415 481 566 658 743 828 974 1130 1315 179 232 265 311 359 407 464 536 629 730 832 924 1087 1256 1459 36.8 301 37.8 278 30.2 257 31 238 27.2 224 27.2 208 20.2 173 PI (kW) 20.2 161 28 31.6 38.8 42.4 48.4 56.4 67.4 86.6 100.6 98.4 115.4 137.4 173.2 201.2 22 30.2 34.2 40.8 44.4 51.4 60 73.4 92.6 107.6 105.4 123.4 147.4 185.2 214.2 TC (MBH) 199 258 295 346 399.6 451 516 595 727 848 923 1027 1205 1453 1697 222 286 328 384 444 500 572 658 804 936 1025 1139 1334 1606 1872 96.4 113.4 98.6 84.6 66.4 55.4 47.4 41.4 38 31.2 27.2 20.2 186.2 160.2 126.4 106.4 90.4 93.6 79.6 62.4 52 44.4 38.4 35.8 29.2 26.2 19.2 PI (kW) PI (kW) TC (MBH) 18.2 25.2 28.2 33.8 37.4 43 50.4 60.4 77.6 90.6 87.4 103.4 121.4 154.2 180.2 19.2 26.2 30.2 35.8 39.4 45.4 53.4 64.4 81.6 94.6 92.4 109.4 129.4 163.2 190.2 PI (kW) 21.2 214 275 316 370 482 551 634 781 912 985 950F 1050F 1150F 1250F

SST (0F)

MODEL

TC (MBH)

CAX020

CAX024

CAX030

CAX036

CAX040

430.8

CAX045

CAX050

35 0F

CAX060

CAX070

CAX080

CAX090

CAX100

1097

CAX120

1284

CAX150 236 305 349 409 474 534 610 701 863

1560

CAX170

1824

14

CAX020

CAX024

CAX030

CAX036

CAX040

CAX045

CAX050

40 0F

CAX060

CAX070

CAX080

1004

CAX090

1093

CAX100

1214

CAX120

1421

CAX150

1722

CAX170

2009

LEGEND:

SST - Saturated Suction Temperature

TC - Total Capacity

PI

- Total Power Input

EER - Energy Efficiency Ratio

PERFORMANCE DATA, SEMI-HERMETIC COMPRESSOR UNITS


AMBIENT TEMPERATURE
850F PI (kW) TC (MBH) TC (MBH) PI (kW) 23 31 35 42 46 53 62 76 96 112 109 128 154 1516 1759 236 306 37 44 47 55 64 748 902 1045 1174 127 153 189 219 1300 1518 1801 2089 79 98 114 112 131 159 196 228 348 410 473 535 612 700 835 965 1098 1217 1422 1666 1930 192 222 24 33 38 45 49 57 66 82 102 118 116 136 165 202 235 347 398 451 516 594 696 805 925 1027 1206 1390 1612 220 286 325 383 440 499 571 654 767 886 1024 1136 1330 1530 1771 295 258 199 229 296 338 397 460 518 593 680 822 954 1063 1180 1380 1640 1908 253 326 372 438 506 571 653 32 24 216 186 149 124 1103 1291 105 992 108 880 93 760 73 636 60 553 52 485 45 428 41 372 34 317 30 277 22 215 TC (MBH) 246 316 361 424 491 553 632 725 886 1027 1134 1259 1471 1766 2056 270 348 396 467 541 610 696 796 970 1124 1250 1385 1616 1936 2249 110 108 95 76 62 53 46 42 35 31 23 208 179 143 119 102 105 90 71 58 50 43 40 33 29 22 PI (kW) PI (kW) TC (MBH) 21 28 32 38 41 48 56 68 86 100 97 115 137 171 200 22 30 34 41 44 51 59 73 91 105 103 122 146 180 210 262 336 384 451 523 589 672 770 948 21 28 31 44 47 55 65 78 99 114 112 132 159 197 228 25 34 39 47 50 59 68 85 104 121 119 140 171 208 241 950F 1050F 1150F 1250F PI (kW)

SST (0F)

MODEL

TC (MBH)

CAX020

CAX024

CAX030

CAX036

CAX040

CAX045

CAX050

45 0F

CAX060

CAX070

CAX080

1102

CAX090

1207

CAX100

1339

CAX120

1565

CAX150 288 370 421 497 576 648 739 845

1891

15

CAX170

2203

CAX020

CAX024

CAX030

CAX036

CAX040

CAX045

CAX050

50 0F

CAX060

CAX070

1037

CAX080

1204

CAX090

1330

CAX100

1471

CAX120

1716

CAX150

2070

CAX170

2407

LEGEND:

SST - Saturated Suction Temperature

TC - Total Capacity

PI

- Total Power Input

EER - Energy Efficiency Ratio

ELECTRICAL DATA (CAX015 - 080), SCROLL COMPRESSOR UNITS


POWER SUPPLY: 208/230V-3PH-60Hz
VOLTAGE RANGE (SEE NOTE) MIN. 187 187 187 187 187 187 187 187 187 187 253 104.3 599 1 104.3 599 3 2 5 253 75.7 605 1 75.7 605 3 2 5 253 73.1 505 1 73.1 505 3 1.5 5.4 253 104.3 599 1 104.3 599 1 1.5 5.4 30 30 16 16 253 104.3 599 1 75.7 605 1 1.5 5.4 30 253 75.7 605 1 75.7 605 1 2 5 16 253 73.1 505 1 73.1 505 1 2 5 16 2 2 4 4 4 4 4 253 73.1 505 1 52.6 340 1 1.5 5.4 30 2 253 52.6 340 1 52.6 340 1 1.5 5.4 30 2 MAX. 253 43.9 245 1 43.9 245 1 1.5 5.4 30 2 109.6 129.2 154.8 174.5 180.3 227.7 256.3 332.3 341.7 463.3 RLA (amps) RLA (amps) HP QTY (ea) FLA (amps) LRA (amps) QTY (ea) LRA (amps) QTY (ea) LRA (amps) MCA (amps) LEAD COMPRESSOR OTHER COMPRESSOR CONDENSER FAN MTR MOCP (amps) 150 180 220 240 250 330 360 400 410 560

MODEL No.

POWER SUPPLY

CAX015

208/230V-3PH-60Hz

CAX020

208/230V-3PH-60Hz

CAX024

208/230V-3PH-60Hz

CAX030

208/230V-3PH-60Hz

CAX036

208/230V-3PH-60Hz

CAX040

208/230V-3PH-60Hz

CAX045

208/230V-3PH-60Hz

CAX055

208/230V-3PH-60Hz

CAX070

208/230V-3PH-60Hz

CAX080

208/230V-3PH-60Hz

POWER SUPPLY: 380V-3PH-60Hz


VOLTAGE RANGE (SEE NOTE) MIN. MAX. 418 418 418 418 418 418 418 418 418 418 59.3 358 45 353 37.8 280 1 1 1 59.3 358 1 59.3 358 1 45 353 1 45 45 59.3 37.8 45 59.3 37.8 280 1 37.8 37.8 280 1 32.1 32.1 196 1 32.1 196 196 280 353 353 358 280 353 358 24.6 145 1 24.6 145 342 342 342 342 342 342 342 342 342 342 RLA (amps) RLA (amps) LRA (amps) QTY (ea) LRA (amps) QTY (ea) 1 1 1 1 1 1 1 3 3 3 LEAD COMPRESSOR OTHER COMPRESSOR HP 1.5 1.5 1.5 2 2 1.5 1.5 1.5 2 2 CONDENSER FAN MTR FLA (amps) 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 LRA (amps) 18 18 18 9.5 9.5 18 18 18 9.5 9.5 QTY (ea) 2 2 2 2 2 4 4 4 4 4 MCA (amps) 61.2 78.0 85.2 90.9 107.1 130.7 145.0 172.3 202.9 263.6 MOCP (amps) 80 110 120 120 150 190 200 210 240 320

16

MODEL No.

POWER SUPPLY

CAX015

380V-3PH-60Hz

CAX020

380V-3PH-60Hz

CAX024

380V-3PH-60Hz

CAX030

380V-3PH-60Hz

CAX036

380V-3PH-60Hz

CAX040

380V-3PH-60Hz

CAX045

380V-3PH-60Hz

CAX055

380V-3PH-60Hz

CAX070

380V-3PH-60Hz

CAX080

380V-3PH-60Hz

NOTE: The equipment is guaranteed to operate continuously at 5% of nominal power supply rating. Although equipment can still operate beyond this value, it should be limited in extent, Frequency and Duration. Corrective measures should be undertaken to improve Voltages to within 5% of nominal Voltage Supply Rating

LEGEND: RLA - Rated Load Amps FLA - Full Load Amps LRA - Locked Rotor Amps HP - Horse power MCA - Minimum Circuit Ampacity (Reference for selecting size of Power feeder of equipment.) MOCP - Maximum Over Current Protection (Reference for selecting rating of Fuse or Circuit Breaker of the equipment.)

ELECTRICAL DATA (CAX015 - 080), SCROLL COMPRESSOR UNITS


POWER SUPPLY: 460V-3PH-60Hz
VOLTAGE RANGE (SEE NOTE) MIN. MAX. 506 506 506 506 506 506 506 506 506 506 50.7 310 1 50.7 310 3 2 3.2 35 272 1 35 272 3 2 3.2 30.1 225 1 30.1 225 3 1.5 2.7 50.7 310 1 50.7 310 1 1.5 2.7 16 16 11 11 50.7 310 1 35 272 1 1.5 2.7 16 35 272 1 35 272 1 2 3.2 11 30.1 225 1 30.1 225 1 2 3.2 11 2 2 4 4 4 4 4 30.1 225 1 25.6 173 1 1.5 2.7 16 2 25.6 173 1 25.6 173 1 1.5 2.7 16 2 17.5 125 1 17.5 125 1 1.5 2.7 16 2 44.8 63.0 68.6 74.1 85.2 109.2 124.9 138.7 161.6 228.3 414 414 414 414 414 414 414 414 414 414 RLA (amps) RLA (amps) HP QTY (ea) FLA (amps) LRA (amps) QTY (ea) LRA (amps) QTY (ea) LRA (amps) MCA (amps) LEAD COMPRESSOR OTHER COMPRESSOR CONDENSER FAN MTR MOCP (amps) 60 80 90 100 120 160 170 170 190 270

MODEL No.

POWER SUPPLY

CAX015

460V-3PH-60Hz

CAX020

460V-3PH-60Hz

CAX024

460V-3PH-60Hz

CAX030

460V-3PH-60Hz

CAX036

460V-3PH-60Hz

CAX040

460V-3PH-60Hz

CAX045

460V-3PH-60Hz

CAX055

460V-3PH-60Hz

CAX070

460V-3PH-60Hz

CAX080

460V-3PH-60Hz

NOTE: The equipment is guaranteed to operate continuously at 5% of nominal power supply rating. Although equipment can still operate beyond this value, it should be limited in extent, Frequency and Duration. Corrective measures should be undertaken to improve Voltages to within 5% of nominal Voltage Supply Rating

17

LEGEND:

RLA - Rated Load Amps

FLA - Full Load Amps

LRA - Locked Rotor Amps

HP - Horse power

MCA - Minimum Circuit Ampacity (Reference for selecting size of Power feeder of equipment.)

MOCP - Maximum Over Current Protection (Reference for selecting rating of Fuse or Circuit Breaker of the equipment.)

ELECTRICAL DATA (CAX020 - 170), SEMI-HERMETIC COMPRESSOR UNITS


POWER SUPPLY: 208/230V-3PH-60Hz
LEAD COMPRESSOR OTHER COMPRESSOR RLA (amps) HP 1.5 1.5 1.5 2 1.5 1.5 1.5 1.5 2 2 2 2 2 2 2 5 5 5 5 5 5 5 5.4 30 16 16 16 16 16 16 16 5.4 30 5.4 30 5.4 30 4 4 4 4 4 4 6 6 6 8 8 5 16 2 5.4 30 2 5.4 30 2 5.4 30 2 85.7 120.4 117.0 136.0 156.6 184.7 218.9 285.8 346.3 394.4 338.1 402.7 529.0 656.3 747.2 0 0 47.2 56 60 72.5 87.7 117.4 145 166.4 72.5 87.7 117.4 145 166.4 1288 3 1230 3 808 3 739 3 600 3 1288 1 1230 1 808 1 739 1 600 1 600 1 504 1 442 1 0 0 0 0 LRA (amps) QTY (ea) FLA (amps) QTY (ea) LRA (amps) MCA (amps) RLA (amps) 59.9 87.7 47.2 56 60 72.5 87.7 117.4 145 166.4 72.5 87.7 117.4 145 166.4 1288 1 1230 1 808 1 739 1 600 1 1288 1 1230 1 808 1 739 1 600 1 600 1 504 1 442 1 739 1 600 1 LRA (amps) QTY (ea) CONDENSER FAN MTR MOCP (amps) 140 200 160 190 210 250 300 400 490 560 410 490 640 800 900 VOLTAGE RANGE (SEE NOTE) MIN. MAX. 253 253 253 253 253 253 253 253 253 253 253 253 253 253 253 187 187 187 187 187 187 187 187 187 187 187 187 187 187 187

MODEL No.

POWER SUPPLY

CAX020

230V-3PH-60Hz

CAX024

230V-3PH-60Hz

CAX030

230V-3PH-60Hz

CAX036

230V-3PH-60Hz

CAX040

230V-3PH-60Hz

CAX045

230V-3PH-60Hz

CAX050

230V-3PH-60Hz

CAX060

230V-3PH-60Hz

CAX070

230V-3PH-60Hz

CAX080

230V-3PH-60Hz

CAX090

230V-3PH-60Hz

CAX100

230V-3PH-60Hz

CAX120

230V-3PH-60Hz

CAX150

230V-3PH-60Hz

CAX170

230V-3PH-60Hz

18

POWER SUPPLY: 380V-3PH-60Hz


LEAD COMPRESSOR RLA (amps) RLA (amps) 0 0 28.6 1 1 1 1 462 620 665 43.9 53.1 71.1 418 418 87.8 100.7 333 411 462 620 665 1 1 1 1 1 1 1 1 33.9 36.3 43.9 53.1 71.1 87.8 100.7 43.9 53.1 71.1 87.8 100.7 36.3 53.1 28.6 33.9 36.3 43.9 53.1 71.1 87.8 100.7 411 333 333 280 246 1 411 1 333 1 LRA (amps) QTY (ea) OTHER COMPRESSOR LRA (amps) 0 0 246 280 333 333 411 462 620 665 333 411 462 620 665 QTY (ea) 0 0 1 1 1 1 1 1 1 1 3 3 3 3 3 HP 1.5 1.5 1.5 2 1.5 1.5 1.5 1.5 2 2 2 2 2 2 2 CONDENSER FAN MTR FLA (amps) 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 LRA (amps) 18 18 18 9.5 18 18 18 18 9.5 9.5 9.5 9.5 9.5 9.5 9.5 QTY (ea) 2 2 2 2 4 4 4 4 4 4 6 6 6 8 8 MCA (amps) 51.2 72.2 70.2 82.1 93.3 110.4 131.1 171.6 209.2 238.2 204.0 243.1 319.6 396.4 451.2 MOCP (amps) 80 120 90 110 130 150 180 240 290 330 240 290 390 480 550 VOLTAGE RANGE (SEE NOTE) MIN. MAX. 418 418 418 418 418 418 418 418 418 418 418 418 418 342 342 342 342 342 342 342 342 342 342 342 342 342 342 342

MODEL No.

POWER SUPPLY

CAX020

380V-3PH-60Hz

CAX024

380V-3PH-60Hz

CAX030

380V-3PH-60Hz

CAX036

380V-3PH-60Hz

CAX040

380V-3PH-60Hz

CAX045

380V-3PH-60Hz

CAX050

380V-3PH-60Hz

CAX060

380V-3PH-60Hz

CAX070

380V-3PH-60Hz

CAX080

380V-3PH-60Hz

CAX090

380V-3PH-60Hz

CAX100

380V-3PH-60Hz

CAX120

380V-3PH-60Hz

CAX150

380V-3PH-60Hz

CAX170

380V-3PH-60Hz

ELECTRICAL DATA (CAX020 - 170), SEMI-HERMETIC COMPRESSOR UNITS


POWER SUPPLY: 460V-3PH-60Hz
LEAD COMPRESSOR OTHER COMPRESSOR RLA (amps) HP 1.5 1.5 1.5 2 1.5 1.5 1.5 1.5 2 2 2 2 2 2 2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 2.7 2.7 16 16 11 11 11 11 11 11 11 2.7 16 2.7 16 3.2 11 2 4 4 4 4 4 4 6 6 6 8 8 2.7 16 2 2.7 16 2 2.7 16 2 42.90 60.28 58.50 69.40 78.30 92.25 109.58 142.88 175.93 200.00 173.05 205.78 268.68 333.73 379.20 0 0 23.6 28 30 36.2 43.9 58.7 72.5 83.2 36.2 43.9 58.7 72.5 83.2 590 3 513 3 404 3 323 3 262 3 590 1 513 1 404 1 323 1 262 1 262 1 22 1 193 1 0 0 0 0 LRA (amps) QTY (ea) FLA (amps) QTY (ea) LRA (amps) MCA (amps) RLA (amps) 30 43.9 23.6 28 30 36.2 43.9 58.7 72.5 83.2 36.2 43.9 58.7 72.5 83.2 590 1 513 1 404 1 323 1 262 1 590 1 513 1 404 1 323 1 262 1 262 1 220 1 193 1 323 1 262 1 LRA (amps) QTY (ea) CONDENSER FAN MTR MOCP (amps) 70 100 80 90 100 120 150 200 240 280 200 250 320 400 460

MODEL No. MIN. MAX. 506 506 506 506 506 506 506 506 506 506 506 506 506 506 506 414 414 414 414 414 414 414 414 414 414 414 414 414 414 414

POWER SUPPLY

VOLTAGE RANGE (SEE NOTE)

CAX020

460V-3PH-60Hz

CAX024

460V-3PH-60Hz

CAX030

460V-3PH-60Hz

CAX036

460V-3PH-60Hz

CAX040

460V-3PH-60Hz

CAX045

460V-3PH-60Hz

CAX050

460V-3PH-60Hz

CAX060

460V-3PH-60Hz

CAX070

460V-3PH-60Hz

CAX080

460V-3PH-60Hz

CAX090

460V-3PH-60Hz

CAX100

460V-3PH-60Hz

CAX120

460V-3PH-60Hz

CAX150

460V-3PH-60Hz

CAX170

460V-3PH-60Hz

19

NOTE: The equipment is guaranteed to operate continuously at 5% of nominal power supply rating. Although equipment can still operate beyond this value, it should be limited in extent, Frequency and Duration. Corrective measures should be undertaken to improve Voltages to within 5% of nominal Voltage Supply Rating

LEGEND:

RLA - Rated Load Amps

FLA - Full Load Amps

LRA - Locked Rotor Amps

HP - Horse power

MCA - Minimum Circuit Ampacity (Reference for selecting size of Power feeder of equipment.)

MOCP - Maximum Over Current Protection (Reference for selecting rating of Fuse or Circuit Breaker of the equipment.)

DIMENSIONS
CAX015, CAX020 & CAX024 (DUAL SCROLL)
DIMENSIONS
MODEL CAX015 CAX020 CAX024 A 320 325 298 B 495 487 502 C 320 320 320 D 495 487 487

CAX030 & CAX036 (DUAL SCROLL)


DIMENSIONS
MODEL CAX030 CAX036 A 298 279 B 474 495 C 298 279 D 474 495

NOTE: All dimensions are in mm.

20

DIMENSIONS
CAX040 & CAX045 (DUAL SCROLL)

CAX055 (QUADRUPLE SCROLL)

NOTE: All dimensions are in mm.

21

DIMENSIONS
CAX070 & CAX080 (QUADRUPLE SCROLL)

NOTE: All dimensions are in mm.

22

DIMENSIONS
CAX020 & CAX024 (SINGLE SEMI-HERMETIC)

CAX030 (DUAL SEMI-HERMETIC)

NOTE: All dimensions are in mm.

23

DIMENSIONS
CAX036 (DUAL SEMI-HERMETIC)

CAX040, CAX045, CAX050 & CAX060 (DUAL SEMI-HERMETIC)

NOTE: All dimensions are in mm.

24

DIMENSIONS
CAX070 & CAX080 (DUAL SEMI-HERMETIC)

DIMENSIONS
MODEL CAX070 CAX080 A 857 857 B 532 485 C 857 857 D 532 485

CAX090, CAX100 & CAX120 (QUADRUPLE SEMI-HERMETIC)


DIMENSIONS
MODEL CAX090 A B C D E F G H 965 686 864 559 965 762 864 559 CAX100 CAX120 958 749 869 533 958 749 869 553 955 709 818 539 955 709 818 539

NOTE: All dimensions are in mm.

25

DIMENSIONS
CAX150 & CAX170 (QUADRUPLE SEMI-HERMETIC)
DIMENSIONS
MODEL CAX150 A B C D E F G H L 958 723 837 524 958 723 837 524 4343 CAX170 965 719 841 485 965 719 841 485 5309

NOTE: All dimensions are in mm.

26

TYPICAL WIRING DIAGRAM


Single semi-hermetic compressor units
HVTB TO FUSED DISCONNECT SWITCH OR CB (SEE NOTE-4)
REFER TO UNIT NAMEPLATE FOR POWER SUPPLY

L1 L2 L3 NTB NEUTRAL
LUG PLEASE REFER NEXT PAGE FOR CONDENSER FAN MOTOR POWER& CONTROL CONNECTIONS.

CC1 OLR1

T1A UVM TO HVTB L1 TO NTB N 230VAC

T2A

L1

L2

L3

COMP 1 L1 ATB 1 1A 1 L2 UVM-1 8 L3

(REMOVE JP1)

T3A

UVM CONNECTION

ATB 1 JP1 1A JP2 1B

F1

ATB

PLEASE REFER TO FAN MOTOR CONTROL CONNECTION, (NEXT PAGE) SEE VFC CONNECTION TO ATB
(NEXT PAGE)

SEE PDS CONNECTION


(NEXT PAGE)

TO FR1

TO PDS1 CC1 ( NOTE 8) SWITCHING CONTACTS FROM T'STAT CONTROLLER OR DDC


(by others)

41A

4A

3A

JP OUTFAN2 OUTFAN1 NEUTRAL

HEATER2

HEATER1

COMP2

INFAN

COMP1

LVTB ( NOTE 7)
R C G Y1 JP
24Vac

X2

X1

P2

P1

R C G Y1 Y2 W1 W2 STG1 COOLING STG2 COOLING

R C Y1 Y2

LIVE

LED FAULT INDICATOR LOCK2 SYSTEM2 LOCK1 SYSTEM1

ECB
SQMBO4 ( P III )

Y2 W1 W2
ON/OFF

PRI

FUSE
P3_##

(ON/OFF)

TRANS 230v 12v-0-12v


ON DIP

HP1 (HP1) HP2 (HP2) LP1 (LP1) LP2 (LP2)

21A 27A

OLR1-1 24A

(SSPS1) (OPS1) JP3 25A JP5 26A

HPS1
P

JP 22A 23A LPS1


P

SEC

DIP SWITCH LED POWER INDICATOR J_PROG

JP

CRANKCASE HTR CONNECTION


A. SEMI-HERMETIC RECIP. COMP.

CC1A-1B

100A

C.HTR1

COMP. SSPS CONNECTION (AS APPLICABLE)


COMP. 1: 24A 1 SSPS1 M1/11 L1/MP/L M2/14 L2/R/N 25A 2

PRESSURE SWITCH SETTINGS (R134a)


NAME LPS1 HPS1 FCS1 LPS3 LPS OPEN (PSIG) 10 5 350 10 125 10 50 40 CLOSE (PSIG) 30 5 300 15 225 15 40 30

(REMOVE JP3) (SEE NOTE 5)

COMPRESSOR UNLOADER CONNECTION OIL PRESSURE SWITCH CONN.


4A 3A AR2 ATB 2 S1

ECB DIP SWITCH SETTINGS & LED INDICATORS


ON= TEST MODE ENABLE OFF=TEST MODE DISABLE LOAD BALANCE S2 ON= COMPRESSOR 1 LEAD OFF= (Comp1&2 Auto Lead Lag) ON= WITH PUMP DOWN OPTION S3 OFF= WITHOUT PUMP DOWN S4 on-board programming function (always set to on) LED INDICATORS FACTORY SETTINGS OF DIP SWITCHES Green power on/off indicator DIP SWITCH # S1 S2 S3 S4 system lock-out due to system fault Red ON system 1 fault diagnostic OFF Yellow blinking slow - LPS1 ckt fault notes: blinking fast - HPS1 ckt fault - Set dip switch #3 according to unit's option (pump down or no pump down) system 2 fault diagnostic Orange blinking slow - LPS2 ckt fault - System 2 fault diagnostics applicable on dual compressor models only. blinking fast - HPS2 ckt fault

COMP2

COMP1

CC1A-1A

28A

OPS1
2 240

ECB AR2-1B

25A

OPS1-1 (REMOVE JP5)

26A TO ATB 28A

LPS3
C P

NO

5A
NC

UL1

NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items. 2. Refer to unit control box (inside panel) for exact wiring diagram.

27

TYPICAL WIRING DIAGRAM


Single semi-hermetic compressor units
OPTIONAL CONNECTIONS
COMP. WITH CB CONNECTION
TO HVTB L1 L2 L3

LEGEND
AHU AFS AR ATB BM BMC CB CC CCA C.HTR COMP/C ECB F FCS FMCA FM FMC FR HC HPS HVTB JP L1 L2 L3 LPS LUG NTB OLR OPS P PDS S SSPS T.O.P TRANS UL UVM AIR HANDLING UNIT AIR FLOW SWITCH AUXILIARY RELAY AUXILIARY TERMINAL BLOCK BLOWER MOTOR BLOWER MOTOR CONTACTOR CIRCUIT BREAKER COMPRESSOR CONTACTOR CC AUXILIARY CONTACT CRANKCASE HEATER COMPRESSOR ELECTRONIC CONTROL BOARD FUSE FAN CYCLING SWITCH FMC AUXILIARY CONTACT FAN MOTOR (CONDENSER) FAN MOTOR CONTACTOR FAULT RELAY HEATER CONTACTOR HIGH PRESSURE SWITCH HIGH VOLTAGE TERMINAL BLOCK JUMPER LINE 1 LINE 2 LINE 3 LOW PRESSURE SWITCH LUG GROUND NEUTRAL TERMINAL BLOCK OVER LOAD RELAY OIL PRESSURE SWITCH PRESSURE PUMP DOWN SOLENOID DIP SWITCH (IN ECB) SOLID STATE PROTECTION SYSTEM FM THERMAL OVERLOAD PROTECTION TRANSFORMER COMP. UNLOADER SOLENOID VOLTAGE MONITOR RELAY FIELD WIRING SPLICE-CLOSED END TERMINAL BLOCK OR TERMINATION POINT

UNIT STATUS (VFC) INDICATION CONNECTION


1 45 UNIT ON AR1 AR1-1A UNIT ON 43 UNIT TRIP FR1-1 44 2 46

CB1

L1A

L2A

L3A

CC1 OLR1 T1A T2A T3A

UNIT TRIP INDIVIDUAL COMP. RUN/TRIP COMP 1 TO ECB X1 41A FR1 2

FR1-2A COMP 1 CC1A-2A

COMP CB AUXILIARY CONTACT CONNECTION


ECB HP1 (HP1) 21A 8A

55 COMP1 ON

56

58

COMP1 TRIP CB1A-1A

27A HPS1

PUMP DOWN SOLENOID CONNECTION


ATB 2 PDS1 4A P2 P1

ECB

( NOTE 6)

HOT GAS BY PASS CONNECTION


LVTB C Y1 Y2 LPS
C P NC

17 31A 31B AR8 AR9

NOTES
1. POWER SUPPLY, REFER TO UNIT NAMEPLATE. ANY WIRE REPLACEMENT SHOULD BE OF 900C OR ITS EQUIVALENT. USE COPPER CONDUCTOR WIRES ONLY. POWER MUST BE SUPPLIED TO CRANKCASE HEATER FOR MINIMUM OF 12 HOURS PRIOR TO SYSTEM START UP. IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE HEATER MUST BE ON FOR 12 HOURS BEFORE OPERATING THE SYSTEM. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN COMPRESSOR DAMAGE. FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER TO BE PROVIDED BY CONSUMER WITH RATING AS RECOMMENDED BY ZAMIL. COMPRESSOR IS EITHER PROVIDED WITH SSPS OR INTERNAL LINE BREAK FOR THERMAL OVERLOAD PROTECTION. IF PDS IS FACTORY INSTALLED, PLEASE READ DASHED LINES AS CONTINUOUS LINES. USE SHIELDED TYPE CABLE, #18AWG (min), FOR LVTB FIELD WIRING. GROUND CONNECT AT BOTH ENDS. COOLING OUTPUT SIGNAL FROM CONTROLLER SHOULD FOLLOW THE SEQUENCE: ON SEQUENCE: Y1 FIRST, THEN Y2 OFF SEQUENCE: Y2 FIRST, THEN Y1 9. NEUTRAL LINE REQUIRED ON 380V-3Ph-60Hz POWER SUPPLY ONLY. 2.

NO

7E AR8-1 7F

AR9-1

7G

HGS

3.

NOTE FOR UNITS WITH HGS CONNECTION, DIP SWITCH S2 IN ECB SHOULD BE IN "ON" POSITION.

4. 5. 6. 7. 8.

CONDENSER FAN MOTOR POWER & CONTROL CONNECTIONS


STANDARD CONNECTION (CAX020~024)
HVTB L1 L2 L3 CAX020~024 (S-HERM) 2-FAN MOTOR LAYOUT

WITH OPTIONAL FCS CONNECTION (CAX020~024)


HVTB L1 L2 L3

CB6

CB6

101

102

101

100

101

102

101

100

FMC1 35B 36B 37B 36A 37A 35A

FMC2 35A 36A 37A

100

102

FMC1

100

102
FMC2

35B

36B

FM1 ECB OUTFAN 1 JP OUTFAN 2 12B 12A

FM2 FM1 T.O.P FM2 T.O.P


ECB

FM1

FM2 FM1 T.O.P FM2 T.O.P

37B

13A 13B

FMC1 FMC2

ATB 2 OUTFAN 1 JP OUTFAN 2

12A

13A
13B

FMC1 FMC2

ATB 2

10A

FCS1
P

11A 12B

28

TYPICAL WIRING DIAGRAM


Dual compressor (Scroll/Semi-hermetic) units
REFER TO UNIT NAMEPLATE FOR POWER SUPPLY

HVTB L1 L2 L3 NTB
PLEASE REFER NEXT PAGE FOR CONDENSER FAN MOTOR POWER& CONTROL CONNECTIONS.

TO FUSED DISCONNECT SWITCH OR CB (SEE NOTE-4)

NEUTRAL
LUG

CC1 OLR1

CC2 OLR2

T1A

T2A

T3A

T1B ATB CC2 CC1

T2B

L1

L2

L3

COMP 1 L1 ATB 1 1A 1 L2 UVM-1 8 L3 UVM

COMP 2

(REMOVE JP1) TO HVTB L1 TO NTB N 230VAC

ATB 1 JP1 1A JP2 1B

F1

PLEASE REFER TO FAN MOTOR CONTROL CONNECTION, (NEXT PAGE) SEE VFC CONNECTION TO ATB
(NEXT PAGE)

SEE PDS CONNECTION


(NEXT PAGE)

TO FR2

TO FR1

TO PDS2

TO PDS1

T3B

UVM CONNECTION

( NOTE 8) SWITCHING CONTACTS FROM T'STAT CONTROLLER OR DDC


(by others)

41B

41A

4B

4A

3B

3A

OUTFAN2

OUTFAN1

NEUTRAL

HEATER2

HEATER1

INFAN

COMP2

COMP1

LVTB ( NOTE 7)
R C G Y1 JP
24Vac

X1

X2

P2

P1

R C G Y1 Y2 W1 W2 STG1 COOLING STG2 COOLING

R C Y1 Y2

LIVE

LED FAULT INDICATOR LOCK2 SYSTEM2 LOCK1 SYSTEM1

ECB
SQMBO4 ( P III )

Y2 W1 W2
ON/OFF

PRI

FUSE
P3_##

(ON/OFF)

TRANS 230v 12v-0-12v


ON DIP

HP1 (HP1) HP2 (HP2) LP1 (LP1) LP2 (LP2)

21A 27A 21B 27B 22A 23A 22B 23B

OLR1-1 24A OLR2-1

(OPS1) (SSPS1) JP3 25A JP5 26A

HPS1
P

(SSPS2) (OPS2) 24B JP4 25B JP6 26B

HPS2
P

LPS1
P

SEC

DIP SWITCH LED POWER INDICATOR J_PROG

LPS2
P

PRESSURE SWITCH SETTINGS


NAME LPS1 & 2 LPS LPS3 HPS1 & 2 FCS1 & 2 OPEN (PSIG) 10 5 40 50 350 10 125 10 CLOSE (PSIG) 30 5 30 40 300 15 225 15

ECB DIP SWITCH SETTINGS & LED INDICATORS


OFF=TEST MODE DISABLE ON= TEST MODE ENABLE LOAD BALANCE OFF= (Comp1&2 Auto Lead Lag) ON= COMPRESSOR 1 LEAD ON= WITH PUMP DOWN OPTION S3 OFF= WITHOUT PUMP DOWN on-board programming function (always set to on) S4 LED INDICATORS FACTORY SETTINGS OF DIP SWITCHES Green power on/off indicator Red system lock-out due to system fault S4 DIP SWITCH # S1 S2 S3 system 1 fault diagnostic ON Yellow blinking slow - LPS1 ckt fault OFF blinking fast - HPS1 ckt fault note: system 2 fault diagnostic Set dip switch #3 according to unit's option Orange blinking slow - LPS2 ckt fault (pump down or no pump down) blinking fast - HPS2 ckt fault S2 S1

NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items. 2. Refer to unit control box (inside panel) for exact wiring diagram.

29

TYPICAL WIRING DIAGRAM


Dual compressor (Scroll/Semi-hermetic) units
CONDENSER FAN MOTOR POWER & CONTROL CONNECTIONS
STANDARD CONNECTION (CAX015~036)
HVTB L1 L2 L3 2-FAN MOTOR LAYOUT CAX015~036 (SCROLL)

LEGEND
AHU AFS AR ATB BM BMC CB CC CCA C.HTR COMP/C ECB F FCS FMCA FM FMC FR HC HPS HVTB JP L1 L2 L3 LPS LUG NTB OLR OPS P PDS S SSPS T.O.P TRANS UL UVM AIR HANDLING UNIT AIR FLOW SWITCH AUXILIARY RELAY AUXILIARY TERMINAL BLOCK BLOWER MOTOR BLOWER MOTOR CONTACTOR CIRCUIT BREAKER COMPRESSOR CONTACTOR CC AUXILIARY CONTACT CRANKCASE HEATER COMPRESSOR ELECTRONIC CONTROL BOARD FUSE FAN CYCLING SWITCH FMC AUXILIARY CONTACT FAN MOTOR (CONDENSER) FAN MOTOR CONTACTOR FAULT RELAY HEATER CONTACTOR HIGH PRESSURE SWITCH HIGH VOLTAGE TERMINAL BLOCK JUMPER LINE 1 LINE 2 LINE 3 LOW PRESSURE SWITCH LUG GROUND NEUTRAL TERMINAL BLOCK OVER LOAD RELAY OIL PRESSURE SWITCH PRESSURE PUMP DOWN SOLENOID DIP SWITCH (IN ECB) SOLID STATE PROTECTION SYSTEM FM THERMAL OVERLOAD PROTECTION TRANSFORMER COMP. UNLOADER SOLENOID VOLTAGE MONITOR RELAY FIELD WIRING SPLICE-CLOSED END TERMINAL BLOCK OR TERMINATION POINT

WITH OPTIONAL FCS CONNECTION (CAX015~036)


HVTB L1 L2 L3

CAX030~036 (S-HERM) CB6 CB6

101

102

101

100

102

100

FMC1 35B 36B 37B 35A 36A 37A

FMC2 35A 36A 37A

100

102

101

101

FMC1 35B 36B 37B

100

102 FMC2 FM1 T.O.P FM2 T.O.P

FM1 ECB OUTFAN 1 JP OUTFAN 2 12B 12A

FM2 FM1 T.O.P FM2 T.O.P ECB 13A 13B FMC1 FMC2 ATB 2 OUTFAN 1 JP OUTFAN 2

FM1

FM2 FMC1 FMC2 ATB 2

12A 10A FCS1


P

13A 13B

11A 12B 11B

10B FCS2
P

STANDARD CONNECTION (CAX040~080)


4-FAN MOTOR LAYOUT HVTB L1 L2 L3 HVTB L1 L2 L3 CAX040~045 (SCROLL) CAX040~060 (S-HERM)

WITH OPTIONAL FCS CONNECTION (CAX040~080)


HVTB L1 L2 L3 HVTB L1 L2 L3

CAX070~080 (S-HERM) CB6 101 103 104 100 102 105 CB7

CB6

CB7

101

104

102

102

100

100

FMC1

FMC2 35A 36A 37A

FMC1 35C 36C 37C

FMC3 35B 36B 37B

103

105

101

104

FMC2 35D 36D 37D

103

105 FMC4

35D

36D

35C

36C

37C

35A

36A

37A

37D

35B

36B

37B

FM1 ECB OUTFAN 1 12A

FM3

FM2 FM1 T.O.P

FM4 ATB 2 FMC3 FMC2 FMC4

FM1

FM3

FM2

FM4

12A 10A FCS1 11A 12C FM3 T.O.P

13A

FMC1

ECB OUTFAN 1 OUTFAN 2 12C

FM3 T.O.P

13C 13D

12A

FM1 T.O.P

13A 13B

FMC1 FMC2

ATB 2 OUTFAN 2 12B

13C FM2 T.O.P 13B

12D

FM4 T.O.P

12B

FM2 T.O.P

10B FCS2 11B


P

12D

12B FM4 T.O.P 13D

OPTIONAL CONNECTIONS
COMP. WITH CB CONNECTION
TO HVTB L1 L2 L3 TO HVTB L1 L2 L3 COMP. 1:

CRANKCASE HTR CONNECTION(AS APPLICABLE)


A. SEMI-HERMETIC RECIP. COMP. 1 CC1A-1B 100A C.HTR1 2

UNIT STATUS (VFC) INDICATION CONNECTION


1 45 UNIT ON AR1 AR1-1A UNIT ON UNIT TRIP 43 FR1-1 44A UNIT TRIP INDIVIDUAL COMP. RUN/TRIP COMP 1 TO ECB X1 41A FR1 2 FR2-1 44 2 46

NOTES
1. 2. 3. POWER SUPPLY, REFER TO UNIT NAMEPLATE. ANY WIRE REPLACEMENT SHOULD BE OF 900C OR ITS EQUIVALENT. USE COPPER CONDUCTOR WIRES ONLY. POWER MUST BE SUPPLIED TO CRANKCASE HEATER FOR MINIMUM OF 12 HOURS PRIOR TO SYSTEM START UP. IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE HEATER MUST BE ON FOR 12 HOURS BEFORE OPERATING THE SYSTEM. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN COMPRESSOR DAMAGE. FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER TO BE PROVIDED BY CONSUMER WITH RATING AS RECOMMENDED BY ZAMIL. COMPRESSORS ARE EITHER PROVIDED WITH SSPS OR INTERNAL LINE BREAK FOR THERMAL OVERLOAD PROTECTION. IF PDS IS FACTORY INSTALLED, PLEASE READ DASHED LINES AS CONTINUOUS LINES. USE SHIELDED TYPE CABLE, #18AWG (min), FOR LVTB FIELD WIRING. GROUND CONNECT AT BOTH ENDS. COOLING OUTPUT SIGNAL FROM CONTROLLER SHOULD FOLLOW THE SEQUENCE: ON SEQUENCE: Y1 FIRST, THEN Y2
2

CB1

CB2

COMP. 2:

CC2A-1B

100B

C.HTR2

B. SCROLL COMP. L1A L2A L3A L1B L2B L3B COMP. 1: CC2 OLR2 T1B T2B T3B COMP. 2: L1 C.HTR1 C.HTR2 L2

CC1 OLR1 T1A T2A T3A

L2

L3

4. 5. 6. 7.

COMP. SSPS CONNECTION (AS APPLICABLE)


COMP. 1: 24A 1 SSPS1 M1/11 L1/MP/L M2/14 L2/R/N 25A 2

FR1-2A CC1A-2A

COMP 1

COMP 2

COMP CB AUXILIARY CONTACT CONNECTION


ECB HP1 (HP1) HP2 (HP2) 21A 8A 21B 8B COMP. 2: 24B CB1A-1A 27A HPS1 (SEE NOTE 5) CB2A-1A 27B HPS2 1 M1/11

(REMOVE JP3) SSPS2 M2/14 L2/R/N

55 25B 2 COMP 2 TO ECB X2 COMP1 ON

56

58

8.

COMP1 TRIP 41B FR2

L1/MP/L

OFF SEQUENCE: Y2 FIRST, THEN Y1 9. NEUTRAL LINE REQUIRED ON 380V-3Ph-60Hz POWER SUPPLY ONLY.

(REMOVE JP4)

FR2-2A CC2A-2A

COMPRESSOR UNLOADER CONNECTION


( CAPACITY UNLOADERS ON LEAD COMPRESSOR )
A) FOR COMPRESSOR WITH 2 HEADS / 1 SOLENOID (0 - 50 - 100% STEPS) FOR COMPRESSOR WITH 3 HEADS / 1 SOLENOID (0 - 66 - 100% STEPS)

PUMP DOWN SOLENOID CONNECTION


PDS2 PDS1 4B 4A ATB 2

60 COMP2 ON

61

63

TO ATB 28A

28A

LPS3
C P

NO

5A
NC

UL1

COMP2 TRIP

P2

P1

ECB ( NOTE 6)
B) FOR COMPRESSOR WITH 4 HEADS / 2 SOLENOIDS (0 - 50 - 100% STEPS)

HOT GAS BY PASS CONNECTION


LVTB C
240

OIL PRESSURE SWITCH CONN.


COMP 1 1 25A CC1A-1A 28A OPS1
2

17 31A 31B AR8 AR9

2 26A

TO ATB 28A

28A

LPS3
C P

NO

5A
NC

UL1

Y1 Y2 LPS
C P NC

OPS1-1 (REMOVE JP5) OPS2 28B


2

6A COMP 2 CC2A-1A

UL3

240

2 26B

NO

7E AR8-1 7F

AR9-1

7G

HGS

25B

OPS2-1 (REMOVE JP6)

NOTE FOR UNITS WITH HGS CONNECTION, COMP 1 SHALL BE LEAD COMPRESSOR. DIP SWITCH S2 IN ECB SHOULD ALWAYS BE IN "ON" POSITION.

30

TYPICAL WIRING DIAGRAM


Quadruple compressor (Scroll/Semi-hermetic) units
REFER TO UNIT NAMEPLATE FOR POWER SUPPLY

HVTB L1 L2 L3 NTB
PLEASE REFER NEXT PAGE FOR CONDENSER FAN MOTOR POWER& CONTROL CONNECTIONS.

POWER SUPPLY 380V-3PH-60HZ


(WITH NEUTRAL)

TO FUSED DISCONNECT SWITCH OR CB (SEE NOTE-4)

NEUTRAL
LUG

CC1 OLR1

CC2 OLR2

CC3 OLR3

CC4 OLR4

T1C

T2C

T3C

T1D ( NOTE 8)
(by others) R Y1 Y2 Y3 Y4

T2D

UVM CONNECTION
L1 L2 L3

COMP 1

COMP 2

COMP 3

COMP 4

L1 ATB 1 1A

L2 UVM-1 8

L3

UVM

(REMOVE JP1) TO HVTB L1 TO NTB N 230VAC ATB

ATB 1

JP1

1A

JP2

F1 1B PLEASE REFER TO FAN MOTOR CONTROL CONNECTION, (NEXT PAGE) SEE VFC CONNECTION TO ATB
(THIRD PAGE)

SEE PDS CONNECTION


(THIRD PAGE)

TO FR2

TO FR1

TO PDS2

TO PDS1

CC2 CC1

OUTFAN2

OUTFAN1

HEATER2

NEUTRAL

HEATER1

COMP2

INFAN

COMP1

TB1 R C G Y1 JP

X2

X1

P2

P1

15 17 31A 31B
24Vac

( NOTE 7) LVTB
R C G Y1 Y2 32C Y3 Y4 32D

SWITCHING CONTACTS FROM T'STAT CONTROLLER OR DDC

41B

41A

4B

4A

3B

3A

STG1 COOLING STG2 COOLING STG3 COOLING STG4 COOLING

LIVE

LED FAULT INDICATOR LOCK2 SYSTEM2 LOCK1 SYSTEM1

ECB1
SQMBO4 ( P III )

Y2 W1 W2
ON/OFF

YR3 YR4

PRI

FUSE
P3_##

(ON/OFF)

TRANS2 230v 12v-0-12v


ON DIP

HP1 (HP1) HP2 (HP2) LP1 (LP1) LP2 (LP2)

21A 27A 21B 27B 22A 23A 22B 23B

OLR1-1 24A OLR2-1 24B JP4 25B JP6 26B JP3 25A JP5 26A

HPS1
P

HPS2
P

LPS1
P

SEC

DIP SWITCH LED POWER INDICATOR J_PROG

LPS2
P

PLEASE REFER TO FAN MOTOR CONTROL CONNECTION, (NEXT PAGE) TO ATB SEE VFC CONNECTION
(THIRD PAGE)

ECB1 & 2 DIP SWITCH SETTINGS & LED INDICATORS


SEE PDS CONNECTION
(THIRD PAGE)

TO ATB 2 CC4 CC3

TO FR4 1

TO FR3

TO PDS4

TO PDS3

INFAN

X2

X1

P2

P1

R C G Y1 JP

15B

31C 31D

YR3-1 YR4-1

OFF=TEST MODE DISABLE ON= TEST MODE ENABLE LOAD BALANCE ON= COMPRESSOR 1 LEAD OFF= (Comp1&2 Auto Lead Lag) ON= WITH PUMP DOWN OPTION S3 OFF= WITHOUT PUMP DOWN on-board programming function (always set to on) S4 LED INDICATORS FACTORY SETTINGS OF DIP SWITCHES Green power on/off indicator Red system lock-out due to system fault DIP SWITCH # S1 S2 S3 S4 system 1 fault diagnostic ON blinking slow - LPS1 ckt fault Yellow OFF blinking fast - HPS1 ckt fault note: system 2 fault diagnostic Set dip switch #3 according to unit's option blinking slow - LPS2 ckt fault Orange (pump down or no pump down) blinking fast - HPS2 ckt fault S2

S1

41D

41C

4D

4C

3D

OUTFAN2

OUTFAN1

HEATER2

NEUTRAL

HEATER1

COMP2

COMP1

3C

LIVE

LED FAULT INDICATOR LOCK2 SYSTEM2 LOCK1 SYSTEM1

ECB2
SQMBO4 ( P III )

Y2 W1 W2
ON/OFF

NAME LPS1 ~ 4 LPS LPS5 21C 27C 21D 27D 22C 23C 22D 23D OLR4-1 24D JP8 25D JP10 26D OLR3-1 24C JP7 25C JP9 26C HPS3
P

T3D

T1A

T2A

T3A

T1B

T2B

T3B

PRESSURE SWITCH SETTINGS


OPEN (PSIG) 10 5 40 50 350 10 125 10 CLOSE (PSIG) 30 5 30 40 300 15 225 15

PRI

FUSE
P3_##

(ON/OFF)

HPS1 ~ 4 FCS1 ~ 4

TRANS3 230v 12v-0-12v


ON DIP

HP1 (HP1) HP2 (HP2) LP1 (LP1) LP2 (LP2)

HPS4
P

LPS3
P

SEC

DIP SWITCH LED POWER INDICATOR J_PROG

LPS4
P

NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items. 2. Refer to unit control box (inside panel) for exact wiring diagram.

31

TYPICAL WIRING DIAGRAM


Quadruple compressor (Scroll/Semi-hermetic) units
C O N D EN S ER F AN M O TO R PO W ER & C O N TR O L C O N N EC T IO N S
L1 H V TB L2 L3 L1 H V TB L2 L3

4-F A N M OT O R LAY OU T C A X055~085 (S C R O LL)

CB6

C B7

101

102

104

100

101

102

104

100

FM C1 35C 36C 37C 35A 36A 37A

FMC3 35B 36B 37B

103

105

FM C2 35D 36D 37D

103

105 FMC4

FM 1

FM3

FM 2

FM4

S T A N DA R D C O NN E C T IO N (C A X 055~085)
EC B1 OUTFAN 1 JP O U T FA N 2 12 B 1 2B 12 A 1 2A FM1 T .O .P 13A F M C1 AT B 2 E C B1

W ITH O P T IO N A L F CS C O N N E C T IO N (C A X 055~085)
O U T FA N 1 JP 10A FCS1
P

11A

12A

FM 1 T .O .P

13 A

FM C1

AT B 2

FM2 T .O .P

13B

F M C2 OUTFAN 2

10B

FCS2
P

11B

12B

FM 2 T .O .P

13 B

FM C2

EC B2 OUTFAN 1 JP O U T FA N 2 12 D 1 2D 12 C 1 2C

FM3 T .O .P

13C

F M C3

AT B 2

E C B2 O U T FA N 1 JP 10C FCS3
P

11C

12C

FM 3 T .O .P

13 C

FM C3

AT B 2

FM4 T .O .P

13D

F M C4 OUTFAN 2

10D

FCS4
P

11D

12D

FM 4 T .O .P

13 D

FM C4

L1

H VT B L2 L 3

L1

H VT B L2 L 3

L1

H VT B L2 L3

6-F A N M OT O R LAY OU T C A X 090~120 (S -H E R M )

S TA N D A R D C O N N E C TIO N (CA X 090~ 120)


F M C 1A-1A AT B 1 F M C 5A-1A F M C 2A-1A 12C FM 3 T .O .P 13C FM C3 AT B 2

C B6

C B7

C B8 FM 4 T .O .P

101

102

104

100

101

103

105

104

107

107

102

105

100

108

103

FMC1 35C 36C 37C 35A 36A 37A

FMC3 35B 36B 37B

FMC2 35D 36D 37D

FMC4 35E 36E 37E

106

FMC5 35F 36F 37F

106

108

F M C 6A-1A FMC6

12D

13D

FM C4

W ITH O P T IO N A L F CS C O N N E C T IO N (C A X 090~120)
F M C 1A -1A ATB 1 F M C 5A -1A F M C 2A -1A F M C 6A -1A 10A F C S1 1 0B
P

FM1

FM3

FM 2

FM 4

FM5

FM6

1 1A 12C

FM 3 T .O .P

13C

FM C3

AT B 2

E C B1 OUTFAN 1 12A 12A

FM 1 T .O.P FM 5 T .O.P

13A

FMC1

AT B 2

E C B2 O U T F AN 1 12B 12B

FM2 T .O .P FM6 T .O .P

F C S2 11B
P

13B

FMC2

A TB 2

10C F C S3 10D
P

11C 12D

FM 4 T .O .P

13D

FM C4

OUTFAN 2

12E

12E

13E

FMC5 OUTFAN 2

12F

12F

13F

FMC6

F C S 4 11D
P

C R AN K C AS E H TR CO NN E C TIO N
A . S E M I-H E R M E T IC C O M P R E S S O R

O IL P RE S SU R E S W ITCH C O NN .
(F O R S E M I-H E R M E T IC C O M P R E S S O R O N LY )

COMP 1 C O M P. 1: C O M P. 2: 1B C C 1A -1B 100A C .H TR 1 C .H TR 2 2 1 25A C C 1A -1A 28A


2

O PS 1
240

2 26A

1B 1B

C C 2A-1B C C 3A -1B

100B 1 00C

2 2

O PS1-1 (R EM O V E JP5) O PS 2 28B


2

C O M P. 3: C O M P. 4:

C .H TR 3 C .H TR 4

COMP 2 C C 2A -1A

240

2 26B

1B

C C 4A-1B

1 00D

25B

O PS2-1 (R EM O VE JP6) C C 3A -1A 2 8C O PS 3


2 240

B . S C R O LL C O M P R E S S O R C O M P . 1: C O M P . 2: L1 C .H TR 1 C .H T R 2 L2

COMP 3 1 25C

2 26C

O PS3-1 (R EM O V E JP9) O PS 4 28 D
2

L2 L1

L3 L2

COMP 4 C C 4A -1A

C O M P . 3:

C .H TR 3

240

2 26D

C O M P . 4:

L2

C .H T R 4

L3

2 5D

O PS4-1 (R EM O VE JP10)

NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items. 2. Refer to unit control box (inside panel) for exact wiring diagram.

32

TYPICAL WIRING DIAGRAM


Quadruple compressor (Scroll/Semi-hermetic) units
OPTIONAL CONNECTIONS
HOT GAS BY PASS CONNECTION
LVTB C Y1 17 31A 31B LPS
C P NC

LEGEND
AHU AFS AR ATB BM BMC CB CC CCA C.HTR COMP/C ECB F FCS FMCA FM FMC FR HC HPS HVTB JP L1 L2 L3 LPS LUG NTB OLR OPS P PDS S SSPS T.O.P TRANS UL UVM AIR HANDLING UNIT AIR FLOW SWITCH AUXILIARY RELAY AUXILIARY TERMINAL BLOCK BLOWER MOTOR BLOWER MOTOR CONTACTOR CIRCUIT BREAKER COMPRESSOR CONTACTOR CC AUXILIARY CONTACT CRANKCASE HEATER COMPRESSOR ELECTRONIC CONTROL BOARD FUSE FAN CYCLING SWITCH FMC AUXILIARY CONTACT FAN MOTOR (CONDENSER) FAN MOTOR CONTACTOR FAULT RELAY HEATER CONTACTOR HIGH PRESSURE SWITCH HIGH VOLTAGE TERMINAL BLOCK JUMPER LINE 1 LINE 2 LINE 3 LOW PRESSURE SWITCH LUG GROUND NEUTRAL TERMINAL BLOCK OVER LOAD RELAY OIL PRESSURE SWITCH PRESSURE PUMP DOWN SOLENOID DIP SWITCH (IN ECB) SOLID STATE PROTECTION SYSTEM FM THERMAL OVERLOAD PROTECTION TRANSFORMER COMP. UNLOADER SOLENOID VOLTAGE MONITOR RELAY FIELD WIRING SPLICE-CLOSED END TERMINAL BLOCK OR TERMINATION POINT

AR8 AR9

COMP. WITH CB CONNECTION


TO HVTB L1 L2 L3 TO HVTB L1 L2 L3 TO HVTB L1 L2 L3 TO HVTB L1 L2 L3 1

Y2
NO

7E AR8-1 7F

AR9-1

7G

HGS

CB1

CB2

CB3

CB4

NOTE FOR UNITS WITH HGS CONNECTION, COMP 1 SHALL BE LEAD COMPRESSOR. DIP SWITCH S2 IN ECB SHOULD ALWAYS BE IN "ON" POSITION.

L1C

L2C

L3C

L1D

L2D

L3D

L1A

L2A

L3A

L1B

L2B

L3B

UNIT STATUS (VFC) INDICATION CONNECTION


1 45 UNIT ON/OFF AR1 AR1-1A UNIT ON 43 FR1-1 44A UNIT TRIP FR2-1 44B FR3-1 44C UNIT TRIP FR4-1 44 2 46

CC1 OLR1 T1A T3A T1B T2B T2A T3B

CC2 OLR2 T1C T2C T3C

CC3 OLR3 T1D T2D T3D 4

CC4 OLR4

COMP 1

COMP 2

COMP 3

COMP

COMP CB AUXILIARY CONTACT CONNECTION


ECB1 HP1 (HP1) HP2 (HP2) 21A 8A 21B 8B HP1 HPS1 CB2A-1A 27B HPS2 (HP1) HP2 (HP2) ECB2 21C 8C 21D 8D

INDIVIDUAL COMP. RUN/TRIP COMP 1 TO ECB1 X1 41A FR1 2

FR1-2A CB3A-1A 27C HPS3 CB4A-1A 27D HPS4 55 COMP1 ON COMP1 TRIP COMP 2 TO ECB1 X2 41B FR2 2 56 58 CC1A-2A

CB1A-1A

27A

PUMP DOWN SOLENOID CONNECTION


PDS2 PDS1 4B 4A ATB 2

COMPRESSOR UNLOADER CONNECTION


( CAPACITY UNLOADERS ON LEAD COMPRESSOR )
A) FOR COMPRESSOR WITH 2 HEADS / 1 SOLENOID (0 - 50 - 100% STEPS) FOR COMPRESSOR WITH 3 HEADS / 1 SOLENOID (0 - 66 - 100% STEPS)

FR2-2A ECB1 TO ATB 28A 28A LPS5


C P NO

P2

P1

PDS4 PDS3

ATB 2

5A
NC

UL1

CC2A-2A

60
B) FOR COMPRESSOR WITH 4 HEADS / 2 SOLENOIDS (0 - 50 - 100% STEPS)

61 COMP2 ON COMP2 TRIP

63

4D P2

P1

4C

ECB2

( NOTE 6)

TO ATB 28A

28A

LPS5
C P

NO

5A
NC

UL1

2 COMP 3 TO ECB2 X1 41C

COMP. SSPS CONNECTION (AS APPLICABLE)


COMP. 1: 24A 1 SSPS1 M1/11 L1/MP/L M2/14 L2/R/N (SEE NOTE 5) 25A 2

FR3

6A

UL3

FR3-2A CC3A-2A

NOTES
1. 2.
66 68

POWER SUPPLY, REFER TO UNIT NAMEPLATE. ANY WIRE REPLACEMENT SHOULD BE OF 900C OR ITS EQUIVALENT. USE COPPER CONDUCTOR WIRES ONLY. POWER MUST BE SUPPLIED TO CRANKCASE HEATER FOR MINIMUM OF 12 HOURS PRIOR TO SYSTEM START UP. IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE HEATER MUST BE ON FOR 12 HOURS BEFORE OPERATING THE SYSTEM. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN COMPRESSOR DAMAGE. FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER TO BE PROVIDED BY CONSUMER WITH RATING AS RECOMMENDED BY ZAMIL. COMPRESSORS ARE EITHER PROVIDED WITH SSPS OR INTERNAL LINE BREAK FOR THERMAL OVERLOAD PROTECTION. IF PDS IS FACTORY INSTALLED, PLEASE READ DASHED LINES AS CONTINUOUS LINES. USE SHIELDED TYPE CABLE, #18AWG (min), FOR LVTB FIELD WIRING. GROUND CONNECT AT BOTH ENDS. COOLING OUTPUT SIGNAL FROM CONTROLLER SHOULD FOLLOW THE SEQUENCE: ON SEQUENCE: Y1 - Y2 - Y3 - Y4 OFF SEQUENCE: Y4 - Y3 - Y2 - Y1

COMP. 2: 24B 1 M1/11

(REMOVE JP3) SSPS2 M2/14 L2/R/N

65 25B 2 TO ECB2 X2 COMP3 ON

3.
2

L1/MP/L

COMP3 TRIP COMP 4 41D FR4

COMP. 3: 24C 1

(REMOVE JP4) SSPS3 M1/11 L1/MP/L M2/14 L2/R/N 25C 2

FR4-2A CC4A-2A

4. 5.

COMP. 4: 24D 1 M1/11

(REMOVE JP7) SSPS4 M2/14 L2/R/N

25D 2

70 COMP4 ON

71

73

6. 7. 8.

L1/MP/L

COMP4 TRIP (REMOVE JP8)

9.

NEUTRAL LINE REQUIRED ON 380V-3Ph-60Hz POWER SUPPLY ONLY.

33

TYPICAL WIRING DIAGRAM


Quadruple compressor (Semi-hermetic) units (Part Winding Start Compressor)
REFER TO UNIT NAMEPLATE FOR POWER SUPPLY
TO FUSED DISCONNECT SWITCH OR CB (SEE NOTE-4) NTB NEUTRAL
LUG

HVTB L1 L2 L3
PLEASE REFER NEXT PAGE FOR CONDENSER FAN MOTOR POWER& CONTROL CONNECTIONS.

CC1 OLR1

CC3 OLR3

CC2 OLR2

CC4 OLR4

CC5 OLR5

CC7 OLR7

CC6 OLR6

CC8 OLR8

T1G

T2G

T3G

T1C

T2C

T3C

T1D

T2D

T3D

T1H COMP 4

T2H

UVM CONNECTION
L1 L2 L3

COMP 1

COMP 2

COMP 3

L1 ATB 1 1A

L2 UVM-1 8

L3

UVM TO HVTB L1 TO NTB N

(REMOVE JP1)

ATB 1 JP1 1A JP2 1B PLEASE REFER TO FAN MOTOR CONTROL CONNECTION, (NEXT PAGE)

F1

ATB

SEE VFC CONNECTION TO ATB


(NEXT PAGE)

SEE PDS CONNECTION


(NEXT PAGE)

CC2 CC2A-2A 9B CC1 CC1A-2A 9A CC3 ( NOTE 8) SWITCHING CONTACTS


TB1 R C G Y1 JP 31A 31B

CC4

TO FR2

TO FR1

TO PDS2

TO PDS1

41B

41A

4B

4A

3B

3A

OUTFAN2

OUTFAN1

NEUTRAL

HEATER2

HEATER1

COMP2

INFAN

COMP1

X2

X1

P2

P1

15 17
24Vac

( NOTE 7) LVTB
R C G Y1 Y2 32C Y3 Y4 32D STG1 COOLING STG2 COOLING STG3 COOLING STG4 COOLING

T3H

T1A

T2A

T3A

T1B

T2B

T3B

T1E

T2E

T3E

T1F

T2F

T3F

(by others) R

Y1 Y2 Y3 Y4

LIVE

LED FAULT INDICATOR LOCK2 SYSTEM2 LOCK1 SYSTEM1

ECB1
SQMBO4 ( P III )

Y2 W1 W2
ON/OFF

YR3 YR4

PRI

FUSE
P3_##

(ON/OFF)

TRANS1 230v 12v-0-12v


ON DIP

HP1 (HP1) HP2 (HP2) LP1 (LP1) LP2 (LP2)

21A 27A 21B 27B 22A 23A 22B 23B

OLR1-1

40A

OLR3-1 24A OLR4-1 24B JP4 25B JP6 LPS1


P

HPS1 JP3 25A JP5 26A


P

OLR2-1

40B

HPS2 26B
P

SEC

DIP SWITCH LED POWER INDICATOR J_PROG

PRESSURE SWITCH SETTINGS


NAME LPS1 ~ 4 LPS LPS5 HPS1 ~ 4 FCS1 ~ 4 OPEN (PSIG) 10 5 40 50 350 10 125 10 CLOSE (PSIG) 30 5 30 40 300 15 225 15

LPS2
P

TO ATB PLEASE REFER TO FAN MOTOR CONTROL CONNECTION, (NEXT PAGE) TO ATB SEE VFC CONNECTION
(NEXT PAGE)

2 SEE PDS CONNECTION


(THIRD PAGE)

CC6 CC6A-2A 9D CC5 CC5A-2A 9C CC7 CC8 S1

TO FR4 1

TO FR3

TO PDS4

TO PDS3

ECB1 & 2 DIP SWITCH SETTINGS & LED INDICATORS


OFF=TEST MODE DISABLE ON= TEST MODE ENABLE LOAD BALANCE ON= COMPRESSOR 1 LEAD OFF= (Comp1&2 Auto Lead Lag) ON= WITH PUMP DOWN OPTION S3 OFF= WITHOUT PUMP DOWN on-board programming function (always set to on) S4 LED INDICATORS FACTORY SETTINGS OF DIP SWITCHES Green power on/off indicator Red system lock-out due to system fault DIP SWITCH # S1 S2 S3 S4 system 1 fault diagnostic ON blinking slow - LPS1 ckt fault Yellow OFF blinking fast - HPS1 ckt fault note: system 2 fault diagnostic Set dip switch #3 according to unit's option blinking slow - LPS2 ckt fault Orange (pump down or no pump down) blinking fast - HPS2 ckt fault S2

41D

41C

4D

4C

3D COMP2

OUTFAN2

OUTFAN1

HEATER2

NEUTRAL

HEATER1

COMP1

3C

INFAN

X2

X1

P2

P1

R C G Y1 JP

15B

31C 31D

YR3-1 YR4-1

LIVE

LED FAULT INDICATOR LOCK2 SYSTEM2 LOCK1 SYSTEM1

ECB2
SQMBO4 ( P III )

Y2 W1 W2
ON/OFF

PRI

FUSE
P3_##

(ON/OFF)

TRANS2 230v 12v-0-12v


ON DIP

HP1 (HP1) HP2 (HP2) LP1 (LP1) LP2 (LP2)

21C 27C 21D 27D 22C 23C 22D 23D

OLR5-1

40C

OLR7-1 24C OLR8-1 24D JP8 25D JP10 26D LPS3


P

HPS3 JP7 25C JP9 26C


P

OLR6-1

40D

HPS4
P

SEC

DIP SWITCH LED POWER INDICATOR J_PROG

LPS4
P

NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items. 2. Refer to unit control box (inside panel) for exact wiring diagram.

34

TYPICAL WIRING DIAGRAM


Quadruple compressor (Semi-hermetic) units (Part Winding Start Compressor)
OPTIONAL CONNECTIONS
COMP. WITH CB CONNECTION
TO HVTB / BUSBAR L1 L2 L3 TO HVTB / BUSBAR L1 L2 L3 TO HVTB / BUSBAR L1 L2 L3 TO HVTB / BUSBAR L1 L2 L3

UNIT STATUS (VFC) INDICATION CONNECTION


1 45 UNIT ON/OFF AR1 AR1-1A UNIT ON 43 L1G L2G L3G FR1-1 44A UNIT TRIP FR2-1 44B FR3-1 44C UNIT TRIP FR4-1 44 2 46

CB1

CB2

CB3

CB4

L1C

L2C

L3C

L1D

L2D

L3D

L1H CC6 OLR6 T1H

L2H

CC1 OLR1 T1C T2C T3C T1A T2A T3A

CC3 OLR3 T1B T2B T3B

CC2 OLR2 T1D T2D T3D

CC4 OLR4 T1E T2E T3E

CC5 OLR5 T1G T2G T3G

CC7 OLR7 T1F T2F T3F

L3H CC8 OLR8

L1A

L2A

L3A

L1B

L2B

L3B

L1E

L2E

L3E

L1F

L2F

L3F

INDIVIDUAL COMP. RUN/TRIP COMP 1 TO ECB1 X1 41A FR1 2

T2H

T3H

FR1-2A CC3A-1A

COMP 1

COMP 2

COMP 3

COMP 4 55

COMP CB AUXILIARY CONTACT CONNECTION


ECB1 HP1 (HP1) HP2 (HP2) 21A 8A 21B 8B HP1 HPS1 CB2A-1A 27B HPS2 (HP1) HP2 (HP2) ECB2 21C 8C 21D 8D

56 COMP1 ON COMP1 TRIP

58

CB1A-1A

27A

CB3A-1A

27C HPS3

COMP 2

TO ECB1 X2

41B

FR2

FR2-2A CC4A-1A

CB4A-1A

27D HPS4

60

61 COMP2 ON COMP2 TRIP FR3

63

PUMP DOWN SOLENOID CONNECTION


PDS2 PDS1 4B 4A ATB 2

COMP. SSPS CONNECTION (AS APPLICABLE)


COMP. 1: 24A 1 SSPS1 M1/11 L1/MP/L M2/14 L2/R/N (SEE NOTE 5) 25A 2

COMPRESSOR UNLOADER CONNECTION


( CAPACITY UNLOADERS ON LEAD COMPRESSOR )
A) FOR COMPRESSOR WITH 2 HEADS / 1 SOLENOID (0 - 50 - 100% STEPS) FOR COMPRESSOR WITH 3 HEADS / 1 SOLENOID (0 - 66 - 100% STEPS)

COMP 3 TO ATB 28A 28A LPS5


C P NO

P2

P1

TO ECB2 X1

41C

ECB1

PDS4 PDS3

ATB 2

COMP. 2: 24B 1 M1/11

(REMOVE JP3) SSPS2 M2/14 L2/R/N

5A
NC

UL1

FR3-2A CC7A-1A

25B 2

4D

4C

L1/MP/L

P2

P1

ECB2

( NOTE 6)

COMP. 3: 24C 1

(REMOVE JP4) SSPS3 M1/11 L1/MP/L M2/14 L2/R/N 25C 2

B) FOR COMPRESSOR WITH 4 HEADS / 2 SOLENOIDS (0 - 50 - 100% STEPS)

65 COMP3 ON

66

68

TO ATB 28A

28A

LPS5
C P

NO

5A
NC

UL1

HOT GAS BY PASS CONNECTION


LVTB C Y1 Y2 1 LPS
C P NC NO

COMP3 TRIP COMP 4 TO ECB2 X2 41D FR4 2

17 31A 31B AR8 AR9 COMP. 4: 24D 1 M1/11

(REMOVE JP7) SSPS4 M2/14 L2/R/N

6A 25D 2

UL3

FR4-2A CC8A-1A

L1/MP/L

(REMOVE JP8) 7E AR8-1 7F


AR9-1

70 COMP4 ON

71

73

7G

HGS

NOTE FOR UNITS WITH HGS CONNECTION, COMP 1 SHALL BE LEAD COMPRESSOR. DIP SWITCH S2 IN ECB1 SHOULD ALWAYS BE IN "ON" POSITION.

COMP4 TRIP

CONDENSER FAN MOTOR POWER & CONTROL CONNECTIONS


STANDARD CONNECTION (NO FAN CYCLING SWITCH)
TO CC1/CB1 L1 L2 L3 TO CC5/CB3 L1 L2 L3 TO CC2/CB2 L1 L2 L3 TO CC6/CB4 L1 L2 L3

OPTIONAL CONNECTION (WITH FAN CYCLING SWITCH)


8-FAN MOTOR LAYOUT CAX150~170 (S-HERM)
TO CC1/CB1 L1 L2 L3 TO CC5/CB3 L1 L2 L3 TO CC2/CB2 L1 L2 L3 TO CC6/CB4 L1 L2 L3

CB6 104 101 105 102 103 100

CB7 107 108 106

CB8 110 109 111

CB9

CB6

CB7

CB8

CB9

101

102

103

104

100

105

107

101

104

107

106

110

109 FMC6 35H

108

110

100

102

103

105

106

108

109

FMC1

FMC2

FMC3

FMC4

FMC1 35G 36G 37G 35C 36C 37C 35D 36D 37D 35H 36H 37H 36C 35C 35A 36A 37A 35B 36B 37B 35E 36E 37E 35A 36A 37A 37C 35F 36F 37F

FMC3 35B 36B 37B

FMC2 35D 36D 37D

FMC4 35E 36E 37E

FMC5 35G 36G 37G

FMC7 35F 36F 37F

111

111 FMC8 37H FMC2 ATB 2 FMC6

FM1

FM3

FM2

FM4

FM5

FM7

FM6

FM8

FM1

FM3

FM2

FM4

FM5

FM7

FM6

ECB1 OUTFAN 1 ECB1 OUTFAN 1 12A 12A FM1 T.O.P FM5 T.O.P FM3 T.O.P FM7 T.O.P FMC1 ATB 2 FMC3 OUTFAN 2 ECB2 OUTFAN 1 12B 12B FM2 T.O.P FM6 T.O.P FM4 T.O.P FM8 T.O.P FMC2 ATB 2 FMC4 OUTFAN 2 12E
P

12A FCS1 11A 12C

12A

FM1 T.O.P

13A

FMC1

ATB 2

ECB2 OUTFAN 1 12B FCS3 11C


P

12B 12D

FM2 T.O.P

13B

13A

12C

13C

13B

12D

13D

10A

FM3 T.O.P

13C

FMC3 FMC5 OUTFAN 2

10C 12F

FM4 T.O.P

13D

FMC4

12E 12G

FM5 T.O.P

13E

12F 12H

FM6 T.O.P

13F

OUTFAN 2

12E

12E

13E

12G

13G

12F

12F

13F

12H

13H

10B

FCS2 11B
P

FM7 T.O.P

13G

FMC7

10D

FCS4 11D
P

FM8 T.O.P

13H

NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items. 2. Refer to unit control box (inside panel) for exact wiring diagram.

35

36H

FM8

FMC8

TYPICAL WIRING DIAGRAM


Quadruple compressor (Semi-hermetic) units (Part Winding Start Compressor)
CRANKCASE HTR CONNECTION
SEMI-HERMETIC COMPRESSOR 1B CC1A-1B C.HTR1 C.HTR2 2

(POWER AND CONTROL FOR ELECTRIC HEATER &BLOWER MOTOR)


TO POWER SUPPLY L1 L2 L3 TO POWER SUPPLY L1 L2 L3 TO POWER SUPPLY L1 L2 L3

OPTIONAL AHU INTER-CONNECTION

LEGEND
AHU AFS AR ATB BM BMC CB CC CCA C.HTR COMP/C ECB F FCS FMCA FM FMC FR HC HPS HVTB JP L1 L2 L3 LPS LUG NTB OLR OPS P PDS S SSPS T.O.P TRANS UL UVM AIR HANDLING UNIT AIR FLOW SWITCH AUXILIARY RELAY AUXILIARY TERMINAL BLOCK BLOWER MOTOR BLOWER MOTOR CONTACTOR CIRCUIT BREAKER COMPRESSOR CONTACTOR CC AUXILIARY CONTACT CRANKCASE HEATER COMPRESSOR ELECTRONIC CONTROL BOARD FUSE FAN CYCLING SWITCH FMC AUXILIARY CONTACT FAN MOTOR (CONDENSER) FAN MOTOR CONTACTOR FAULT RELAY HEATER CONTACTOR HIGH PRESSURE SWITCH HIGH VOLTAGE TERMINAL BLOCK JUMPER LINE 1 LINE 2 LINE 3 LOW PRESSURE SWITCH LUG GROUND NEUTRAL TERMINAL BLOCK OVER LOAD RELAY OIL PRESSURE SWITCH PRESSURE PUMP DOWN SOLENOID DIP SWITCH (IN ECB) SOLID STATE PROTECTION SYSTEM FM THERMAL OVERLOAD PROTECTION TRANSFORMER COMP. UNLOADER SOLENOID VOLTAGE MONITOR RELAY FIELD WIRING SPLICE-CLOSED END TERMINAL BLOCK OR TERMINATION POINT

COMP. 1: COMP. 2:

100A

1B 1B

CC2A-1B CC3A-1B

100B 100C

2 CB 2 CB11 CB12

COMP. 3: COMP. 4:

C.HTR3 C.HTR4

1B

CC4A-1B

100D

2 HC1 HC2 68 69 70

BMC OLR

OIL PRESSURE SWITCH CONN.


(FOR SEMI-HERMETIC COMPRESSOR ONLY) COMP 1 1 25A CC1A-1A 28A
2

HEATER1 2 26A (Stg. 1 Heating) TB1 (ECB1)


(REMOVE JUMPER JP)

HEATER2 (Stg. 2 Heating) SWITCHING CONTACTS FROM T'STAT CONTROLLER OR DDC


R C BM CONTROL STG1 COOLING STG2 COOLING STG3 COOLING STG4 COOLING STG1 HEATER STG2 HEATER G Y1 Y2 Y3 Y4 W1 W2

OPS1
240

OPS1-1 (REMOVE JP5) OPS2 28B


2

LVTB ( NOTE 8)
24Vac

R C G Y1 Y2 Y3 Y4 W1 W2

COMP 2 CC2A-1A

C
240

2 26B

G Y1 Y2 W1 W2

25B

OPS2-1 (REMOVE JP6) CC3A-1A 28C OPS3


2 240

COMP 3 1 25C

2 26C TO ATB (in cond. unit) TO ECB (in cond. unit) CONTROLS 230Vac

OPS3-1 (REMOVE JP9) OPS4 28D


2

COMP 4 CC4A-1A

240

2 26D

INFAN HTR1 HTR2

14 29 30

BMC

19

OLR-1

AFS HC2 28

25D

OPS4-1 (REMOVE JP10)

NOTES
1. 2. 3. POWER SUPPLY, REFER TO UNIT NAMEPLATE. ANY WIRE REPLACEMENT SHOULD BE OF 900C OR ITS EQUIVALENT. USE COPPER CONDUCTOR WIRES ONLY. POWER MUST BE SUPPLIED TO CRANKCASE HEATER FOR MINIMUM OF 12 HOURS PRIOR TO SYSTEM START UP. IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE HEATER MUST BE ON FOR 12 HOURS BEFORE OPERATING THE SYSTEM. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN COMPRESSOR DAMAGE. FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER TO BE PROVIDED BY CONSUMER WITH RATING AS RECOMMENDED BY ZAMIL. COMPRESSORS ARE EITHER PROVIDED WITH SSPS OR INTERNAL LINE BREAK FOR THERMAL OVERLOAD PROTECTION. IF PDS IS FACTORY INSTALLED, PLEASE READ DASHED LINES AS CONTINUOUS LINES. USE SHIELDED TYPE CABLE, #18AWG (min), FOR LVTB FIELD WIRING. GROUND CONNECT AT BOTH ENDS. COOLING OUTPUT SIGNAL FROM CONTROLLER SHOULD FOLLOW THE SEQUENCE: ON SEQUENCE: Y1 - Y2 - Y3 - Y4 OFF SEQUENCE: Y4 - Y3 - Y2 - Y1 NEUTRAL LINE REQUIRED ON 380V-3Ph-60Hz POWER SUPPLY ONLY.

4. 5. 6. 7. 8.

9.

CABLE ENTRY DETAILS

DUAL COMPRESSOR MODEL

QUADRUPLE COMPRESSOR MODEL

36

RIGGING INSTRUCTIONS
ATTENTION TO RIGGERS Hook rigging sling thru holes in base rail, as shown below. Holes in base rail are centered around the unit center of gravity. Center of gravity is not unit center line. Ensure center of gravity aligns with the main lifting point before lifting. Use spreader bar when rigging, to prevent the slings from damaging the unit. CAUTION All panels should be in place when rigging. Care must be taken to avoid damage to the coils during handling. Insert packing material between coils & slings as necessary.
LIFT

MODELS: CAX015 - CAX036


SPREADER BAR

MODELS: CAX040 - CAX060


LIFT

PROPER CLEARANCE TO BE PROVIDED

MUST BE 2.500" NOMINAL PIPE THROUGH UNIT FOR

MODELS: CAX070 - CAX170


LIFT SPREADER BAR

PROPER CLEARANCE TO BE PROVIDED

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INSTALLATION CLEARANCE
WALL

MODEL NUMBER CAX015 - CAX036 CAX040 - CAX060 CAX070 - CAX170

1500 1500 1500 1500 1500 1500 1500 2000 1500 1500 2000 2000 3000 2000 2000

FIGURE - 1 STRAIGHT WALL

E
FIGURE 2 CORNER WALL

FIGURE - 2 CORNER WALL NOTE: 1. All dimensions are in mm. 2. PIT Installation: If unit is installed in special pit, please observe the same tolerance for walls. Pit height should not exceed the unit height.
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MOUNTING LOCATION
MODELS: CAX015 - CAX036 (SCROLL/SEMI-HERMETIC) MODELS: CAX040 - CAX060 (SCROLL/SEMI-HERMETIC)

MODELS: CAX055 (SCROLL)

MODELS: CAX070 - CAX080 (SCROLL)

MODELS: CAX070 - CAX080 (SEMI-HERMETIC)

MODELS: CAX090 - CAX120 (SEMI-HERMETIC)

MODELS: CAX150 - CAX170 (SEMI-HERMETIC)


DIMENSIONS
MODEL CAX150 CAX170 A 1281 1603

NOTE: All dimensions are in mm. Tolerance: 2mm.


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LOAD DISTRIBUTION (kg.), SCROLL COMPRESSOR UNITS


(ALUMINUM CONDENSER COIL)
MODEL No. CAX015 CAX020 CAX024 CAX030 CAX036 CAX040 CAX045 CAX055 CAX070 CAX080 R1 128 137 157 163 177 344 350 525 552 565 R2 196 217 234 223 239 350 356 492 519 532 R3 182 191 210 217 220 390 396 525 552 565 R4 190 209 220 233 224 354 361 492 519 532 R5 R6 R7 R8 -

COPPER CONDENSER COIL


MODEL No. CAX015 CAX020 CAX024 CAX030 CAX036 CAX040 CAX045 CAX055 CAX070 CAX080 R1 154 158 177 179 206 372 385 572 600 629 R2 218 234 256 241 268 378 405 540 567 596 R3 199 208 230 237 249 418 433 572 600 629 R4 203 226 248 251 253 382 398 539 567 596 R5 R6 R7 R8 -

R1

R2

R3

R4

CAX015 - CAX045

CAX055 - CAX080

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LOAD DISTRIBUTION (kg.), SEMI-HERMETIC COMPRESSOR UNITS


(ALUMINUM CONDENSER COIL)
MODEL No. CAX020 CAX024 CAX030 CAX036 CAX040 CAX045 CAX050 CAX060 CAX070 CAX080 CAX090 CAX100 CAX120 CAX150 CAX170 R1 142 148 194 209 278 285 299 307 464 505 495 507 527 488 547 R2 222 228 291 312 392 402 418 430 488 529 495 507 527 488 547 R3 196 202 255 270 342 350 363 372 504 545 507 519 540 450 510 R4 214 220 303 318 404 413 430 442 493 533 507 519 540 450 510 R5 400 409 430 523 584 R6 400 409 430 523 584 R7 408 467 R8 408 467

COPPER CONDENSER COIL


MODEL No. CAX020 CAX024 CAX030 CAX036 CAX040 CAX045 CAX050 CAX060 CAX070 CAX080 CAX090 CAX100 CAX120 CAX150 CAX170 R1 153 165 218 235 313 320 342 355 513 569 539 551 585 539 610 R2 233 245 315 332 427 437 461 478 537 593 539 551 585 539 610 R3 207 219 279 294 377 385 406 420 553 609 551 563 598 501 573 R4 225 237 327 342 439 448 473 490 542 597 551 563 598 501 573 R5 444 453 488 574 647 R6 444 453 488 574 647 R7 459 530 R8 459 530

R1

R2

R1

R3

R5

R1

R3

R5

R7

R3

R4

R2

R4

R6

R2

R4

R6

R8

CAX020 - CAX060

CAX070 - CAX080

CAX090 - CAX120

CAX150 - CAX170

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INSTALLATION & START-UP INSTRUCTIONS


SAFETY CONSIDERATIONS
Improper installation, service, maintenance or use can cause explosion, fire, electrical shock or other conditions which may cause personal injury or property damage. Check with your nearest Zamil dealer/sales office for information or assistance. Warning: Before installation or servicing the system, always turn off main power supply. Electrical shock can cause personal injury or death.

SCROLL COMPRESSOR ROTATION


Scroll compressors are designed to operate in single direction only. Hence, care has to be taken to ensure correct rotation when the system is operated. Verification of correct rotation is by observing that the suction pressure drops and discharge pressure rises when compressor run. Reverse rotation results in abnormal sound, as well as, substantially low current draw and by interchanging power supply wire L1 & L3 will correct this problem.

INSTALLATION
STEP-1: Check equipment and job site
Unpack unit and move to final location taking care not to damage the unit. Remove screws holding the unit to wooden pallet and after removing wooden pallet, refix the screws.

STEP- 2: Installation on a solid, level mounting pad


When installing, allow sufficient space for airflow clearance, wiring, refrigerant piping and service. Allow 48" (1219 mm) clearance all around and no obstruction above unit for proper airflow. Double the service access when multiple units are installed at one location. On rooftop applications, locate unit at least 6" (152 mm) above roof surface. Place unit above a load-bearing wall, isolate unit and piping set from structure. Use 4"x4"x1" thick rubber/cork mounting pads. Arrange supporting members to adequately support unit and minimize transmission of vibration to building.

STEP-3: Piping connections


Outdoor units should be connected to indoor units using field-supplied piping of refrigerant grade and correct size. The liquid and suction line diameters can be determined from the physical data table. For piping requirements beyond 50 ft (15.24 m), obtain information from your nearest Zamil dealer/sales office. It is advisable to size piping according to recommended ASHRAE methods. Install piping according to refrigeration standard practice. Run refrigerant pipes as directly as possible, avoiding unnecessary turns and bends. Install refrigerant pipes carefully to prevent damaging the suction pipe insulation and vibration transmission to the structure. Compressors are already charged with the required amount of lubricant. There is no need to charge in the field. Make sure that no air & moisture enter the system as easter oil are hygroscopic in nature. The whole system should be leak tested and evacuated before charging the refrigerant.

Outdoor unit connected to factory matched indoor unit


Outdoor unit contains holding charge only. The correct system refrigerant charge for operation is given in the unit nameplate & physical data table when connected with up to 25 ft (7.62 m) of field-supplied piping. Check refrigerant charge for maximum efficiency.

Sweat connection
Use refrigerant grade piping. Service valves are closed from factory when shipped and ready for brazing. After wrapping the service valve with a wet cloth, the piping set can be brazed to service valve using either silver rod or silfos rod brazing material. When brazing completed, refrigerant piping and indoor coil are now ready for leak testing. This check should also include all field and factory brazed joints. Warning: Relieve all pressure before refrigerant system repair or final unit disposal to avoid personal injury or death. Use service ports and open all valves.
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ELECTRICAL
STEP 1: INSTALLATION
A) Please ensure power supply to the unit is as per unit nameplate (Volts/Ph/Hz) requirements. Caution: Operation of the unit on improper power supply will result in damage to the unit. Note: Use copper wires of proper rating for all field wiring. Warning: Before servicing or installation of the unit, always TURN OFF all power to the unit. There may be more than one disconnect switch. Ensure all of them are turned off. Electrical shock can cause personal injury or death. B) Ground & power wires Connect power wires to terminal block per wiring diagram. Connect ground wire to the ground lug or plate provided inside the control box. C) Control wiring between outdoor & indoor unit Use 16 gauge color-coded wire between the indoor and outdoor units (control wiring).

STEP 2: START-UP
1) Energize crankcase heater for a minimum of 12 hours prior to the system start-up. To energize crankcase heater only, set thermostat to OFF position and close electrical disconnect switch to the outdoor unit. 2) Fully open liquid/suction service valves. 3) Close electrical disconnect switch to energize the system. 4) Set room thermostat to desired temperature.

TYPICAL HIGH AND LOW VOLTAGE FIELD WIRING CONNECTIONS

SWITCHING CONTACTS FROM T'STAT CONTROLLER OR DDC

SYSTEM DESIGN
THESE CONDENSING UNIT SYSTEM HAS BEEN DESIGNED BASED ON THE FOLLOWING: Intended for outdoor installation with free air intake and discharge. Minimum outdoor operating air temperature during cooling with low ambient operation option is 550F. Maximum outdoor operating air temperature during cooling is 1300F.

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PL-AP-CAX-10-2M-E