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Oil Field Production Phases When companies talk about enhanced oil recovery, they're really referring to the tertiary recovery phase. Tertiary recovery involves injecting other gases, such as carbon dioxide, to stimulate the flow of the oil and to produce remaining fluids that were not extracted during primary or secondary recovery phases.
Because oil, gas and water in underground are under a lot of pressure at first, these fluids flow up a wellbore all by themselves, much like a soft drink that has been shaken up. When oil and gas are produced this way, it is called primary recovery. Artificial lift is installed in wells that: i) Do not have sufficient reservoir pressure to raise fluids to surface ii) Need to supplement the natural reservoir drive in boosting fluids out of the wellbore.
Selection Parameters
Well Completion & profile Geographical & Environmental conditions Reservoir characteristics Reservoir pressure & Well productivity Characteristics of fluids Surface Constraints Services available Economic considerations Operating ease
Gas Lift
Beam pump
ESPs
Drawdown Upgraded Materials Reduce Corrosion Concerns Flexibility - Adjust Production Through Stroke Length and Speed High Salvage Value for Surface & Downhole Equipment
Maximum*
16,000 TVD 5000 BPD 550 F 0 - 90 Landed Pump <15/100 Build Angle
Wellbore Deviation
Corrosion Handling Gas Handling Solids Handling Fluid Gravity Servicing Prime Mover Type
*Special Analysis Required
Good to Excellent w/ Upgraded Materials Fair to Good Fair to Good >8 API Work over or Pulling Rig Gas or Electric Limited 45%-60%
Casing
High System Efficiency Simple Installation, Quiet Operation Pumps Oils and Waters with Solids
Low Power Consumption Portable Surface Equipment Low Maintenance Costs Use In Horizontal/Directional Wells
Tubing Collar
Low Volumetric Efficiencies in High-Gas Environments Potential for Tubing and Rod Coupling Wear Requires Constant Fluid Level above Pump
Tubing Collar
6,000 TVD 4,500 BPD 250 F 0 - 90 Landed Pump <15/100 Build Angle
Casing
Fair Good Excellent <35 API Workover or Pulling Rig Gas or Electric Good (ES/PCP) 40%-70%
Tubing Collar
Injection Gas In
Wireline Retrievable Handles Sandy Conditions Well Allows For Full Bore Tubing Drift Surface Wellhead Equipment Requires Minimal Space
Injection Gas In
Side Pocket Mandrel with Gas Lift Valve Side Pocket Mandrel with Gas Lift Valve
One Well Leases May Be Uneconomical Fluid Viscosity Bottom hole Pressure High Back-Pressure
Maximum*
Side Pocket Mandrel with Gas Lift Valve Side Pocket Mandrel with Gas Lift Valve
Good to Excellent with Upgraded Materials Excellent Good Best in >15 API Wireline or Work over Rig Compressor Excellent 10% - 30%
Completion Fluid
Lubricator Catcher Solar Panel Controller Motor Valve Orifice Control Valves
Dewatering Gas Wells Rig Not Required for Installation Easy Maintenance Keeps Well Cleaned of Paraffin Deposits
Bumper Spring
Low Cost Artificial Lift Method Handles Gassy Wells Good in Deviated Wells Can Produce Well to Depletion
Lubricator Catcher Solar Panel Controller Motor Valve Orifice Control Valves
Bumper Spring
Maximum*
300 SCF/BBL/1000 Depth Wellhead Catcher or Wireline Wells Natural Energy N/A at this time N/A
Production Casing
Deviated Wells Multi-Well Production from Single Surface Package Low Pump Maintenance
Standing Valve
Production Casing
Standing Valve
Maximum*
5,000 - 10,000 TVD 300 - 1,000 BPD 100 - 250 F 0 - 20 Hole Angle
15,000 TVD >15,000 BPD 500 F 0 - 90 Pump Placement <24/100 Build Angle
Production Casing
Excellent Good Good >8 API Hydraulic or Wireline Multi-Cylinder or Electric Excellent 10%-30%
Standing Valve
Pump
Low Maintenance
Flat Cable Extension Seal Section
Minor Surface Equipment Needs Good in Deviated Wells Adaptable in Casings > 4-1/2 Use for Well Testing
Motor
Pump
Difficult to Repair In the Field Free Gas and/or Abrasives High Viscosity
Motor
Maximum*
15,000 TVD 30,000 BPD 400 F 0 - 90 Pump Placement <10 Build Angle
Good Poor to Fair Poor to Fair >10 API Workover or Pulling Rig Electric Motor Excellent 35%-60%
1.
Project Scope
1.
Project Scope
Data Collection/Confirmation
Well Information Production & Fluid Information Desired Production Rate System Details
Selection Process
2.
Elimination Process
2.
Elimination Process
Rod Lift Operating Depth Operating Volume (Typical) Operating Temperature Corrosion Handling Gas Handling Solids Handling Fluid Gravity Servicing Prime Mover Offshore Application Overall System Efficiency 100 16,000 TVD 5 - 5000 BPD 100 550 F Good to Excellent Fair to Good Fair to Good >8 API Work over or Pulling Rig Gas or Electric Limited 45% - 60%
Progressing Cavity 2,000 6,000 TVD 5 - 4,500 BPD 75-250 F Fair Good Excellent <35 API Work over or Pulling Rig Gas or Electric Good 40% - 70%
Gas Lift 5,000 15,000 TVD 200 - 30,000 BPD 100 400 F Good to Excellent Excellent Good >15 API Wireline or Work over Rig Compressor Excellent 10% - 30%
Plunger Lift 8,000 19,000 TVD 1 - 5 BPD 120 500 F Excellent Excellent Poor to Fair
GLR Required 300 SCF/BBL/ 1000 Depth
Hydraulic Piston 7,500 17,000 TVD 50 - 4,000 BPD 100 500 F Good Fair Poor >8 API Hydraulic or Wireline Multicylinder or Electric Good 45% - 55%
Hydraulic Jet 5,000 15,000 TVD 300 - >15,000 BPD 100 500 F Excellent Good Good >8 API Hydraulic or Wireline Multicylinder or Electric Excellent 10% - 30%
Electric Submersible 1,00015,000 TVD 200 - 30,000 BPD 100 400 F Good Poor to Fair Poor to Fair >10 API Workover or Pulling Rig Electric Motor Excellent 35% - 60%
2.
Elimination Process
Characteristic Rates Gas Production Viscous Fluids Emulsions Solid Handling Wax Mitigation Corrosion Reliability Efficiency Capital Costs Operating Costs
Performance Comparison SRP PCP ESP Poor Fair Good Fair Poor Poor Good Excellent Fair Good Excellent Fair Fair Fair Poor Fair Fair Fair Good Good Fair Excellent Good Varies Good Good Fair Moderate Low Moderate Low Low High
Gas Lift Excellent Excellent Fair Fair Excellent Good Good Excellent Poor Moderate Low
Jet Good Good Excellent Excellent Excellent Excellent Excellent Good Poor Moderate Moderate
2.
Elimination Process
SPE 59026
2.
Elimination Process
35,000
30,000
ESP
25,000
Gas Lift
High Volume
Hydraulic Jet Pumps, Electric Submersible Pumping and Gas Lift
20,000
15,000
5,000
10,000
4,000
6,000
8,000
3,000
5,000
7,000
9,000
11,000
14,000
15,000
12,000
13,000
Lift Depth
16,000
1,000
2,000
2.
Elimination Process
Lower Volume
Reciprocating Hydraulic Pumps, PC Pumps, Rod Pumps & Plunger Lift
Recip. Hydraulic
1,500
PC Pumps
500
Plunger Lift
14,000 10,000 11,000 12,000 13,000 15,000 16,000 2,000 1,000 3,000 5,000 7,000 4,000 6,000 8,000 9,000
Lift Depth
Selection Process
3.
Systems Analysis
Type Lift
Reciprocating Rod Lift PCP Gas Lift Hydraulic ESP
Programs
Rod Star, NABLA, API Rod, Tamer C-Fer
PROSPER, PIPESIM,GLIDE
4.
Final Selection
Selection Process
Proposal for Viable Forms of Lift Economic Evaluation Model - Capital Expenditure - Operating Expenses - Comprehensive Analysis What Equipment is Available?
4.
Final Selection
5.
Follow-Up Analysis
Continuous Process of Evaluation and Follow-Up on Failure Rates, Confirm Costs, etc.