Part 8 Particular Requirements Electrical Equipment

8.1

Introduction

The specific design and performance requirements for all electrical equipments are given in this part of the Specification. The requirements specified shall be fully met with by the Contractor. In case of any deviations, the Contractor shall bring out the same in Schedule of Deviations from Particular Requirements failing which it will be considered that the Contractor fully complies with these requirement. General requirement of electrical equipments are covered under Part-5 of this specification.

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8.2 Sr. No. 8.2.1

High Voltage Circuit Breakers Unit Technical Particulars

Description General

(a) Application (b) Quantity (c) Type of circuit breaker (d) Type of system neutral earthing 8.2.2 (a) (b) (c) (d) Rated Values Voltage and frequency Normal current at site conditions Short circuit breaking current Short-time withstand Current Duration (e) (f) (g) (h) (i) 8.2.3 Making capacity Operating duty Line charging breaking current Capacitor Breaking Current Breaker capacity of magnetising current Rated Withstand Test Voltages

Indoor/ Outdoor Nos.

Outdoor 6 SF6 Effectively earthed

kV, Hz A kA (rms) kA (rms) Sec kA A A A

66, 50 800 14 14 1 35 0-3 min-CO-3 min-CO 10 As per manufacturers standard. Suitable to 8 MVA - 1 No Transformer

(a) Lightning impulse (+ve & -ve) (b) 1 Min power frequency (Dry & Wet) 8.2.4 Operating Mechanism

kV (Peak) kV (rms)

325 140

(a) Type (b) Control Voltage (i) Motor (ii) Close/Trip coils 8.2.5 Miscellaneous (a) No. of aux. contacts ( NO & NC) (b) Earthing conductor Material Size (c) Whether mounting structure included in Contractors Scope of Supply (d) Clamps & connectors (i) By Employer / Contractor
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Motor compressed spring V V 240 V AC 110 V DC

Nos. mmxmm Yes/No

6 No., 6 NC GS Flat 40 x 6 Yes

Contractor
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Description (ii) Take-off (Horiz./Vert/Other) (iii) Conductor material & size (iv) Clamp material

Unit

Technical Particulars Horizontal Lynx ACSR 19.60 mm dia Aluminium alloy with copper alloy cladding 4000 Normal 40 Yes

(e) Height of connection/bus above ground level (f) Environment (Normal/Polluted) (g) Reference ambient temperature (h) SF6 gas reprocessing & filling unit (Required)

mm

Deg.C Yes/No

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8.3 Sr. No. 8.3.1

High Voltage Isolators Unit Technical Particulars

Description General

(a) Application

Indoor/ Outdoor Nos.

Outdoor

(b) Quantity with earth switch (c) Type of isolator and mounting (centre break/double break with centre pole rotating) (d) Execution of poles (gang operated three phases/three individual phases) 8.3.2 Rated Values

18 Centre rotating double break

Gang operated three phase.

(a) Voltage and frequency (b) Normal current at site conditions (c) Short-time withstand (d) Peak withstand current current duration

KV, Hz A kA (rms) sec kA (rms)

66 , 50 800 14 one 35 10 Suitable to 8 MVA transformer one number 35

(e) Breaking capacity of line charging A current (f) Breaking capacity of magnetising A current (g) Short circuit making current earthing switch 8.3.3 Rated Withstand Test Voltages (a) Lightning Impulse (i) To earth and between poles (ii) Across the isolating distance (b) One Min. Power Frequency of kA (peak)

kV (peak) kV (peak)

325 375

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Description (i) To earth and between poles (ii) Across the isolating distance

Unit kV (rms) kV (rms)

Technical Particulars 140 160

8.3.4 (a) (b) (c) 8.3.5

Operating Mechanism Operating Device Main Isolator Earth Switch Support Insulators ) ) Manually operated )

(a) Type of insulator (Pedestal/Solid/Polycone etc.) (b) Creepage distance (c) Minimum Strength (i) Torsional (ii) Cantilever 8.3.6 Miscellaneous (a) No. of NO & NC Aux. (main & earth switch) (b) Earthing conductor Material Size (c) Mounting structure included in Contractors Scope of Supply (d) Phase to phase spacing of poles (e) Height of connection or bus above ground level 8.3.7 (a) (b) (c) (d) 8.3.8 Clamps and Connectors By Employer / Contractor Take off (Horz. Vert. etc.) Conductor size and material Clamp material Auxiliary Supply For Control Interlocks With Circuit Breaker

mm Nm N

Pedestal 1100 3000 8000

Nos.

6 NO, 6 NC G.S. Flat 40 x 6 Yes 2000 4000

mm x mm

mm mm

By Contractor Horizontal Lynx ACSR 19.6 mm dia. To suit isolator terminal and Lynx ACSR conductor

V Elec/ Mech

8.3.9

110 V D.C. Castle/Kirk/Yale/ Equivalent

8.4 Sr. No.

Lightning Arrestors Description Unit Technical Particulars

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Description General

Unit

Technical Particulars

(a) Application (b) Quantity (c) Type of arrester (Non-linear resistor (Typed, gapped/metal oxide, gapless) (d) System Voltage Normal Highest (e) (f) (g) 8.4.2 Type of system neutral earthing Short circuit current at arrester location Maximum duration of earth fault Rated Values Nos.

Outdoor 18 Gapless Metal Oxide 66 72.5 Effectively earthed 14 1

kV kV kA Sec.

(a) Arrester voltage (b) Nominal discharge current (c) Pressure relief class (short circuit capability) (d) Long duration current impulse withstand (i) Discharge class (ii) Peak current and virtual duration of peak (iii) High current impulse 8.4.3 Performance Characteristics (a) Continuous operating voltage (b) Residual voltage corresponding to: (i) Steep current impulse (ii) Switching current impulse 8.4.4 Arrester Housing (a) Material of housing (b) Withstand test voltages (i) One minute power frequency (ii) Lightning impulse (c) Creepage distance 8.4.5 Whether Insulating Base Required 8.4.6 Accessories Required (a) (b) (c) (d) (e) 8.4.7 Discharge counter Grading ring Clamps and connectors Leakage current meter Earth lead disconnector Conductor Sizes

kV kA kA

60 10 (B) 20

A/s kAp

Class 2 500/2000 100

kV kV (peak) kV (peak)

44 156 120

Porcelain kV kV (peak) mm Yes/No 127 257 1100 Yes

Yes/No Yes/No Yes/No Yes/No Yes/No

Yes Yes Yes Yes Yes

(a) Line side conductor (b) Earthing conductor

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mmxmm
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Lynx ACSR, 19.6 mm dia. Material : G.S. Flat

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Description

Unit

Technical Particulars Size : 40x6

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8.5 Sr. No. 8.5.1 (a) (b) (c) (d) (e) 8.5.2

High Voltage Current Transformers Description General Application / type Quantity System Voltage System neutral earthing No. of cores on each CT Primary Current Rating Unit Technical Particulars BWSSB Outdoor / oil filled 36 66 Effectively earthed Three KEB

Nos. kV Nos.

36 66 One

(a) Primary current (b) Extended primary current rating (clause 4 of IS:2705 Part-II) (c) Short time thermal rating (i) Current (ii) Duration (d) Dynamic rating 8.5.3 Insulation (a) Class of winding insulation (b) Maximum Ambient temperature rise Temperature rise of winding (c) Impulse withstand (d) One min. power frequency withstand 8.5.4 Applicable Details C.T. for BWSSB (a) Core - 1 (i) Purpose (ii) Ratio (iii) Burden of CT ratio (iv) Accuracy class (b) Core - 2 (i) Purpose (ii) Ratio (iii) Minimum knee point voltage (iv) Accuracy class (c) Core - 3 (i) Purpose (ii) Ratio (iii) Burden (iv) Accuracy class (v) Instrument security factor 8.5.5 Applicable Details C.T. for KEB (a) Core-1 (i) Purpose (ii) Ratio
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A A

100 120

100 120

kA sec. kA (peak)

14 1 35

14 1 35

C C kV (peak) kV (rms)

Class A or better 40 55 325 140

40 55 325 140

A VA A kVp

O/C protection 100/1 15 5P10 Transformer differential protection 100/1A 650 PS Metering 100/1 15 0.5 More than 5

A VA

A
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Metering 100/1
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Description (iii) Burden (iv) Accuracy class (v) Instrument security factor Miscellaneous

Unit VA

Technical Particulars 15 0.5 More than 5

8.5.6

(a) Creepage distance (b) Secondary cable (c) Earthing conductor

mm sq.mm Material Size mmxmm

1100 1.5 copper GS flat 40x6

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8.6 Sr. No. 8.6.1

H.V. Voltage Transformers Description General Outdoor/electro magnetic type oil filled 18 Effectively earthed Unit Technical Particulars

(a) Application (b) Quantity (c) System neutral earthing 8.6.2 Rated Value (a) Rated primary voltage (b) Rated secondary voltage S1 8.6.3 Design Parameters (a) Method of connection (i) Primary winding P (ii) Secondary winding S1 (b) Application S1 (c) Rated burden S1 (d) Accuracy class (e) Rated voltage factor (f) Class of winding insulation (g) Max. Wdg. temp. at 110% excitation and rated burden (h) Creepage distance (i) Secondary cable (j) Earthing Conductor Material Size Nos.

V V

66000/3 110/3

VA S1

Star earthed Star earthed Metering 100 0.5 1.2 continuous, 1.5 for 30 sec. Class A or better 55 C 1100 1.5 copper GS flat 40x6

mm sq.mm mmxmm

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8.7 Sr. No. 8.7.1

Insulators and Insulator Fittings Description General kV (rms) kV (rms) kV (peak) mm 66 Effectively earthed For Stack 140 325 1100 Unit Technical Particulars

(a) Nominal system voltage (b) System neutral earthing (c) Insulation level (i) One minute power frequency (Dry/Wet) (ii) Impulse voltage withstand (iii) Creepage distance (total) 8.7.2 Outdoor Post Insulators (a) Number of insulator unit per stack (b) Minimum failing load (i) Bending (ii) Torsion 8.7.3 Insulators for Strung Bus (a) Type (b) No. of insulators in each string (c) Insulation levels (i) Wet power frequency withstand (ii) Impulse voltage withstand (iii) Creepage distance (total) 8.7.4 Insulator Fittings for Overhead Power Lines (a) Material (b) Size of power line conductor (c) Bolted type/compression type

Nos. N Nm

Two 8000 3000

kV (rms) kV (rms) mm

Ball and socket type disc insulators 5 String 140 325 1100

Drop forged from high carbon steel Lynx ACSR 19.6 mm dia. Compression type

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8.8 Sr. No. 8.8.1 8.8.2 8.8.3

ACSR Conductor and Galvanised Steel Wires Description Application Code name Quantity Unit Technical Particulars i) Strung bus and jumpers ii) Shield wire Conductor Shield wire Lynx ACSR Not applicable As required As required (By Contractor) (By Contractor) 30/2.79 7/2.79 7/3.66

8.8.4 Material and stranding (a) Aluminium No./dia.mm (b) Galvanised Steel No./dia.mm wire

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8.9 Sr. No. 8.9.1

Clamps And Connectors Description Materials Aluminium alloy casting Bimetallic connectors made from aluminium alloy casting with 4 mm thick cast copper alloy liner Malleable iron casting Hot dip galvanised steel Bolted 100 Unit Technical Particulars

(a) For connecting ACSR conductor to ACSR Conductor (b) For connecting equipment terminal made of copper or brass to ACSR conductor (c) For connecting G.I shield wire (d) Bolts, nuts, plain washers and spring washers for (a), (b) & (c) 8.9.2 Type 8.9.3 Rated Current A

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8.10 Sr. No. 8.10.1 8.10.2

Relay and Control Panel Description Quantity Reference drawings Unit No. Technical Particulars 3 Nos. T.K.Halli CWPS 3065-W3b-3101 Harohalli CWPS 3065-W3b-3201 Tataguni CWPS 3065-W3b-3301

8.10.3

Preferred dimensions (max.) of complete control relay panels (a) Length (b) Height (c) Depth 8.10.4 Colour finish Shade of panel

mm mm mm

3000 2400 1000 Interior : Glossy white Exterior: Light grey, semi-glossy shade 631of IS 5 2.0 2.0 Bottom Yes

8.10.5 Thickness of sheet steel (Cold (a) Rolled) mm (b) Frame Frame enclosure, doors, covers, mm partition 8.10.6 Cable entry 8.10.7 Control Cable glands, Crimp type tinned copper lugs, supporting clamps and brackets, wiring troughs and gutters to be supplied. 8.10.8 Earth bus material/size 8.10.9 Earthing Material conductor Size mmxmm

Copper / 25 x 6 mm GS flat 40x6

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Sr. No. 8.10.10

Device Designation

Qty.

Type, Brief Description and Application

Equipment List for each 66/6.9 kV Transformer 8.10.10.1 Protection (a) 87 T 3

(b) 50/51 and 50 N

(c)

(63GPX1 & GPX2) (49-1X1 & 1X2) (49-2X1 & 49-2X2)

High speed, harmonic restraint percentage differential protection. The bias setting shall be adjustable between 10 to 50%. The operating time shall not be more than 2 cycles. Necessary auxiliary CTs for ratio matching shall be included. 3 nos. of instantaneous phase O/C relay with IDMT O/C relay for phase faults and one instantaneous relay for ground fault shall be provided on H.V. side of the transformers. Phase fault relays shall have a range of 50-200% of IA and ground fault relay shall have range 20-80% of IA. Auxiliary relays for indication of Buchholz relay (63 GP) operation and for winding and oil temperature (49-1, 49-2), alarm and trip. 63GP, 49-1 and 49-2 shall form part of transformer (covered under separate package) A common trip relay for all the protections. The trip relay shall trip and block closing of transformer HV and LV breakers. The trip relay shall be continuously supervised by a supervisory relay in both energised and deenergised condition of the trip coil. Restricted earth fault protection of L.V. side of transformer where L.V. neutral is grounded through low resistance.

(d) 86

(e) 64 N

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Device Designation Metering and Other Equipment

Qty.

Type, Brief Description and Application

(a) Annunciator (b) Ammeter

1 set 3

(c) kW meter

(d) kWh meter

(e) PF meter

(f) Breaker Control Switch

(g) Semaphore indicators (isolator) (h) Mimic diagram (i) Semaphore indicators (LV breaker) (j) Semaphore indicator (LV bus coupler) (k) Push buttons (l) DC supply switch (m) Fuse (n) Auxiliary Relays

1 1 1 1 1 Set 1 As required As required

12 point annunciator complete with all accessories Ammeter range 0-100 A with C.T. ratio offered. Accuracy class 0.5 Kilo-watt meter 0-10 MW range suitable for CT & VT ratio offered Accuracy class 0.5 kWh meter suitable for CT ratios and PT ratio as offered Accuracy class 0.5 Power factor meter 0.5 - 0 - 0.5 range. Accuracy class 0.5 Breaker control switch with ON & OFF indicating lamps with necessary contacts for closing and tripping Semaphore indicators for isolator position indications Mimic diagram including mimic in HV and LV side Semaphore indicators for L.V. breaker position. Semaphore indicator for L.V. as coupler breaker position Push buttons for annunciation system D.C. supply isolator switch Fuse for DC circuit Auxiliary relays and timers as required

8.11

Power Transformers and Auxiliary Transformers

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Description

Unit

8.11.1

Rated output

KVA

Technical Particulars Power Transformer Auxiliary Transformer i) T.K. Halli 8000 i) T.K. Halli 100 ii) Harohalli 8000 ii) Harohalli 100

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iii) Tataguni 8000 8.11.2 Quantity required Nos.

iii) Tataguni - 100 Two Nos. At T.K. Halli P.S. Two Nos. At Harohalli P.S. Two Nos. At Tataguni P.S. Outdoor 6.6/0.433 Three 50 4 Two/Copper Delta Star Dyn 11 Solidly earthed

8.11.3 8.11.4 8.11.5 8.11.6 8.11.7 8.11.8

Transformer location No load transformer ratio Number of phases Rated frequency Hz % kV/kV

i) Two Nos. At T.K. i) Halli P.S. ii) Two Nos. At ii) Harohalli P.S. iii) Two Nos. At iii) Tataguni P.S. Outdoor 66/6.9 Three 50 8.35 Two/Copper Delta Star Dyn 11 Resistance to restrict fault current to full load current ONAN

Impedence at all taps Number of winding / material of conductor 8.11.9 Method of connection (a) HV winding (b) 8.11.10 8.11.11 LV winding Vector group LV Neutral

8.11.12 8.11.13

Type of cooling Tap changer

ONAN

8.11.14 8.11.15 8.11. 16 (a)

Tap range Tap step Terminal connection HV terminals

% %

Full capacity on load on Full capacity off HV side circuit type on HV side with pad locking facility +10 to 20 +5 to 10 1.25 2.5

66 kV bushing suitable Cable box suitable to ACSR LYNX to 6.6 kV XLPE, conductor. UE, Al.Conductor cable, 1 No. 3C x 25 Sq.mm

Sr. No.

Description

Unit

Technical Particulars Power Transformer Auxiliary Transformer Cable box suitable to 6.6 kV Al. Conductor XLPE UE cable, 3 Nos. 3C x 240-Sq.mm. Three rated Bushing CTs 1000/1A,
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(b) LV terminals

Cable box suitable to 650/1100 V AYFY cable, 1 No. 3 C x 150 Sq.mm.

8.11.17 (a)

Current Transformer On LV

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(b) On LV Neutral

Vk=250V and RCT = 3 One Bushing CT rated 1000/1A, 15VA, 5P10 and another bushing CT rated 1000/1A, Vk=250V, Rct= 3 i) LV neutral shall be brought out through a 6.6 kV bushing, for connection to earth through Neutral grounding resistance of rating 66 kV/3, 5.70, 670 A, 10 secs Insulation level 6.6 kV LV Neutral shall be brought out through a 1.1 kV rated bushing, both inside the cable box for forming the 3 Ph, 4wire system and outside the cable box for direct connections to earth by means of 25 x 3mm, GI earthing conductor

8.11.18

LV Neutral earthing

ii) Cable from L.V. neutral bushing to NGR cubicle by 6.6 kV XLPE unarmoured single core 500 mm2 Al conductor 8.11.19 (a) Insulation of Windings kV (r.m.s) kV (peak) H.V. 140 L.V. 20 H.V. 20 L.V. 3.0

One minute power frequency withstand voltage (dry and wet) (b) 1.2/50 micro second full wave impulse withstand voltage 8.11.20 Insulation of bushings (a) Rated bushing

325 H.V.

60 L.V. (Line and Neutral) 7.2

60 H.V. 7.2

L.V. (Line and Neutral) 1.1

Voltage

of

kV

72.5

Sr. No.

Description

Unit

(b)

One minute power frequency withstand voltage (c) 1.2/50 microsecond full wave impulse withstand voltage

kV (r.m.s) kV (peak)

Technical Particulars Power Transformer Auxiliary Transformer 140 20 20 3.0 325 60 60 -

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(d) Minimum creepage distance 8.11.21 Vacuum withstand capability of transformer main tank with bushings, radiations, fitting and accessories. 6.6 kV Cable Box

mm

1100

130

130

25

500mm of mercury

Not applicable

8.11.22

6.6 cable box shall be provided on transformer towards right hand side of transformer with when viewed from H.V side. This will facilitate removal of transformer for maintenance without affecting 6.6 kV cable terminations. 8.11.23 Radiator Banks Radiator banks shall be provided on transformer on left side when viewed from H.V side. Refer 66 kV substation layout Plan drawing. Nos. 3065-W3b-3104 for T.K. Halli CWPS, 3065-W3b-3204 for Harohalli CWPS and 3065-W3b-3304 for Tataguni CWPS. 8.11.24 Transformer : For Cost loading refer clause 25.3 (c) (ii), Part 2 of Volume 0 ; For Penalty refer clause 20.6 (b), Part II of Volume 1

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