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Caterpillar Installed

ECM Side

ECM Side

ECM Connectors

Caterpillar Installed ECM Side ECM Side ECM Connectors ECM Connector P1 ECM Connector P2 DT Connector
ECM Connector P1 ECM Connector P2
ECM Connector P1
ECM Connector P2

DT Connector Receptacle

Harnes s Side

Harness Side

DT Connector Plug

Receptacle Wedge

 

Plug Wedge

Receptacle Wedge

 

Plug Wedge

Receptacle Wedge

 

Plug Wedge

HD Connector Receptacle

Pin Contact

Socket Contact

Speed/Timing Sensor Connectors

150 Series Receptacle

HD Connector Plug

Sealing Plug

IAPCV Connector

150 Series Plug

6 HEUI Injectors

Injection Actuation Pressure Control Valve (IAPCV)

Top Camshaft Speed/Timing Sensor

Control Valve (IAPCV) Top Camshaft Speed/Timing Sensor Bottom Camshaft Speed/Timing Sensor Injection Actuation

Bottom Camshaft Speed/Timing Sensor

Injection Actuation Pressure Sensor

Boost Pressure Sensor

Atmospheric Pressure Sensor

(Specific Ratings Only)

Oil Pressure Sensor

(Optional)

Oil Level Switch

(Optional)

Coolant Temperature Sensor

Intake Manifold Air Temperature Sensor

Intake Air Heater Relay

©

2005 Caterpillar

All Rights Reserved

Intake Air Heater

A

Engine

Control

Module

Cab Diagnostic Connector - 12 V + Batteries Cruise Control On/Off & Set/Resume Switches
Cab Diagnostic Connector
- 12 V +
Batteries
Cruise Control On/Off &
Set/Resume Switches

Accelerator Pedal Position Sensor

Clutch and Service Brake Switches

Coolant Level Sensor

Warning Lamp

OEM Installed
OEM Installed

OEM Installed

OEM Installed
OEM Installed
OEM Installed
OEM Installed
OEM Installed
OEM Installed
OEM Installed
OEM Installed
OEM Installed
OEM Installed

Ignition Key Switch

Check Engine Lamp

a m p OEM Installed Ignition Key Switch Check Engine Lamp Speedometer & Tachometer 45 15

Speedometer & Tachometer

45 15 35 55 2 0 2 5 6 5 10 15 7 5 5
45
15
35
55
2
0
2 5
6
5
10
15
7
5
5
2 5
5
0
8 5
3
0
MPH
RPM X 1000

Cooling Fan

A/C High Pressure Switch

Vehicle Speed

Sensor

PTO Accelerator

Position Sensor

PTO Switch On Lamp

Fast Idle Enabled Lamp Or Wait To Start Lamp

Fast Idle Enable Switch

PTO On/Off & PTO Set/Resume Switches

Transmission Neutral Switch

AT/MT/HT Transmission Relay

Exhaust Brake

Exhaust Brake On/Off Switch

Intake Air Heater Lamp

Printed in U.S.A.

RENR1368-05

September 2005

3126B and 3126E On-highway Engines Electrical System

BKD1-UP

G3E1-UP

1AJ1-UP

8YL1-UP

CKM1-UP

CRP1-UP

7AS1-UP

8SZ1-UP

9SZ1-UP

1AJ1-UP 8YL1-UP CKM1-UP CRP1-UP 7AS1-UP 8SZ1-UP 9SZ1-UP   Diagnostic Code Listing      
 

Diagnostic Code Listing

 
   

Flash

     

Flash

PID-FMI

 

Description

Codes

PID-FMI

 

Description

Codes

00-00

No Detected Faults

55

0105-03

Intake Manifold Air Temperature voltage high

38

0001-11

Cylinder #1 Injector current fault

72

0105-04

Intake Manifold Air Temperature voltage low

38

0002-11

Cylinder #2 Injector current fault

72

0105-11

Very High Intake Manifold Air Temperature

64

0003-11

Cylinder #3 Injector current fault

73

0108-03

Barometric Pressure voltage high

26

0004-11

Cylinder #4 Injector current fault

73

0108-04

Barometric Pressure voltage low

26

0005-11

Cylinder #5 Injector current fault

74

0110-00

High Coolant Temperature Warning

61

0006-11

Cylinder #6 Injector current fault

74

0110-03

Coolant Temperature voltage high

27

0022-11

Primary to Secondary Engine Speed Signal Calibration

42

0110-04

Coolant Temperature voltage low

27

0022-13

Engine Speed Signal Calibration Not Performed

42

0110-11

Very High Coolant Temperature

61

0030-08

PTO Throttle signal invalid

29

0111-01

Low Coolant Level Warning

62

0030-13

PTO Throttle out of calibration

29

0111-02

Coolant Level signal invalid

12

0041-03

8

Volt Supply voltage high

21

0111-03

Coolant Level voltage high

12

0041-04

8

Volt Supply voltage low

21

0111-04

Coolant Level voltage low

12

0042-11

Injection Actuation Pressure output fault

 

0111-11

Very Low Coolant Level

62

0043-02

Key Switch Fault

71

0128-03

Secondary Fuel Level voltage high

 

0064-02

Secondary Engine Speed loss of signal

34

0128-04

Secondary Fuel Level voltage low

 

0064-11

Secondary Engine Speed no pattern

34

0164-00

Excessive Injection Actuation Pressure

17

0070-05

Inlet Air Heater current low

 

0164-02

Injection Actuation Pressure Signal Erratic

15

0070-06

Inlet Air Heater current high

 

0164-03

Injection Actuation Pressure voltage high

15

0071-00

Idle Shutdown Override

01

0164-04

Injection Actuation Pressure voltage low

15

0071-01

Idle Shutdown

47

0164-11

Injection Actuation Pressure system fault

39

0071-14

PTO Shutdown

47

0168-02

ECM Battery Power Intermittent

51

0084-00

Vehicle Overspeed Warning

41

0186-14

PTO Engine Shutdown Switch Occurrence

47

0084-01

Vehicle Speed loss of signal

31

0190-00

Engine Overspeed Warning

35

0084-02

Vehicle Speed signal invalid

36

0190-02

Primary Engine Speed Loss of Signal

34

0084-08

Vehicle Speed signal out of range

 

0190-11

Primary Engine Speed no pattern

 

0084-10

Vehicle Speed signal rate of change

36

0224-11

Theft Deterrent Active

 

0091-08

Throttle Position Invalid

32

0224-14

Theft Deterrent Active with Engine Cranking

 

0091-13

Throttle Position out of calibration

28

0231-02

J1939 Data Incorrect

58

0096-03

Fuel Level voltage high

 

0231-11

J1939 Data Link Fault

58

0096-04

Fuel Level voltage low

 

0231-12

J1939 Device Not Responding

 

0100-03

Oil Pressure voltage high

24

0232-03

5

Volt Supply voltage high

21

0100-04

Oil Pressure voltage low

24

0232-04

5

Volt Supply voltage low

21

0100-11

Very Low Oil Pressure

46

0246-11

Brake Pedal Switch #1 Fault

 

0102-03

Boost Pressure voltage high

25

0247-11

Brake Pedal Switch #2 Fault

 

0102-04

Boost Pressure voltage low

25

0252-11

Engine Software Incorrect

59

0102-07

Boost Pressure not responding

 

0253-02

Check Customer or System Parameters

56

0105-00

High Intake Manifold Air Temperature Warning

64

0253-14

Truck Manufacturer Parameter Not Programmed

 

Related Electrical Service Manuals

Related Electrical Service Manuals

Title

Troubleshooting

Systems Operation / Testing and Adjusting

Form Number

RENR1367

RENR1271

RENR1368-05

8 Page

RENR1368-05

8 Page, Color 2

3126B & 3126E ENGINE ELECTRICAL SCHEMATIC INJECTOR HARNESS GROMMET L983-WH 12 ENGINE HARNESS CONNECTOR L983-WH
3126B & 3126E ENGINE ELECTRICAL SCHEMATIC
INJECTOR HARNESS GROMMET
L983-WH
12
ENGINE HARNESS CONNECTOR
L983-WH
11
ENGINE CONTROL MODULE
L984-OR
10
P2 J2
L984-OR
9
L985-YL
8
L983-WH
44
INJECTOR RETURN CYLINDERS 1 & 2
L985-YL
7
L984-OR
45
INJECTOR RETURN CYLINDERS 3 & 4
L985-YL
46
INJECTOR RETURN CYLINDERS 5 & 6
J301 P301
J303 P303
J304 P304
J305 P305
J306 P306
J302 P302
A706-GY
6
A706-GY
55
INJECTOR CYLINDER 6
B
B B
B
B B
5
A705-BU
54
INJECTOR CYLINDER 5
A
A A
A
A A
4
A704-GN
39
INJECTOR CYLINDER 4
3
A703-BR
38
INJECTOR CYLINDER 3
2
A702-PU
37
INJECTOR CYLINDER 2
1
A701-GY
36
INJECTOR CYLINDER 1
INJECTOR
INJECTOR
INJECTOR
INJECTOR
INJECTOR
INJECTOR
47
P300 J300
CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER
67
NO.1
NO.2
NO.3
NO.4
NO.5
NO.6
68
A705-BU
1
A704-GN
63
A703-BR
64
A702-PU
4
A701-GY
5
A
INJECTION ACTUATION
PRESSURE CONTROL VALVE
(IAPCV)
G854-PK
61
IAP CONTROL VALVE
B
G855-PU
62
IAP CONTROL VALVE RETURN
70
J500 P500
ENGINE BOOST PRESSURE
C
A746-PK
A746-PK
40
ENGINE BOOST PRESSURE
ENGINE BOOST
ENGINE PRESSURE SENSOR RETURN
B
G829-GN
G849-BR
27
ENGINE INJECTION ACTUATION PRESSURE
PRESSURE
A
G828-WH
6
ENGINE PRESSURE SENSOR +5V
SENSOR
7
C200
A747-GY
14
ENGINE ATMOSPHERIC PRESSURE
G829-GN
3
ENGINE PRESSURE SENSOR RETURN
G828-WH
2
ENGINE PRESSURE SENSOR +5V
ENGINE INJECTION
ENGINE INJECTION ACTUATION PRESSURE
C
G849-BR
15
ACTUATION
B
G829-GN
ENGINE PRESSURE SENSOR RETURN
16
PRESSURE
A
G828-WH
17
ENGINE PRESSURE SENSOR +5V
SENSOR
994-GY
24
ENGINE OIL PRESSURE SENSOR
C204
G827-BU
42
ENGINE OIL PRESSURE SENSOR RETURN
G826-BR
41
ENGINE OIL PRESSURE SENSOR +5V
ENGINE ATMOSPHERIC
ENGINE ATMOSPHERIC PRESSURE
C
A747-GY
25
51
PRESSURE
ENGINE PRESSURE SENSOR RETURN
ENGINE PRESSURE SENSOR +5V
B
G829-GN
ECM GROUND STRAP
SENSOR
52
A
G828-WH
NOTE A
53
TO ECM
C203
60
INPUT #16
MOUNTING
G883-GN
G458-GY
33
ENGINE OIL LEVEL SWITCH
BOLT
995-BU
32
ENGINE COOLANT TEMPERATURE
ENGINE OIL
C967-BU
35
ENGINE INTAKE MANIFOLD AIR TEMPERATURE
ENGINE OIL PRESSURE SENSOR
ENGINE OIL PRESSURE SENSOR RETURN
ENGINE OIL PRESSURE SENSOR +5V
C
994-GY
PRESSURE
9
B
G827-BU
SENSOR
34
A
G826-BR
NOTE A
26
C201
G833-PK
18
ENGINE TEMPERATURE SENSOR RETURN
10
TOP CAMSHAFT ENGINE
SPEED/TIMING SENSOR
11
12
ENGINE OIL LEVEL
ENGINE OIL LEVEL RETURN
1 G458-GY
ENGINE OIL LEVEL
TOP CAMSHAFT SPEED/TIMING-
TOP CAMSHAFT SPEED/TIMING+
A
E963-BK
49
TOP CAMSHAFT SPEED/TIMING-
SWITCH
NOTE A
2 G829-GN
B
E964-WH
48
TOP CAMSHAFT SPEED/TIMING+
J802 P802
13
J401 P401
50
19
BOTTOM CAMSHAFT SPEED/TIMING-
BOTTOM CAMSHAFT SPEED/TIMING+
A
E965-BU
59
BOTTOM CAMSHAFT SPEED/TIMING-
ENGINE COOLANT
ENGINE COOLANT TEMPERATURE
ENGINE TEMPERATURE SENSOR RETURN
1 995-BU
B
E966-YL
58
BOTTOM CAMSHAFT SPEED/TIMING+
2 G833-PK
TEMPERATURE
J402 P402
28
SENSOR
J100 P100
BOTTOM CAMSHAFT ENGINE
SPEED/TIMING SENSOR
29
30
31
ENGINE INTAKE
43
MANIFOLD AIR
ENGINE INTAKE MANIFOLD AIR TEMPERATURE
ENGINE TEMPERATURE SENSOR RETURN
1 C967-BU
A
G856-WH
22
ENGINE TIMING CALIBRATION PROBE+
2 G833-PK
TEMPERATURE
ENGINE TIMING CALIBRATION PROBE+
ENGINE TIMING CALIBRATION PROBE-
B
G857-YL
23
ENGINE TIMING CALIBRATION PROBE-
NOTE A
SENSOR
56
J103 P103
J400 P400
57
65
66
(+) BATTERY
K995-OR
69
(+) BATTERY SWITCHED
J501 P501
20
1 C987-RD
21
STARTING CIRCUIT
2 G850-BU
G850-BU
8
INTAKE AIR HEATER RELAY
(-) BATTERY / SENSOR RETURN
N/O
SENSOR / ACTUATOR SUPPLY
TO ENGINE CYLINDER HEAD
(NOT CYLINDER HEAD GROUND STUD)
RELAY
SIGNAL PLUS TO ECM
SIGNAL MINUS TO ECM
INTAKE AIR
HEATER
P648
CONTROL PLUS FROM ECM
CONTROL MINUS FROM ECM
COMPONENTS ARE SHOWN WITH THE KEY OFF
UNLESS OTHERWISE SPECIFIED:
B
G850-BU
A
C987-RD
DATA LINK PLUS
DATA LINK MINUS
ALL WIRES TO BE 18 AWG OR LARGER SAE J1560 TYPE TXL
OR EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE J1708.
NOTE A: THIS IS AN OPTIONAL FEATURE NOT INSTALLED ON ALL VEHICLES.
3126B & 3126E OEM VEHICLE ELECTRICAL SCHEMATIC
100A WITH 130A PEAK AT 11V
INTAKE AIR
B
HEATER LAMP
A
C987-RD
J648
CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS
CHECK ENGINE
ENGINE CONTROL MODULE
N/O
LAMP
L994-YL
RELAY
WARNING LAMP
659-PK
659-PK
29
WARNING LAMP
KEY SWITCH
FAST IDLE
L994-YL
28
CHECK ENGINE LAMP
OFF
ENABLED LAMP
K998-BU
30
OUTPUT #1
ON
NOTE A
OR
G880-PK
G880-PK
31
OUTPUT #9
START
WAIT TO
48
START LAMP
61
E718-PK
10
OUTPUT #2
E991-GY
12
OUTPUT #3
EXHAUST BRAKE
FLYBACK
NOTE A
G836-WH
13
OUTPUT #4
EXHAUST BRAKE ON/OFF SWITCH
SOLENOID
DIODE
15
C981-GY
16
EXHAUST BRAKE ON/OFF SWITCH
NOTE A
63
SIGNAL+
C974-PU
C974-PU
36
SPEEDOMETER POSITIVE
SPEEDOMETER
C973-GN
37
SPEEDOMETER NEGATIVE
ALTERNATOR
STARTER
NOTE A
SIGNAL-
C973-GN
NOTE A
27
MOTOR
26
GROUND
(12V)
9 PIN CAB
CONNECTOR
993-BR
3
INPUT SENSOR RETURN #2
450-YL
F713-OR
17
SIGNAL+
INPUT #14
TACHOMETER
+BAT.
B
450-YL
38
TACHOMETER POSITIVE
NOTE A
-BAT.
A
SIGNAL-
451-BR
451-BR
39
TACHOMETER NEGATIVE
J
NOTE A
57
H
43
J1587 -
G
E793-BU
E793-BU
9
J1587 DATA LINK NEGATIVE
-
12V +
-
12V
+
- 12V
+
J1587 +
F
E794-YL
E794-YL
8
J1587 DATA LINK POSITIVE
J1939 SHIELD
E
A249-BK
A249-BK
42
J1939 DATA LINK SHIELD
NOTE A
J1939 -
D
K990-GN
K990-GN
34
J1939 DATA LINK NEGATIVE
BATTERY 3
BATTERY 2
BATTERY 1
J1939 +
C
K900-YL
K900-YL
50
J1939 DATA LINK POSITIVE
NOTE A
1
14
J906-BR
70
IGNITION KEY SWITCH
NOTE A
25
TO ALLISON AT/MT/HT SHIFT
MODULATOR FOR AUTOMATIC
TRANSMISSIONS
14
AWG GXL
101-RD
52
UNSWITCHED +BATTERY
14
AWG GXL
101-RD
53
UNSWITCHED +BATTERY
14
AWG GXL
20A
229-BK
65
-BATTERY
ENGINE
14
AWG GXL
229-BK
67
-BATTERY
BLOCK
G838-BR
19
OUTPUT #6
NOTE A
G839-BU
20
OUTPUT #7
NOTE A
51
NOTE A
C978-BR
C978-BR
35
SET
H795-PK
C979-OR
C979-OR
44
RESUME
K999-GN
56
INPUT #1 (PTO ON/OFF SWITCH)
SET/RESUME SWITCH
FAST IDLE ENABLE SWITCH
K980-PK
58
INPUT #2
NOTE A
N/O MOMENTARY SWITCH
H795-PK
L902-GN
L902-GN
40
INPUT #18
G840-PU
21
OUTPUT #8
NOTE A
H795-PK
C975-WH
C975-WH
59
CRUISE CONTROL ON/OFF SWITCH
K982-YL
60
INPUT #3
CRUISE CONTROL ON/OFF SWITCH
SERVICE BRAKE PEDAL POSITION SWITCH N/C
G841-GN
7
INPUT #4
H795-PK
C992-PU
C992-PU
45
SERVICE BRAKE PEDAL POSITION SWITCH
(PEDAL RELEASED POSITION)
55
SERVICE BRAKE PEDAL POSITION SWITCH #2 N/O
G842-GY
47
INPUT #5
+BAT.
(PEDAL RELEASED POSITION)
G882-WH
G882-WH
64
INPUT #13
NOTE A
G843-OR
6
INPUT #6
CLUTCH PEDAL POSITION SWITCH N/C
L901-GY
18
INPUT SENSOR RETURN #1
NOTE A
H795-PK
C977-BU
C977-BU
22
CLUTCH PEDAL POSITION SWITCH
(PEDAL RELEASED POSITION)
23
DIAGNOSTIC ENABLE SWITCH
G879-OR
2
+5V
NOTE A
H795-PK
G844-PK
G844-PK
46
INPUT #7
C983-WH
49
ENGINE COOLANT LEVEL NORMAL
N/O MOMENTARY SWITCH
TRANSMISSION NEUTRAL SWITCH N/O
+BAT.
C984-YL
54
ENGINE COOLANT LEVEL LOW
409-OR
INPUT #12
A/C HIGH PRESSURE SWITCH N/C
(TRANSMISSION IN GEAR)
NOTE A
409-OR
62
24
NOTE A
H795-PK
E971-GN
E971-GN
41
INPUT #11
69
PASSIVE MAGNETIC
G808-BU
1 G808-BU
32
VEHICLE SPEED IN POSITIVE
VEHICLE SPEED
G809-GN
2 G809-GN
33
VEHICLE SPEED IN NEGATIVE
COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED
SENSOR
G845-PU
68
INPUT #8 (REMOTE ACCELERATOR)
ACCELERATOR PEDAL SENSOR/SWITCH SENSOR RETURN
+8 V
ACCELERATOR PEDAL POSITION
BK
B
H795-PK
H795-PK
5
AP SENSOR/SWITCH SENSOR RETURN
RD
A
C985-BU
C985-BU
4
+8V
WH
C
C986-BR
C986-BR
66
ACCELERATOR PEDAL POSITION
G837-YL
11
OUTPUT #5
J403
P403
SENSOR ACCELERATOR
COOLING FAN SOLENOID
NOTE A
FLYBACK
PEDAL POSITION
P1 J1
DIODE
VEHICLE HARNESS CONNECTOR
K995-OR
C987-RD

NOTE A: THIS IS AN OPTIONAL FEATURE NOT INSTALLED ON ALL VEHICLES.

TOP VIEW

 

INLET AIR

TEMPERATURE

INJECTION ACTUATION

SENSOR

PRESSURE SENSOR

INLET AIR HEATER

ATMOSPHERIC

PRESSURE

SENSOR

 

BOOST

PRESSURE

INJECTOR HARNESS

SENSOR

GROMMET

 

ENGINE GROUND

STUD CONNECTION

INJECTION ACTUATION

PRESSURE CONTROL

VALVE

 

INLET AIR HEATER

INLET AIR

 

TEMPERATURE

 

INJECTION ACTUATION

 

SENSOR

PRESSURE SENSOR

 

INJECTOR HARNESS

GROMMET

INJECTION ACTUATION

PRESSURE CONTROL

VALVE

(IAPCV)

ENGINE SPEED/TIMING

 

SENSORS

 

OIL LEVEL

COOLANT

TEMPERATURE

OIL PRESSURE

SWITCH

SENSOR

SENSOR

(OPTIONAL)

(OPTIONAL)

LEFT SIDE VIEW

INLET AIR

HEATER

RELAY

ATMOSPHERIC PRESSURE SENSOR (SELECT RATINGS ONLY)

BOOST

PRESSURE

SENSOR

ENGINE HARNESS

CONNECTOR

J2/P2

ENGINE GROUND

STUD CONNECTION

VEHICLE HARNESS

CONNECTOR

J1/P1

ENGINE

CONTROL

MODULE