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Intelligent

Lifting Equipment

2nd edition

About Axzion Standard or customised solution We always advise you correctly


The right advice is always a question of one's own possibilities. As a manufacturer, we are in a position to find the right solution for you at any time. This applies both to price considerations and to solutionoriented considerations. A figure of approx. 84% modified standard or individualized solutions from our company speaks for itself. Only around one-sixth of all the pieces of lifting equipment that leave our company are standard solutions. We take the responsibility for you. You buy from a company that works in absolute conformity with the standards. Starting with the major welding certificates to DIN 18800 and DIN 15018 for static and dynamic support frames to the material inspection certificates EN 10 204/3.1b to the factory test certificates, operating instructions and CE declaration.

We meet all of the safety and quality requirements


Time and again, the dangers and liability risks with regard to the lifting and movement of heavy loads are not given adequate consideration sometimes with dramatic consequences for the parties responsible and the parties who are impacted. Even the selection of an unsuitable manufacturing company could lead to personal liability for the group of people responsible.

The highest possible level of adherence to deadlines and economic efficiency


We offer a complete range of services from one source, from design and production to painting and transport to instructions on use, in order to be able to reliably meet even the strictest specifications.

Company Presentation

Lifting problems are frequently not recognized as such


Important resources are wasted on a daily basis in companies because suitable lifting solutions are lacking. Furthermore, expensive, avoidable damage is frequently caused by improper lifting.

Lifting equipment with lower requirements can be manufactured in a more cost-effective way because of this. We maintain operational stability verification with respect to a service life of 10 years and up to 600,000 load cycles with the maximum load for every piece of our lifting equipment as standard.

Contents
About Axzion Company Presentation General Information on Lifting Equipment
Make use of our consultation competency to not only bring about safe processes but also processes that are quicker and less destructive of material in your company. The result obtained with our advice will satisfy you in every respect.

23

45

Cross-Beams

615

Coil Hooks and Coil Handling 1621

Our consultation and development repay your investment


Our calculations are designed to give a long service for the lifting equipment.

Cross-Beams for Fork Lift Trucks 2224

Barrel Grippers

25

Grippers, Tongs, Lifters

2631

Loading Forks

3233

Miscellaneous Lifting Resources 34-35

General Information
1. Legal Foundation
BGR 500, Chapter 2.8 (previously VBG 9a) Operation of load-support equipment in liftingequipment mode 98 / 37 / EC Machine Directive EN 13155 High quality assures perfect operation The manufacturing department has the major welding suitability certificate according to DIN 18800, Part 7, and DIN 15018 for dynamic and static support frames. The liftingequipment is manufactured by certified welders according to EN 287-1 under the continual supervision of a welding engineer. Only material with a test certificate according to EN 10204 is used.

2. Lifting Equipment from the Hand of Experts


Precise planning guarantees perfect operation The optimum conceptual design is developed in the planning phase with consultation with the user. Designs are created with the most up to date CAD systems and computer analysis programs making later processing or changes possible at any time.

3. Design and Operation Spreader beam


The following standard adjustments and standard variants are possible; all of the features can be combined in arbitrary ways. Crane side: Two, three or four leg chain suspension, also with chain shorteners. The load center can be determined by shortening single or multiple chains. The suspension unit (e.g. the suspension eye) is attached in a rigid, symmetrical or asymmetrical fashion. The suspension unit can be adjusted incrementally. The suspension unit can be adjusted with the traveling gear manually via the winch chain (also under full load). The suspension unit can be adjusted with the traveling gear manually via an electric motor (also under full load). Design type: Planar variants, e.g. lifting beam, spreader beam Three-dimensional variants, e.g. H beams, spreader frames Load side: Load attachment points are rigid Load attachment points can be incrementally adjusted Load attachment points on running gear can be manually adjusted using the winch chain Load attachment points on traveling gear can be adjusted via an electric motor Please note without fail! The crane hook has to always be over the load centre of gravity when a load is lifted. If the crane hook is not over the load centre of gravity, the overall system will tilt when being lifted until the centre of gravity is under the crane hook. The higher the lifting beam is built up, the less the system has to tilt to get into the position with the load centre under the crane hook. A permissible tilt was defined, Max. tilt 6 because the lifting beam never hangs in Reduced lifting beam tilt with the an absolutely Axzion principle horizontal position. According to EN 13155, a lifting beam tilt of a maximum of 6 is permissible.

Competent consultation on site The trained team of experienced consultants brings all of the potential from a number of solutions to problems into the consultation meeting. In the process, the application technician will readily attend the customers site to determine the usage conditions and requirements. Certificates, of course Each piece of lifting equipment has a nameplate with the manufacturer, safe working load, tare weight, serial number and date of manufacture. Each piece of lifting equipment has comprehensive operating instructions, the factory test certificate and the declaration of conformity. We will supply documents on static deflection that will provide verification for an audit for an additional charge; special tests (Lloyd Register, Norske Veritas, TV etc.) and an overload test are possible without any problems. The CE declaration and the operating instructions refer to the lifting equipment that is delivered; a further analysis of hazards could be necessary for special applications within the company.

The testing methods and designdimensioning fundamentals are in accordance with EN 13155 (cranes > loose lifting equipment) and DIN 15018. All of the lifting equipment is designed in accordance with the standards and dimensioned in such a way that a static overload test can be carried out with twice the nominal load without visible damage or permanent deformations (an overload is never permissible in normal operation).

General Information
4. Handling and Usage Coil hooks, loading forks
Consideration has to always be given to the height of the centre of gravity of the load when the load is attached, and it has to be subjected to a critical evaluation! There is no cause for concern if the load center is lower than the load attachment points. If the load centre is higher than the load attachement points, special attention is necessary! If the load-fastening is done incorrectly here, the system could completely tip over! Loads have to be picked up and put down in such a way that an unintentional dropping of the load, a breaking apart of the load or slippage or rolling of the load is prevented. Depending on the application, a protective cage or a slip-resistant prong coating is suitable for this, among other things; in the case of narrow loads, for example slit strips, mechanical safety equipment is to be provided. Transporting of loads with a center of gravity in front of the suspension unit (in the direction of the prong tip) leads to downward tilting of the prong and is absolutely prohibited.
C

The operating instructions are to absolutely be followed when lifting equipment is used. The permissible temperature range is -40 C to +100 C.

}
+

+100

Usage Einsatzrange bereich

-40

Spreader Beam 1

Spreader Beam 1
Load 2

Load 1

Grippers
LOAD CENTER
LAST 2

LOAD CENTER

Spreader Beam 1 + Load 1: always stable

Spreader Beam 1 + Load 2: stable when A > D

Cross-Beam 2
B

Cross-Beam 2
B

Load 2

Load 1

LOAD CENTER
LAST 2

LOAD CENTER

Mechanical, positivelocking grippers grab the load in such a way that a hold is taken under the load or in an existing recess. It is to be noted that the positive-locking surface has to be perpendicular to the gripper axis. Note without fail! A gripper that was designed for positive-locking operation is never permitted to be used as a frictionally-engaged gripper! The load will inevitably slip out of the gripper!
Positive-locking

Lifting equipment is only Handl permitted to be indepening M anual dently used by persons who are familiar with these tasks. We will readily offer training and instruction to you for this. Lifting equipment is not permitted to be loaded beyond the load-bearing capability; the load has to be protected against being dropped. Damage that could lead to interference with the load-bearing capability of the lifting equipment has to be avoided.

5. Inspection and Maintenance Service


Lifting equipment is to be given a visual and functional inspection before every instance of use; the lifting equipment is to be put out of operation when there are recognizable defects. According to BGR 500, Chap. 2.8, each piece of lifting equipment has to be inspected by a technical specialist at least once a year; depending on the usage conditions, inspections could also be necessary at shorter intervals. A special inspection by a technical specialist is necessary after damage occurs or special events arise that could influence the loadbearing capability, and it is also necessary after maintenance.

Spreader Beam 2 + Load 1: stable when C > B

Spreader Beam 2 + Load 2: always stable

Each piece of lifting equipment has a "fixed overall height". The fixed overall height is the distance from the bearing point of the crane hook to the next hinge point below it, i.e. the distance of the lifting beam below the crane hook that can't change geometrically when the load swings. A shackle pin or even the movable point of support of a frame plate, for example, constitutes a hinge point. The fixed overall height of the lifting beam has to always be significantly greater than the distance from the load attachement point to the height of the center of gravity of the load! Both the spatial X axis and the spatial Z axis are to be subjected to an evaluation here! Lifting beams with eye suspension have small "fixed overall heights". Lifting beams with 4 leg suspensions have larger "fixed overall heights".

It must always be determined whether as to whether the load to be lifted has the required coefficient of friction in combination with the surface of the gripper jaw. It is to be noted that the relative level of safety with regard to the load slipping out has nothing to do with the weight Frictionallyengaged of the load, but is instead Pay attention to the coefficient We are quite well prepared for these exclusively dependent upon of friction! the coefficient of friction and inspections. All of the maintenance work the geometrical gripper position. and servicing can also be carried out, of course. Grippers get the required jaw pressure from the design geometry and from the You can readily obtain information on the load weight. It is to be noted when inspection and repair service and transporting loads with grippers that load information on technical seminars and collisions with the environment could lead training from us upon request. to an opening of the gripper. Collisions during lifting with grippers are to therefore be absolutely avoided. If collisions cannot be ruled out, the gripper has to be equipped with an additional safety device.

Lifting beams Lifting Beams in the modular lifting beam system


adjustable, flexible, capable of being combined
Adjustable instead of fixed A lifting beam is usually used for many years for the most diverse tasks. The lifting device that is in use today may possibly be too large for the new crane system. The Axzion lifting beam is completely equipped and allows for changes at any time. Unsafe and time-consuming improvisations are no longer necessary.

Exchangeable lifting ring made of high-strength, special chain steel (forged up to 6 tons) A super-compact design due to highstrength, special chain steel. The hooks on modern crane systems are considerably smaller, the customary lifting eyes made of structural steel are frequently no longer suitable. The lifting ring is exchangeable and can be subsequently adapted, e.g. when using the lifting beam in a different hall or after the installation of a new crane system.

Axzion lifting beam, adjustable, including hangers Adjustment range = 1/2 working length
Order No. Lifting beam WLL [kg] 1000 1000 1000 1000 1000 2000 2000 2000 2000 2000 3000 3000 3000 3000 3000 4000 5000 5000 5000 5000 5000 8000 8000 8000 8000 10000 10000 10000 Eye height [mm] 120 120 120 120 120 155 155 155 155 155 175 175 175 175 175 200 220 220 220 220 220 265 265 265 265 305 305 305 Length [mm] 1000 2000 3000 4000 6000 1000 2000 3000 4000 6000 1000 2000 3000 4000 6000 3000 1000 2000 3000 4000 6000 2000 3000 4000 6000 3000 4000 6000 Jaw width [mm] 18 18 18 18 18 25 25 25 25 25 31,5 31,5 31,5 31,5 31,5 35,5 40 40 40 40 40 50 50 50 50 56 56 56 Welded-on hook [mm] 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 Overall height [mm] 250 250 250 270 290 300 300 320 340 360 320 340 360 380 400 400 390 410 450 470 490 520 540 560 600 630 630 630 Weight w/o load [kg] 36 63 90 145 256 41 69 118 183 322 46 90 149 230 387 185 65 119 223 328 535 182 279 397 703 330 466 788

Swing protection with an innovative design A notch system has been incorporated in the robust steel profiles. The hanger can no longer swing because of this integrated notch system; the lifting beam hangs with considerably more stability. This new design of the Axzion lifting beam provides a considerable improvement in stability, the load has to be repositioned much less frequently and the transport process becomes quicker and safer.

Reduced lifting beam tilt with the Axzion principle

Max. tilt 6

Max. tilt 6

AXT 0100 0100 0 AXT 0100 0200 0 AXT 0100 0300 0 AXT 0100 0400 0 AXT 0100 0600 0 AXT 0200 0100 0 AXT 0200 0200 0 AXT 0200 0300 0 AXT 0200 0400 0 AXT 0200 0600 0 AXT 0300 0100 0 AXT 0300 0200 0 AXT 0300 0300 0 AXT 0300 0400 0 AXT 0300 0600 0 AXT 0400 0300 0 AXT 0500 0100 0 AXT 0500 0200 0 AXT 0500 0300 0 AXT 0500 0400 0 AXT 0500 0600 0 AXT 0800 0200 0 AXT 0800 0300 0 AXT 0800 0400 0 AXT 0800 0600 0 AXT 1000 0300 0 AXT 1000 0400 0 AXT 1000 0600 0

Center hook for an additional charge. Please inquire about this!

Lifting beams

Two additional load supports for hanging 2 leg slings equipment The lifting beam hangs with even more stability with 2 leg slings equipment; lifting suspension situations, e.g. use on a truck mounted crane, can be quickly adapted. Forged double hook with an extra large jaw width and forged safety latches Each sling eye is hung in its own hook; providing secure load fastening. Because of this, there is no possibility of error and less wear and tear on the eyes and slings. Longitudinal beam H beam Center hook for an additional charge
Order No.

Crossbar H beam Adjustable, including hangers


Order No. Lifting beam WLL [kg] 1000 1000 1000 1000 1000 2000 2000 2000 2000 2000 3000 3000 3000 3000 3000 4000 5000 5000 5000 5000 5000 Length [mm] 1000 2000 3000 4000 6000 1000 2000 3000 4000 6000 1000 2000 3000 4000 6000 3000 1000 2000 3000 4000 6000 Jaw width [mm] 18 18 18 18 18 25 25 25 25 25 31,5 31,5 31,5 31,5 31,5 35,5 40 40 40 40 40 Weight [kg] 36 63 90 145 256 41 69 118 183 322 46 90 149 230 387 185 65 119 223 328 535

Additional hook For chain slings; it aligns itself with the direction of the load.

HAX 0100 0100 0 HAX 0100 0200 0 HAX 0100 0300 0 HAX 0100 0400 0 HAX 0100 0600 0 HAX 0200 0100 0 HAX 0200 0200 0 HAX 0200 0300 0 HAX 0200 0400 0 HAX 0200 0600 0 HAX 0300 0100 0 HAX 0300 0200 0 HAX 0300 0300 0 HAX 0300 0400 0 HAX 0300 0600 0 HAX 0400 0300 0 HAX 0500 0100 0 HAX 0500 0200 0 HAX 0500 0300 0 HAX 0500 0400 0 HAX 0500 0600 0 HAX 0800 0200 0 HAX 0800 0300 0 HAX 0800 0400 0 HAX 0800 0600 0 HAX 1000 0300 0 HAX 1000 0400 0 HAX 1000 0600 0

QAX 0100 0100 0 QAX 0100 0200 0 QAX 0100 0300 0 QAX 0100 0400 0 QAX 0100 0600 0 QAX 0200 0100 0 QAX 0200 0200 0 QAX 0200 0300 0 QAX 0200 0400 0 QAX 0200 0600 0 QAX 0300 0100 0 QAX 0300 0200 0 QAX 0300 0300 0 QAX 0300 0400 0 QAX 0300 0600 0 QAX 0400 0300 0 QAX 0500 0100 0 QAX 0500 0200 0 QAX 0500 0300 0 QAX 0500 0400 0 QAX 0500 0600 0

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Other sizes no problem! Please request our large table of dimensions.

BGR 500, Chapter 2.8 "3.12.1 Load-fastening and load suspension equipment has to be set down or laid down in such a way that it can't tip over, drop or slide off." Plan ahead and order the support frame that is appropriate for your lifting beam.

When combining longitudinal and crossbars observe the following: Worked example
Load bearing capacity for Longitudinal beams Crossbars 2000 kg 2 X 1000 kg 5000 kg 2 X 2500 kg

Lifting Beams Adjustability is their strength


Standard load lifting beams with adjustable hooks
Lifting beams with mounting bracket for single hook DIN 15401; with two or four adjustable single hooks. Comprehensive operating handbook, factory certification and declaration of conformity Modified crane hook mounting bracket Can be supplied at short notice On-site consulting Up to 20t capacity can be supplied as standard Supplemental equipment: Lifting beam suspension unit for double hooks, DIN 15402; swivel hook (non-swivelling under load/not under load); double hook. Lifting beam dimensions also made to individual requirements.

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Lifting beam, with adjustable hook
Order No. Load cap. [kg] BTV 0100 0100 0 1000 BTV 0100 0200 0 1000 BTV 0100 0300 0 1000 BTV 0100 0400 0 1000 BTV 0100 0500 0 1000 BTV 0200 0100 0 2000 BTV 0200 0200 0 2000 BTV 0200 0300 0 2000 BTV 0200 0400 0 2000 BTV 0200 0500 0 2000 BTV 0300 0200 0 3000 BTV 0300 0300 0 3000 BTV 0300 0400 0 3000 BTV 0300 0500 0 3000 BTV 0300 0600 0 3000 L max. 1000 2000 3000 4000 5000 1000 2000 3000 4000 5000 2000 3000 4000 5000 6000 L min. 500 1000 1500 2000 2500 500 1000 1500 2000 2500 1000 1500 2000 2500 3000 Dimensions [mm] V w m 100 50 18 100 50 18 100 50 18 100 50 18 100 50 18 130 65 25 130 65 25 130 65 25 130 65 25 130 65 25 150 70 32 150 70 32 150 70 32 150 70 32 150 70 32 T 330 400 430 450 470 460 460 500 500 500 510 550 580 610 640 Weight [kg] 13 34 59 89 127 23 70 158 171 206 80 140 220 310 430 Order No.

Other sizes no problem! Please request our large table of dimensions.

Rail crossbar, fixed, non-adjustable


BTS 0100 0100 0 BTS 0100 0200 0 BTS 0100 0300 0 BTS 0100 0400 0 BTS 0100 0500 0 BTS 0200 0100 0 BTS 0200 0200 0 BTS 0200 0300 0 BTS 0200 0400 0 BTS 0200 0500 0 BTS 0300 0200 0 BTS 0300 0300 0 BTS 0300 0400 0 BTS 0300 0500 0 BTS 0300 0600 0 Load cap. [kg] 1000 1000 1000 1000 1000 2000 2000 2000 2000 2000 3000 3000 3000 3000 3000 L 1000 2000 3000 4000 5000 1000 2000 3000 4000 5000 2000 3000 4000 5000 6000 Dimensions [mm] V W m 100 50 18 100 50 18 100 50 18 100 50 18 100 50 18 130 65 25 130 65 25 130 65 25 130 65 25 130 65 25 150 75 32 150 75 32 150 75 32 150 75 32 150 75 32 t 310 350 370 390 410 420 410 430 440 440 470 490 510 530 550 Weight [kg] 10 26 45 71 103 18 62 140 150 190 70 120 200 280 390

H beam, with adjustable hook


Order No. HTV 0200 0100 0 HTV 0200 0200 0 HTV 0200 0300 0 HTV 0200 0400 0 HTV 0200 0500 0 HTV 0300 0200 0 HTV 0300 0300 0 HTV 0300 0400 0 HTV 0300 0500 0 HTV 0300 0600 0 HTV 0500 0200 0 HTV 0500 0300 0 HTV 0500 0400 0 HTV 0500 0500 0 HTV 0500 0600 0 oad cap. [kg] L max. 2000 1000 2000 2000 2000 3000 2000 4000 2000 5000 3000 2000 3000 3000 3000 4000 3000 5000 3000 6000 5000 2000 5000 3000 5000 4000 5000 5000 5000 6000 L min. 500 1000 1500 2000 2500 1000 1500 2000 2500 3000 1000 1500 2000 2500 3000 Dimensions [mm] B max. B max. V 1000 500 130 2000 1000 130 2000 1000 130 3000 1500 130 3000 1500 130 2000 1000 150 2000 1000 150 3000 1500 150 3000 1500 150 4000 2000 150 2000 1000 190 2000 1000 190 3000 1500 190 3000 1500 190 4000 2000 190 w 65 65 65 65 65 70 70 70 70 70 85 85 85 85 85 m 18 18 18 18 18 25 25 25 25 25 32 32 32 32 32 T 700 810 860 910 910 820 870 960 1000 1040 980 1070 1170 1220 1270 Weight [kg] 44 140 220 290 330 190 250 410 500 690 250 350 570 690 920

Crossbar H beam, fixed, non-adjustable


Order No. HTS 0200 0100 0 HTS 0200 0200 0 HTS 0200 0300 0 HTS 0200 0400 0 HTS 0200 0500 0 HTS 0300 0200 0 HTS 0300 0300 0 HTS 0300 0400 0 HTS 0300 0500 0 HTS 0300 0600 0 HTS 0500 0200 0 HTS 0500 0300 0 HTS 0500 0400 0 HTS 0500 0500 0 HTS 0500 0600 0 Load cap. [kg] 2000 2000 2000 2000 2000 3000 3000 3000 3000 3000 5000 5000 5000 5000 5000 L 1000 2000 3000 4000 5000 2000 3000 4000 5000 6000 2000 3000 4000 5000 6000 B 1000 2000 2000 3000 3000 2000 2000 3000 3000 4000 2000 2000 3000 3000 4000 Dimensions [mm] V W 130 65 130 65 130 65 130 65 130 65 150 75 150 75 150 75 150 75 150 75 190 95 190 95 190 95 190 95 190 95 m 18 18 18 18 18 25 25 25 25 25 32 32 32 32 32 t 610 650 700 720 720 690 740 800 850 890 830 920 980 1030 1050 Weight [kg] 35 120 200 240 280 170 220 380 460 640 220 320 510 630 850

Technical specifications subject to change

Lifting Beams Container lifting beams


Standard load-bearing capacity: 23,000 kg With rockers for even leg loading: WLL 30,000 kg Delivery complete with RUD-VIP load chains and VCH-10+ container hooks 2 chain legs that can be shortened with a chain shortener The crane hook can be positioned over the load center with the chain shorteners Available for 10-foot, 20-foot and 40-foot containers Please request our technical leaflet for further information! Standard design
Order No. CTR 2300 0020 0 CTR 2300 0040 0 Order No. CTR 3000 0020 0 CTR 3000 0040 0 Container size for 20-foot container for 40-foot container Container size for 20-foot container for 40-foot container Load capacity [kg] 23000 23000 Load capacity [kg] 30000 30000 Weight ca. [kg] 670 780 Weight ca. [kg] 930 1040

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Available with a shortening claw as an option

Design with rockers

Technical specifications subject to change

Container lifting beams with an electrical-mechanical central locking system


The lifting beam is an economical compromise for any user who doesn't have a container terminal and wants to lift containers with the existing crane system. Pivot locking system on the upper corner braces Balancing of the center of gravity via an eye suspension unit that can be adjusted through the crane or by moving the suspension unit with an electric motor Electrical locking via an energy-saving actuator Operation by radio remote control or buttons External electrical power supply through the crane or a rechargeable gel battery that is independent of the mains line Signals for locking and operation with a load The lifting beam operates with absolute reliability and meets all of the standards and specifications. Other sizes are available upon request! Eye suspension unit for the appropriate crane hook DIN 15401, with a radio remote control and / or with battery operation as an option.
Load cap. [kg] 10000 15000 20000 25000 30000

For 10" containers


Order No.. 10" container CTS 1000 0010 1 CTS 1500 0010 1 CTS 2000 0010 1 CTS 2500 0010 1 CTS 3000 0010 1

For 20" containers


Order No.. 20" container CTS 1000 0020 1 CTS 1500 0020 1 CTS 2000 0020 1 CTS 2500 0020 1 CTS 3000 0020 1

Technical specifications subject to change

The loading and unloading of long items into and out of containers are customarily done with fork-lift trucks. The load frequently has to be pushed or pulled with a lot of effort in the process. Loading via crane is now possible because of the very robust container loading hook; the satisfied users report that handling times have been drastically reduced and that there is significantly less material damage.

Container loading hooks (only for 2-crane operation)

Lifting Beams Rotator beams with perfect handling


Minimise the amount of time needed for turning
Rotator beam with driven rollers for in lifting and turning workpieces with symmetrical loads and with asymmetrical loads. The advantage of turning with driven turning rollers mainly involves the fact that the turning can be done quickly and reliably. The turning rollers are electrically driven. Turning rollers can be adjusted to any position across the beam The adjustment runs easily through traveling gear. Cable balancing principle: The running gear units are connected with a runaround wire cable with diagonal displacement The running gear always operates with the load balanced and automatically adjusts itself over the lifting points The turning rollers are suitable for a websling with a C-hook or an endless websling The rotator beam is equipped with an electrically driven lifting eye moving in the longitudinal axis of the rotator beam for balancing of the center of gravity Floor level operation via cable remote control as standard Rotator slings with an anti-cut secutex coating have to be used for sharp edged workpieces A secutex coating is also necessary for workpieces with an offset centre of gravity, even without sharp edges, in order to maintain the required coefficient of friction between the turning roller and the belt Intended for internal use only but may be modified for external use as an option Prices and information upon request!
Wendetrave

Turning beam with secuwave lifting slings as an option Centre of gravity balanced by electrically traversing lifting eye

secuwave increases the deflection radius on the sharp edge The wave profile securely locks onto the edge Prices and information upon request!

Running gear always runs in a load-symmetric fashion 10

Rotator beam in use

Lifting Beams Rotator beams with manual drive


Manual drive through chain winch and gearbox
Rotator beam with manual drive provides a cost-effective alternative for the reliable turning of loads. The drive for the lifting sling rollers is achieved using a winch chain and hand chain. The gearbox is self stopping giving reliable control of the load. Gear box Winch chain The required gear ratio is dependent upon the weight of the load and the load geometry. If the load geometry is unfavourable the load should not exceed 2,000 kg, otherwise a gear ratio must be selected that is too high which would render manual operation ineffective. Optional: Secutex lifting slings with C shackle Simple electric drive in place of winch chain Chain sprockets Spindle adjuster

Distance between prongs Zinkenabstand


950 mm
Staplertasche Lifting members

for forklift

Other sizes no problem! Anything is possible. Tell us your load requirements!

Order No.

Load bearing capacity [kg] WTM 0250 0400 1 2500

Dead weight [kg] 650

Arbeitsbreite Working width

1000 mm 4000 mm

Technical specifications subject to change

Manual turning rotator beam


The cost-effective alternative
With a lifting point for single hooks, DIN 15401. With two turning units suitable for webslings. Supplemental equipment: Lifting point for double hooks, DIN 15402; rotator sling with C hook for simple closing; rotator beam dimensions according to individual requirements

Order No. WTM 0050 0100 0 WTM 0050 0200 0 WTM 0050 0300 0 WTM 0100 0100 0 WTM 0100 0200 0 WTM 0100 0300 0 WTM 0200 0100 0 WTM 0200 0200 0 WTM 0200 0300 0

Load cap. [kg] 500 500 500 1000 1000 1000 2000 2000 2000

L max. 1000 2000 3000 1000 2000 3000 1000 2000 3000

Dimensions [mm] L min. 500 1000 1500 500 1000 1500 500 1000 1500

V 80 80 80 100 100 100 130 130 130

w 40 40 40 50 50 50 65 65 65

Weight [kg] 18 43 65 20 45 67 35 55 80

Technical specifications subject to change 11

Lifting Beams The new BVG sheet loader grab


Efficient transport of rigid sheet metal and plate Transporting metal sheets a demanding task
Larger metal sheets and plates are normally lifted using four lifting clamps or four sheet metal loading hooks that are suspended from a spreader beam on chain slings. The prescribed angle of inclination for the chain tackle must be observed exactly so that the hooks can provide the required grip and not simply slip off the load. At least two riggers are required four for long sheets of metal to position and hold the grabs or hooks.

Single-handed operation is guaranteed:


One rigger is sufficient for operating the sheet loader grab. The optimised design allows the tare weight to be kept very low, angles of inclination do not need to be set and slipping off of the hooks is no longer possible. Handling times for metal sheets and plates are drastically reduced. Only for rigid sheet metal and plate. Optional: secutex buffer pad for the transport of coated sheets or stainless steel (contact corrosion) Tie-down provision to ensure that loads do not slip transversely and for bundling loose sheet metal stacks. Other dimensions and load capacities available Extra long metal sheets can be lifted using an extension cross-beam and two sheet loader grabs. The locking feature also allows one-man operation in this application.

Efficient and effective the new BVG sheet loader grab


The new BVG sheet loader grab is adjusted to the width of the sheet metal plate and fixed simply using locking pins with integrated double-locking nut. The wide level of adjustment allows the transport of almost all standard sheet sizes. The one side of the fork hook is hooked beneath the sheet metal board using a hoist (1). The other parallel hook is swung under by hand (2) and locked with the locking lever (3). Thats all there is to it (4)!

Other designs available on request!

Order No.

Load bearing cap. [kg] Adjustm. range [mm]


4000 5000 1400 2500 1400 2500

BVG 0400 0250 0 BVG 0500 0250 0

Technical specifications subject to change

Swivel lifting gear TWG


Vertical lifting of rigid sheet metal and plate
The swivel lifting gear TWG is used for the transport of rigid sheet metal and plate. Simple and safe operation and low tare weight are the outstanding characteristics of this design. Functions: Lifting of horizontally stacked sheets to the vertical Transport of vertical metal sheets Turning through 180 Vertical storage with the device attached to the workpiece Technical characteristics: Contact angle with 4 pcs. each RUDLBS load-fastening points for fastening the chain slings 4 leg chain sling, each leg with chain shortener The ends of the 4 leg lifting chain fitted with suspension rings 12 Each suspension ring has 2 leg chain and load hook for fastening to the LBS Optional: Additionally, for handling fragile sheets, the contact angle can be fitted with secutex SPL edge protection Order No.
TWG 0400 0000 0

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secutex sheet plate hooks on request.

Load bearing capacity [kg]


4000

Technical specifications subject to change

Lifting Beams Always at the right level with this lifting beam!
Balancing lifting beam with chain and adjustable suspension unit
Flexible balancing lifting beam complete with: Spindle-adjustment suspension eye for single crane hooks according to DIN 15401 Galvanized chain and chain shortener Rotating chain deflection rollers Available with a hazard indication on each end if desired

You get the balancing cross-beam in a modular assembly system. You can obtain price information with an inquiry.

We need the following information for your order / inquiry:


Load-bearing capability Working width kg mm

Design of the suspension unit (1): Rigid Spindle adjustment Double suspension unit Number of load-fastening points (2): Points

Lifting beam for wire basket according to DIN 15155


Wire basket lifting beam with a suspension unit for single hooks, DIN 15401; equipped with one pair of fixed and one pair of pivoted hooks. Comprehensive operating instructions, major factory test certificate and declaration of conformity Matching crane-hook suspension unit with no additional charge Available on short notice Consultation on site
Order No. Load capacity [kg] 1000 2000 l [mm] 1250 1250 B [mm] 600 600

Additional equipment: Lifting beam suspension unit for double hooks, DIN 15402; four long hooks for transporting stacked wire baskets.

GXT 0100 0125 0 GXT 0200 0125 0

Dimensions V [mm] 100 130

Weight W [mm] 50 65 t [mm] 405 435 [kg] 35 44

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2 crane lifting beam

Double hook with high strength masterlink


You turn your single hook into a double hook with this. Hardened, forged load hook Broad contact surface High strength masterlink suitable for a number of crane hooks The masterlink unit is exchangeable Also available as a 4-fold hook. Higher load-bearing capacity upon request.
Load capacity [kg] DHS 0400 0000 0 4000 DHS 0650 0000 0 6500 Order No. Susp. unit [mm] 140 x 80 x 17 165 x 90 x 22 Jaw width [mm] 30 30 Weight [kg] 8 10

Two cranes together can even lift heavy loads with this lifting beam. The cross-beam dimensions are manufactured to the individual requirements (load-bearing capacity and spacing of the cranes, size of the crane hooks). Information and prices upon request.

13

Lifting Beams Spreader beam, adjustable


Flexible and easy to use in practice
Advantage: Angles of inclination of over 60 are not possible as a result of the design!

The working width can be telescopically adjusted within a range. The lifting beam only experiences compression and no bending due to the articulated arrangement of the end fittings. The lifting beam has a low tare weight allowing the maximum use of its capacity. The lifting beam can be individually adapted to the customers requirements with regard to Spreader beam, fixed
Order No. Spreader beam Length WLL fixed [kg] 1000 3000 6400 8000 16000 20000 1000 3000 6400 8000 16000 20000 1000 3000 6400 8000 16000 20000 [mm] 2000 2000 2000 2000 2000 2000 3000 3000 3000 3000 3000 3000 4000 4000 4000 4000 4000 4000 Weight incl. chains and load hooks [mm] 25 43 66 109 215 323 33 60 94 132 261 365 50 80 116 168 315 423

working width range. Working load limits: 1000 to 175,000 Kg. Working lengths: 500 to 20,000 mm. A combination of three spreader beams in which the two lower spreader beams are hung on an upper spreader beam is possible. Spreader beam, adjustable
Order No. Spreader beam WLL [kg] 1000 3000 6400 8000 16000 20000 1000 3000 6400 8000 16000 20000 1000 3000 6400 8000 16000 20000 Length mind. [mm] 2000 2000 2000 2000 2000 2000 3000 3000 3000 3000 3000 3000 4000 4000 4000 4000 4000 4000 max. [mm] 3300 3200 3100 3000 2800 2600 5300 5200 5100 5000 4800 4600 7300 7200 7100 7000 6800 6600 Weight incl. chains and load hooks [kg] 56 75 102 146 261 381 82 124 182 211 378 489 122 187 249 293 500 614

STS 0100 0200 0 STS 0300 0200 0 STS 0640 0200 0 STS 0800 0200 0 STS 1600 0200 0 STS 2000 0200 0 STS 0100 0300 0 STS 0300 0300 0 STS 0640 0300 0 STS 0800 0300 0 STS 1600 0300 0 STS 2000 0300 0 STS 0100 0400 0 STS 0300 0400 0 STS 0640 0400 0 STS 0800 0400 0 STS 1600 0400 0 STS 2000 0400 0

STV 0100 0200 0 STV 0300 0200 0 STV 0640 0200 0 STV 0800 0200 0 STV 1600 0200 0 STV 2000 0200 0 STV 0100 0300 0 STV 0300 0300 0 STV 0640 0300 0 STV 0800 0300 0 STV 1600 0300 0 STV 2000 0300 0 STV 0100 0400 0 STV 0300 0400 0 STV 0640 0400 0 STV 0800 0400 0 STV 1600 0400 0 STV 2000 0400 0

Other designs upon request.

Other designs upon request.

End fittings for spreader beams


For quick solutions, create your cross-beams yourself. End fittings can be welded on, inserted as an option. Please request the profile list!

Pipe hook
Single pipe hook Single hook suitable for chain sling equipment. Suspension for shackles (not illustrated). Heavy-duty pipe hooks with secutex coating Robust design. Support surface with matched radius, contact surface with exchangeable secutex impact protection to protect high-quality pipe ends.

Order No. STK 0325 0000 0 STK 0475 0000 0 STK 0650 0000 0 STK 0850 0000 0 STK 0950 0000 0 STK 1200 0000 0 STK 1350 0000 0 STK 1700 0000 0 STK 2500 0000 0 STK 3500 0000 0

Head piece WLL [kg] 3250 4750 6500 8500 9500 12000 13500 17000 25000 35000

Spreader beam WLL [kg] 6500 9500 13000 17000 19000 24000 27000 34000 50000 70000

Weight, 2 end fittings incl. shackles [kg] 28 54 86 117 148 184 290 381 472 920

Selection Shackles 2x3,25T+2x6,5T 2x4,75T+2x9,5T 2x6,5T+2x13,5T 2x8,5T+2x17T 2x9,5T+2x25T 2x12T+2x25T 2x13,5T+2x35T 2x17T+2x35T 2x25T+2x55T 2x35T+2x85T

Load capacity Pair [kg] Simple version (not illustrated) ROH 0050 0000 1 1000 ROH 0100 0000 1 2000 ROH 0150 0000 1 3000 ROH 0250 0000 1 5000 Heavy duty version (as illustrated) 6000 ROH 0300 0000 0 8500 ROH 0425 0000 0 12000 ROH 0600 0000 0 16000 ROH 0800 0000 0 Order No.

Weight [kg] 14 17 22 25 -

14

Lifting Beams Spreader frame


Order No. Load bearing capacity [kg] RTS 0230 0100 0 2300 RTS 0230 0200 0 2300 RTS 0230 0300 0 2300 RTS 0420 0100 0 4200 RTS 0420 0200 0 4200 RTS 0420 0300 0 4200 RTS 0600 0100 0 6000 RTS 0600 0200 0 6000 RTS 0600 0300 0 6000 RTS 0960 0100 0 9600 RTS 0960 0200 0 9600 RTS 0960 0300 0 9600 RTS 1400 0100 0 14000 RTS 1400 0200 0 14000 RTS 1400 0300 0 14000 RTS 1850 0100 0 18500 RTS 1850 0200 0 18500 RTS 1850 0300 0 18500 RTS 2400 0100 0 24000 RTS 2400 0100 0 24000 RTS 2400 0100 0 24000 A 1000 2000 3000 1000 2000 3000 1000 2000 3000 1000 2000 3000 1000 2000 3000 1000 2000 3000 1000 2000 3000 Dimensions [mm] B 1000 2000 3000 1000 2000 3000 1000 2000 3000 1000 2000 3000 1000 2000 3000 1000 2000 3000 1000 2000 3000 C 1180 1900 2610 1250 1970 2680 1350 2070 2780 1500 2220 2930 1620 2340 3050 1730 2450 3160 1800 2520 3230 Weight [kg] 70 100 130 93 130 168 130 176 221 160 217 274 196 265 334 280 368 456 324 431 538

Complete with 4 leg chain suspension, angle of inclination max. 45 with uniform load distribution With four fixed single hooks Optional: Chain lifting gear with chain shorteners for balancing of the centre of gravity or for different load sizes; frame size to individual requirements; swivel hook

Special design load lifting beams

110 t Spreader frame for containers

Spreader frame

Recovery lifting beam, telescoping

Hydr. spreader beam for bridge components

58.5 t Back-up roller lifting beam

63 t H lifting beam for machine transport

155 t Tubular lifting beam for heavy duty round slinging

200 t Test lifting beam

Modular lifting beam with longitudinal beams

Modular lifting beam with crossbars

Modular lifting beam, complete

Electrically driven rotator beam 15

Coil Hooks Coil hook with counterweight


Robust design made of high-quality steel backed with a material test certificate. The support arm points upwards with a tilt of approx. 3 under load; the coil hook is kept horizontal with the counterweight when not under load. The high quality coil hook can be protected through the use of secutex impact protection, a polyurethane compound material with outstanding toughness. secutex impact protection can be applied to the upper part of the prong and to the back inside portion as an option. A design incorporating a safety device is available on request.

Order No. CHG 0175 0030 0400 CHG 0250 0030 0500 CHG 0350 0030 0600 CHG 0475 0030 0700 CHG 0600 0030 0800 CHG 0425 0050 0400 CHG 0425 0050 0500 CHG 0600 0050 0600 CHG 0800 0050 0700 CHG 1025 0050 0800 CHG 0450 0080 0400 CHG 0700 0080 0500 CHG 0975 0080 0600 CHG 1300 0080 0700 CHG 1650 0080 0800 CHG 0575 0100 0400 CHG 0875 0100 0500 CHG 1225 0100 0600 CHG 1625 0100 0700 CHG 2050 0100 0800 CHG 0875 0150 0400 CHG 1325 0150 0500 CHG 1825 0150 0600 CHG 2425 0150 0700 CHG 3100 0150 0800

Coil width = Prong length l [mm] 300 300 300 300 300 500 500 500 500 500 800 800 800 800 800 1000 1000 1000 1000 1000 1500 1500 1500 1500 1500

Internal height i [mm] 400 500 600 700 800 400 500 600 700 800 400 500 600 700 800 400 500 600 700 800 400 500 600 700 800

Load cap. [kg] 1750 2500 3500 4750 6000 4250 4250 6000 8000 10250 4500 7000 9750 13000 16500 5750 8750 12250 16250 20500 8750 13250 18250 24250 31000

Prong height Zh [mm] 75 90 105 125 130 130 130 160 160 180 145 180 215 225 255 180 200 240 255 290 220 255 300 325 350

Prong width Zb [mm] 25 25 25 25 30 30 30 30 40 40 40 40 40 50 50 40 50 50 60 60 60 70 70 80 90

Weight [kg] 31 44 62 85 127 100 100 138 202 259 164 235 315 442 554 242 369 489 669 827 580 842 1080 1435 1841
Zl

Available with additional protection against items slipping out upon request

Zh

Please request information and an inquiry help sheet for coils

Technical specifications subject to change

Zb

Other designs are available upon request Support frame for coil hooks BGR 500, Chap. 2.8, "3.12.1 Load-fastening and load suspension equipment has to be set down or laid down in such a way that it can't tip over, drop or slide off." Plan ahead and order the support frame that is appropriate for your coil hook.

Spreader head for slit strips

Heavy duty coil hooks

Turning gripper for coils 16

Hooks, height-adjustable, for coil shelf

Coil Hooks Vario Coil hooks


In the steelworking industry C hooks are used for the cost-effective handling of coils. These load lifting devices are perfectly suited to one width of coil but where different coil sizes are handled different hooks must be used. If the centre of gravity of the load is not exactly beneath the crane hook the hook will hang at an angle when loaded with the attendant risk of the coil slipping off. Axzion-GKS, the specialist for load lifting gear in the worldwide SpanSet Group, has now developed the Vario coil hook for variable coil widths. Vario suspension Interchangeable eye-suspension made of special high-tensile chain steel. The hooks of modern crane systems are considerably smaller and normal hooks fired from structural steel often no longer fit. The suspension is interchangeable and can be subsequently adjusted, e.g. when using the crossbeam in a different building or following the installation of a new crane.

No counterbalance With no load two heavy duty gas struts hold the crane hook suspension within the centre of gravity range. A heavy and bulky counterweight is no longer necessary. One hook for all coil sizes The centre of gravity of the load is quickly and easily changed and the suspension eye glides on its rollers to the lifting position. Decision makers will take note that only one hook has to be purchased. Downtime caused by the continuous replacement of the hooks on the crane is obviated. Commercially available coil hooks are perfectly suited to one coil width of coil but where different coil sizes are handled different hooks must be used. If the centre of gravity of the load is not exactly beneath the crane hook the hook will hang at an angle when loaded with the attendant risk of the coil slipping off. Miscellaneous Can be supplied for all coil sizes. Protect valuable coils using secutex impact protection (optional).

The position of the suspension can be easily adjusted to match the centre of gravity of the load.

Increased flexibility thanks to the new Vario coil hooks


At our facilities we use hooks for the transport of sheet metal coils in a variety of situations. Here in the shipping department we replaced several different sized coil hooks with counterweights with just one Vario coil hook. My staff have reported optimised handling, particularly when loading articulated lorries. Even small coils can now be positioned close to the tail-lift. Previously we had to use every trick in the book to utilise this space. There are no longer any counterweights to interfere with handling, the Vario coil hook has become much lighter. Our turnaround times have reduced because we no longer have to change the hook for different coil sizes. Jrg Hollmann Warehousing + Transport Manager, Plettenberg C.D. Wlzholz-Brockhaus GmbH 17

Coil Hooks Coil hooks without a counterweight


Robust design made of high-quality steel with a material test certificate, of course. The support arm points upwards with a tilt of approx. 3 under load. Work with the coil hook without a counterweight is only possible with small coils, because the coil hook has to be manually put into the coil.
Order No. CHO 0030 0010 0010 CHO 0055 0010 0010 CHO 0085 0010 0010 CHO 0050 0015 0015 CHO 0085 0015 0015 CHO 0130 0015 0015 CHO 0065 0020 0020 CHO 0115 0020 0020 CHO 0175 0020 0020 CHO 0100 0030 0030 CHO 0175 0030 0030 Coil width = Prong length [mm] 100 100 100 150 150 150 200 200 200 300 300 Internal ht. i [mm] 300 400 500 300 400 500 300 400 500 300 400 Load cap. [kg] 300 550 850 500 850 1300 650 1150 1750 1000 1750 Prong ht. Zh [mm] 30 40 50 45 60 60 50 65 80 70 80 Prong wdth. Zb [mm] 10 10 10 10 10 15 15 15 15 15 20
W
W V

Zh Zb Zl

Weight [kg] 2 2 3 3 4 7 5 7 10 9 15

Technical specifications subject to change

Coil tilt hook


Suitable because of the tilt support with the high lug for tilting coils. Coils have to lie on squared wood, individual slit strip rings have to be well bundled. The operation of the coil tilt hook is only possible with small coils and requires careful operation. Narrow split strip coils can only be Be sure to tilted in one direction! The request technical minimum widths must not C information on C oil fall below the values given the coil tilt hooks! oil wibdreite in the table. th
i

Order No. CKH 0050 0020 0040 CKH 0100 0020 0045 CKH 0100 0030 0050 CKH 0250 0020 0050 CKH 0250 0030 0050 CKH 0300 0035 0055

Load cap. [kg] 500 1000 1000 2500 2500 3000

Internal height [mm] 400 450 500 500 500 550

Internal coil diam. at least [mm] 300 300 400 300 400 500

Coil width [mm] 100-200 100-200 200-300 100-200 200-300 250-350

Prong length Zl [mm] 200 200 300 200 300 350

C oi o l i Iil ns nt-e di In ad rna im n ee e de l nt ia co rm il et er

th id lw oi C

Tilt lug width Zb [mm] 60 60 60 80 80 80

Eye ht. V [mm] 80 100 100 130 130 130

Eye wdth. W [mm] 40 50 50 65 65 65

Weight [kg] 8 9 12 11 14 28

Other designs are available upon request

Coil hook with secutex pipe module

Hook for machine parts

Hook for concrete pipes

Hook with load safety unit

Spindle-adjustment suspension unit 18

Lifting beam with wire-coil hook

Slit strip hook

Double wire-coil hook

Various types of load lifting gear Load lifting gear straight from the manufacturer
Fast and safe handling with a kick
If load lifting is an important part of the production process efficient solutions make sense. We design and manufacture heavy duty load lifting gear with particular emphasis on the handling of coils and steel sections. We have a proven track record and have developed a great number of solutions in partnership with big name clients from the steel industry.

Interior mechanical coil gripper

Coil tongs

Exterior coil gripper

Sheet metal stack tongs, electrically telescoping as an option

Lifting beam carrier for pallet stacks

Coil tilting tables


Tilting tables without internal drive (tilting using an available crane) Cost-effective Only suitable for lighter loads Tilting tables with electro-mechanical drive (geared motor with roller chain) Proven standard design Robust Simple to control Suitable for heavy loads Tilting tables with hydraulic drive Highly robust Suitable for the heaviest loads Special designs Tilting tables with decoiler mandrel for split strip coils (narrow coils) Tilting tables for moulds Tilting tables for machine components

19

Coil handling secutex coil supports for split strip coils


secutex impact protection and slot-in tubes as safeguard against overturning
In processing systems for split strip coils the narrow coils must be prepared in a vertical position in readiness for processing. There are repeated serious accidents at work caused by coils overturning. It is becoming increasingly important to protect the manufactured sheet metal coils or those that are awaiting further processing. Sensitive foil coils, sometimes of a considerable weight, are regularly subjected to pressure points as a result of improper storage. These then cause problems during forming. The secutex coil supports for split strip coils have been especially developed for simple and safe storage. The highly robust steel section frame is fitted with secutex impact protection on the storage surface. secutex is an extremely robust and hardwearing type of polyurethane. secutex impact protection is resistant to the majority of oils and greases unlike most other types of rubber and recycling materials. Commercially available steel tubes are slotted into the hole pattern to protect against overturning, the split strip coils are fully secure. The system can be expanded The secutex coil supports are of a modular design which allows several units to be simply plugged into each other. SAFETY is paramount As a lifting device the design has been subjected to static analysis and has the highest welding quality accreditation. Optional: Additional tubes to protect against overturning Cross-bar, slot-in, for the storage of smaller diameter coils Coated slot-in tubes Technical specifications subject to change

External diameter of steel band ring (mm)

Coil storage with secutex surface


Suitable for long-term storage
Order no. SCS 0080 0140 0 SCS 0120 0180 0 SCS 0180 0240 0 Coil [mm] 800-1400 1200-1800 1800-2400 Length [mm] 3000 3000 3000

Rollover stability of coils having different dimensions


2000 1900 1800 1700 1600 1500 1400 1300 1200 1100 1000 900 800 700 600 500 0 2000 2000

Area that is Kippstabiler Bereich rollover stable Area that is not Nicht-kippstabiler rollover stable Bereich
1170 960 775 680 620 590 450 500 570 555 550 600

for split strip coils incl. 8 slot-in rods for securing


SCS 0080 0140 S SCS 0120 0180 S SCS 0180 0240 S 800-1400 1200-1800 1800-2400 3000 3000 3000

275
50 100 150 200 250 300 350 400

Width of steel coils (mm) Bandstahlringbreite (mm) 20

Coil handling secutex coil mat and mobile coil storage


The secutex coil mat and mobile coil storage have been designed for simple and fast intermediate storage. They can be used individually or in multiples depending upon the coil width. secutex is an extremely robust and hardwearing type of polyurethane. secutex impact protection is resistant to the majority of oils and greases unlike most other types of rubber and recycling materials. Optional: Additional tubes to protect against overturning Cross-bar, slot-in, for the storage of smaller diameter coils Coated slot-in tubes Cost-effective bulk prices As us to quote for larger quantities! Please note: The secutex coil mats cannot be rolled up due to their narrow width and shallow angles. They are therefore unsuitable for long-term storage of coils.

secutex coil mat


Place your valuable coils on a safe base with secutex coil mats.
Coil [mm] SCM 0080 0140 0 800-1400 SCM 0100 0160 0 1000-1600 SCM 0120 0180 0 1200-1800 Order no. Length [mm] 3000 3000 3000 Width Height Weight [mm] [mm] [kg] 400 30 23 400 43 36 400 55 50

secutex mobile coil storage


Place your valuable coils on a safe base with secutex coil mats. Shorter and lighter and therefore easier to use on the move.

Coil Length [mm] [mm] SMC 0120 0180 0 1200-1800 1000 SMC 0120 0180 1 1200-1800 1000 SMC 0120 0180 2 1200-1800 400 Order no.

Width [mm] 700 700 400

Height Weight [mm] [kg] 80 27 100 44 55 5

secutex mobile coil storage


Only type SCL-FS secutex coil storage units for split strip coils have a cast hole pattern of steel into which the round rods
Order no. SCF 0080 0140 0 SCF 0120 0180 0 SCF 0180 0240 0 Coil [mm] 800-1200 1200-1800 1600-2400 Length [mm] 1500 1500 1500 Width Height [mm] [mm] 500 75 550 80 675 100

are slotted to protect against overturning. Request the technical report on coil stability!

for split strip coils inc. 8 slot-in rods for securing


SCF 0080 0140 S SCF 0120 0180 S SCF 0180 0240 S 800-1200 1500 1200-1800 1500 1600-2400 1500 650 750 850 75 80 100

21

Lifting Attachments for Fork Lift Trucks The quick route to simple lifting
Lifting attachments for fork-lift trucks
Slide on pockets for two fork-lift truck prongs; secured with two lock screws; a rotating and swiveling eye hook with a safety latch (cannot be rotated under load) is located in the center. Galvanised version. Comprehensive operating instructions, major factory test certificate and declaration of conformity Available on short notice Consultation on site Additional equipment: Eye hook with ball bearings for rotation under load; the cross-beam dimensions can also be provided according to individual requirements.
Order No. Load-bearing cap. [kg] 1000 2000 3000 5000 l [mm] 440 480 500 520 V [mm] 60 60 80 100 Dimensions w [mm] 120 160 180 200 Weight m [mm] 23 27 35 45 T [mm] 220 280 315 425 [kg] 12 14 18 25

UNO 0100 0000 0 UNO 0200 0000 0 UNO 0300 0000 0 UNO 0500 0000 0

360

A swivel hook with ball bearings for rotation under load can be supplied upon request!

Fork-lift truck cross-beam


Secured with two lock screws located in the center, a rotating and swiveling eye hook with a safety latch, two load hooks with a safety latch on the outside. Galvanised version.
W V V

Order No. TRE 0100 0000 0 TRE 0200 0000 0 TRE 0300 0000 0 TRE 0500 0000 0

Load-bearing cap. [kg] 1000 2000 3000 5000

Prong spacing [mm] 320 320 320 320

Weight [kg] 13 28 30 42

Fork-lift truck cross-beam for single prong


Slip on bag for one fork prong. Please note: Overloading of the fork prongs has to absolutely be avoided. Secured with lock screws Rotating and swiveling hook

Order No.

Load-bearing cap. [kg] GTZ 0100 0000 0 1000 GTZ 0200 0000 0 2000 GTZ 0300 0000 0 3000

W [mm] 140 140 140

V [mm] 65 65 65

t [mm] 315 330 355

Weight [kg] 10 12 14

22

Lifting Attachments for Fork Lift Trucks


Crane jib for fork-lift trucks
Slide on pockets for two fork prongs; secured with a locking chain. With swivel hooks (cannot be turned under load) that can be changed. Telescopic capability; the useful length can be easily adjusted with socket pins (note the loadbearing capability diagram). Note: Always pay attention to the center of gravity and the load-bearing capability of your fork-lift truck!
Order No. GKV 0250 0050 0 GKV 0500 0050 0 GKV 0250 0050 1* GKV 0500 0050 1* Load cap. [kg] 2500 5000 2500 5000

Load-bearing capability diagram


. t ap kei d c hig Loagf H le Tra **.O .p mp iel**y1 p Exa is elr T Be d f Mo
60 75 90 g 0k 10 g 0k 11 00 50 0k g

0k g

13

50

kg

16

50

kg

19

00

kg

25

50

kg

25

00

kg

00

kg

kg

10 11

max. 3850 mm

L max. [mm] 3850 3850 3850 3850

L min. [mm] 910 910 910 910

Dimensions V [mm] 70 100 70 100

w [mm] 180 200 180 200

Weight [kg] 210 393 260 470

V W

The crane arm Type **.1 is designed to be capable of swiveling!

Fork mounted jib


Fork mounted jib for fork-lift trucks. Can be mounted both crosswise and lengthwise. The secutex Fork mounted jib permits diverse application possibilities due to the mounting arrangement on the fork-lift truck.

Order No. GKT 0250 0200 0

Load cap. [kg] 2500

Weight [kg] 165

Always pay attention to the load-bearing capability and the center of gravity of the fork-lift truck when using the fork-lift truck lifting attachments !

A swivel hook with ball bearings for rotation under load can be supplied upon request!

360

Short crane jib for fork-lift trucks


The fork-lift truck becomes a universal lifting machine with this. Securing is done with 2 lock screws. Always pay attention to the center of gravity and the loadbearing capability of the fork-lift truck. Swivel hook Robust design, suitable for moving operation

Order No. GKS 0100 0050 0 GKS 0200 0050 0 GKS 0300 0050 0

Type ZV2P 1000/750/0,5 ZV2P 2000/750/0,5 ZV2P 3000/750/0,5

Q [kg] 1000 2000 3000

L [mm] 500 500 500

V [mm] 70 70 80

W [mm] 160 160 160

b [mm] 750 750 750

t [mm] 325 300 200

Weight [kg] 280 305 320

23

Lifting Attachments for Fork Lift Trucks Turning in no time at all


Fork mounted rotator beam
The rotator beam can be used in very flexible ways. The fork lift pockets can be generously adjusted. A suspension head is also available for use on the crane hook.
Order No. GWT 0050 0100 0 GWT 0050 0200 0 GWT 0050 0300 0 GWT 0100 0100 0 GWT 0100 0200 0 GWT 0100 0300 0 GWT 0200 0100 0 GWT 0200 0200 0 GWT 0200 0300 0 Load cap. [kg] 500 500 500 1000 1000 1000 2000 2000 2000 Dimensions L max. [mm] L min. [mm] 1000 500 2000 1000 3000 1500 1000 500 2000 1000 3000 1500 1000 500 2000 1000 3000 1500

The appropriate slings for the turning process are available upon request. Request informational material!

BigBag lifting attachment for fork-lift trucks


Specially developed attachment for the gentle transport of BigBags with the fork-lift truck. The carrying eyes have large radii, so the loops of the BigBags are given long-term protection.
Order No. GBB 0150 0900 0 Load cap. WLL [kg] 1500 W [mm] 160 V Prong spacing L [mm] [mm] [mm] 60 600 900 B [mm] 900 Weight [kg] 72

BigBag lifting frame


With suspension unit for single hooks, DIN 15401; with four hooks for the BigBag loops.
Order No. BBT 0100 0900 0 BBT 0200 0900 0 Load cap. [kg] 1000 2000 L B [mm] [mm] 900 900 900 900 V W m [mm] [mm] [mm] 100 50 60 130 65 60 T Weight [mm] [kg] 110 18 140 30

Battery lifting attachment


Flexible, telescopic lifting attachment for the transport of batteries and rectangular loads. Four load hooks with a safety latch.
Order No. Load Weight w/o W V cap. load [kg] [kg] [mm] [mm] 2000 90 60 160 Prong spacing [mm] 500 L B W V

L B

GBT 0200 0120 0

[mm] [mm] 1.200-800 800-600

24

Barrel Grippers Barrel lifting systems


Barrel-lifting equipment
Lightweight, but 500 kg load-bearing capability Suitable for barrel diameters up to a maximum of 0.7 m Test certificate from Germanischer Lloyd Better work through quick and flexible handling Easy storage - always at hand Very economical
Order No. SS.FASS.HG Load-bearing cap. [kg] 500

1 2 3 4

2 x A 40, 900 mm long, loops 300 mm long Tube with Powerflex coating, 500 mm long Ratchet base SPL 10 x 100 x 200 mm Ratchet lashing strap 20020/4-1, 2.5 m long, threaded and sewn back
Max. diam. [mm] 700

"Top" barrel tongs


For the vertical lifting of bead-ring or clamping-ring barrels. Also for use in the case of tightly stacked barrels.
Order No. FTO 0030 0060 0 Load cap. [kg] 300 Eye level [mm] 95 Gripping range [mm] 600 Weight [kg] 5

"Top-Side" barrel tongs


For lifting bead-ring or clamping-ring barrels. Open barrels can also be transported, because they are always kept in a vertical position. With automatic latching.
Order No. FTS 0030 0060 0 Load cap. [kg] 300 Eye level [mm] 55x65 Gripping range [mm] 600 Weight [kg] 10

"Side" barrel tongs


For horizontal lifting and transport of bead-ring or clamping-ring barrels.
Order No. FSI 0030 0090 0 Load cap. [kg] 300 Eye level [mm] 95 Gripping range [mm] 900 Weight [kg] 6

Barrel turning tongs


For the safe lifting of inherently stable bead-ring or clamping-ring barrels. The barrels can be safely picked up and set down in a lying or standing position because of the uprighting rollers; difficult positioning by hand is no longer necessary. Suspension unit for single hooks, DIN 15401 Hold-open lever, automatically latching into place, with extra large handle Finger trap protection Galvanized / powder-coated
Order No. FWZ 0030 0060 0 FWZ 0050 0060 0 Load cap. [kg] 300 500 Eye level [mm] 95 95 Gripping range [mm] 600 600 Weight [kg] 58 -

Clamping jaw with uprighting rollers

25

Grippers Safely and gently lifted


Round material grippers
Round material grippers for the horizontal transport of round material and pipes. A load-dependent clamping force is generated through the robust lever combination; the load must not crush under pressure. With suspension unit for single hooks, DIN 15401 Robust gripping jaws for the gentle transport of the load Secure grip because of the guaranteed 3-point contact of the gripper arms Hold-open lever, automatically latching into place, with extra large handle Additional pivot reinforcement for longer holding capability Finger trap protection Galvanized / powder coated
A G W

Order No.

RUG 0025 0025 0 RUG 0050 0020 0 RUG 0050 0035 0 RUG 0050 0050 0 RUG 0100 0025 0 RUG 0100 0035 0 RUG 0100 0050 0 RUG 0100 0080 0 RUG 0100 0120 0 RUG 0250 0025 0 RUG 0250 0035 0 RUG 0250 0050 0 RUG 0250 0080 0 RUG 0250 0120 0
W

Load cap. [kg] 250 500 500 500 1000 1000 1000 1000 1000 2500 2500 2500 2500 2500

Gripping Jaw Eye diam. range width A [mm] G [mm] [mm] 250 - 60 250 65 200 - 40 200 75 350 - 100 300 75 500 - 200 400 75 250 - 60 200 80 350 - 100 300 80 500 - 200 400 80 800 - 300 440 80 1200 - 800 500 80 250 - 60 200 95 350 - 100 300 95 500 - 200 400 95 800 - 300 440 95 1200 - 800 500 95

Weight [kg] 16 14 30 53 33 36 68 123 165 58 53 91 189 -

Additional equipment: Automatic step-by-step system Gripping range according to individual requirements

Block gripper
Block grippers for the gentle transport of block-shaped loads with vertical, parallel side surfaces. A load-dependent clamping force is generated through the robust lever design; the load must not crush under pressure. The block gripper is designed for a coefficient of friction of at least 0.4 ; the item to be transported has to therefore be dry and free of lubricants. With suspension unit for single hooks, DIN 15401 Parallel gripping jaws with very robust secutex impact protection with a structured surface Hold-open lever, automatically latching into place, with extra large handle Additional pivot reinforcement for longer holding capability Finger trap protection Galvanized / powder coated Other designs available upon request!

Order No.

BLG 0025 0012 0 BLG 0025 0026 0 BLG 0025 0050 0 BLG 0050 0012 0 BLG 0050 0026 0 BLG 0050 0050 0 BLG 0100 0026 0 BLG 0100 0050 0 BLG 0100 0075 0 BLG 0250 0026 0 BLG 0250 0050 0 BLG 0250 0075 0

Load cap. [kg] 250 250 250 500 500 500 1000 1000 1000 2500 2500 2500

Gripping range A [mm] 125 - 50 260 - 150 500 - 250 125 - 50 260 - 150 500 - 250 260 - 150 500 - 250 750 - 480 260 - 150 500 - 250 750 - 480

Gripping Gripping Eye Weight jaws height diam. G [mm] H [mm] [mm] [kg] 100 x 100 132 80 12 100 x 100 132 80 16 100 x 100 132 80 17 100 x 100 132 80 18 100 x 100 132 80 21 100 x 100 132 80 28 120 x 120 162 85 33 120 x 120 192 85 43 120 x 120 192 85 60 160 x 160 217 95 78 160 x 160 217 95 93 160 x 160 217 95 107

Additional equipment: Automatic step-by-step system Gripping jaws with indentations (pay attention to the coefficient of friction) Gripping range according to individual requirements Special gripper with increased contact pressure for oiled parts

Three-fold gripper 26

Crate gripper

Gripper for foam blocks

Round material gripper

Turning gripper

Tongs and Grippers


Adjustable block tongs for stones
Adjustable tongs for the transport of concrete or stone blocks. A load-dependent clamping force is generated through the robust lever design; the load must not crush under pressure and the load center has to be in the middle. Suspension unit for single hooks, DIN 15401 Adjustment via socket pins Single toothed jaws Hold-open lever, automatically latching into place, with extra large handle Finger trap protection Galvanized / powder coated
Order No. BGS 0060 0054 0 BGS 0100 0058 0 BGS 0120 0045 0 Load cap. [kg] 600 1000 1200 A2 [mm] 540 580 450 A1 [mm] 300 300 140 B [mm] 175 215 175 W [mm] 80 100 100 Weight [kg] 25 48 30

Prefabricated concrete part tongs


Adjustable tongs for the transport of concrete or stone blocks. A load-dependent clamping force is generated through the robust lever design; the load must not crush under pressure and the load center has to be in the middle. Suspension unit for single hooks, DIN 15401 With secutex gripping jaws Hold-open lever, automatically latching into place, with extra large handle Finger trap protection Galvanized / powder coated
Order No. BFZ 0040 0020 0 BFZ 0040 0040 0 BFZ 0040 0060 0 Load cap. [kg] 400 400 400 A1 A2 [mm] 100-200 mm 200-400 mm 400-600 mm Weight [kg] 31 53 87

A1 A2

Universal turning gripper for stone slabs/pillars


A load-dependent clamping force is generated through wire ropes that can be used at different angles; the load must not crush under pressure. The stone slab/pillar can be gripped in a horizontal position, tilted into a vertical position and subsequently carried in a vertical position with the turning gripper. The gripper is designed for a coefficient of friction of at least 0.4 ; the item to be transported has to therefore be dry and free of lubricants. Coated gripping jaws Suspension unit for single hooks, DIN 15401 Hold-open lever Galvanized / powder coated Model KKULG with an additional safety device to prevent an unintended opening of the gripper Universal turning gripper for stone slabs
Order No. WGP 0050 0010 0 WGP 0120 0010 0 WGP 0050 0020 0 WGP 0120 0013 0 WGP 0160 0013 0 Load cap. [kg] 500 1200 500 1200 1600 A2 A1 [mm] [mm] 100 25 100 25 200 60 130 25 130 25 M [mm] 160 160 140 200 200 N [mm] 140 140 120 165 165 N1 Weight [mm] [kg] 90 12 90 16 24 27 29

Universal turning gripper for pillars


Order No. WGR 0050 0014 0 Load cap. A2 A1 [kg] [mm] [mm] 500 140 40 M [mm] 115 N [mm] 140 N1 [mm] 90 Weight [kg] 18

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Tongs and Grippers Suspension


for concrete pipes or manhole rings
Suspension equipment for the vertical transport of concrete pipes and rings. A load-dependent clamping force is generated through the robust lever design.
Order No. BRG 0150 0012 0 BRG 0250 0012 0 BRG 0150 0025 0 BRG 0250 0025 0 Load cap. [kg] 1500 2500 1500 2500 Model not adjustable not adjustable adjustable adjustable A2 [mm] 120 120 250 250

Suspension unit for single hooks, DIN 15401 RUD chain lifting equipment Galvanized clamps With secutex impact protection (gripping range reduced by 20 mm) as an option
A1 [mm] 80 * 80 * 80 80 B [mm] 225 245 275 275 D [mm] 500-2000 500-2000 500-2000 500-2000 Weight [kg] 18 24 36 42

30-90

A1-A2

Paving tongs
for curbstones / round profiles
Adjustable/non-adjustable paving tongs for manual handling of curbstones or similar elements or for parts with a circular cross section. A load-dependent clamping force is generated through the robust lever design; the load must not crush under pressure. The load center has Paving tongs for curbstones
Order No. BSG 0012 0025 0 BSG 0012 0027 0 Design fixed adjustable Load cap. [kg] 120 120 A2 [mm] 250 275 A1 [mm] 125 40 B [mm] 133 149 Weight [kg] 7,6 8

to be in the middle; 2 grippers have to be used in pairs for long parts. Extra large handles Adjustment via socket pins (only the adjustable model) Single toothed jaw (coefficient of friction at least 0.4 ) Galvanized / powder coated

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B

Special designs or different versions on request. Please telephone!

A1-A2

Paving tongs for round profiles


Order No. BSR 0005 0013 0 BSR 0025 0016 0 Load cap. [kg] 50 250 Diam. D [mm] 130 160 H [mm] 450 650 Weight [kg] 2 5
H D

Manual placement tongs


for slabs and paving stones
Manual placement tongs for manual handling of slabs and paving stones. The load center has to be in the middle; 2 grippers have to be used in pairs for long parts.
Order No. BSV 0001 0000 0 Load cap. [kg] 10 A2 [mm] 270

Extra large handles Extra narrow gripping jaws (they usually fit in the gap of the paving stone) Galvanized / powder coated
A1 [mm] 90 B [mm] 35 L [mm] 410 H [mm] 715 Weight [kg] 4,4

Tree trunk gripper


Adjustable tongs for the transport of tree trunks. A load-dependent clamping force is generated through the robust lever design; the load center has to be in the middle.
Order No. BSZ 0250 0100 0 Load cap. [kg] 2500 A1 [mm] 1000

Suspension unit for single hooks, DIN 15401 Single toothed jaw Automatic hold-open unit
A2 [mm] 400 Eye height [mm] 70 Eye width [mm] 140 Weight [kg] 160

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Other sizes available upon request!

Rail Grippers Gripping rails, but safely


Automatic RailGrip rail gripper patent pending
Fully automatic lifting of the rails without manual intervention (particularly picking up rails from a rail stack, for example, is frequently hazardous) Safety lock to prevent unintended opening of the gripper Super robust design, pulling at an angle (tilt angle 30) is permissible Please ask about your bulk discount when purchasing large quantities Note the exchange campaign RailGrip, automatic
RailGrip rail gripper with automatic system Order No. Model RGA 0200 0000 0 RGA 0400 0000 0 NK1 2001/75-A NK1 4001/75-A WLL [kg] 2000 4000 Gripping range/ rail type S49, R50, S54, UIC60 S49, R50, S54, UIC60 Eye diam. [mm] 90 90 Weight [kg] 13

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RailGrip, manual
RailGrip rail gripper with manual system Order No. Model RGM 0200 0000 0 RGM 0400 0000 0 NK1 2001/75 NK1 4001/75 WLL [kg] 2000 4000

New-for-old exchange campaign


And this is how it works: You give us your old rail gripper from Axzion or GKS and get a new RailGrip rail gripper from us at a special price. Save money, but don't save on quality!

Gripping range/ rail type S49, R50, S54, UIC60 S49, R50, S54, UIC60

Eye diam. [mm] 90 90

Weight [kg] 12

Roller clamp NKR


With limited guidance control With safety lock (mechanical)
Order No. RGR 0400 0000 0 Model NK 4001/75 WLL [kg] 4000 Gripping range rail type S49, R50, S54, UIC60 Eye diam. [mm] 110 Weight [kg] 31

Other grippers upon request. Here are a few examples:

Lifting 2000 kg Pulling 500 kg

Transport of piling

Grooved rail gripper

Multiple gripper up to 20 tons possible

For handling in the building yard up to 4000 kg 29

Grippers Robust and safe


Interior wire coil grippers
Interior wire coil gripper for quick and gentle transport in the steel industry. The robust design with a central stanchion and especially wear-resistant gripping prongs guarantee safe operation in permanent use. Torsion-resistant design due to a positive-locking central stanchion Exchangeable gripping claws made of highly wear-resistant fine-grain steel
A

Automatic step-by-step system Large lifting eye unit Low profile and robust structure Simple maintenance
W X V Y

J H

C G

Order No. DBI 0300 0000 0

Load cap. [kg] 3000

Gripping rg. A [mm] 800-550

Eye dim. H x B [mm] 150 x 70

Usf. ht. [mm] 960

C [mm] 290

G [mm] 150

H [mm] 860

J [mm] 1.460

V [mm] 170

W [mm] 100

X [mm] 40

Y [mm] 20

Weight [kg] 210

Technical specifications subject to change

Exterior wire coil grippers


Exterior wire coil gripper for the steel industry when a large amount of product turnover is involved in permanent operation. The well thought-out design ensures a safe and gentle grip on the wire coils. Robust, torsion-resistant design Exchangeable gripping claws made of highly wear-resistant fine-grain steel Automatic step-by-step system Large eye lifting eye Simple maintenance

W J Y X V

H1

B A

C F G

Order No. DBA 0300 0000 0

Load cap. [kg] 3000

Gripping rg. A [mm] 1250-850

Eye dim. H x B [mm] 150 x 75

Usf. ht. [mm] 1.380

B [mm] 710

C [mm] 350

H1 [mm] 800

H [mm] 1.280

J [mm] 1.580

V [mm] 120

W [mm] 70

X [mm] 150

Y [mm] 15

Weight [kg] 440

Technical specifications subject to change

Vertical coil lifter


The coils are gripped by clamping the outer edge; the coils have to be suitable for this strain. Suspension unit for single hooks, DIN 15401 Galvanized / powder coated Other dimensions upon request

Order No. SPV 0025 0035 0

Load cap. [kg] 250

D [mm] 355

W [mm] 30

V [mm] 60

Y [mm] 16

L [mm] 470

H [mm] 540

Weight [kg] 55

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Lifters and Grippers


Lifting equipment for passenger cars
Suitable for moving passenger cars. The maximum permitted weight of the car is 2500 kg with a wheel spacing of 3.5 to 4.5 m and a vehicle width of 1.6 to 2.2 m. Lifting beam with 4 lifting slings and 4 wheel clamps. It can be folded together for easy transport. Lifting eye for single hooks, DIN 15401 Assembly with socket pins Galvanized wheel clamps
Order No. PHG 0250 0000 0 PHG 0062 0000 0 Load cap. [kg] 2500 625 L [mm] 2060 W V Y [mm] [mm] [mm] 435 385 375 Individual wheel grippers DKmin 13" DKmax 17" 13" Weight [kg] 120 17"

Other dimensions upon request

Coil turner
The coil turner is suitable for turning coils and reels. The coil turner is moved into the coil core and then spread. The coil turner can also be provided with a screw plate for turning symmetrical machine parts. Suspension unit for single hooks, DIN 15401 With turning gearbox, self-locking With expanding arbor or screw plate Galvanized / powder coated Without turning gearbox as an option

Order No. SPW 0010 0140 0 SPW 0100 0080 0

Model NCP 100/1,4/250/13,5 NCP 1000/0,8/125/560

WLL [kg] 100 1000

D [mm] 1400 800

d [mm] 250 125

H [mm] 13,5 560

L [mm] 1350 1180

H1 [mm] 1620 1365

Weight [kg] 105 140

Other dimensions upon request

Other designs and information available upon request!

Gripper for rail vehicle wheels

Turning gripper for stone slabs

Stone gripper

Pull gripper

Turning gripper for coils

Gripper for flanges

Steel bar gripper

Turning gripper for wheels

Gripper for concrete sections

Gas cylinder lifter

Paper reel lifter

Gripper for box frame

Paper reel gripper

Cable reel gripper

Gripper for round steel

Special gripper, spindleadjustment

Special gripper

Turning gripper for foil

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Loading Forks
We keep the material flow "flowing"
Loading forks with manual weight balancing
The complete program in a lightweight design through the use of high-quality materials. All of the models have laterally adjustable forks, optional height adjustment, and provide multifunctional application possibilities for all load-lifting areas close to the floor because of this. The loading fork can be equipped with a protective cage and lashing strap or a safety chain for the overhead range for an additional charge. Welded design with slim fork prongs, the lifting ring is appropriate for DIN 15401 single hooks, among others. The surface has a rust-resistant primer coat; the top coat is RAL 1004 yellow. These robust loading forks are especially suitable for items on pallets. The weight balancing is done by rehanging the lifting ring by hand. Manufactured in accordance with the specifications of the Worker's Compensation Association and the accident-prevention regulations.

Fixed loading height

Flexible loading height

Load centre of gravity at 600 mm Suitable for the longitudinal and cross transport of a Euro pallet
Order No. Load C of G 600 mm LMS 0100 0100 6 LMS 0150 0100 6 LMS 0200 0100 6 LMS 0300 0100 6 LMH 0100 0100 6 LMH 0150 0100 6 LMH 0200 0100 6 LMH 0300 0100 6 Nom. load cap. [kg] 1000 1500 2000 3000 1000 1500 2000 3000 Prong cross-sec. [mm] 80 x 35 90 x 40 120 x 40 130 x 50 80 x 35 80 x 40 100 x 40 120 x 45 Over. ht. B [mm] 1450 1500 1570 1650 1800 1850 1900 1950 Ld. ht. [mm] 1300 1300 1300 1300 1300-2000 1300-2000 1300-2000 1300-2000 Prong adj. range Z [mm] 400-900 400-900 450-900 450-900 350-1000 400-1000 400-1000 450-1000 Weight [kg] 110 140 165 220 120 150 180 240

Load centre of gravity at 500 mm


Bestell-Nr. Load C of G 500 mm LMS 0100 0100 5 LMS 0150 0100 5 LMS 0200 0100 5 LMS 0300 0100 5 LMH 0100 0100 5 LMH 0150 0100 5 LMH 0200 0100 5 LMH 0300 0100 5

Height adj.

Fixed

Not suitable for the longitudinal transport of a Euro pallet!

Loading fork with manual weight balancing, simple design


These especially economical lifting forks are suitable for items on pallets. The weight balancing is achieved by rehanging the lifting ring by hand. The prongs have a fixed spacing.
1000 mm

Fixed loading height Fixed prong spacing

Order No.

LME 0150 0100 5

Load cap. [kg] 1500

Ring height [mm] 260

Ring width [mm] 140

Interior height [mm] 1300

Prong dim. [mm] 80x40

Prong spacing [mm] 580

Weight w/o load [kg] 120

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Loading Forks
Loading forks with automatic weight balancing
The secutex loading forks automatically adjust to the load center via a running carriage and gas strut. When empty, the lifting point is pressed against the rear limit stop by the wear-free gas strut and automatially hangs in a horizontal position. Under load, the eye moves to the front limit stop; the loading fork hangs in a vertical position. Loading forks with automatic weight balancing The automatic weight balancing system ensures that the loading fork hangs in a horizontal position in the loaded state, and easy handling of the pallets is possible because of this.

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Please note: The automatic weight balancing only goes into effect with WLL > 20%!

Fixed loading height

Flexible loading height

Load centre of gravity at 600 mm Suitable for the longitudinal and cross transport of a Euro pallet
Order No. Load C of G 600 mm LAS 0100 0100 6 LAS 0150 0100 6 LAS 0200 0100 6 LAS 0300 0100 6 LAH 0100 0100 6 LAH 0150 0100 6 LAH 0200 0100 6 LAH 0300 0100 6 Nom. load cap. [kg] 1000 1500 2000 3000 1000 1500 2000 3000 Prong cross-sec. [mm] 80 x 35 90 x 40 120 x 40 130 x 50 80 x 35 80 x 40 100 x 40 120 x 45 Over. ht. B [mm] 1450 1500 1570 1650 1800 1850 1900 1950 Ld. ht. [mm] 1300 1300 1300 1300 1300-2000 1300-2000 1300-2000 1300-2000 Prong adj. range Z [mm] 350-1000 400-1000 400-1000 450-1000 350-1000 300-1000 400-1000 450-1000 Weight [kg] 110 140 165 220 120 150 180 240

Load centre of gravity at 500 mm


Order No. Load C of G 500 mm LAS 0100 0100 5 LAS 0150 0100 5 LAS 0200 0100 5 LAS 0300 0100 5 LAH 0100 0100 5 LAH 0150 0100 5 LAH 0200 0100 5 LAH 0300 0100 5

Height adj.

Fixed

Not suitable for the longitudinal transport of a Euro pallet!

Special design loading forks

Wire bundles

With counterweight

For sheet metal stacks

Heavy duty loading fork

Folding

Loading fork for shelves with height adjustment and spindleadjustable suspension 33

Miscellaneous Lifting Resources Heavy load carrier


The mobile crane
Heavy loads are usually moved with large cranes. If such a load needs to be transferred to another building a heavy-load transport vehicle is normally used with the load being transferred with an overhead crane. The newly developed heavy load carrier functions independently of cranes and transporters. The load is picked up with an integrated, hydraulically driven hoist and the factory overhead crane remains free for use in on-going production. The heavy load carrier can then be navigated with millimetre accuracy along narrow ways, steered via a simple to use remote control. The robust wheels are coated with polyurethane and are driven by high-torque hydraulic motors. An on-board battery supplies power to the hydraulic pump which allows the heavy load carrier to be used independently, without external connections. Launch customer, MAN B&W in Denmark, transports marine engines weighing up to 80 t max., within its premises. It was possible to considerably reduce transport times to the engine test stand and to the paint shop for final painting. It is particularly important to note that the heavy load transporter can now be loaded independently of the production line, which eliminates the disruption to ongoing production. Do you require a similar solution? Please call us!

Heavy load lift truck


Simple handling
Heavy loads such as machine parts, coils and compact steel constructions are usually moved with cranes or large forklifts. Cranes are not available everywhere and cannot be used in all situations. Attaching the load takes time and using a forklift is often much more efficient. Large forklifts require wide passageways to manoeuvre and they must be driven by qualified staff. Heavy load lift trucks function in exactly the same manner as the well-known and widely used pallet trucks but are suitable for heavier loads. The load is lifted via the integrated, hydraulically powered lifting cylinder. The heavy load lift truck is easily manoeuvred via simple to operate controls on the steering drawbar. The robust wheels are coated with polyurethane and the guide wheel is driven by a high-torque hydraulic motor. An on-board battery supplies power to the hydraulic pump. Our launch customers have provided positive feedback that existing overhead cranes are freed up for other uses and there is reduced waiting time. The low build height is particularly important, meaning that closed containers can now be more easily loaded with the heavy load lift truck. We would be pleased to provide you with a quotation for any product on this page. Please contact us!

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Miscellaneous Lifting Resources Scrap containers


robust design
Mid-size scrap container Suspension unit for 4 leg chain and fork-lift truck prongs Automatically closing floor flaps for quick emptying, tipping out the scrap is no longer necessary

Heavy-duty scrap container Lifting unit for crane hooks Emptying by tipping out the scrap Super robust design for steel scrap

Too much valuable shop floor space is taken up with large waste containers, because a route wide enough for a truck has to also be kept open, in addition to the required floor space. These containers are transported with a crane and/or fork-lift truck; the handling becomes significantly easier because of this.

Tip out lifting beam for waste containers Electric motor drive Tilting function Gripping function

Mechanical swarf gripper


With exchangeable prongs made of high-strength 42CrMo4V steel No electrical power supply is required, so it is also suitable for bins Suitable for all swarf With an automatic step-by-step system High gripping reliability

We would be pleased to provide you with a quotation for any product on this page. Please contact us!

The gripper can be modified for different working dimensions and loadbearing capabilities.

Special solutions are no problem contact us!

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GKS Stahl- und Maschinenbau GmbH Carl-Leverkus-Strasse 16 40764 Langenfeld Germany


Telephone +49 (0) 2173 994322 Fax +49 (0) 2173 994346 e-mail info@gks-stahlbau.de Website www.gks-stahlbau.de

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