VECO Doc. No.

20298-01-EJ12-004
Project Title

MEHAR GAS DEVELOPMENT PROJECT

Area Location Discipline Document No. Rev. Page

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1.1 1.2 1.3 1.4 1.5 1.6

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TABLE OF CONTENTS INTRODUCTION .................................................................................................. 4

General ...........................................................................................................................4 Scope ..............................................................................................................................4 Definitions .......................................................................................................................5 Abbreviations...................................................................................................................5 Environmental Conditions................................................................................................6 Device Protection ............................................................................................................6

2.0 3.0
3.1 3.2 3.3

CODES AND STANDARDS................................................................................. 7 GENERAL ............................................................................................................ 8

Diaphragm Seals.............................................................................................................8 Signal Transmission and Power Supply...........................................................................9 Heat Tracing....................................................................................................................9

4.0
4.1 4.2 4.3 4.4 4.5

FLOW INSTRUMENTS ...................................................................................... 10

General .........................................................................................................................10 Differential Pressure Type Flow Meters .........................................................................11 Variable Area Flow Meters ............................................................................................13 Turbine Meters ..............................................................................................................13 Vortex Flow Meters........................................................................................................14

5.0
5.1 5.2 5.3 5.4

LEVEL INSTRUMENTS ..................................................................................... 14

Differential Pressure Level Instruments .........................................................................14 Displacer Level Instruments ..........................................................................................15 Radar Type Instruments ................................................................................................16 Local Gauge Level ........................................................................................................16

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6.1 6.2 6.3 6.4

PRESSURE INSTRUMENTS ............................................................................. 17

Pressure Gauges ..........................................................................................................17 Differential Pressure Gauges.........................................................................................17 Pressure Transmitters ...................................................................................................18 Pressure Switch ............................................................................................................18

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7.1 7.2

TEMPERATURE INSTRUMENTS ..................................................................... 19

General .........................................................................................................................19 Thermowell....................................................................................................................19

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Dial Thermometers ........................................................................................................19 Resistance Thermometers.............................................................................................20 Thermocouples..............................................................................................................20 Temperature Transmitter ...............................................................................................21

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DOCUMENTATION............................................................................................ 21 GUARANTEE..................................................................................................... 22 INSPECTION AND TESTING ............................................................................ 22

General .........................................................................................................................22 Factory Inspection .........................................................................................................22

11.0

CERTIFICATION................................................................................................ 23

VECO Doc. No. 20298-01-EJ12-004

Project Title

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INTRODUCTION General

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PETRONAS CARIGALI (Pakistan) Ltd. (PCPL) is undertaking the development of Mehar Gas Field in Mehar Block (Block 2767-1) located in Sindh and Balochistan Provinces of Pakistan. PCPL intends to develop the Mehar Field by installing a Gathering System, Gas Processing Facility (GPF) and Product Storage & Loading Facilities. The field facilities will be developed in two phases, Phase-I and Phase-2. Phase-1 development will cater to 55 MMSCFD of gas productions and Phase-2 will cater to 80 MMSCFD of gas productions. The expected condensate production rate is 6600 BPD for Phase-I and 7000 BPD for Phase-2. From GPF, treated sales gas will be exported through a new pipeline to existing SSGCL/SNGPL gas pipeline. Stabilized condensate and produced LPG will be exported by road tankers. Mehar Block is located in the Kirthar Fold belt area, in the Middle Indus Basin. Mehar field is located about 190 km west of Sukkur and 400 km north of Karachi in Sindh province. The environment is arid and the terrain is mountainous. Mazarani gas field, operated by PPL is situated about 25 km to the north, while Zamzama gas field operated by BHP is situated about 70 km to the north of Mehar Field. Mehar field consists of Pab and Ranikot formations. The wells will be connected to the new GPF through a Gathering System. There will be a total of 8 wells (4 in Pab & 4 in Ranikot) in Phase-1 and 3 additional wells (2 in Pab & 1 in Ranikot), totaling 11, in Phase-2 of the Mehar field development. 1.2 Scope This specification covers the basic minimum requirements for the General Instruments for the MEHAR Gas Development Project. This specification shall not be considered all-inclusive. The VENDOR shall submit full technical details of his standard equipment, which meet the requirements herein. Aspects of the requirements, which cannot be met, shall be identified and variances explained. This specification shall be read in conjunction with other specifications and documents indicated in the material requisition. The order of precedence of the documents shall be the following:

Government and Statutory regulation;

Datasheets; This specification; Company Standards (PTS); International Codes and Standards.

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However, VENDOR shall refer any conflict and any other matter, which requires further interpretation to the attention of COMPANY and COMPANYS interpretation, shall be final. 1.3 Definitions COMPANY Petronas Carigali Pakistan Limited (PCPL) or any Third Party assigned by the COMPANY Party which carries all or part of the design, engineering of the PROJECT. VECO Engineering, Abu Dhabi is the ENGINEER. Party which carries out all or part of the design, engineering, procurement, construction, commissioning or management, of the PROJECT. EPCC CONTRACTOR includes his approved, MANUFACTURERS, SUPPLIERS, VENDORS and SUBCONTRACTORS.

ENGINEER

EPCC CONTRACTOR

Party/ies, which manufacture and/or supply materials, equipment and services to perform duties as specified by the MANUFACTURER/SUPPLIER/VENDOR the CONTRACTOR in the scope of supply.

PROJECT 1.4 Abbreviations P&ID PCS PLC RTU UPS IEC ISO HART IP DC ATEX

MEHAR GAS DEVELOPMENT PROJECT

Piping & Instrument Diagram Plant Control System Programmable Logic Controller Remote Terminal Unit Uninterruptible Power Supply International Electrotechnical Commission International Organization for Standardization Highway Addressable Remote Transducer Internet Protocol Direct Current ATmosphere EXplosive

VECO Doc. No. 20298-01-EJ12-004

Project Title

MEHAR GAS DEVELOPMENT PROJECT

Area Location Discipline Document No. Rev. Page

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dP NPTM NPTF LCD 1.5

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Differential Pressure

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National Pipe Thread Taper Male National Pipe Thread Taper Female Liquid Crystal Display

Environmental Conditions Wellhead facilities, gathering stations and GPF area has been tentatively selected at a location about 190 km west of Sukkur and 300 km north of Karachi in Sindh Province. The environment is arid the terrain is mountain. The Environmental conditions are: Maximum ambient temperature Minimum ambient temperature Wet bulb temperature (design) Relative humidity (max / nor / min) Direction of prevailing wind Elevation above Mean Sea Level (GPF) Average barometric Pressure Ice/Snow Seismic zone Annual rainfall min. Annual rainfall max. : : : : : : : : : : : 55C 0.5C 30C 90 / 65 / 20% From south to north 54m (Site-IV) / 56m (Site-l) 1001.2 mbara (29.56 inches of Mercury) None Zone 2B, upper moderate with ground acceleration of 0.2 (Hold) 63.3 mm (year 2006) 139.9 mm (year 2005)

1.6

Device Protection Instruments shall be selected based on area classification drawings by Electrical (12MGDP-E-4000)). All instruments shall be certified as EExi IIA/IIB, T3. Suitable isolators shall be provided in control room. EExd protection shall be used for solenoid valves & where not available. Instruments enclosures, in field, shall be dust proof, weather proof to IP 65, as a minimum. All external surfaces shall be suitably painted for corrosion protection.

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CODES AND STANDARDS

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Codes, specifications and standards referred to within this specification, form a part of the requirements of this specification in a manner and to the extent specified within those codes and standards. Unless otherwise specified, the latest edition or revision to these codes specifications, and standards in force at the time of Request for Quotation (RFQ) and/or Purchase Order (PO) shall apply. No deviations from the Codes and Standards listed in this document will be allowed unless such deviations are clearly identified in the bids, with the reasoning. In addition, they must be approved in writing by COMPANY. API RP 551 API MPMS 5.3 API MPMS 14.3 IEC 60751 IEC 60584.1 IEC 60529 IEC 60540 IEC 60751 IEC 60331 IEC 60332-2 IEC 60654 IEC 60079 IEC 60529 IEC 60584-1 Process Measurement Instrumentation Metering, Measurement of Liquid HC by Turbine meters Natural Gas Fluids Measurement, Concentric, SquareEdged Orifice Meters Industrial Platinum Resistance Thermometer Sensors and Thermocouples Reference Tables-Thermocouples. Classification of Degrees of Protection Provided by Enclosures. Test Methods for Insulation and sheaths of Electric Cables and cords Resistance Type Temperature Elements Fire Resisting Characteristics of Electric Cable Flame Retardant Characteristics of Electric Cables. Part 3 Test on Bunched Wires or Cables Industrial Process Measurement Equipment; Operating Conditions and Control

Electrical Apparatus for Explosive Gas Atmospheres Classification of Degree of Protection Provided by Enclosures Thermocouple

VECO Doc. No. 20298-01-EJ12-004

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MEHAR GAS DEVELOPMENT PROJECT

Area Location Discipline Document No. Rev. Page

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ISA-MC96.1-1982 ISA-RP12.4-1996 ISA-5.1-1984 ISA-5.2-1976 ISA-5.3-1983 ISA-5.4-1991 ISO 5167

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Temperature Measurement Thermocouple Pressurized Enclosure Instrument Symbols and Identification Binary Logic Diagram for Process Operations Graphic Symbols for Distributed Control, Shared Display Instrumentation, Logic and Computer System Instrument Loop Diagram Measurement of Fluid Flow by means of Orifice Plates, Nozzles and Venturi Tube inserted in Circular CrossSection Conduits Measurement of Fluid Flow Estimation of Uncertainty of a Flow-Rate Measurement Measurement of Fluid Flow in Closed Conduits Coriolis Mass Flow meters Sulfide Stress Cracking resistant Metallic for Oil Field Equipment Quality Management System, Requirements Instrument engineering procedures Instruments for measurement and control

ISO 5168 ISO 10790 ISO 15156-1 / NACE MR-175 ISO 9001: 2000 PTS No. 32.31.00.10 PTS No. 32.31.00.32 3.0 GENERAL

The requirements set out in this specification shall not be construed to eliminate consideration of the VENDOR's standard design, which may receive the approval of the COMPANY, if found to be equivalent or superior to the requirements stated in this specification. 3.1 Diaphragm Seals Instruments on corrosive service shall be provided with integral or remote diaphragm seals. The complete diaphragm seal assembly shall be of welded construction. For transmitters, the capillary tubing shall be welded directly onto both ends of the sensor. For instruments with remote seals, the capillary material shall be stainless steel AISI 316(L) and shall be mechanically protected by flexible stainless steel armouring. The length of the capillary tubing shall suit the application but shall be at least 1 metre. For

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differential pressure applications with two remote seals, the two parts of the capillary tubing shall be of the same length. 3.2 3.2.1 Signal Transmission and Power Supply Electric Signal Transmission Intelligent analogue communication at 4-20 mA shall be considered between field transmitters to the Control System. The HART protocol shall be used, as it is the most widely available, common, open protocol, supported by the majority of the instrumentation vendors. Modbus-RTU or Ethernet IP based serial communication protocol shall be used for communication between Control System and other digital sub-systems (Package PLC), including analyzer systems. Transmission from Control System to the field mounted final elements shall be 4 to 20 mA DC. Instrumentation such as for machine monitoring, fire and gas detection, tank gauging, sub-systems for motor operated valves, etc., may have other signal transmission requirements according to VENDORs' standards. 3.2.2 Pneumatic Signal Transmission Pneumatic signal transmission for sensing devices shall only be applied with the approval of the COMPANY, and where it is used the transmission signal shall be 0.2 to 1.0 bar (g). However, all final control elements shall be pneumatic. 3.2.3 Power Supply All instruments shall operate on 24V DC loop powered supply. 3.2.4 Environmental Protections All instruments, systems and related components shall comply with the specified environmental conditions. Plant mounted instruments shall be suitable for operation in industrial, humid, saliferous and corrosive atmospheres and shall be adequately protected according to the electrical area classification. The minimum degree of protection of plant instruments shall be IP 65 as defined in IEC 60529. 3.3 Heat Tracing Instrument Process line for dead end shall be insulated / heat traced to avoid plugging during winter.

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FLOW INSTRUMENTS General

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The installation requirements (including the minimum straight length requirements) of pressure differential devices such as orifice plates and venturi tubes shall be in accordance with ISO 5167. For other types of flow measurement the VENDORs guidelines with regard to installation, commissioning and maintenance requirements shall be followed carefully. The straight length shall be free of protrusions from gaskets, welds etc. Eccentric pipe reducers have proven to severely disrupt the velocity profile and shall therefore not be used in the vicinity of velocity profile dependent flow meters. To avoid extremely long upstream straight lengths, control valves should be located downstream of the velocity profile dependent measuring elements wherever possible. Where isolating valves are located upstream of the measuring element, they should be located outside the required straight length, of the straight-through type (e.g. gate valves or ball valves) and fully open under normal plant operation. Flow metering devices should preferably be installed in vertical lines, with the flow in the upward direction. Exceptions for steam and wet gas applications or for gas containing particles, the flow direction shall be downwards. Liquid meters in horizontal lines shall not be installed at the highest piping point where gases are likely to collect and hard to remove. For liquid services, the horizontal or vertical flow line must remain full under all operating conditions. Gas meters in horizontal lines shall not be installed at the lowest piping point where liquids are likely to collect and hard to remove. Choose a location with minimum pipe vibration. If necessary, support the pipe at either end of the meter to prevent excessive movement. The inner diameter of the gasket shall exceed the inner diameter of the meter/meter run. Select a gasket type that is centered by its outer ring. An inner ring should prevent soft material from protruding into the pipe, causing flow pattern disturbance; If pressure and/or temperature measurements are required for density compensation, the pressure tapping and thermowell should be located at one pipe diameter upstream and five pipe diameters downstream of the uni-directional meter respectively. Vendors recommendations shall be complied with for installation of meter electronics. The use of Ultrasonic flow meter shall be on COMPANY approval.

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MEHAR GAS DEVELOPMENT PROJECT

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Differential Pressure Type Flow Meters Selection of Flow Scale Reading For the scale reading, a round figure should be selected that is 1-5% above the maximum flow to be measured under normal or abnormal operating conditions and 1520% above the normal design flow. The scale reading is usually expressed in mass flow units. One differential pressure transmitter is adequate, if the following criteria are met: The accuracy requirements are met; The minimum design flow is above 67% of the maximum flow reading. This corresponds with a differential pressure/ transmitter output signal of 45% and 30%, respectively; Two or ultimately three differential pressure transmitters with overlapping ranges should be considered, if the above criteria are not met; The minimum pressure rating shall be 140 kg/cm2 or 150% of the static operating pressure, which ever is greater; Transmitter shall have external zero and range adjustment switch; All wetted parts of transmitters shall be SS 316 as minimum and also comply with ISO 15156-1 / NACE MR-175 in sour service.

4.2.2

Selection of Bore and dP Range Flow elements shall be based on transmitter differentials ranges specified in ISO-5167 and orifice beta ratios shall be in between 0.2 to 0.6.

4.2.3

Flow Meter Orifice Plates Square edge orifice plates with flange tapping, shall be used wherever possible. Only for special applications, e.g. due to low pipe Reynolds Number, should a quarter circle or a conical entrance plate be used. Square edge concentric orifice plates shall be specified except where unsatisfactory for the application. Plate dimensions shall conform to ISO 5167, latest edition. Weep holes shall be provided in steam and gas flow installations where liquid entrainment is possible and retaining of fluid is not recommended. Material shall be ANSI Type 316 stainless steel unless special materials are required for a particular service. Orifice flanges shall be as per ANSI B16.36. Orifice material shall comply with ISO 15156-1 / NACE MR-175 in sour service. Eccentric or segmental orifice plates shall be used where horizontal meter runs shall be free draining or where entrained solids may otherwise impair the operation.

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Gas phase metering for the non-accounting metering applications shall utilize one square edge orifice plate located in a single chamber type orifice fitting. Orifice metering for process flow indication or control shall utilize flange tapped weld neck orifice flanges on line sizes 2" to 14" unless process conditions warrant another type of flowmeter. "Between-the-flange" orifice plates shall have jackscrews installed on the flanges to assist removal of the orifice plate. Orifice flange taps shall be oriented 45 below the horizontal centerline and 90 apart for liquid flow measurement and 45 above the horizontal centerline and 90 apart for gas flow measurement. Orifice metering less than 2" pipe size shall be accomplished by the use of an integral orifice type instrument or by swaging the line up to 2" and then using an orifice meter tube. Annubars or pitot tube may be used when favorable for the application, where only short up and downstream straight lengths are available, large diameter pipe or fluid velocity excludes orifice plate. 4.2.4 Restriction Orifice Plates Stainless steel restriction orifice plates shall also made in accordance with ISO 5167 except bevel on the outlet. The specification of restriction orifice plates shall take into account: The nominal size (normally equal to line size); The pressure rating of the flanges; The material (which shall be stainless steel to AISI 316 unless other materials are specified for the intended application); orifice material shall comply with ISO 15156-1 / NACE MR-175 in sour service. For high pressure drops, consideration should be given to hard-facing the orifice or to selecting of a material which can be hardened throughout; The orifice diameter resulting from the sizing. The required dimension shall be the calculated dimension rounded off to the nearest 0.1mm; Bleed or vent holes shall only be specified for plates in horizontal piping of 2 or larger.

Restriction orifice plates do not normally require straight lengths in upstream and downstream piping, but where the fluid flow has to be accurately set, the straight lengths shall be in accordance with the bracketed values given in ISO 5167.

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Differential Pressure Transmitter Differential pressure transmitter shall be SMART transmitter with 0.075% span accuracy and turndown shall be 100:1. All transmitters shall be provided with Integral Indicator in engineering units. Transmitters shall be specified with 1/2-inch NPT process connection where ever possible. 2-inch pipe mounting shall be used for all transmitters. The minimum pressure rating shall be 140 kg/cm2 or 150% of the static operating pressure, which ever is greater. 3 valve manifold shall be provided with the transmitter. Transmitter shall have external zero and range adjustment switch. All wetted parts of transmitters shall be SS 316 as minimum and also comply with ISO 15156-1 / NACE MR-175 in sour service.

4.3

Variable Area Flow Meters Rotameters may be provided for low flow rates if only local indication or local control is required. Rotameters may also be provided if the rangeability, linearity, viscosity, or other factors make it better suited to flow conditions than differential-pressure or vortex type instruments. Variable area flow meter shall be accurate within 2% of the full scale and shall have direct reading indicating scales or percentage scales with stainless steel factor tags. Range shall be selected that the normal flow rate shall be in between 40 and 80% and the minimum and maximum flow rate shall be in between 10% and 95% of the meter capacity. Wetted parts of variable are flow meter shall be stainless steel, Teflon or other linear material shall be considered for corrosive service. However, for purging application glass tube rotameter shall be used. Glass rotameter shall have beaded, ribbed or float tube guides. Plain tapered tubes are not acceptable. Floats shall have dimensionally stability and shall not respond to variations in viscosity.

4.4

Turbine Meters Turbine meters shall have flanged connections and the body material shall be carbon steel with stainless steel internals, unless the application requires other materials. All wetted parts of meter shall comply with ISO 15156-1 / NACE MR-175 in sour service.

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The Vendor shall calibrate the liquid turbine meters in accordance with the API Manual of Petroleum Measurement Standards, Chapter 5, and Section 3. Gas turbine meters shall be calibrated in accordance with A.G.A. Report No. 7. The maximum working pressure and temperature for turbine meters shall be in accordance with ASME B1.20.1 or ASME B16.5. Rotor bearings shall be tungsten carbide unless otherwise specified. Rotor hubs, blades, and rims shall be, as a minimum, stainless steel. Two magnetic pickups shall be positioned 90 electrical degrees apart and as near as practicable to 90 degrees apart on the meter housing of liquid turbine meters used for monitoring royalty/custody transfers. Turbine meters for gases shall have the following service parameters 4.5 Accuracy and linearity shall be 1.0% over the normal flow range; Repeatability shall be 0.1% over the normal flow range.

Vortex Flow Meters Vortex meters are the preferred flow transmitter for body sizes of 6 inch and less. Vortex meters with integral reducers shall be used, if necessary to get maximum rangeability. The low flow cutoff shall be evaluated to determine if it is low enough to support startup. Vortex flow meters shall not be used for service where Reynolds No. is < 40,000. Vortex shedding flow transmitters shall be supplied with integral indicators. Meter body sizes shall be determined based on the maximum flow. Vortex flow meter shall have following service parameters; Accuracy for liquid service shall be 0.8% of reading; Accuracy for Gas & Steam service shall be 0.8% of reading (Velocity 35m/s or less) and 1.5% of reading (Velocity 35m/s to 80m/s); Repeatability shall be 0.2% of reading.

5.0 5.1

LEVEL INSTRUMENTS Differential Pressure Level Instruments Differential pressure level transmitter shall be SMART transmitter with 0.075% span accuracy. All Differential pressure level transmitters shall be provided with Integral Indicator in 0 to 100% of measured range.

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Transmitters shall be specified with 1/2-inch NPT process connection where ever possible. 2-inch pipe mounting shall be used for all transmitters. The minimum pressure rating shall be 140 kg/cm2 or 150% of the static operating pressure, which ever is greater. All wetted parts of transmitters shall be SS 316 as minimum and also comply with ISO 15156-1 / NACE MR-175 in sour service. Transmitter shall be provided with 3 valve manifold. Differential pressure transmitter shall be closed coupled to minimize problems cause by long impulse lives. Remote Indicators should be used in preference to making extended impulse tubing runs to grade. For tanks which are at atmospheric pressure and are not pressurized shall have DP type transmitters. These will be flanged to connection with vessel as per process requirement. Differential pressure level transmitters shall have adjustable range span, range suppression, range elevations and over range protection. 5.2 Displacer Level Instruments Displacer transmitter shall be SMART transmitter with 24 VDC loop powered. All Displacer level transmitters shall be provided with Integral Indicator. Displacement transmitters may be used for liquid level ranges up to and including 60. Displacer chambers shall 2 Flanged connection. Displacer chambers shall have a rotatable head flange. Chamber shall be provided with a top flange to facilitate cleaning and removal of the displacer. Displacer transmitter shall have following service parameters; Accuracy shall be 0.5%; Linearity shall be 0.25% and; Repeatability shall be 0.25%.

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Radar Type Instruments

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Vessel radar level transmitters shall be flange mounted directly on the vessel. Vessel applications shall include stilling wells if liquid is turbulent or if dual radar transmitters are required. Vessel radar interface level transmitters shall have local indicators. Radar Level transmitter shall have following service parameters, 5.4 Accuracy shall be 5mm; Reparability shall be 1mm.

Local Gauge Level Local level indication shall be provided for all tanks, columns, vessels, and drums to determine total and interface (if any) level.

5.4.1

Magnetic-type level gauges Magnetic-type level gauges shall be of the magnetic-coupled level indicator type. Each level gauge shall have a DN 20 flanged vent and drain connection, each with a cap or blind. Magnetic-type level gauges shall have following service parameters, Flange rating shall be according to the vessel / drum design pressure; Pressurized floats shall not be used; Fanged vent and drain connections shall be provided; Floats shall be bottom-inserted and a bottom float stop (e.g. a spring) shall be provided; Bottom housings shall not be conical; Level gauges shall be shipped without the floats installed; Floats shall be installed after hydrostatic pressure testing; The housing shall be designed so that no moisture or dirt can enter Level gauge shall be located so that there is sufficient space for maintenance.

5.4.2

Float and Tape type level gauges For tanks, Float and Tape type level gauges will be used. Cage material should be 316 SS. Connections for wire will be through flanges on tank top. Rating for flanges should

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be at least 150 # rating. Float & tape gauges shall be provide with all required Mounting kits & accessories. 6.0 6.1 PRESSURE INSTRUMENTS Pressure Gauges Pressure gauge shall have 4.5 dial, NPTM process connection. Accuracy shall be 1% full scale. Bourdon tube pressure gauges should be of the full safety-pattern type in accordance with EN 837-1 with blow-out protection. For high pressure service (>300psi), gauges shall have solid front with blowout back. Over-range protection shall be 130% of the full scale and where design pressure exceeds this limit gauge savers shall be provided. Gauge saver shall be set at the factory at 110% of the dial range. Element and socket material shall be 316 SS and movement shall be stainless steel. Material of construction for gauges accessories shall also be minimum 316 SS. All wetted parts of gauges shall comply with ISO 15156-1 / NACE MR-175 in sour service. Dial shall be all 316 SS casing with BLACK letters on WHITE background. Glass shall be safety glass type and pointer shall be provided with external zero adjustment. Ingress protection shall be IP 65. Gauges on pump discharge and pulsating services shall have glycerin filled dial. Gauges on steam service shall be provided with pigtail shape syphon. 2 diaphragm seal shall be used in corrosive and plugging service. The diaphragm seal and pressure gauge combination shall be supplied as an integral unit. Pressure gauge shall be selected from the manufacturers standard available range so that the normal operating pressure is between 33 to 66% of full scale, and the gauge is suitable for the lower design pressure (e.g. full vacuum) and covers the upper design pressure (relief valve set pressure should not exceed the range). Pressure gauges shall be provided with gauge saver wherever sudden pressure surge occurs. 6.2 Differential Pressure Gauges Differential pressure gauge shall be of diaphragm or blows or capsule type. Gauge shall have 6 dial, NPTF process connection. Accuracy shall be 1.5% full scale. Dial shall be all 316 SS casing with BLACK letters on WHITE background. Glass shall be safety glass type and pointer shall be provided with external zero adjustment. Ingress protection shall be IP 65.

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Gauges shall withstand the maximum static pressure indicated on the data sheet on either side (LP or HP). Element material shall be 316 SS and movement shall be stainless steel. Material of construction for gauges accessories shall also be minimum 316 SS. All wetted parts of gauges shall comply with ISO 15156-1 / NACE MR-175 in sour service. Gauge shall be provided with bracket suitable for 2 pipe mounting. 6.3 Pressure Transmitters Pressure transmitter shall be 4~20mAdc two wire smart transmitters with HART protocol. Transmitter shall be provided with local LCD indication in user configurable engineering units. Accuracy shall be 0.075% calibrated span over the 10:1 turndown while range ability shall be 100:1. Stability shall be 0.125% URL over the 5 years Element material shall be 316L SS and body material shall be of 316 SS including process connection. Electrical entry shall be NPTF. All wetted parts of transmitters shall comply with ISO 15156-1 / NACE MR-175 in sour service. Transmitter sensor fill fluid shall be silicone oil; however, for diaphragm seals fill fluid shall be suitable for the maximum temperature indicated on the data sheets. For the measurement of absolute pressure, the instrument shall have an absolute vacuum reference chamber. Differential pressure transmitter shall be used for DRAFT pressure measurement. 2 diaphragm seal shall be used in corrosive and plugging service. Diaphragm seal can be direct mounted or remote seal type. Remote diaphragm seal shall be flanged type with 316 SS armored flexible capillary. 6.4 Pressure Switch Pressure switch shall not be used without COMPANY approval. Transmitters shall be for main plat applications. Pressure switches shall have fixed differential and internally accessible adjustments for set point. Adjusters shall be provided with scales. Contacts SPDT except where DPDT snap acting are suitable.

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TEMPERATURE INSTRUMENTS General For local indication, filled systems shall not be used. For remote temperature indication, Resistance Temperature Detection (RTD) or thermocouples shall be used. Thermometers and temperature element, except skin-mounted elements, shall be installed inside thermowells. Temperature element for safety system shall not be installed in the same well where element is installed for monitoring or control service. Temperature points shall never be installed directly downstream of flashing or cavitating valves, due to the risk of breakage as a result of excessive vibration, or directly upstream of flow meters requiring a straight length.

7.2

Thermowell Thermowell shall be flanged drilled barstock type with tapered construction. Screwed thermowells shall only be used on low pressure service, small skid package equipment and require COMPANY approval. Fabricated thermowell shall be used where required insertion length is more than 20. Material of construction shall be 316 SS or better. Flange material shall be same as of the thermowell material and the rating shall be as per the equipment nozzle rating or piping class. 6 nipple-union-nipple extension in 316 SS shall be provided for each element. Thermowell shall be comply with ISO 15156-1 / NACE MR-175 in sour service. U length (insertion length) shall be standardized as below unless the application demands higher insertion length: Line size up to 6 : 9; Line size 8 & above: 10; Equipments & vessels: 16.

VENDOR shall perform the wake frequency calculation and suggest recommendation / support in case of high ratio. Thermowells for Flare Pilot temperature controls shall be able to withstand very high temperatures. 7.3 Dial Thermometers Every angle bi-metallic thermometers with 5 dial size shall be used for field mounted temperature indication up to 800C. Accuracy shall be 1% full scale.

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Project Title

MEHAR GAS DEVELOPMENT PROJECT

Area Location Discipline Document No. Rev. Page

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MGDP

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Stem shall be of 0.25 diameter and material of construction shall be 316 SS. Connection to shall be thermowell shall be NPTM sliding on stem type material of construction shall be 316 SS. Dial shall be all 316 SS casing with BLACK letters on WHITE background. Glass shall be safety glass type and pointer shall be provided with external zero adjustment. Ingress protection shall be IP 65. Range shall be selected from the manufacturers standard available range so that the normal operating temperature is between 50 to 75% of scale. 7.4 Resistance Thermometers By default, resistance thermometers shall be used for temperatures up to 650C. Resistance thermometers shall be 3-wire single element of Pt 100 (100 ohm at 0C), type. Resistance tolerance classes shall be class A and the relation between resistance & temperature shall be in accordance with IEC 60751. Element shall be 316 SS sheathed and the connection to shall be thermowell shall be NPTM. Element head shall be of die-cast aluminum and shall have cable entry of NPTF. 7.5 Thermocouples Thermocouples shall be of premium grade wire with mineral oxide insulated with 316 SS sheath and ungrounded type. Reference tables for thermo-electric voltage in relation to temperature are based upon IEC 60584-1. Thermocouples for standard applications shall be selected from the following types: Type K J T B Temperature Ranges - 20 C to 1000 C 0 C to 550 C below 0 C above 1000 C

For use of other thermocouple types requires the approval of the COMPANY. For thermocouple type letter designations, refer to IEC 60584-1 or ANSI MC96.1 Element head shall be of die-cast aluminum with suitable terminal blocks. Cable entry shall be NPTF. The use of duplex thermocouples shall be avoided except where

VECO Doc. No. 20298-01-EJ12-004

Project Title

MEHAR GAS DEVELOPMENT PROJECT

Area Location Discipline Document No. Rev. Page

12

MGDP

1024

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special thermowell constructions are required or where process conditions demand exotic materials. 7.6 Temperature Transmitter Temperature transmitters shall be 4~20mAdc two wire smart transmitters with HART protocol. Transmitter shall be UNIVERSAL input type and shall accept input from any type of the temperature element, hence shall have automatic compensation for temperature variations at the cold junction. The transmitter output signal shall be linear with the measured temperature. Temperature transmitters shall be 2 pipe mounted with local LCD indication in user configurable engineering units. 8.0 DOCUMENTATION VENDOR shall submit all documentation related to each and every instrument for COMPANYs authorization or information. EPCC contractor to supply documents as required by CARIGALI STANDARD PROCEDURE. Comments made by COMPANY on submittals shall not relieve CONTRACTOR or VENDOR of any responsibility in meeting the requirements of the specifications. Such comments shall not be construed as permission to deviate from requirements of the specification/purchase order unless specific and mutual agreement is reached and confirmed in writing by COMPANY. VENDOR shall provide documents/ drawings for each type of instrument as listed below: Assembly drawing for erection with overall dimensions, weights, and necessary free spaces; Functional diagram (pneumatic, hydraulic and electric) pointing out external connections; Technical data, characteristics, performances; Copies of certificates of safety execution (included in QC book); List of spare parts for two years of operation in SPIR forms; Detailed drawings for spare parts knowledge; List of spare parts for start-up; Copies of calibration certificates (included in QC book);

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Project Title

MEHAR GAS DEVELOPMENT PROJECT

Area Location Discipline Document No. Rev. Page

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9.0

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1024

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Inspection test plan (included in QC book); Vendor shall comply the requirements of documentation specified in COMPANY procedure CSP-03. Vendor fabrication book (included in QC book); Installation manual/ installation instructions; Operating manual/ operating instructions; Maintenance manual/ maintenance instructions; Quality control book.

GUARANTEE The VENDOR shall assume responsibility and overall guarantee for the materials package. The CONTRACTOR shall transmit all relevant purchase order documents including specifications to his VENDORS. It is the CONTRACTORs responsibility to enforce all Purchase Order and Specification requirements on his VENDORS. The Vendor shall submit all relevant drawings and engineering data to the COMPANY. The VENDOR shall obtain and transmit all warranties to the COMPANY, in addition to the system warranty. Warranty shall meet project requirements.

10.0 10.1

INSPECTION AND TESTING General The responsibility for inspection and testing rests with the CONTRACTOR/VENDOR. However COMPANY reserves the right for stage inspection of material, manufacturing process, testing, etc. and right to inspect the supplied items anytime during manufacture and fabrication. All instruments shall be physically inspected and functionally tested. The performance shall be within the tolerance specified in the related data sheets. The pressure containing parts shall be tested for leak with a pressure of 1.5 times maximum working pressure or the design pressure whichever is higher.

10.2

Factory Inspection Each instrument shall be inspected by authorized personnel independent of the manufacturing department.

VECO Doc. No. 20298-01-EJ12-004

Project Title

MEHAR GAS DEVELOPMENT PROJECT

Area Location Discipline Document No. Rev. Page

12
11.0

MGDP
CERTIFICATION

1024

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The VENDOR shall supply all material and testing certificates shall be provided issued and signed by the VENDOR's inspection, laboratory personnel, or other appropriate responsible employee in accordance with EN.10204-3.1B Certificate. In addition, the certificate shall include all information regarding customer, number of order, works number, type and quantity of materials. The production, process heat treatment and other relevant features, if not limited or prescribed by the material specification, should also be included. The test certificate shall confirm that satisfactory testing has been carried out. VENDOR's serial numbers shall be quoted on all certificates. The certificates shall indicate the method of marking and the material shall be marked in such a manner that it can be traced back to the certificate and test relevant to it. All non-destructive testing shall be fully certified. Functional test certificates shall be provided. Official typed certificates shall be forwarded within one week of test completion. Test certificates shall be approved by COMPANY prior to dispatch. Approval by the COMPANY shall not relieve the CONTRACTOR/VENDOR of his responsibility to comply with the purchase order and this specification.