Company Business Zamil Air Conditioners was founded in 1974 as one of the first air conditioning business to be established

in Saudi Arabia and today is a leading international manufacturer of air conditioning systems and is No. 1 in the Middle East. Zamil Air conditioners manufactures both consumer and central air conditioners and has sales operations in over 55 countries in the Middle East, Europe, Africa and Asia. The companys operations are structured into four Strategic Business Units (SBUs) supporting five in-house product and service brands as well as a number of international brands under the OEM sales. The five in-house brands are Classic, Cooline, CoolCare, Clima Tech and Geoclima. The four SBUs are: 1. Consumer Business Unit supporting Classic, Cooline, GE and OEM brands for consumers. 2. Unitary & Applied Business Unit supporting Classic, Cooline, GE and OEM brands for commercial and industrial customers. 3. Zamil CoolCare providing engineering & project management services, HVAC maintenance, retrofit services and parts. 4. Geoclima srl is an independent business supporting other SBUs for their requirement of Chillers & Double skin AHUs. The first three SBUs - Consumer Products, Unitary & Applied Products and CoolCare Service direct their business operations from the corporate headquarters at Dammam, Saudi Arabia. Geoclima has its engineering & production departments located at Monfalcone, Italy and has a design center in Austria. All the four SBUs, while operating independently, supplement each others activities in a way that makes synergy work at its best and achieve the corporate goals of maximizing customer satisfaction. Factories and Productions Zamil Air Conditioners has two manufacturing plants in Dammam, Saudi Arabia and has one speciality production facility in Italy operated by Geoclima. The company can produce up to 550,000 Room Air Conditioners, 300,000 Mini-Split systems and 50,000 Central Air Conditioning systems per year. Quality & Product Certificates The Quality systems and policies at Zamil Air Conditioners comply with the required ISO 9001:2000 certification. Zamil Air Conditioners is the first company in Saudi Arabia to receive the SASO (Saudi Arabias Standard Organization) Certificate for Room Air Conditioners. ZAC's products are also certified with: 1. CE (Council of European Community) 2. UL (Underwriters Laboratory) 3. Eurovent 4. DEMKO 5. ETL Other awards include the prestigious Engineering Excellence Award of General Electric and the inaugural Prince Mohammed bin Fahd Al Saud Award for Factory Safety. Our Products In addition to the consumer products such as the Room Air Conditioners (RAC) and the Mini Splits, Zamil Air Conditioners manufacturers a host of residential, commercial and industrial air conditioners. This broad range extends from the Concealed Units up to 5 tons, the Ducted Splits up to 30 tons, the Packaged Units up to 90 tons, the Single and Double Skin Air Handling Units up to 70,630 CFM and the Water Chillers up to 660 tons cooling capacity.

INDEX
Contents Page

Model decoding ........................................................................................................................................ 2 Standard specifications ......................................................................................................................... 3-7 Options & accessories ........................................................................................................................... 8-9 Physical data ..................................................................................................................................... 10-12 Selection procedure ............................................................................................................................... 13 Performance data .............................................................................................................................. 14-16 Electrical data .................................................................................................................................... 17-18 Dimensions ........................................................................................................................................ 19-23 Typical schematic wiring diagram ...................................................................................................... 24-30 Rigging instructions ................................................................................................................................ 31 Installation clearance .............................................................................................................................. 32 Mounting location ................................................................................................................................... 33 Load distribution ................................................................................................................................ 34-35 Installation instructions ........................................................................................................................... 36 Electrical ................................................................................................................................................. 37 System design ........................................................................................................................................ 37

CONTINUING RESEARCH RESULTS IN STEADY IMPROVEMENTS. THEREFORE, THESE SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.

MODEL DECODING
1, 2 & 3 BASIC 4, 5 & 6 NOMINAL COOLING CAPACITY (TONS)
020 025 031 035 040 045 050 060 070 080 090 110 130 140 150 190 F : 460-3-60

7 ELECTRICAL SUPPLY (V-Ph-Hz)

H : 208/230-3-60 M : 380-3-60 (4 WIRE)

8 COMPRESSOR TYPE

9 ELECTRICAL KITS OPTION

10 CONDENSER COIL

CDX
CONDENSING UNIT

S : DUAL SCROLL

* **

A : STANDARD OPTIONS

A : ALUMINUM FIN B : COATED ALUMINUM FIN C : COPPER FIN D : ALUMINUM FIN WITH COIL GUARD E : COATED ALUMINUM FIN WITH COIL GUARD G : COPPER FIN WITH COIL GUARD M :ALUMINUM FIN WITH TG COATING N : COPPER FIN WITH TG COATING P: ALUMINUM FIN WITH TG COATING & COIL GUARD Q :COPPER FIN WITH TG COATING & COIL GUARD

H : DUAL SEMI-HERMETIC RECIPROCATING Q : QUADRUPLE SEMI-HERMETIC RECIPROCATING

K : FAN CYCLING & ADJUSTABLE HIGH & LOW PRESSURE SWITCHES V : VOLT FREE CONTACTS

***

****

L : DUAL SEMI-HERMETIC RECIPROCATING WITH UNLOADER (LEAD COMPRESSOR)

C : COMPRESSOR CIRCUIT BREAKER P : PUMPDOWN SOLENOID VALVE B : K & V COMBO E : K & C COMBO G : K & P COMBO

**

M : QUADRUPLE SEMI-HERMETIC RECIPROCATING WITH UNLOADER

*** +++

(LEAD COMPRESSOR) D : H + SPRING ISOLATOR K : Q + SPRING ISOLATOR B : L + SPRING ISOLATOR U : M + SPRING ISOLATOR

T : K, V & C COMBO M : K, V & P COMBO N : V, C & P COMBO L : K, V, C & P COMBO

11 MECHANICAL KITS OPTIONS

12 REFRIGERANT CHARGING
H : HOLDING CHARGE F : FULLY CHARGE

13 GENERAL OPTIONS

A : STANDARD OPTIONS

A : STANDARD OPTIONS C : NEMA 4X COATING FOR CONTROL BOX F : ADDITIONAL CORE FILTER DRYER S : ADDITIONAL SHUT-OFF VALVE T : THERMOSTAT K : F & S COMBO M : C & T COMBO L : F, S & T COMBO G : C, F & S COMBO B : C, F, S & T COMBO

M : REPLACEABLE CORE FILTER DRIER & SHUT-OFF VALVE P : PRESSURE GAUGES (SUCTION & DISCHARGE) O : PRESSURE GAUGES (SUCTION, DISCHARGE & OIL)

++

++++

H : HOT GAS BYPASS VALVE R : CONDENSER PRESSURE RELIEF VALVE J : M & P COMBO K : M & O COMBO N : M & H COMBO Q : M & R COMBO S : M, H & R COMBO T : M, H & P COMBO U : M, H & O COMBO V : A, H & R COMBO F : A, H & P COMBO G : A, H & O COMBO L : A, H, P & R COMBO B : M, H, O & R COMBO

NOTES:

* **

*** **** + ++ +++ ++++

Dual scroll compressors are available up to models CDX070 only. Dual semi-hermetic compressors are available for models CDX035 - CDX190 only. (Single semi-hermetic compressors for models CDX020 - CDX031). Quadruple semi-hermetic compressors are available for models CDX110 - CDX190 only. A combination of volt free contact option: 1. Unit ON, 2. Individual compressor run & trip, 3. Unit trip indication. Standard options (for scroll compressors) contain sealed type filter drier, fixed low & high pressure switches. Standard options (for semi-hermetic compressors) contain replaceable filter drier, ball valve, sight glass, fixed low & high pressure switches, muffler and without spring isolators. Oil pressure gauge is applicable for semi-hermetic compressors only. Spring isolators includes vibration eliminator on suction & discharge lines. Optional thermostat is a 2 stage cool/2 stage heat and applicable for single or dual compressor models only. A loose sensor is included in the package for remote or duct temperature sensing option.

INTRODUCTION
The CDX series air cooled condensing units from Zamil Air Conditioners are designed to provide engineering excellence in comfort air conditioning and industrial cooling with a superior combination of energy saving, performance, application flexibility, ease of service & maintenance and ability to withstand extreme ambient temperatures. These units can be combined with a wide variety of evaporator coils and blower packages to provide quite and dependable comfort. These units can be installed on a roof tops or at ground level.

Scroll Compressor:
The scroll compressors are consists of two involutes or Archimedean spirals (Figure-1). One spiral is positioned inside the other to form a series of crescent-shaped pockets. During compression the upper spiral remains stationary and the lower one, being eccentrically mounted on the drive shaft, describes an orbital rather than a simple rotary motion.

FIGURE- 1 How a Scroll Compressor works:

Compression in the scroll is created by the interaction of an orbiting spiral and a stationary spiral. A refrigerant enters the outer openings as one of the spirals orbits.

The open passages are sealed off as gas is drawn into the spiral.

As the spiral continues to orbit, the gas is compressed into two increasingly smaller pockets.

By the time the gas arrives at the center port, discharge pressure has been reached.

Actually, during operation, all six gas passages are in various stages of compression at all times, resulting in nearly continuous suction and discharge.

Refrigerant enters the compressor at the suction connection and flows around the motors housing and enters at the bottom side through the openings. Oil droplets separate from the refrigerant and fall into the oil sump. All suction refrigerant passes through the electrical motor, ensuring full motor cooling. After that the refrigerant enters the scroll elements.

Semi-hermetic Compressor:
These Semi hermetic reciprocating compressors are accessible hermetic type. Compressor and motor are enclosed in a hermetically sealed housing, with out shaft seal. The compressors are equipped with an oil sight glass through which the oil quantity and its conditions in the crankcase can be observed. These compressors can be disassembled in the field for service. Refrigerant-cooled motor compressors have an oil pressure lubrication system. This system is supplied by a positive displacement oil pump, working in either direction. It is protected by a screen and is made accessible for quick oil pressure checking by a Schrader check valve. The use of oil pressure control safeguards the lubrication system. These compressors can be provided with capacity control (optional). The use of unloading provides optimal part load capacities.

SALIENT FEATURES OF THE CDX SERIES:

* * * * * * * * *

Compact unit design & excellent serviceability. High energy efficiency ratio (EER). Scroll and semi-hermetic reciprocating compressors. Independent refrigeration circuits. Integral sub cooling circuit provided to increase overall unit efficiency. Low noise condenser fans, direct drive with rolled form venturi design to eliminate airflow recycling. Condenser fan motors are totally enclosed air over type (TEAO) with class 'F' winding insulation. Microprocessor based controls. High safety standards with UL listed electrical components. Quality assurance according to ISO 9001: 2000. Guarantees high and constant product quality.

STANDARD SPECIFICATIONS
A. UNIT CASING & CONSTRUCTION
Unit casing shall be fabricated of heavy gauge (G-90) galvanized steel. Steel sheet panels are zinc coated and galvanized by the hot dip process of lock forming quality conforming to ASTM A 653 commercial weight G-90 followed by backed on electrostatic polyester dry powder coat. Condensing unit consists of dual or quadruple refrigeration compressors, condenser coil, propeller fans, control wiring and interconnecting piping completely factory assembled. The whole unit is mounted on pressed steel or 'C' channel base rail with lifting holes. The unit is provided with an integral weather resistant control panel suitable for remote thermostat control, ready for field connection.

B. COMPRESSOR
Scroll compressors are used as standard & semi-hermetic reciprocating as an option for models CDX020-CDX070 and semi-hermetic reciprocating compressors are standard for models CDX080 - CDX190. All the compressors are conforming to ARI 540 standard. The compressors are equipped with internal motor protection, factory installed crankcase heaters and rubber vibration isolators for quiet and efficient operation. As an option, semi-hermetic compressor can be fixed on anti-vibration mounting (spring type) along with suction & discharge line vibration eliminators. Oil pressure control is provided on units with semi-hermetic compressor only. Each compressor has lock-out devices to protect it from short cycling when tripped by safety controls. Each compressor has separate condenser coil with safety controls. Sight glass and filter drier are standard for all models.

C. CONDENSER COILS
V & W-configurations condenser coils are of the enhanced louvered fin-and-tube type, constructed of seamless 3/8" dia. inner grooved copper tubes, mechanically bonded to aluminum fins for maximum heat transfer efficiency. As an option, corrugated copper fins or coated aluminum fins or other coated coils may be provided. The fins have full self spacing collars which completely cover each tube. The staggered tube design improves the thermal efficiency. End plates support sheets are heavy gauge galvanized steel with extruded collars for better tube support, formed to provide structural strength. Each coil is pressure tested in the factory at not less than 450 psi air pressure.

D. CONDENSER FANS
Condenser fans are constructed of die cast aluminum blades/hubs with direct driven motors. All fans are statically and dynamically balanced to operate at minimum noise and vibration. Fan blades are designed with appropriate pitch angle which result in maximum airflow through the condenser coil.

E. CONDENSER FAN MOTOR

Condenser fans, the impeller and motors are so constructed to form an integral unit. All fan motors shall be three phase with class 'F' winding insulation and ball bearings for high ambient application. These fan motors are of totally enclosed air over type (TEAO) with inherent thermal protection of automatic reset type & specially designed for outdoor applications.

F. SERVICE VALVES
Both suction and liquid service valves are brass, back seating type with sweat connections. Valves are externally located so refrigerant piping connections can be made quickly and easily.

G. CONTROL PANEL
The control panel design is equivalent to NEMA-4 standard with hinged door for easy access ensuring dust and weatherproof construction. Internal power and control wiring is neatly routed, properly anchored and all wires are identified with cable markers as per NEC standard applicable to HVAC units. Major electrical devices used in the control panel are UL listed, which are reliable in operation at high ambient conditions for a long period.
6

H. MICROPROCESSOR CONTROLLER
These condensing units are provided with a microprocessor control board incorporating the following features:

BALANCE LOADING OF COMPRESSORS: The units electronic control automatically operates lead/lag sequence
of compressors. This is to load the compressors evenly over long periods of operation. If required however, compressor 1 can also be set to always lead. In this case, compressor 1 always starts first and stops last. (Selectable through dip switch setting on control board).

PUMP DOWN FUNCTION: In units equipped with pump down system, the controller provides the time delay between
solenoids opening and compressor starting to equalize the pressure in the system necessary for compressor to startup. (Selectable through dip switch setting on control board).

COMPRESSOR ANTI-RECYCLING PROTECTION: The controller has a built-in 3 minutes minimum off timer for
compressor. This is for compressor protection in case of accidental manual re-set or immediate re-cycling of thermostat due to load demand.

COMPRESSOR LOCK-OUT FUNCTION: If any of the units safety control trips due to abnormal conditions, the
electronic controls locks out the compressor after a pre-determined timing preventing a re-start unless attended by a qualified service technician. The unit can be re-started through thermostat re-set after ensuring safe system conditions.

FAULT DIAGNOSTICS: In case of system fault, LEDs on the board emits a flashing signal indicating where the fault
is. This is to guide the service technician in identifying the fault.

DIGITAL I/Os: The units control board is compatible to operate with a DDC controller or any standard 24V a.c.
thermostat commercially available.

SEQUENTIAL CONTROL: With input signals from the thermostat, the motors in the equipment is started in sequential
order: supply fan condenser fan compressor; at a pre-determined timings.

I. COMPRESSOR OVER LOAD PROTECTOR

The compressors has built-in thermal protector for its protection against high winding temperatures. Motor starter control is equipped with an external overload relay as an additional protection against overload.

J. UNDER VOLTAGE MONITOR RELAY (UVM)

This device protects the motors in the unit from faults such as; under or over voltage, unbalance & phase reversal of the power supply. When the device sensed such faults, it will cut-off the supply in the control circuit thereby cutting off power to the motors. The voltage monitor will re-set automatically when power is brought back to its normal conditions.
LINE VOLTAGE RANGE
190 - 480 VAC

TRIP & RE-SET VOLTAGE (% OF SET POINT)

UNDER VOLTAGE TRIP 90% RE-SET 93% OVER VOLTAGE TRIP 110% RE-SET 107% PHASE IMBALANCE TRIP 6% RE-SET 4.5%

K. CRANKCASE HEATERS
Each compressor has crankcase heater. The compressor crankcase heater is always on when the compressor is deenergized. This protects the system against refrigerant migration, oil dilution and potential compressor failure.

L. FILTER DRIER
Refrigerant circuits are kept free of harmful moisture, sludge, acids and oil contaminating particles by the filter drier. Cartridge (sealed type) is standard for scroll compressor models and replaceable core filter drier is provided for semihermetic reciprocating compressor models.

M. SIGHT GLASS
Moisture indicating sight glass (supplied loose) to be installed in liquid line in the field. Easy to read color indicator shows moisture contents and provides a mean for checking the system refrigerant charge.

OPTIONS & ACCESSORIES

A. CAPACITY CONTROL
On semi-hermetic compressors, capacity control is achieved by cycling compressors on /off and cylinder unloading. The use of unloading provides good part load capacities.

B. HOT GAS BYPASS CONTROL

Hot gas bypass is available as an option on the lead circuit to permit operation of the system down to 80 % of its unloaded capacity. Under low ambient condition, it controls temperature by eliminating the need to cycle the compressor on and off, ensuring narrow temperature swing and lengthen the life span of the compressor.

C. ADVANCE MICROPROCESSOR
Advance microprocessor control can be offered to achieve precise control and safety functions of the condensing units. Microprocessor is simple to use, push button keyboard allows to access the operating conditions, control set points and alarm history clearly displayed on a multi-line backed illuminated LCD panel. Also its compatible with building management system and adoptable to LON protocol.

D. FAN CYCLE SWITCH HEAD PRESSURE CONTROL (FCS)

The capacity of air-cooled condensers varies with the difference between condensing temperature and condenser entering air temperate (ambient temperature). It increases as this difference increases. For a given capacity, a drop in the ambient temperature will lower the condensing temperatures and if the ambient temperature drops below a given limit, head pressure control is required. Control shall be set for a minimum of 95F (35C) saturated refrigerant condensing temperature, or to suit the specified application.

E. PUMP DOWN SOLENOID VALVE (PDS)

A pump down solenoid valve may be installed in the liquid line. When the room thermostat is satisfied, the valve closes and the compressor continues to run until a substantial portion of the refrigerant has been pumped out from the evaporator. The low-pressure switch will cycle off the compressor at a predetermined evaporator pressure.

F. ADJUSTABLE HIGH PRESSURE SWITCH (HPS)

Field adjustable high pressure switch provides safety protection in the case of excessive discharge pressure. Typical factory pressure settings are shown in table below.
OPEN 450 10 Psig CLOSE 360 15 Psig

G. ADJUSTABLE LOW PRESSURE SWITCH (LPS)

Field adjustable low pressure switch provides safety protection in the case of low suction pressure and loss of refrigerant charge. Typical factory pressure settings are shown in table below.
OPEN 25 5 Psig CLOSE 50 5 Psig

H. CIRCUIT BREAKER
Protect against compressor & condenser fans branch circuit fault. When tripped (Manually or automatically), the breaker opens the power supply to the compressor and control circuit through auxiliary contacts.

I. PRESSURE GAUGES
Suction, discharge and oil (semi hermetic compressor only) pressure gauges.

J. DISCHARGE LINE MUFFLERS

Discharge line mufflers are installed to eliminate noise due to refrigerant pulsation.

K. SPRING ISOLATORS (for semi-hermetic compressors only)

Compressors with spring isolators and vibration eliminators reduces the vibration transmitted from compressor to the piping and unit structure.
8

L. CONDENSER COIL GUARD

Protect the condenser coil from physical damage.

M. THERMO-GUARD COATED CONDENSER

Copper/aluminum fins/ tubes condenser coils for seashore salty corrosive environment. Specify your requirement during order entry.

N. ROOM (SPACE) THERMOSTAT

This is a typical room thermostat (part number 800-652-61) with output signals to control 2 stage cooling/2 stage heating & supply fan. It is also comes with a duct sensor for optional remote sensing application.

STANDARD FEATURES/OPTIONS
DESCRIPTION Dual scroll compressor (for CDX020 - CDX070 only) Semi-hermetic compressor (for CDX020 - CDX070 only) Dual semi-hermetic compressor (for CDX080 - CDX090 only) Quadruple semi-hermetic compressor (for CDX110 & above) Capacity control for semi-hermetic compressor on lead compressor Compressor crankcase heaters Compressor circuit breakers Compressor overload protection Spring isolators with vibration eliminators for semi-hermetic compressor Compressor shut-off valves for scroll compressor Condenser fan motor, totally enclosed air-over type Condenser fan - direct drive, propeller type Condenser fan guard UVM (Under Voltage Monitor relay) Filter drier (sealed type) for scroll compressor units Filter drier (replaceable type) for semi-hermetic compressor units Sight glass (moisture indication) High/low pressure switch (fixed type) High/low pressure switch (adjustable type) Fan cycling (low ambient) Pump down solenoid valve Pressure relief valve Suction & discharge pressure gauges for scroll compressor Suction, discharge & oil pressure gauges for semi-hermetic compressor PIII controller Microsmart controller Coil guard Aluminum fins condenser coil Copper & coated fins condenser coil Thermo-guard coating on aluminum/copper coil Hot gas bypass Liquid line isolating valves Status indicator (Volt free contact) Discharge line muffler (for semi-hermetic compressor units) Thermostat controller (for 1 or 2 compressor models only) STANDARD FEATURES OPTION

PHYSICAL DATA
SCROLL COMPRESSORS
MODEL NUMBER NOMINAL CAPACITY , TONS* NUMBER OF REFRIGERATION CIRCUIT COMPRESSOR Type Oil per system (liters) Refrigerant Charge per system (oz)** CONDENSER FAN Type Qty. Diameter (inch) Nominal CFM Motor HP RPM CONDENSER COIL Type 2 30 15000 2 30 15000 2 32 22078 4 30 30000 400 470 580 760/580 3.25 3.25 4.14 4.67/4.14 CDX020 21.6 Dual CDX025 26.6 Dual CDX031 32.7 Dual CDX035 37.4 Dual CDX040 42.1 Dual Scroll 4.67 R-22 760 Propeller 4 30 30000 4 30 30000 4 30 30000 4 32 47796 4 32 50124 2 1100 900/760 900 1190/900 1190 5.91/4.67 5.91 6.3/5.91 6.3 CDX045 47.4 Dual CDX050 52.2 Dual CDX060 CDX070 59.2 Dual 65.6 Dual

1.5 1100 1.5 1100 2 1100 1.5 1100 1.5 1100 1.5 1100 1.5 1100 2 1100 Inner grooved tubes and enhanced fins

Tube DiaRowsFins per inch 3/8314 3/8414 3/8414 3/8214 3/8314 3/8314 3/8414 3/8314 3/8314 3/8414 3/8314 Total face area (Sq. ft.) HIGH PRESSURE SWITCH Open (PSIG) Close (PSIG) LOW PRESSURE SWITCH Open (PSIG) Close (PSIG) REFRIGERANT LINES+ Suction line size (OD), inch Liquid line size (OD), inch 30 36 36 60 60 72 72 75 88

450 10 450 10 450 10 450 10 450 10 450 10 450 10 450 10 450 10 360 15 360 15 360 15 360 15 360 15 360 15 360 15 360 15 360 15 25 5 50 5 1-3/8 5/8 25 5 50 5 1-3/8 5/8 25 5 50 5 1-3/8 5/8 25 5 50 5 1-5/8 7/8 25 5 50 5 1-5/8 7/8 25 5 50 5 1-5/8 7/8 25 5 50 5 1-5/8 7/8 25 5 50 5 2-1/8 7/8 25 5 50 5 21/8 7/8

SOUND PRESSURE LEVEL, dBA (@ 3/5/10 meter)++ 70.1/66.6/61.3 70.1/66.6/61.3 71.6/68.1/62.8 74/70.5/63.5 74.7/71.2/65.9 75.2/71.7/66.4 75.7/72.2/66.9 76.7/73.2/67.9 77.3/73.7/68.5 OPERATING WEIGHT, Kg.+++ 711 692 793 1100 1166 1299 1385 1482 1526

NOTES: * Nominal cooling capacity @ 950F outdoor and 450F saturated suction temperatures. ** Operating system charge is applicable when matched with air handling units & connected by 25 feet of refrigerant piping. + Pipe sizes are for runs up to 50 feet to indoor unit. For refrigerant lines longer than 50 feet, use next larger size. ++ Based on free field area at ARI conditions. Tolerance: 2dBA. +++ Values indicated are for standard unit with aluminum fin condenser coils.

10

PHYSICAL DATA
SEMI-HERMETIC RECIPROCATING COMPRESSORS (OPTIONAL)
MODEL NUMBER NOMINAL CAPACITY , TONS* NUMBER OF REFRIGERATION CIRCUIT COMPRESSOR Type Oil per system (liters) Refrigerant Charge per system (oz)** CONDENSER FAN Type Qty. Diameter (inch) Nominal CFM Motor HP RPM CONDENSER COIL Type 2 30 15000 2 32 23590 2 32 22078 4 30 30000 840 990 1180 660 4 4 4.3 CDX020 23.2 Single CDX025 27.5 Single CDX031 CDX035 32.8 Single 36.6 Dual CDX040 41.5 Dual CDX045 46.4 Dual CDX050 51 Dual CDX060 CDX070 60.5 Dual 65.4 Dual

Semi-hermetic reciprocating 3.6 4/3.6 R-22 840/660 Propeller 4 30 30000 4 30 30000 4 32 41684 4 32 46300 2 1100 4 32 50124 2 1100 840 990/840 1180/990 1180 4 4 4.3/4 4.3

1.5 1100 2 1100

2 1100 1.5 1100 1.5 1100 1.5 1100 2 1100 Inner grooved tubes and enhanced fins

Tube DiaRowsFins per inch 3/8414 3/8314 3/8414 3/8314 3/8414 3/8414 3/8414 3/8414 3/8314 3/8314 3/8314 3/8314 Total face area (Sq. ft.) HIGH PRESSURE SWITCH Open (PSIG) Close (PSIG) LOW PRESSURE SWITCH Open (PSIG) Close (PSIG) REFRIGERANT LINES+ Suction line size (OD), inch Liquid line size (OD), inch 30 36 36 60 60 60 60 75 88

450 10 450 10 360 15 360 15 25 5 50 5 1-5/8 7/8 25 5 50 5 2-1/8 7/8

450 10 450 10 450 10 450 10 450 10 450 10 450 10 360 15 360 15 360 15 360 15 360 15 360 15 360 15 25 5 50 5 2-1/8 7/8 25 5 50 5 1-5/8 7/8 25 5 50 5 1-5/8 7/8 25 5 50 5 1-5/8 7/8 25 5 50 5 2-1/8 7/8 25 5 50 5 2-1/8 7/8 25 5 50 5 2-1/8 7/8

SOUND PRESSURE LEVEL, dBA (@ 3/5/10 meter)++ 69.2/65.7/60.4 70.2/66.7/61.4 70.2/66.7/61.472.2/68.7/63.4 72.2/68.7/63.4 72.2/68.7/63.4 73.2/69.7/64.4 73.2/69.7/64.4 73.2/69.7/64.4 OPERATING WEIGHT, Kg.+++ 720 737 783 1149 1174 1191 1226 1270 1387

NOTES: * Nominal cooling capacity @ 950F outdoor and 450F saturated suction temperatures. ** Operating system charge is applicable when matched with air handling units & connected by 25 feet of refrigerant piping. + Pipe sizes are for runs up to 50 feet to indoor unit. For refrigerant lines longer than 50 feet, use next larger size. ++ Based on free field area at ARI conditions. Tolerance: 2dBA. +++ Values indicated are for standard unit with aluminum fin condenser coils.

11

PHYSICAL DATA
SEMI-HERMETIC RECIPROCATING COMPRESSORS
MODEL NUMBER NOMINAL CAPACITY , TONS* NUMBER OF REFRIGERATION CIRCUIT COMPRESSOR Type Oil per system (liters) Refrigerant Charge per system (oz)** CONDENSER FAN Type Qty. Diameter (inch) Nominal CFM Motor HP RPM CONDENSER COIL Type Tube DiaRowsFins per inch Total face area (Sq. ft.) HIGH PRESSURE SWITCH Open (PSIG) Close (PSIG) LOW PRESSURE SWITCH Open (PSIG) Close (PSIG) REFRIGERANT LINES+ Suction line size Dual (OD), inch Quadruple Liquid line size (OD), inch Dual Quadruple 3/8414 105 450 10 360 15 25 5 50 5 2-1/8 N.A. 1-1/8 N.A. 3/8414 100 450 10 360 15 25 5 50 5 2-1/8 N.A. 1-1/8 N.A. 4 32 50388 2 1100 6 32 63666 2 1100 6 32 69174 2 1100 1420 1710 980 7.4 7.4 CDX080 79 Dual CDX090 94 Dual CDX110 109 Quadruple CDX130 130 Quadruple CDX140 142 Quadruple CDX150 157 Quadruple CDX190 187 Quadruple

Semi-hermetic reciprocating 4 4.3 R-22 1170 Propeller 8 32 99096 2 1100 8 32 90280 2 1100 8 32 97896 2 1100 10 32 117390 2 1100 1280 1415 1685 4.7 7.4 7.4

Inner grooved tubes and enhanced fins 3/8414 120 450 10 360 15 25 5 50 5 N.A. 1-5/8 N.A. 7/8
75/71.5/66.2

3/8314 168 450 10 360 15 25 5 50 5 N.A. 2-1/8 N.A. 7/8

3/8414 152 450 10 360 15 25 5 50 5 N.A. 2-1/8 N.A. 7/8

3/8414 190 450 10 360 15 25 5 50 5 N.A. 2-1/8 N.A. 7/8

3/8414 210 450 10 360 15 25 5 50 5 N.A. 2-1/8 N.A. 1-1/8

77.5/73.9/68.7

SOUND PRESSURE LEVEL, dBA (@ 3/5/10 meter)++ OPERATING WEIGHT, Kg.+++

73.3/69.8/64.5 75.1/71.6/66.3

76.3/72.8/67.5 76.7/73.2/67.9 76.3/72.8/67.5

1940

2275

2912

3164

3276

3792

4056

NOTES: * Nominal cooling capacity @ 950F outdoor and 450F saturated suction temperatures. ** Operating system charge is applicable when matched with air handling units & connected by 25 feet of refrigerant piping. + Pipe sizes are for runs up to 50 feet to indoor unit. For refrigerant lines longer than 50 feet, use next larger size. ++ Based on free field area at ARI conditions. Tolerance: 2dBA. +++ Values indicated are for standard unit with aluminum fin condenser coils.

12

SELECTION PROCEDURE
1. Enter performance tables at specified SST and desired ambient conditions to find gross capacity and power input. 2. HEAT REJECTION: Calculate condenser Total Heat Rejection Capacity as follows: HR = Unit cooling capacity + (3.41 x Total Unit Power Input, Watts). 3. HEAD PRESSURE: To determine head pressure (psig) use the following conversion table:
Condensing Temp. - 0F. (R-22) Head Pressure - PSIG. 100 195.9 110 226.4 120 259.9 130 296.9 140 337.3 150 381.6 160 429.8

4. CORRECTION FACTORS FOR ALTITUDE:

ALTITUDE (FT.) FACTOR Condensing Unit Cooling Capacity Condensing Unit & Evaporator 2000 .99 .98 4000 .98 .96 6000 .96 .93 8000 .95 .90 10000 .94 .88

13

PERFORMANCE DATA - SCROLL COMPRESSOR UNITS

AMBIENT TEMPERATURE 850F CT ( F)
110 110 110 110 110 110 111 108 109 112 112 111 111 111 38.7 464.4 121 42.5 438.0 130 47.0 410.4 140 34.6 411.6 121 38.1 390.0 130 42.1 364.8 140 31.7 370.0 121 34.5 347.3 130 37.7 322.1 139 41.2 46.8 52.1 24.3 292.8 122 26.7 277.2 131 29.5 259.2 141 32.5 20.0 238.8 122 22.1 224.4 131 24.4 211.2 141 26.9 59.1 662.4 118 64.8 633.6 128 73 608.4 139 82.9 54.7 614.4 118 60.0 583.2 127 66.5 554.4 137 74.4 526.8 586.8 196.8 242.4 294.2 339.6 379.2 47.9 559.2 120 52.8 528.0 130 58.0 495.6 140 63.7 462.0 42.5 494.0 119 46.8 465.6 129 51.6 435.6 138 56.9 404.4 37.8 424.8 119 41.5 400.8 129 45.9 373.2 138 50.9 343.2 33.9 376.8 119 37.3 356.4 129 41.2 332.4 138 45.6 308.4 148 147 148 148 147 149 150 150 148 149 149 31.2 353.9 120 34.1 331.9 129 37.2 307.3 138 40.8 280.0 147 23.8 268.8 120 26.2 253.2 129 28.9 236.4 139 31.9 218.4 148 19.6 218.4 120 21.7 205.2 129 23.9 193.2 139 26.4 178.8 148
0

SST (0F) 950F PI (kW) CT ( F) CT ( F) CT ( F) TC (MBH) PI (kW) PI (kW) PI (kW)

0

MODEL 1050F TC (MBH)

0

1150F TC (MBH)
0

1250F TC (MBH) CT (0F) PI (kW)

29.1 35 44.6 50.5 56.5 62.8 70.0 83.7 95.8 29.6 36.0 45.0 51.5 57.7

TC (MBH)

CDX020

230.4

CDX025

283.2

CDX031

373.1

CDX035

397.2

35 0F

CDX040

446.4

CDX045

520.0

CDX050

591.6

CDX060

645.6

CDX070

693.6

CDX020

250.8

CDX025

308.4

CDX031

390.0

CDX035

433.2

40 0F

CDX040

488.4

14
117 115 116 116 116 116 115 115 64.3 852.0 124 70.0 59.2 776.4 123 64.4 45.9 51.9 624.0 692.4 125 126 50.3 56.7 40.8 549.6 125 44.7 520.8 590.0 654.0 736.8 811.2 36.3 487.2 125 39.9 462.0 33.6 435.2 125 36.4 410.0 25.3 346.8 126 27.8 327.6 135 134 134 134 135 135 133 134 30.6 39.6 44.0 49.3 55.3 62.2 70.3 76.3

45 0F

CDX045 CDX050 CDX060 CDX070 CDX020 CDX025 CDX031 CDX035 CDX040 CDX045 CDX050 CDX060 CDX070 CDX020 307.2 382.0 434.4 489.6 555.6 614.4 694.8 768.0 144 143 144 144 144 145 142 143

555.6 618.0 692.4 759.6 273.6 336.0 416.3 471.6 531.6 598.0 661.2 748.8 829.2 297.6

111 112 110 111 114 114 113 114 114 114 114 112 113 117

43.4 48.7 56.0 60.9 20.4 24.8 32 35.5 39.7 44.5 49.9 57.7 63.2 20.9

526.8 585.6 658.8 724.8 259.2 319.2 395.4 448.8 505.2 568.0 626.4 710.4 787.2 282.0

121 121 120 120 124 124 122 123 123 123 124 121 122 126

47.7 53.6 61.2 67 22.5 27 35.2 38.8 43.6 49 54.8 62.6 68.2 23.0

498.0 552.0 624.0 688.8 244.8 302.4 371.7 424.8 477.6 537.6 591.6 668.4 739.2 266.4

131 131 129 130 133 133 131 132 132 133 133 131 131 135

52.5 59.0 67.3 73.4 24.9 30.0 38 43 48.1 54 60.0 67.5 72.6 25.4

466.8 520.0 588.0 651.6 230.4 284.4 345.4 398.4 448.8 505.2 556.8 622.8 682.8 249.6

140 141 139 140 142 142 140 142 142 142 142 140 140 144

57.9 65 74.1 81.4 27.4 33 41.9 47.6 53.3 59.2 66.0 72.3 76.5 28.0 33.9 43.1 48.6 54.6 61.0 68.4 76.8 83.2

434.4 484.8 552.0 613.2 214.8 265.2 316.6 372.0 417.6 471.6 520.8 573.6 620.4 232.8 285.6 352.0 405.6 458.4 519.6 574.8 652.8 723.6

150 150 148 149 152 152 150 151 151 151 152 149 149 154 154 152 153 153 153 154 152 152

63.9 70.9 81.9 91 30 36.7 45.7 52.6 59.0 65.2 72.5 77.1 80.0 30.8 37.4 46.9 53.7 60 67.2 75.0 84.0 90.9

CDX025

364.8

CDX031

457.8

CDX035

512.4

50 0F

CDX040

577.2

CDX045 CDX050

656.4 729.6

CDX060

814.8

CDX070

892.8

NOTE: In CDX035,CDX045 & CDX060, there is two different compressors in each unit. System 1 have 55% from total capacity.

LEGEND:

SST - Saturated Suction Temperature

TC - Total Capacity (1000 BTUH) Gross

CT - Condensing Temperature

PI

- Total unit power input

PERFORMANCE DATA - SEMI-HERMETIC COMPRESSOR UNITS

AMBIENT TEMPERATURE 850F CT ( F)
108.5 107.9 107.3 106.5 107.6 108.5 107.5 108.2 109.8 109 110 110 110 110 110 110 110.5 109.9 109.2 108.3 109.5 110.5 109.4 110.2 111.8 111 112 112 112 112 112 113 197.4 2052 122 208.8 1909 167.8 1718 121 178.8 1604 138.7 1559 121 147.6 1469 144.5 1434 122 153.8 1339 108.6 1192 121 116.2 1124 130 131 131 130 130 100.2 1033 121 106.0 961 130 72 83.1 720 866 120.9 120 76.6 88.7 672 809 130 129 64.7 665 119.3 69.2 622 128.4 73 81.1 93.9 111.4 124.8 162.7 158.0 189.1 219.5 53.4 559 118.6 57.1 523 127.8 60.2 45.0 510 119.7 48.2 478 128.8 51.1 40.2 456 118.7 43.1 426 127.8 45.7 35 402 117.5 38.0 374 126.6 40 348 397 445 487 578 625 751 890 1058 1246 1380 1489 1766 29.1 31.1 301 336 119.1 118.6 31.2 33.6 282 317 128.1 127.9 32.8 36.0 262 296 189.3 22.5 1872 254 119 119.7 199.7 24.1 1741 239 128 128.8 209.6 25.5 1608 223 137 137.9 137.1 137.1 135.7 136.9 137.9 136.8 137.5 139 138 139 140 140 140 139 139 161.0 1565 119 171.2 1458 128 180.6 1350 137 133.5 1418 119 141.7 1337 128 151.0 1255 138 139.0 1310 119 147.6 1224 129 155.7 1136 138 104.3 1085 119 111.1 1022 128 118.8 961 138 127.3 163.3 161.4 189.4 218.8 26.9 33.9 38.1 42.7 48.2 53.8 62.7 76.2 85.3 98.9 116.4 134.4 171.1 169.7 198.8 229.4 69.2 79.8 96.3 658 788 942 118.9 118 119 73.6 85.0 101.5 614 734 876 128.1 127 128 77.7 89.8 106.5 570 680 810 137.2 136 137 81.4 94.2 111.2 527 626 743 901 1049 1175 1242 1474 206 242 277 322 367 413 451 534 578 694 818 994 1151 1290 1375 1624 51.3 62.0 510 607 116.7 117.4 55 66.1 476 566 125.9 126.6 57.5 69.7 443 526 135 135.7 60.0 72.8 409 485 43 464 117.7 46.2 436 126.9 48.9 406 136 51 376 38.8 415 116.8 41 389 126 43.9 361 135.1 46.1 334 34.2 366 115.7 36.6 341 124.9 38.8 317 134.1 40.9 292 30.4 329 116.6 32.4 287 125.9 34.4 269 135.3 36 250 144.5 143.2 144.3 145.2 144.1 144.8 146.2 145 146 147 147 147 146 146 146.9 146 146.4 144.8 145.9 146.9 145.8 146.4 148.1 147 147 149 149 149 148 148 21.7 27.8 233 275 117.7 117.1 23.1 29.6 217 257 126.9 126.2 24.5 31.1 203 238 136 135.3 25.7 32.4 187 220 145.2 144.3
0

SST (0F) 950F PI (kW) CT ( F) CT ( F) CT ( F) TC (MBH) PI (kW) PI (kW) PI (kW) TC (MBH)

0

MODEL 1050F TC (MBH)

0

1150F TC (MBH)
0

1250F CT (0F) PI (kW)

26.9 33 38.2 42.8 48.3 53.7 62.1 75.5 84.9 98.3 115.5 136.8 170.2 172.9 197.4 227.4 28 24.6 40.0 44.8 50.6 56.3 65 78.9 89.4 103.4 121.1 145.1 179.1 182.8 207.9 238.6

TC (MBH)

CDX020 CDX025

247 293

CDX031

352

CDX035

391

CDX040

443

CDX045

494

35 F

CDX050 CDX060

542 647

CDX070 CDX080 CDX090

701 842 1008

CDX110

1148

CDX130

1397

CDX140

1502

CDX150

1672

CDX190 CDX020

2003 271

CDX025 CDX031

322 356

CDX035

428

CDX040

485

CDX045

541

15

CDX050

595

40 F

CDX060

708

CDX070 CDX080

767 924

CDX090

1104

CDX110

1260

CDX130

1528

CDX140

1649

CDX150

1832

CDX190

2194

NOTE: In CDX040,CDX050 & CDX060, there is two different compressors in each unit. System 1 have 55% from total capacity.

LEGEND:

SST - Saturated Suction Temperature

TC - Total Capacity (1000 BTUH) Gross

CT - Condensing Temperature

PI

- Total unit power input

PERFORMANCE DATA - SEMI-HERMETIC COMPRESSOR UNITS

AMBIENT TEMPERATURE 850F CT ( F)
112.6 112 111.3 110.3 111.5 112.6 111.5 112.2 114 113 114 114 115 114 114 115 114.8 114.1 116.5 112.3 113.6 114.8 113.6 114.4 116.2 115 116 117 117 117 117 117 213.8 2440 126 227.1 2272 182.0 2056 126 194.9 1925 149.5 1865 126 160.5 1762 156.1 1699 126 167.0 1591 117.5 1426 126 127.0 1346 135 135 135 135 135 108.2 1230 125 114.9 1146 134 77.6 89.9 853 1038 125.2 124 83.1 96.5 799 972 134.1 133 69.2 791 123.4 74 742 132.3 78.6 88.4 102.7 121.1 138.1 177.4 173.4 207.2 239.3 56.8 667 122.6 60.7 625 131.6 64.4 48.5 606 123.8 52.1 569 132.8 55.5 43.0 544 122.7 46.3 509 131.7 49.5 37.6 480 121.3 40.6 449 130.3 43 418 474 532 583 691 745 905 1060 1267 1483 1660 1792 2101 30.9 33.2 360 404 123 122.8 32.9 36 337 382 132 132 34.9 39.2 314 359 205.6 24 2240 304 124 123.8 218.0 26.1 2087 284 133 132.8 229.5 27.7 1933 265 141 141.7 140.9 141.1 139.3 140.6 141.7 140.5 141.3 143.1 142 142 144 144 144 144 143 174.7 1882 123 186.6 1759 132 197.9 1638 141 144.0 1708 124 153.9 1610 133 165.4 1513 142 150.1 1562 124 160.2 1462 133 169.9 1361 142 113.1 1306 123 121.6 1232 133 131.2 1160 142 142.2 179.2 178.6 208.7 240.0 29.3 36.7 41.7 46.2 52 58.6 67.8 82.9 93.2 108.7 126.8 151.0 187.1 188.3 218.9 250.5 74.7 86.5 104.2 785 949 1129 123 122 123 79.8 92.5 110.5 734 888 1052 132 131 132 84.7 98.2 116.3 683 827 974 141 140 140 89.3 103.7 121.7 632 766 896 1090 1259 1416 1514 1778 246 292 336 386 439 493 541 641 691 838 973 1189 1375 1558 1657 1928 55.4 67.2 612 726 120.6 121.3 59.3 71.9 574 680 129.7 130.4 63 76 534 634 138.6 139.3 65.2 79.5 496 587 46.7 557 121.7 50.1 522 130.7 53.3 487 139.7 56.2 451 41.6 498 120.6 44.7 467 129.7 47.6 434 138.7 50.3 402 36.5 439 119.4 39.3 410 128.4 42.0 382 137.5 44.5 353 32.0 370 120.6 35.0 348 129.9 37.6 326 139.1 39.9 306 148.3 146.5 147.7 148.7 147.5 148.2 150 149 149 151 151 151 150 150 150.6 149.8 150.2 148.3 149.5 150.6 149.4 150.2 151.9 151 151 154 153 154 152 152 23.4 30 278 330 121.7 121.1 25.1 32.5 262 308 130.7 130.1 26.6 34.1 244 288 139.7 139 28.1 35 226 266 148.7 147.8
0

SST (0F) 950F PI (kW) CT ( F) CT ( F) CT ( F) TC (MBH) PI (kW) PI (kW) PI (kW) TC (MBH)

0

MODEL 1050F TC (MBH)

0

1150F TC (MBH)
0

1250F CT (0F) PI (kW)

29.4 35.9 41.8 46.8 52.8 58.9 67.3 82.4 93.8 108.8 126.5 154.4 188.1 193.6 218.8 249.7 30.7 38.4 43.8 48.8 55.1 61 70.9 86.9 97.8 114.2 132.0 165.7 196.2 205.3 230.0 260.8

TC (MBH)

CDX020 CDX025

295 352

CDX031

391

CDX035

468

CDX040

530

CDX045

592

45 F

CDX050 CDX060

650 773

CDX070 CDX080 CDX090

835 1010 1206

CDX110

1379

CDX130

1663

CDX140

1805

CDX150

2003

CDX190 CDX020

2394 322

CDX025 CDX031

383 427

CDX035

510

CDX040

577

CDX045

643

16

CDX050

708

50 0F

CDX060

841

CDX070 CDX080

907 1103

CDX090

1313

CDX110

1505

CDX130

1806

CDX140

1968

CDX150

2184

CDX190

2604

NOTE: In CDX040,CDX050 & CDX060, there is two different compressors in each unit. System 1 have 55% from total capacity.

LEGEND:

SST - Saturated Suction Temperature

TC - Total Capacity (1000 BTUH) Gross

CT - Condensing Temperature

PI

- Total unit power input

ELECTRICAL DATA - SCROLL COMPRESSOR UNITS

COMPRESSOR CRANKCASE HEATER Volts MOCP Qty. Qty. CONDENSER FAN MOTORS Max. MCA

MODEL NUMBER

SUPPLY VOLTAGE

Min.

CDX020

CDX025

CDX031

CDX035

CDX040

CDX045

CDX050

17

CDX060

CDX070

Nominal (V-Ph-Hz) 208/230-3-60 380-3-60 460-3-60 208/230-3-60 380-3-60 460-3-60 208/230-3-60 380-3-60 460-3-60 208/230-3-60 380-3-60 460-3-60 208/230-3-60 380-3-60 460-3-60 208/230-3-60 380-3-60 460-3-60 208/230-3-60 380-3-60 460-3-60 208/230-3-60 380-3-60 460-3-60 208/230-3-60 380-3-60 460-3-60 253 418 506 253 418 506 253 418 506 253 418 506 253 418 506 253 418 506 253 418 506 253 418 506 253 418 506 105.3 58.74 48.6 116.78 60.76 49.5 137.8 93.55 68.95 180.15 103.35 80.6 204.75 106.45 86.4 220 123.7 96.95 232 137.33 104.75 238.6 138.68 115.08 245 140.08 122.38 140 80 70 160 80 70 190 130 90 260 140 110 280 150 120 320 190 140 320 190 140 340 190 170 340 190 170 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 240 380 460 240 380 480 240 380 480 240 380 480 240 380 480 240 380 480 240 380 480 240 380 480 240 380 480 RLA (each) 42 23.5 19.2 47.1 24.4 19.6 56.8 39 27.8 81.4/56.8 42.1/39 33.6/27.8 81.4 42.1 33.6 93.6/81.4 55.7/42.1 41.4/33.6 93.6 55.7 41.4 100/93.6 57.1/55.7 48.7/41.4 100 57.1 48.7 LRA (each) 30 18 13.1 30 18 13.1 16 9.5 11.1 30 18 13.1 30 18 13.1 30 18 13.1 30 18 13.1 16 9.5 11.1 16 9.5 11.1 CB (Qty.) 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 LRA (each) 239 145 125 245 145 125 425 239 187 505/425 280/239 225/187 505 280 225 605/505 353/280 272/225 605 353 272 605/599 358/353 310/272 599 358 310 FLA (each) 5.4 2.93 2.7 5.4 2.93 2.7 5 2.9 3.2 5.4 2.93 2.7 5.4 2.93 2.7 5.4 2.93 2.7 5.4 2.93 2.7 5 2.9 3.2 5 2.9 3.2 Total Watts 90 90 90 90 90 90 90 90 90 120/90 120/90 120/90 120 120 120 150/120 150/120 150/120 150 150 150 150 150 150 150 150 150 OUTPUT POWER 1.5 1.5 1.5 1.5 1.5 1.5 2 2 2 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 2 2 2 2 2 2 Total Amps 0.38 0.24 0.19 0.38 0.24 0.19 0.38 0.24 0.19 0.50/0.38 0.32/0.24 0.25/0.19 0.50 0.32 0.25 0.63/.50 0.39/0.32 0.31/0.25 0.63 0.39 0.31 0.63 0.39 0.31 0.63 0.39 0.31

187 342 414 187 342 414 187 342 414 187 342 414 187 342 414 187 342 414 187 342 414 187 342 414 187 342 414

LEGEND:

MCA

- Minimum Circuit Ampacity

MOCP - Maximum Over Current Protection

RLA

- Rated Load Amps

LRA

- Locked Rotor Amps

FLA

- Full Load Amps

CB

- Circuit Breaker

ELECTRICAL DATA - SEMI-HERMETIC COMPRESSOR UNITS

COMPRESSOR CRANKCASE HEATER Volts MOCP Qty. Qty. CONDENSER FAN MOTORS Max. MCA

MODEL NUMBER

SUPPLY VOLTAGE

Min.

CDX020

CDX025

CDX031

CDX035

CDX040

CDX045

CDX050

18
599.3 330.05 281.03 679 438.28 372.85 820 530 450 730 400 340 4 4 4 4 4 4 131.6 72.2 60.1 148 96.3 80.2 611 332 292 803 436 383 8 8 8 10 10 10 RLA - Rated Load Amps 5 2.9 3.2 5 2.9 3.2 MOCP - Maximum Over Current Protection

CDX060

CDX070

CDX080

CDX090

CDX110

CDX130

CDX140

105.8 57.8 48.78 120 66.05 56.65 160.29 88.18 75.03 157.59 86.3 72.9 177.04 96.8 81.78 192.6 105.2 88.88 206 113.45 97.75 258.29 142.18 121.63 290.52 159.88 136.33 316.1 174.05 148.03 363 234.08 199.65 404 222.25 190.05 550.98 303.28 258.93 470.1 287.98 240.65 16 9.5 11.1 16 9.5 11.1 2 2 2 2 2 2 LRA - Locked Rotor Amps 4 4 4 6 6 6 240 240 240 240 240 240 FLA - Full Load Amps 200 200 200 200 200 200 0.84 0.84 0.84 0.84 0.84 0.84 CB - Circuit Breaker

180 100 80 200 110 90 280 150 130 210 120 100 250 130 110 260 140 120 290 160 130 370 200 170 410 220 190 440 240 200 510 330 280 490 270 230 670 370 310 570 350 290

1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 4 4 4 4 4 4 4 4

RLA (each) 76 41.6 34.7 88 48.2 40.2 120.23 65.9 54.9 60.44 33.2 27.6 76/60.44 41.6/33.2 34.7/27.6 76 41.6 34.7 88/76 48.2/41.6 40.2/34.7 120.23/88 65.9/48.2 54.9/40.2 120.23 65.9 54.9 131.6 72.2 60.1 148 96.3 80.2 88 48.2 40.2 120.23 65.9 54.9 101.2 62.3 50.6 2 2 2 2 2 2 2 2 2 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 8 8 8 8 8 8 LRA (each) 30 18 13.1 16 9.5 11.1 16 9.5 11.1 30 18 13.1 30 18 13.1 30 18 13.1 16 9.5 11.1 16 9.5 11.1 16 9.5 11.1 16 9.5 11.1 16 9.5 11.1 16 9.5 11.1 16 9.5 11.1 16 9.5 11.1 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 CB (Qty.) 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 4 4 4 4 4 4

LRA (each) 419 228 200 447 243 213 611 332 292 374 203 178 419/374 228/203 200/178 419 228 200 447/419 243/228 213/200 611/447 332/243 292/213 611 332 292 611 332 292 803 436 383 447 243 213 611 332 292 600 333 262 FLA (each) 5.4 2.9 2.7 5 2.9 3.2 5 2.9 3.2 5.4 2.9 2.7 5.4 2.9 2.7 5.4 2.9 2.7 5 2.9 3.2 5 2.9 3.2 5 2.9 3.2 5 2.9 3.2 5 2.9 3.2 5 2.9 3.2 5 2.9 3.2 5 2.9 3.2 Total Watts 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 200 200 200 200 200 200 100 100 100 100 100 100 200 200 200 Total Amps 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.84 0.84 0.84 0.84 0.84 0.84 0.42 0.42 0.42 0.42 0.42 0.42 0.84 0.84 0.84

OUTPUT POWER 1.5 1.5 1.5 2 2 2 2 2 2 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

CDX150

CDX190

Nominal (V-Ph-Hz) 208/230-3-60 380-3-60 460-3-60 208/230-3-60 380-3-60 460-3-60 208/230-3-60 380-3-60 460-3-60 208/230-3-60 380-3-60 460-3-60 208/230-3-60 380-3-60 460-3-60 208/230-3-60 380-3-60 460-3-60 208/230-3-60 380-3-60 460-3-60 208/230-3-60 380-3-60 460-3-60 208/230-3-60 380-3-60 460-3-60 208/230-3-60 380-3-60 460-3-60 208/230-3-60 380-3-60 460-3-60 208/230-3-60 380-3-60 460-3-60 208/230-3-60 380-3-60 460-3-60 208/230-3-60 380-3-60 460-3-60 208/230-3-60 380-3-60 460-3-60 208/230-3-60 380-3-60 460-3-60 253 418 506 253 418 506 253 418 506 253 418 506 253 418 506 253 418 506 253 418 506 253 418 506 253 418 506 253 418 506 253 418 506 253 418 506 253 418 506 253 418 506 253 418 506 253 418 506

187 342 414 187 342 414 187 342 414 187 342 414 187 342 414 187 342 414 187 342 414 187 342 414 187 342 414 187 342 414 187 342 414 187 342 414 187 342 414 187 342 414 187 342 414 187 342 414

LEGEND: MCA - Minimum Circuit Ampacity

DIMENSIONS
CDX 020 & CDX 025

CDX 031

NOTE: All dimensions are in mm.

19

DIMENSIONS
CDX 035, CDX 040, CDX 045 & CDX 050

CDX 060 & CDX 070

DIMENSIONS
MODEL CDX 060 CDX 070 H 1950 2075

NOTE: All dimensions are in mm.

20

DIMENSIONS
CDX 080

CDX 090

NOTE: All dimensions are in mm.

21

DIMENSIONS
CDX 110

CDX 130, CDX 140 & CDX 150

DIMENSIONS
MODEL CDX130 CDX140 CDX150 L 4343 4343 5309 H 2253 2151 2151

NOTE: All dimensions are in mm.

22

DIMENSIONS
CDX 190

NOTE: All dimensions are in mm.

23

TYPICAL SCHEMATIC WIRING DIAGRAM

(Single compressor units)
TO FUSED DISCONNECT SWITCH OR CB (SEE NOTE-4) NTB NEUTRAL
(SEE NOTE -8)
LUG

REFER TO UNIT NAMEPLATE FOR POWER SUPPLY

HVTB L1 L2 L3
PLEASE REFER TO SHEET 2 OF 2 FOR CONDENSER FAN MOTOR POWER CONNECTIONS.

CC1 OLR1

T1A TO HVTB L1 TO NTB N 230VAC

T2A

COMP 1 ATB

T3A

UVM CONNECTION
L1 L2 L3

ATB 1 JP1 1A JP2 1B

F1

L1 SEE VFC PLEASE REFER CONNECTION (SHEET 2 OF 2) FAN MOTOR CONTROL CONNECTION, TO (SHEET 2 OF 2) FR1

L2 UVM-1 8

L3

UVM

SEE PDS CONNECTION

(SHEET 2 OF 2)

TO ATB

TO ATB

TO PDS1 CC1

TO ATB 1A

(REMOVE JP1)

SWITCHING CONTACT FROM T'STAT CONTROLLER OR DDC

(by others)

41A

4A

3A

OUTFAN2

OUTFAN1

HEATER2

NEUTRAL

HEATER1

COMP2

INFAN

COMP1

LVTB ( NOTE 7)
R C G Y1 JP
24Vac

X2

X1

P2

P1

R C G Y1 Y2 W1 W2 STG1 COOLING

R C Y1

LIVE

LED FAULT INDICATOR LOCK2 SYSTEM2 LOCK1 SYSTEM1

ECB
SQMBO4 ( P III )

Y2 W1 W2
ON/OFF

PRI

FUSE
P3_##

(ON/OFF)

TRANS 230v 12v-0-12v

ON DIP

HP1 (HP1) HP2 (HP2) LP1 (LP1) LP2 (LP2)

21A 27A

OLR1-1 24A

(SSPS1) (OPS1) JP3 25A JP5 26A

HPS1
P

SEC

DIP SWITCH LED POWER INDICATOR J_PROG

22A 23A

LPS1
P

(POWER AND CONTROL FOR ELECTRIC HEATER &BLOWER MOTOR)

TB1 (ECB)
(REMOVE JUMPER JP)

OPTIONAL AHU INTER-CONNECTION

SWITCHING CONTACTS FROM T'STAT CONTROLLER OR DDC

(by others)

TO POWER SUPPLY L1 L2 L3

TO POWER SUPPLY L1 L2 L3

TO POWER SUPPLY L1 L2 L3

LVTB ( NOTE 8)
24Vac

R C G

R C G Y1 W1 W2 BM CONTROL STG1 COOLING STG1 HEATER STG2 HEATER

R C G Y1 W1 W2

CB L1C L2C L3C CB11 71B 72B 71A 72A 73A 73B CB12

Y1 Y2 W1 W2

BMC HC2 68 69 70 OLR TO ATB (in cond. unit) TO ECB (in cond. unit) INFAN HTR1 HTR2 CONTROLS 230Vac

HC1

T1H

T2H

T3H

T1F

T2F

T3F

HEATER1 (Stg. 1 Heating)

HEATER2 (Stg. 2 Heating)

14 29 30

BMC

19

OLR-1 AFS

HC2

28

NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items. 2. Refer to unit control box (inside panel) for exact wiring diagram.

24

TYPICAL SCHEMATIC WIRING DIAGRAM

(Single compressor units)
CONDENSER FAN MOTOR POWER & CONTROL CONNECTIONS
STANDARD CONNECTION (CDX/L020~031)
HVTB L1 L2 L3 CDX/L020~031
2-FAN MOTOR LAYOUT

LEGEND AHU AFS AR ATB BM BMC CC CCA CB C. HTR COMP ECB F FCS FM FMC FMCA FR HC HPS HVTB JP L1 L2 L3 LPS LUG NTB OLR OPS P PDS
2

WITH OPTIONAL FCS CONNECTION (CDX/L020~031)

CDX/L020~031 HVTB L1 L2 L3
2-FAN MOTOR LAYOUT

CB6 CB6 101 101 100 102 100 102

FMC1 35B 36B 35A 36A 37A 37B

FMC2

FMC1

FMC2

FM1

FM2
FM1 FM2 FM1 T.O.P FM2 T.O.P

ECB OUTFAN 1 JP OUTFAN 2 12B 12A

FM1 T.O.P FM2 T.O.P

ECB

13A 13B

FMC1 FMC2

ATB 2 OUTFAN 1 JP OUTFAN 2

10A FCS1
P

12A
11A

13A
13B

FMC1 FMC2

ATB 2

12B
11B

10B FCS2
P

OPTIONAL CONNECTIONS
COMP. WITH CB CONNECTION
TO HVTB L1 L2 L3 1

AIR HANDLING UNIT AIR FLOW SWITCH AUXILIARY RELAY AUXILIARY TERMINAL BLOCK BLOWER MOTOR BLOWER MOTOR CONTACTOR COMPRESSOR CONTACTOR CC AUXILIARY CONTACT CIRCUIT BREAKER CRANKCASE HEATER COMPRESSOR ELECTRONIC CONTROL BOARD FUSE FAN CYCLING SWITCH FAN MOTOR (CONDENSER) FAN MOTOR CONTACTOR FMC AUXILIARY CONTACT FAULT RELAY HEATER CONTACTOR HIGH PRESSURE SWITCH HIGH VOLTAGE TERMINAL BLOCK JUMPER LINE 1 LINE 2 LINE 3 LOW PRESSURE SWITCH LUG GROUND NEUTRAL TERMINAL BLOCK OVER LOAD RELAY OIL PRESSURE SWITCH PRESSURE PUMP DOWN SOLENOID DIP SWITCH (IN ECB) SOLID STATE PROTECTION SYSTEM FM THERMAL OVERLOAD PROTECTION COMP. UNLOADER SOLENOID UNDER VOLTAGE MONITOR FIELD WIRING TERMINAL BLOCK OR TERMINATION POINT SPLICE-CLOSED END

101 36B

101

100

102

35B

100

35A

36A

CRANKCASE HEATER CONNECTION

SEMI-HERMETIC RECIP. COMP.

37A

UNIT STATUS (VFC) INDICATION CONNECTION

1 UNIT ON AR1 AR1-1A UNIT ON 2 46

CC1A-1B

100A

C.HTR1

CB1

37B 45

102

L1A

L2A

L3A

COMP. SSPS CONNECTION (AS APPLICABLE)

CC1 OLR1 1 SSPS1 M1/11 L1/MP/L M2/14 L2/R/N

43

UNIT TRIP FR1-1

44

UNIT TRIP 25A 2 COMP 1 TO ECB X1 COMP. RUN/TRIP 41A FR1

24A

S SSPS TOP UL

T1A

T2A

T3A

COMP 1

(SEE NOTE 5)

(REMOVE JP3)

FR1-2A CC1A-2A

COMPRESSOR UNLOADER CONNECTION

CAPACITY UNLOADERS ON LEAD COMPRESSOR TO ATB 28A LPS3
C P NO

TRANS TRANSFORER
56 58

COMP CB AUXILIARY CONTACT CONNECTION

ATB 2 COMP 1

55 2 COMP1 ON

UVM

28A

5A
NC

UL1

___

CB1A-1A 3A

8A

CC1

LPS5
C P

NO

COMP1 TRIP 6A UL3

NC

HOT GAS BY PASS CONNECTION

LVTB C Y1 2 26A 1 LPS
C P NC NO

COMP2

COMP1

ECB

NOTE UL3 CONNECTION APPLICALBLE FOR COMP WITH 3 STEPS CAPACITY UNLOADING.

17 31A AR8

NOTES
1. POWER SUPPLY, REFER TO UNIT NAMEPLATE. 2. ANY WIRE REPLACEMENT SHOULD BE OF 900C OR ITS EQUIVALENT. USE COPPER CONDUCTOR WIRES ONLY. 3. POWER MUST BE SUPPLIED TO CRANKCASE HEATER FOR MINIMUM OF 12 HOURS PRIOR TO SYSTEM START UP. IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE HEATER MUST BE ON FOR 12 HOURS BEFORE OPERATING THE SYSTEM. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN COMPRESSOR DAMAGE. 4. FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER TO BE PROVIDED BY CONSUMER WITH RATING AS RECOMMENDED BY ZAMIL. 5. COMPRESSOR IS PROVIDED WITH SSPS OR INTERNAL LINE BREAK THERMAL OVERLOAD PROTECTION. 6. IF PDS IS FACTORY INSTALLED, PLEASE READ BROKEN LINES AS CONTINUOUS LINES. 7. USE SHIELDED TYPE CABLE, #18 AWG (MIN.) FOR LVTB FIELD WIRING. GROUND CONNECT AT BOTH ENDS. 8. NEUTRAL LINE REQUIRED ON 380V-3Ph-60Hz POWER SUPPLY ONLY.

PUMP DOWN SOLENOID CONNECTION

ATB 2 PDS1 4A 25A 1

OIL PRESSURE SWITCH CONN.

CC1A-1A 28A OPS1
2 240

OPS1-1 (REMOVE JP5)

7E

AR8-1

7F

HGS

P2

P1

ECB

( NOTE 6)

PRESSURE SWITCH SETTINGS

NAME LPS1 LPS & LPS3 LPS5 HPS1 FCS1 OPEN (PSIG)
25 5 55 65 450 10 190 10

CLOSE (PSIG)
50 5 45 55 360 15 290 15

ECB DIP SWITCH SETTINGS & LED INDICATORS

OFF=TEST MODE DISABLE LOAD BALANCE S2 OFF= (Comp1&2 Auto Lead Lag) S3 OFF= WITHOUT PUMP DOWN S4 OFF= SINGLE COMP FACTORY SETTINGS OF DIP SWITCHES S1 DIP SWITCH # ON OFF S1 S2 S3 S4 ON= TEST MODE ENABLE ON= COMPRESSOR 1 LEAD ON= WITH PUMP DOWN OPTION ON= DUAL COMP LED INDICATORS Green power on/off indicator Red system lock-out due to system fault system 1 fault diagnostic blinking slow - LPS1 ckt fault Yellow blinking fast - HPS1 ckt fault system 2 fault diagnostic blinking slow - LPS2 ckt fault Orange blinking fast - HPS2 ckt fault

note: Set dip switch #3 according to unit's option (pump down or no pump down)

25

TYPICAL SCHEMATIC WIRING DIAGRAM

(Dual compressor units)
REFER TO UNIT NAMEPLATE FOR POWER SUPPLY

(SEE NOTE -9)

5A

LPS5NO
C P NC

5A AR8-1

6D

AR9-1

6C

HGS

NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items. 2. Refer to unit control box (inside panel) for exact wiring diagram.

26

TYPICAL SCHEMATIC WIRING DIAGRAM

(Dual compressor units)
LEGEND AHU AFS AR ATB BM BMC CC CCA CB C. HTR COMP ECB F FCS FM FMC FMCA FR HC HPS HVTB JP L1 L2 L3 LPS LUG NTB OLR OPS P PDS S SSPS TOP UL UVM AIR HANDLING UNIT AIR FLOW SWITCH AUXILIARY RELAY AUXILIARY TERMINAL BLOCK BLOWER MOTOR BLOWER MOTOR CONTACTOR COMPRESSOR CONTACTOR CC AUXILIARY CONTACT CIRCUIT BREAKER CRANKCASE HEATER COMPRESSOR ELECTRONIC CONTROL BOARD FUSE FAN CYCLING SWITCH FAN MOTOR (CONDENSER) FAN MOTOR CONTACTOR FMC AUXILIARY CONTACT FAULT RELAY HEATER CONTACTOR HIGH PRESSURE SWITCH HIGH VOLTAGE TERMINAL BLOCK JUMPER LINE 1 LINE 2 LINE 3 LOW PRESSURE SWITCH LUG GROUND NEUTRAL TERMINAL BLOCK OVER LOAD RELAY OIL PRESSURE SWITCH PRESSURE PUMP DOWN SOLENOID DIP SWITCH (IN ECB) SOLID STATE PROTECTION SYSTEM FM THERMAL OVERLOAD PROTECTION COMP. UNLOADER SOLENOID UNDER VOLTAGE MONITOR FIELD WIRING TERMINAL BLOCK OR TERMINATION POINT SPLICE-CLOSED END
L1 L2 L3 L1 L2 L3 L1 L2 L3

PRESSURE SWITCH SETTINGS

NAME LPS1 & 2 LPS3 & 4 LPS5 & 6 HPS1 & 2 FCS1 & 2 OPEN (PSIG) 25 5 55 65 450 10 190 10 CLOSE (PSIG) 50 5 45 55 360 15 290 15

TRANS TRANSFORER

___
CONDENSER FAN MOTOR POWER, CONTROL CONNECTIONS : WITH STANDARD AND FAN CYCLING OPTION

NOTES
1. POWER SUPPLY, REFER TO UNIT NAMEPLATE. 2. ANY WIRE REPLACEMENT SHOULD BE OF 900C OR ITS EQUIVALENT. USE COPPER CONDUCTOR WIRES ONLY. 3. POWER MUST BE SUPPLIED TO CRANKCASE HEATER FOR MINIMUM OF 12 HOURS PRIOR TO SYSTEM START UP. IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE HEATER MUST BE ON FOR 12 HOURS BEFORE OPERATING THE SYSTEM. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN COMPRESSOR DAMAGE. 4. FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER TO BE PROVIDED BY CONSUMER WITH RATING AS RECOMMENDED BY ZAMIL.

CB6

CB7

CB8

100

101

102

103

104

105

106 FMC2 35D 36D 37D

107

FMC1 35C 36C 37C 35A 36A 37A

FMC3 35B 36B 37B

108

FMC4 35E 36E 37E

FMC5 35F 36F 37F

FMC6

FM1

FM3

FM2

FM4

FM5

FM6

TO ECB1 OUTFAN 1

12A

FM1 T.O.P

13A

FMC1 2 FMC5 2

TO ECB1 OUTFAN 2

12B

FM2 T.O.P

13B

FMC2 2 FMC6 2

12E FMC1A-1

FM5 T.O.P

13E

12F FMC2A-1

FM6 T.O.P

5. COMPRESSORS ARE PROVIDED WITH SSPS OR INTERNAL LINE BREAK THERMAL OVERLOAD PROTECTION. 6. IF PDS IS FACTORY INSTALLED, PLEASE READ BROKEN LINES AS CONTINUOUS LINES. 7. USE SHIELDED TYPE CABLE, #18 AWG (MIN.) FOR LVTB FIELD WIRING. GROUND CONNECT AT BOTH ENDS.
2

13F

** 1 **

12C FMC5A-1

FM3 T.O.P

13C

FMC3 2

** 1 **

12D FMC6A-1

FM4 T.O.P

13D

FMC4 2

REFER OPTIONAL FCS CONNECTION BELOW.

10A FCS1 11A 12C FM3 T.O.P 13C FMC3 2

REFER OPTIONAL FCS CONNECTION BELOW.

10B FCS2
P

FMC1A-1

FMC2A-1

FMC5A-1
P

11B

12D

FM4 T.O.P

13D

FMC4

FMC6A-1

8. COOLING OUTPUT SIGNAL FROM CONTROLLER SHOULD FOLLOW THE SEQUENCE: ON SEQUENCE - Y1 FIRST, THEN Y2. OFF SEQUENCE - Y2 FIRST, THEN Y1. 9. NEUTRAL LINE REQUIRED ON 380V-3Ph-60Hz POWER SUPPLY ONLY.

27

TYPICAL SCHEMATIC WIRING DIAGRAM

(Quadruple compressor units)
COMP WITH CB OPTIONS
TO HVTB L1 L1 L1 TO HVTB L1 L1 L1 TO HVTB L1 L1 L1 TO HVTB L1 L1 L1

HVTB TO FUSED DISCONNECT SWITCH OR CB (SEE NOTE-4) NTB NEUTRAL L1 L2 L3

L1A

L2A

L3A

L1B

L2B

L3B

L1C

L2C

L3C

L1D

L2D

PLEASE REFER TO SHEET 2 OF 3 FOR CONDENSER FAN MOTOR POWER CONNECTIONS.

CC1 OLR1 T1A T2A T3A T1B T2B T3B

CC2 OLR2 T1C T2C T3C

CC3 OLR3 T1D T2D T3D

L3D CC4 OLR4 2 2 2 2 L2 L3 L2 L3 25A 2 25B 2 25C 2 25D 2

REFER TO UNIT NAMEPLATE FOR POWER SUPPLY

CB1

CB2

CB3

CB4

(SEE NOTE -10)

LUG T1A T2A T3A CC1 OLR1 T1B T2B T3B CC2 OLR2 T1C T2C T3C CC3 OLR3 T1D T2D T3D CC4 OLR4 COMP 1 COMP 2 COMP 3 COMP 4

UVM CONNECTION
L1 L2 L3 COMP 1 COMP 2 COMP 3 COMP 4

CRANKCASE HTR CONNECTION(AS APPLICABLE)

A. SEMI-HERMETIC RECIP. COMP. (BITZER) COMP. 1: 1 CC1A-1B 100A C.HTR1

L1 L2 L3 1 UVM-1 8 TO ATB 1

UVM

COMP. 2: COMP. 3:

1 1 1

CC2A-1B CC3A-1B CC4A-1B

100B 100C 100D

C.HTR2 C.HTR3 C.HTR4

TO ATB 1A

(REMOVE JP1)

COMP. 4:

TO HVTB L1

TO NTB N ATB

SCROLL COMP CRANKCASE HTR CONNECTION

COMP. 1: L1 COMP. 2: L2 COMP. 3: L1 CC2 CC1 ( NOTE 9) ( NOTE 8) LVTB
24Vac

C.HTR1

ATB 1 JP1 1A JP2 1B PDS2 SEE VFC CONNECTION (sheet 1 of 2) TO ATB SEE FM CONNECTION TO TO (sheet 1 of 3) FR2 FR1 PDS1

C.HTR2

C.HTR3

COMP. 4: L2 SWITCHING CONTACTS FROM T'STAT CONTROLLER OR DDC

(by others) R

C.HTR4

41B

41A

4B

4A

3B

OUTFAN2

OUTFAN1

HEATER2

NEUTRAL

HEATER1

3A

COMP2

INFAN

COMP1

TB1

X2

X1

P2

P1

R C G Y1
JP

15 17 31A 31B

R C
G

Y1

STG1 COOLING STG2 COOLING

STG3 COOLING STG4 COOLING

Y1 Y2
Y3 Y4

LIVE

LED FAULT INDICATOR LOCK2 SYSTEM2 LOCK1 SYSTEM1

ECB1
SQMBO4 ( P III )

Y2 W1 W2
ON/OFF

YR3 YR4

Y2
31C 31D Y3 Y4

PRI

FUSE
P3_##

(ON/OFF)

TRANS2 230v 12v-0-12v

ON DIP

HP1 (HP1) HP2 (HP2) LP1 (LP1) LP2 (LP2)

21A 27A 21B 27B 22A 23A 22B 23B 2

OLR1-1 24A OLR2-1 24B JP4 25B JP6 26B JP3 25A JP5 26A

HPS1
P

HPS2
P

LPS1
P

SEC

DIP SWITCH LED POWER INDICATOR J_PROG

LPS2
P

TO ATB (sheet 1 of 2) SEE FM CONNECTION (sheet 1 of 2) 1

PDS4 SEE VFC CONNECTION

(sheet 1 of 2)

PDS3 CC4 CC3

TO FR4

TO FR3

COMP. SSPS CONNECTION

COMP. 1: 24A 1 SSPS1 M1/11 L1/MP/L M2/14 L2/R/N

(NOTE 5)

41D

41C

4D

4C

3D

3C

OUTFAN2

OUTFAN1

HEATER2

NEUTRAL

HEATER1

COMP2

INFAN

COMP1

X2

X1

P2

P1

R C G Y1 JP

15B

COMP. 2: 24B YR3-1 YR4-1 COMP. 3: 24C 1 M1/11

(REMOVE JP3) SSPS2 M2/14 L2/R/N

31C 31D

L1/MP/L

LIVE

LED FAULT INDICATOR LOCK2 SYSTEM2 LOCK1 SYSTEM1

ECB2
SQMBO4 ( P III )

Y2 W1 W2
ON/OFF

(REMOVE JP4) SSPS3 M1/11 L1/MP/L M2/14 L2/R/N

PRI

FUSE
P3_##

(ON/OFF)

TRANS3 230v 12v-0-12v

ON DIP

HP1 (HP1) HP2 (HP2) LP1 (LP1) LP2 (LP2)

21C 27C 21D 27D 22C 23C 22D 23D

OLR3-1 24C OLR4-1 24D JP8 25D JP10 26D JP7 25C JP9 26C

HPS3
P

COMP. 4: 24D 1 M1/11

(REMOVE JP7) SSPS4 M2/14 L2/R/N

HPS4
P

L1/MP/L

(REMOVE JP8)

LPS3
P

SEC

DIP SWITCH LED POWER INDICATOR J_PROG

LPS4
P

NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items. 2. Refer to unit control box (inside panel) for exact wiring diagram.

28

TYPICAL SCHEMATIC WIRING DIAGRAM

(Quadruple compressor units)
CONDENSER FAN MOTOR POWER, CONTROL CONNECTIONS : WITH STANDARD AND FAN CYCLING OPTION

CDX110
L1 L2 L3 L1 L2 L3 L1 L2 L3

6-FAN MOTOR LAYOUT

CB8
TO ECB1 OUTFAN 1 TO ECB1 OUTFAN 2 12A FM1 T.O.P 13A FMC1 2 FMC5 2 TO ECB2 OUTFAN 1 TO ECB2 OUTFAN 2 12B FM2 T.O.P 13B FMC2 2 FMC6 2

CB6

CB7

12E FMC1A-1

FM5 T.O.P

13E

12F

FM6 T.O.P

13F

100

101

102

103

104

105

FMC1 35C 36C 37C 35A 36A 37A

FMC3 35B 36B 37B

FMC2 35D 36D 37D 35E 36E 37E FMC4

FMC5 35F 36F 37F

FMC6

** 1 **

12C FMC5A-1

FM3 T.O.P

106

107

108

FMC2A-1 13C FMC3 2

1 **

12D FMC6A-1

FM4 T.O.P

13D

FMC4 2

REFER OPTIONAL FCS CONNECTION BELOW.

FMC1A-1 10A FCS1 11A 12C FM3 T.O.P FMC3 2

REFER OPTIONAL FCS CONNECTION BELOW.

FMC2A-1 10C FCS3 11B 12D
P

FM1

FM3

FM2

FM4

FM5

FM6 1

13C

FM3 T.O.P

P FMC5A-1 1OB FCS2

11B
P

FMC6A-1 10D

13D

FMC4 2

FCS4
P

11D

CONDENSER FAN MOTOR POWER & CONTROL CONNECTIONS : STANDARD

CONTROL PANEL

CDX130~150
L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3

8-FAN MOTOR LAYOUT

CONTROL PANEL
TO ECB1 OUTFAN 1 12A FM1 T.O.P FM3 T.O.P TO ECB1 OUTFAN 2 2 12B FM2 T.O.P FM4 T.O.P

CB6 103 104 105 100 101 102

CB7 106 107 108

CB8 109 110 111

CB9

FMC1

FMC2

FMC3

FMC4

13A

12C

12C

FMC1

13B

12D

12D

FMC2 2

TO ECB2 OUTFAN 1 12E

FM5 T.O.P

13E

12G

FM7 T.O.P

12H

FMC3 2

TO ECB2 OUTFAN 2 12F

FM6 T.O.P

13F

12H

FM8 T.O.P

12H

FMC2 2

35H

36H

35G

36G

37G

35E

36E

37E

35F

36F

35C

36C

37C

35D

36D

37D

35A

36A

37A

35B

36B

37B

37F

FM1

FM3

FM2

FM4

FM5

FM7

FM6

FM8

CONDENSER FAN MOTOR POWER & CONTROL CONNECTIONS : WITH FAN CYCLING OPTION
L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3

37H

CDX130~150
8-FAN MOTOR LAYOUT
CB9
CONTROL PANEL
TO ECB1 OUTFAN 1 12A FM1 T.O.P 13A FMC1 2 FMC3 2 FMC7 2 FMC5 2 TO ECB2 OUTFAN 2 TO ECB2 OUTFAN 1 12B FM2 T.O.P 13B FMC2 2 FMC4 2 FMC8 2 FMC6 2 10A TO ECB1 OUTFAN 2 FCS1 11A 12C
P

CB6

CB7

CB8

100

101

102

103

104

105

106

107

108

109

110

111

FMC1 35C 36C 37C 35A 36A 37A

FMC3 36B 35B 37B

FMC2 35D 36D 37D

FMC4 35E 36E 37E

FMC5 35G 36G 37G

FMC7 35F 36F 37F

FMC6 35H 36H 37H

FM3 T.O.P

13C

10B

FCS2 11B 12D

P

FM4 T.O.P

13D

12G

FM5 T.O.P

13G

12H

FM6 T.O.P

13H

FM1

FM3

FM2

FM4

FM5

FM7

FM6

FM8
10C FCS3 11C 12E
P

FM7 T.O.P

13E

10D

FCS4 11D 12F

P

FM8 T.O.P

13F

CONDENSER FAN MOTOR POWER & CONTROL CONNECTIONS : STANDARD

L1 L2 L3

L1 L2 L3

L1 L2 L3

L1 L2 L3

L1 L2 L3

L1 L2 L3

CDX190
10-FAN MOTOR LAYOUT
CB10
CONTROL PANEL
TO ECB1 OUTFAN 1 12A TO ECB1 OUTFAN 2 2 TO ECB2 OUTFAN 2 2 12H 12B

CB6 103 104 105 100 101 102

CB7 106 107 108

CB8 109 110 111

CB9 109 110 111

CB10 112 113 114

FMC1

FMC2

FMC3

FMC4

FMC5

FMC6

FM1 T.O.P

13A

12C

FM3 T.O.P

12C

FMC1

FM2 T.O.P

13B

12D

FM4 T.O.P

12D

FMC2 2

TO ECB2 OUTFAN 1 12G

FM7 T.O.P

13G

12I

FM9 T.O.P

13I

FMC3

FM8 T.O.P

13H

12J

FM10 T.O.P

12J

FMC4 2

35F

36F

35H

36H

35G 36G

37G

37H

35E

36E

35C

36C

37C

35D

36D

37D

35A

36A

37A

35B

36B

37B

37E

36J

35J

37J

35I

36I

37I

37F

FMC1A-1

FM1

FM3

FM2

FM4

FM7

FM9

FM8

FM10

FM5

FM6

** 1

FMC3A-1

12E

FM5 T.O.P

FMC2A-1 13E FMC5 2

** ** 1

12F FMC4A-1

FM6 T.O.P

13F

FMC6 2

**

REFER OPTIONAL FCS CONNECTION BELOW.

FMC1A-1 10A FCS1 11A 12E FM5 T.O.P FMC5 2

**

REFER OPTIONAL FCS CONNECTION BELOW.

FMC2A-1 10C FCS3 11C 12F FM5 T.O.P FMC6 2

P FMC3A-1 1OB FCS2

13E

13F

11B
P

P FMC4A-1 1OD FCS4

11D

NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items. 2. Refer to unit control box (inside panel) for exact wiring diagram.

29

TYPICAL SCHEMATIC WIRING DIAGRAM

(Quadruple compressor units)
UNIT STATUS (VFC) INDICATION CONNECTION
UNIT ON / OFF COMP 1 X1 TO ECB1 2 CC1A-2A CC3A-2A 41A FR1 INDIVIDUAL COMP. ON/OFF/TRIP COMP 3 FR3 2 41C X1 TO ECB2 FR3-2A 2

LEGEND AHU AFS AR ATB BM BMC CC CCA CB C. HTR COMP ECB F FCS FM FMC FMCA FR HC HPS HVTB JP L1 L2 L3 LPS LUG NTB OLR OPS P PDS S AIR HANDLING UNIT AIR FLOW SWITCH AUXILIARY RELAY AUXILIARY TERMINAL BLOCK BLOWER MOTOR BLOWER MOTOR CONTACTOR COMPRESSOR CONTACTOR CC AUXILIARY CONTACT CIRCUIT BREAKER CRANKCASE HEATER COMPRESSOR ELECTRONIC CONTROL BOARD FUSE FAN CYCLING SWITCH FAN MOTOR (CONDENSER) FAN MOTOR CONTACTOR FMC AUXILIARY CONTACT FAULT RELAY HEATER CONTACTOR HIGH PRESSURE SWITCH HIGH VOLTAGE TERMINAL BLOCK JUMPER LINE 1 LINE 2 LINE 3 LOW PRESSURE SWITCH LUG GROUND NEUTRAL TERMINAL BLOCK OVER LOAD RELAY OIL PRESSURE SWITCH PRESSURE PUMP DOWN SOLENOID DIP SWITCH (IN ECB) SOLID STATE PROTECTION SYSTEM FM THERMAL OVERLOAD PROTECTION COMP. UNLOADER SOLENOID UNDER VOLTAGE MONITOR FIELD WIRING TERMINAL BLOCK OR TERMINATION POINT SPLICE-CLOSED END

AR1

FR1-2A

45

AR1-1A UNIT ON UNIT TRIP

46

55 COMP1 ON

56

58

65 COMP3 ON

66

68

COMP1 TRIP COMP 2 X2 TO ECB1 41B FR2 2 COMP 4 X2 TO ECB2

COMP3 TRIP FR4 41D FR4-2A

FR2-2A

43

FR1-1 44A FR2-1 44B FR3-1 44C FR4-1 UNIT TRIP

44 CC2A-2A CC4A-2A 71 COMP4 ON COMP4 TRIP

60 COMP2 ON

61

63

70

73

COMP2 TRIP

COMPRESSOR UNLOADER CONNECTION (OPTIONAL)

COMP 1 TO ATB 28A 28A LPS5
C P NO

HGS CONNECTION W/O COMP UNLOADER

Y1 [LVTB] Y2 [LVTB] 31A AR8 AR9 17A C [LVTB]

5A
NC

UL1

LPS9 NO 6A
P NC

UL5

31B

17A

COMP 2

TO ATB 28B

28B

LPS6 NO
C

5B
P NC

UL2

LPS5 NO
C

6E
P NC

AR8-1

6D

AR9-1

6C

HGS

LPS10 NO
C

6B
P NC

UL6

HGS CONNECTION WITH COMP UNLOADER

5A LPS5 NO
C P NC

5A AR8-1

6D

AR9-1

6C

HGS

COMP 3

TO ATB 28C

28C

LPS7
C P

NO

5C
NC

UL3

LPS11 NO
C

NOTE: COMP1 SHOULD ALWAYS BE LEAD COMPRESSOR. DIP SWITCH S2 SHOULD ALWAYS BE SET TO "ON" POSITION.

6C
P NC

UL7

COMP 4

TO ATB 28D

28B

LPS8 NO 5B
P NC

UL4

LPS12 NO
C

6B

UL8

NC P NOTE UL3 & UL 4 CONNECTION APPLICALBLE FOR COMP WITH 3 STEPS CAPACITY UNLOADING.

OIL PRESSURE SWITCH CONN.(AS APPLICABLE)

COMP 1 1 25A CC1A-1A 28A OPS1
2 240

OIL PRESSURE SWITCH CONN.(AS APPLICABLE)

COMP 3 1 25C CC3A-1A 28C OPS3
2 240

SSPS TOP UL

2 26A

2 26D

OPS1 (REMOVE JP5) OPS2 28B

2

OPS3 (REMOVE JP9) OPS4 28D

2

TRANS TRANSFORER UVM

COMP 2 CC2A-1A

COMP 4
240

2 26B

CC4A-1A

240

2 26D

___

25B

OPS2 (REMOVE JP6)

25C

OPS4 (REMOVE JP10)

(POWER AND CONTROL FOR ELECTRIC HEATER &BLOWER MOTOR)

TO POWER SUPPLY L1 L2 L3 TO POWER SUPPLY L1 L2 L3 TO POWER SUPPLY L1 L2 L3

OPTIONAL AHU INTER-CONNECTION

ECB DIP SWITCH SETTINGS & LED INDICATORS

ON= TEST MODE ENABLE OFF=TEST MODE DISABLE LOAD BALANCE S2 ON= COMPRESSOR 1 LEAD OFF= (Comp1&2 Auto Lead Lag) ON= WITH PUMP DOWN OPTION S3 OFF= WITHOUT PUMP DOWN on-board programming function (always set to on) S4 LED INDICATORS FACTORY SETTINGS OF DIP SWITCHES Green power on/off indicator system lock-out due to system fault Red S4 DIP SWITCH # S1 S2 S3 system 1 fault diagnostic ON blinking slow - LPS1 ckt fault Yellow OFF blinking fast - HPS1 ckt fault note: system 2 fault diagnostic Set dip switch #3 according to unit's option Orange blinking slow - LPS2 ckt fault (pump down or no pump down) blinking fast - HPS2 ckt fault S1

NOTES
1. POWER SUPPLY, REFER TO UNIT NAMEPLATE. 2. ANY WIRE REPLACEMENT SHOULD BE OF 900C OR ITS EQUIVALENT. USE COPPER CONDUCTOR WIRES ONLY. 3. POWER MUST BE SUPPLIED TO CRANKCASE HEATER FOR MINIMUM OF 12 HOURS PRIOR TO SYSTEM START UP. IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE HEATER MUST BE ON FOR 12 HOURS BEFORE OPERATING THE SYSTEM. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN COMPRESSOR DAMAGE. 4. FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER TO BE PROVIDED BY CONSUMER WITH RATING AS RECOMMENDED BY ZAMIL. 5. COMPRESSOR MOTORS ARE PROVIDED WITH SSPS OR INTERNAL LINE BREAK THERMAL OVERLOAD PROTECTION. 6. USE DISCONNECT TAB + OR SPLICE ONLY WHERE EVER REQUIRED FOR EXTENSION OF ORIGINAL WIRE. 7. AT COMP. LOCKOUT CONDITION (FAULT), VOLTAGE ACROSS TERMINAL X1, X2 OF ECB & ATB #2 IS 230VAC. ALSO, COMP. LOCKOUT LIGHT (RED) IS ON. 8. USE SHIELDED TYPE CABLE, #18 AWG (MIN.) FOR LVTB FIELD WIRING. GROUND CONNECT AT BOTH ENDS.

CB L1C L2C L3C BMC HC2 68 69 T1H T2H T3H 70 OLR CB11 71B 72B 71A 72A 73A 73B CB12

HC1 T1F T2F T3F

HEATER1 (Stg. 1 Heating)

HEATER2 (Stg. 2 Heating) SWITCHING CONTACTS FROM T'STAT CONTROLLER OR DDC

(by others) R C BM CONTROL STG1 COOLING STG2 COOLING STG3 COOLING STG4 COOLING STG1 HEATER STG2 HEATER G Y1 Y2 Y3 Y4 W1 W2

PRESSURE SWITCH SETTINGS

NAME LPS1 TO 4 HPS1 TO 4 FCS1 TO 4 LPS 5-8 LPS 9-12 OPEN (PSIG) 25 5 450 10 190 10 55 65 CLOSE (PSIG) 50 5 360 15 290 15 45 55

TB1 (ECB)
(REMOVE JUMPER JP)

LVTB ( NOTE 8)
R C G Y1 Y2 Y3

R C G Y1 Y2

24Vac

YR3 YR3

Y4 W1 W2 W1 W2

TO ATB (in cond. unit) TO ECB (in cond. unit) INFAN HTR1 HTR2

CONTROLS 230Vac

14 29 30

BMC

19

OLR-1 AFS

HC2

28

9. COOLING OUTPUT SIGNAL FROM CONTROLLER SHOULD FOLLOW THE SEQUENCE: ON SEQUENCE - Y1 FIRST, THEN Y2. OFF SEQUENCE - Y2 FIRST, THEN Y1. 10.NEUTRAL LINE REQUIRED ON 380V-3Ph-60Hz POWER SUPPLY ONLY.

30

RIGGING INSTRUCTIONS
ATTENTION TO RIGGERS Hook rigging sling thru holes in base rail, as shown below. Holes in base rail are centered around the unit center of gravity. Center of gravity is not unit center line. Ensure center of gravity aligns with the main lifting point before lifting. Use spreader bar when rigging, to prevent the slings from damaging the unit. CAUTION All panels should be in place when rigging. Care must be taken to avoid damage to the coils during handling. Insert packing material between coils & slings as necessary.
LIFT

MODELS: CDX020 - CDX031

SPREADER BAR

LIFT

MODELS: CDX035 - CDX050

PROPER CLEARANCE TO BE PROVIDED

MUST BE 3" NOMINAL PIPE THROUGH UNIT FOR

LIFT SPREADER BAR

MODELS: CDX060 - CDX190

PROPER CLEARANCE TO BE PROVIDED

31

INSTALLATION CLEARANCE
WALL

MODEL NUMBER

CDX020 - CDX031 1500 1500 1500 1500 1500 CDX035 - CDX050 1500 1500 2000 1500 1500 CDX060 - CDX190 2000 2000 3000 2000 2000

FIGURE - 1 STRAIGHT WALL

E
FIGURE - 2 CORNER WALL NOTE: 1. All dimensions are in mm. 2. If unit is installed in special pit, please observe the same tolerance for walls. Pit height should not exceed the unit height.
32

MOUNTING LOCATION
MODELS: CDX020 - CDX031

MODELS: CDX035 - CDX050

MODELS: CDX060 - CDX070

MODELS: CDX090

MODELS: CDX110

MODELS: CDX130 - CDX190

DIMENSIONS
MODEL CDX130 CDX140 CDX150 CDX190 A 1281 1281 1603 1603

NOTE: All dimensions are in mm. Tolerance: 2mm.

33

LOAD DISTRIBUTION (kg.) FOR SCROLL COMPRESSOR UNITS

(ALUMINUM CONDENSER COIL)
MODEL No. CDX020 CDX025 CDX031 CDX035 CDX040 CDX045 CDX050 CDX060 CDX070 R1 131 135 153 223 236 260 280 355 365 R2 200 197 212 285 310 337 377 361 372 R3 186 178 207 289 297 329 341 401 412 R4 194 182 221 313 323 373 387 365 377

LOAD DISTRIBUTION (kg.) FOR SCROLL COMPRESSOR UNITS

(COPPER CONDENSER COIL)
MODEL No. CDX020 CDX025 CDX031 CDX035 CDX040 CDX045 CDX050 CDX060 CDX070 R1 148 161 169 256 269 312 332 397 414 R2 217 223 231 318 343 389 429 403 421 R3 203 204 227 322 330 373 385 443 461 R4 211 208 241 346 356 417 431 407 426

MODELS: CDX020 - CDX031

MODELS: CDX035 - CDX050

MODELS: CDX060 - CDX070

34

LOAD DISTRIBUTION (kg.) FOR SEMI-HERMETIC COMPRESSOR UNITS

(ALUMINUM CONDENSER COIL)
MODEL No. CDX020 CDX025 CDX031 CDX035 CDX040 CDX045 CDX050 CDX060 CDX070 CDX080 CDX090 CDX110 CDX130 CDX140 CDX150 CDX190 R1 192 195 204 330 338 343 354 369 407 466 300 512 410 428 488 518 R2 145 148 153 146 147 147 149 150 151 477 326 512 410 428 488 518 R3 210 215 235 368 377 382 396 411 454 515 460 525 402 410 473 500 R4 173 179 191 305 312 319 327 340 376 482 475 525 402 410 473 500 R5 354 419 435 450 505 550 R6 360 419 435 450 505 550 R7 335 350 430 460 R8 335 350 430 460

LOAD DISTRIBUTION (kg.) FOR SEMI-HERMETIC COMPRESSOR UNITS

(COPPER CONDENSER COIL)
MODEL No. CDX020 CDX025 CDX031 CDX035 CDX040 CDX045 CDX050 CDX060 CDX070 CDX080 CDX090 CDX110 CDX130 CDX140 CDX150 CDX190 R1 214 220 234 282 295 306 311 332 419 543 349 570 457 483 557 594 R2 172 176 189 384 402 419 425 446 437 554 375 570 457 483 557 594 R3 238 242 261 347 355 368 372 392 452 592 509 583 449 465 542 576 R4 195 198 216 398 415 429 432 457 438 559 524 583 449 465 542 576 R5 403 477 482 505 574 626 R6 409 477 482 505 574 626 R7 382 405 499 536 R8 382 405 499 536

MODELS: CDX020 - CDX031

MODELS: CDX035 - CDX050

MODELS: CDX060 - CDX070

MODEL: CDX090

MODEL: CDX110

MODELS: CDX130 - CDX190

35

INSTALLATION & START-UP INSTRUCTIONS

SAFETY CONSIDERATIONS
Improper installation, service, maintenance or use can cause explosion, fire, electrical shock or other conditions which may cause personal injury or property damage. Check with your nearest Zamil dealer/sales office for information or assistance. Warning: Before installation or servicing the system, always turn off main power supply. Electrical shock can cause personal injury or death.

SCROLL COMPRESSOR ROTATION

Scroll compressors are designed to operate in single direction only. Hence, care has to be taken to ensure correct rotation when the system is operated. Verification of correct rotation is by observing that the suction pressure drops and discharge pressure rises when compressor run. Reverse rotation results in abnormal sound, as well as, substantially low current draw and by interchanging power supply wire L1 & L3 will correct this problem.

INSTALLATION
STEP-1: Check equipment and job site
Unpack unit and move to final location taking care not to damage the unit. Remove screws holding the unit to wooden pallet and after removing wooden pallet, refix the screws.

STEP- 2: Installation on a solid, level mounting pad

When installing, allow sufficient space for airflow clearance, wiring, refrigerant piping and service. Allow 48" (1219 mm) clearance all around and no obstruction above unit for proper airflow. Double the service access when multiple units are installed at one location. On rooftop applications, locate unit at least 6" (152 mm) above roof surface. Place unit above a load-bearing wall, isolate unit and piping set from structure. Use 4"x4"x1" thick rubber/cork mounting pads. Refer to page-34/35 for load distribution data when units to be mounted on spring isolators. Arrange supporting members to adequately support unit and minimize transmission of vibration to building.

STEP-3: Piping connections

Outdoor units should be connected to indoor units using field-supplied piping of refrigerant grade and correct size. The liquid and suction line diameters can be determined from the physical data table. For piping requirements beyond 50 ft (15.24 m), obtain information from your nearest Zamil dealer/sales office. It is advisable to size piping according to recommended ASHRAE methods. Install piping according to refrigeration standard practice. Run refrigerant pipes as directly as possible, avoiding unnecessary turns and bends. Install refrigerant pipes carefully to prevent damaging the suction pipe insulation and vibration transmission to the structure. Compressors are already charged with the required amount of lubricant. There is no need to charge in the field. Make sure that no air & moisture enter the system as easter oil are hygroscopic in nature. The whole system should be leak tested and evacuated before charging the refrigerant.

Outdoor unit connected to factory matched indoor unit

Outdoor unit contains holding charge only. Units are to be evacuated thoroughly and charged with respective refrigerant. The correct system refrigerant charge for operation is given in the unit nameplate & physical data table when connected with up to 25 ft (7.62 m) of field-supplied piping. Check refrigerant charge for maximum efficiency.

Sweat connection
Use refrigerant grade piping. Service valves are closed from factory when shipped and ready for brazing. After wrapping the service valve with a wet cloth, the piping set can be brazed to service valve using either silver rod or silfos rod brazing material. When brazing completed, refrigerant piping and indoor coil are now ready for leak testing. This check should also include all field and factory brazed joints. Warning: Relieve all pressure before refrigerant system repair or final unit disposal to avoid personal injury or death. Use service ports and open all valves.
36

ELECTRICAL
STEP 1: INSTALLATION
A) Please ensure power supply to the unit is as per unit nameplate (Volts/Ph/Hz) requirements. Caution: Operation of the unit on improper power supply will result in damage to the unit. Note: Use copper wires of proper rating for all field wiring. Warning: Before servicing or installation of the unit, always TURN OFF all power to the unit. There may be more than one disconnect switch. Ensure all of them are turned off. Electrical shock can cause personal injury or death. B) Ground & power wires Connect power wires to terminal block per wiring diagram. Connect ground wire to the ground lug inside the control box. C) Control wiring between outdoor & indoor unit Use 16 gauge color-coded wire between the indoor and outdoor units (control wiring).

STEP 2: START-UP
1) Energize crankcase heater for a minimum of 12 hours prior to the system start-up. To energize crankcase heater only, set thermostat to OFF position and close electrical disconnect switch to the outdoor unit. 2) Fully open liquid/suction service valves. 3) Close electrical disconnect switch to energize the system. 4) Set room thermostat to desired temperature.

TYPICAL HIGH AND LOW VOLTAGE FIELD WIRING CONNECTIONS

SWITCHING CONTACTS FROM T'STAT CONTROLLER OR DDC

SYSTEM DESIGN
THESE CONDENSING UNIT SYSTEM HAS BEEN DESIGNED BASED ON THE FOLLOWING: Intended for outdoor installation with free air intake and discharge. Minimum outdoor operating air temperature during cooling with low ambient operation option is 550F. Maximum outdoor operating air temperature during cooling is 1300F.

37