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STORAGE TANK LEVEL INSTRUMENTATION SYSTEMS TANK OPERATING LEVELS WORKSHEETS

Client : Installation Name: Prep. By : Date : Rev. Shell Pakistan Ltd. Keamari Isnstallation, Karachi Shoaib Mar. 31, 2009 0

Tank Product No.

Tank Dia.

Tank Height (Note 7)

Max. Inflow Rate (m3/hr.)

Volume Per Unit of Tank Level (l/mm)

Rate of Tank Rise at Max. Inflow (mm/min)

Emergency Response Time (min)

Normal Response Time (min)

High-High Level Setting Cal. (mm) Set (mm)

High Level Setting Cal. (mm) Set (mm)

Overfill Level

High-High Level (m3)

High Level

Normal Fill Level

Height Volume Height Volume Height Volume (mm) (mm) (mm) (m3) (mm) (m3)

(m)

(m)

S-11

SUPLL

6.09

12.1

258

29

148 (Note-3)

15

12

2214

2250

2289

2325

12100

9850

286.92

9775

285

9700

283

(Note-1) 15 12 6629 6700

(Note-2) 6704 6775 13800 7100 451.682 7025 447 6950 442

XXS-28 JETA1

13.8

1687

64

442 (Note-3)

(Note-1) 15 12 6629 6700

(Note-2) 6704 6775 13800 7100 451.682 7025 447 6950 442

S-18

JETA1

13.8

1687

64

442 (Note-3)

assumed 0
NOTES:

(Note-1) 15 12 #DIV/0! (Note-1)

(Note-2) #DIV/0! (Note-2) 75 0 0 0 -75 0 -150 0

#DIV/0! (Note-3)

200 mm or max. inflow rate for 15 min. whichever is greater The recommended difference between the high level and the high-high level is 75 mm. SPL to confirm Normal Fill Level: The level upto which the tank is allowed to receive product at the maximum allowable receiving flow rate for a predetermined time prior to reaching the safe fill level. Overfill Level : (The tank maximum capacity) The highest possible liquid level in the tank prior to product being lost or damage is caused to the tank and / to its fittings (IFC / EFR) i) Fixed roof tank (no IFC) : Top of the Shell (Top Angle) or bottom of Top foam connection ii) IFC and EFR tanks : level at which the floating roof (including seal) strikes a tank fitting on top of the tank or tank top connections. 6 Safe Fill Level : The safe fill level upto which the tank is allowed to receive product delivery after the normal fill level is attained. 7 BOP of Top Foam Pourer otherwise Tank Height
1

2 3 4 5

Overfill Protection System

Rev.0

Page 1

STORAGE TANK LEVEL INSTRUMENTATION SYSTEMS TANK OPERATING LEVELS WORKSHEETS


Client : Installation Name: Prep. By : Date : Rev. Shell Market Midle EastPakistan Ltd. Jebel Ali Installation, UAE Umair Mar. 31, 2009 0

Tank Product No.

Tank Dia.

Tank Height (Note 7)

Max. Inflow Rate (m3/hr.)

Volume Per Unit of Tank Level (l/mm)

Rate of Tank Rise at Max. Inflow (mm/min)

Emergency Response Time (min)

Normal Response Time (min)

High-High Level Setting Cal. (mm) Set (mm)

High Level Setting Cal. (mm) Set (mm)

Overfill Level

High-High Level (m3)

High Level

Normal Fill Level

Height Volume Height Volume Height Volume (mm) (mm) (mm) (m3) (mm) (m3)

(m)

(m)

S-06

HOBC

6.096

12.1158

258

29

147 (Note-3)

15

12

2210

2250

2285

2325 12115.8

9865.8 287.947

9790.8

286 9715.8

284

(Note-1) 15 12 2214 1450

(Note-2) 2289 1525 12100 10650 310.223 10575 308 10500 306

S-07

SUPLL

6.09

12.1

258

29

148 (Note-3)

(Note-1) 15 12 2260 2300

(Note-2) 2335 2375 12116 9816 280.137 9741 278 9666 276

S-10

SUPLL

6.028

12.116

258

29

151 (Note-3)

(Note-1) 15 12 2264 2300

(Note-2) 2339 2375 12100 9800 279.217 9725 277 9650 275

S-09
NOTES:

SUPLL

6.023

12.1

258

28

151 (Note-3)

(Note-1)

(Note-2)

200 mm or max. inflow rate for 15 min. whichever is greater The recommended difference between the high level and the high-high level is 75 mm. SPL to confirm Normal Fill Level: The level upto which the tank is allowed to receive product at the maximum allowable receiving flow rate for a predetermined time prior to reaching the safe fill level. Overfill Level : (The tank maximum capacity) The highest possible liquid level in the tank prior to product being lost or damage is caused to the tank and / to its fittings (IFC / EFR) i) Fixed roof tank (no IFC) : Top of the Shell (Top Angle) or bottom of Top foam connection ii) IFC and EFR tanks : level at which the floating roof (including seal) strikes a tank fitting on top of the tank or tank top connections. 6 Safe Fill Level : The safe fill level upto which the tank is allowed to receive product delivery after the normal fill level is attained. 7 BOP of Top Foam Pourer otherwise Tank Height
1

2 3 4 5

Overfill Protection System

Rev.0

Page 2

STORAGE TANK LEVEL INSTRUMENTATION SYSTEMS TANK OPERATING LEVELS WORKSHEETS


Client : Installation Name: Prep. By : Date : Rev. Shell Pakistan Ltd. Keamari Isnstallation, Karachi Shoaib Mar. 31, 2009 0

Tank Product No.

Tank Dia.

Tank Height (Note 7)

Max. Inflow Rate (m3/hr.)

Volume Per Unit of Tank Level (l/mm)

Rate of Tank Rise at Max. Inflow (mm/min)

Emergency Response Time (min)

Normal Response Time (min)

High-High Level Setting Cal. (mm) Set (mm)

High Level Setting Cal. (mm) Set (mm)

Overfill Level

High-High Level (m3)

High Level

Normal Fill Level

Height Volume Height Volume Height Volume (mm) (mm) (mm) (m3) (mm) (m3)

(m)

(m)

S-02

HOBC

6.096

12.28

258

29

147 (Note-3)

15

12

2210

2250

2285

2325

12280

10030 292.739

9955

291

9880

288

(Note-1) 15 12 1414 1450

(Note-2) 1489 1525 12100 10650 485.679 10575 482 10500 479

S-03

SKO

7.62

12.1

258

46

94 (Note-3)

(Note-1) 15 12 2212 2250

(Note-2) 2287 2325 12116 9866 287.669 9791 285 9716 283

S-04

HOBC

6.093

12.116

258

29

147 (Note-3)

(Note-1) 15 12 2215 2250

(Note-2) 2290 2325 12280 10030 292.067 9955 290 9880 288

S-05
NOTES:

SKO

6.089

12.28

258

29

148 (Note-3)

(Note-1)

(Note-2)

200 mm or max. inflow rate for 15 min. whichever is greater The recommended difference between the high level and the high-high level is 75 mm. SPL to confirm Normal Fill Level: The level upto which the tank is allowed to receive product at the maximum allowable receiving flow rate for a predetermined time prior to reaching the safe fill level. Overfill Level : (The tank maximum capacity) The highest possible liquid level in the tank prior to product being lost or damage is caused to the tank and / to its fittings (IFC / EFR) i) Fixed roof tank (no IFC) : Top of the Shell (Top Angle) or bottom of Top foam connection ii) IFC and EFR tanks : level at which the floating roof (including seal) strikes a tank fitting on top of the tank or tank top connections. 6 Safe Fill Level : The safe fill level upto which the tank is allowed to receive product delivery after the normal fill level is attained. 7 BOP of Top Foam Pourer otherwise Tank Height
1

2 3 4 5

Overfill Protection System

Rev.0

Page 3

STORAGE TANK LEVEL INSTRUMENTATION SYSTEMS TANK OPERATING LEVELS WORKSHEETS


Client : Installation Name: Prep. By : Date : Rev. Shell Pakistan Ltd. Keamari Isnstallation, Karachi Shoaib Mar. 31, 2009 0

Tank Product No.

Tank Dia.

Tank Height (Note 7)

Max. Inflow Rate (m3/hr.)

Volume Per Unit of Tank Level (l/mm)

Rate of Tank Rise at Max. Inflow (mm/min)

Emergency Response Time (min)

Normal Response Time (min)

High-High Level Setting Cal. (mm) Set (mm)

High Level Setting Cal. (mm) Set (mm)

Overfill Level

High-High Level (m3)

High Level

Normal Fill Level

Height Volume Height Volume Height Volume (mm) (mm) (mm) (m3) (mm) (m3)

(m)

(m)

SP-11 With LOBP

#DIV/0! (Note-3)

15

12 #DIV/0! (Note-1)

#DIV/0! (Note-2) 300 345 (Note-2) #DIV/0! (Note-2) #DIV/0! (Note-2)

75

-75

-150

SP-16

JP-08

17.374

9.4488

256

237

18 (Note-3)

15

12

270 (Note-1)

375

9448.8

9148.8 2168.87

9073.8

2151 8998.8

2133

#DIV/0! (Note-3)

15

12 #DIV/0! (Note-1)

75

-75

-150

0
NOTES:

#DIV/0! (Note-3)

15

12 #DIV/0! (Note-1)

75

-75

-150

200 mm or max. inflow rate for 15 min. whichever is greater The recommended difference between the high level and the high-high level is 75 mm. SPL to confirm Normal Fill Level: The level upto which the tank is allowed to receive product at the maximum allowable receiving flow rate for a predetermined time prior to reaching the safe fill level. Overfill Level : (The tank maximum capacity) The highest possible liquid level in the tank prior to product being lost or damage is caused to the tank and / to its fittings (IFC / EFR) i) Fixed roof tank (no IFC) : Top of the Shell (Top Angle) or bottom of Top foam connection ii) IFC and EFR tanks : level at which the floating roof (including seal) strikes a tank fitting on top of the tank or tank top connections. 6 Safe Fill Level : The safe fill level upto which the tank is allowed to receive product delivery after the normal fill level is attained. 7 BOP of Top Foam Pourer otherwise Tank Height
1

2 3 4 5

Overfill Protection System

Rev.0

Page 4

STORAGE TANK LEVEL INSTRUMENTATION SYSTEMS TANK OPERATING LEVELS WORKSHEETS


Client : Installation Name: Prep. By : Date : Rev. Shell Pakistan Ltd. Keamari Isnstallation, Karachi Shoaib Mar. 31, 2009 0

Tank Product No.

Tank Dia.

Tank Height (Note 7)

Max. Inflow Rate (m3/hr.)

Volume Per Unit of Tank Level (l/mm)

Rate of Tank Rise at Max. Inflow (mm/min)

Emergency Response Time (min)

Normal Response Time (min)

High-High Level Setting Cal. (mm) Set (mm)

High Level Setting Cal. (mm) Set (mm)

Overfill Level

High-High Level (m3)

High Level

Normal Fill Level

Height Volume Height Volume Height Volume (mm) (mm) (mm) (m3) (mm) (m3)

(m)

(m)

SP-5

Furnace

17.821

10.725

208

249

14 (Note-3)

15

12

208 (Note-1)

250

283 (Note-2)

325

10725

10475 2612.81

10400

2594

10325

2575

SP-6

Furnace

17.821

12.1

208

249

14 (Note-3)

15

12

208 (Note-1)

250

283 (Note-2) 1766

325

12100

11850 2955.78

11775

2937

11700

2918

SP-7

LDO

17.821

12.116

1687

249

113 (Note-3)

15

12

1691

1750

1825

12116

10366 2585.62

10291

2567

10216

2548

(Note-1) 15 12 #DIV/0! (Note-1)

(Note-2) #DIV/0! (Note-2) 75 0 0 0 -75 0 -150 0

0
NOTES:

#DIV/0! (Note-3)

200 mm or max. inflow rate for 15 min. whichever is greater The recommended difference between the high level and the high-high level is 75 mm. SPL to confirm Normal Fill Level: The level upto which the tank is allowed to receive product at the maximum allowable receiving flow rate for a predetermined time prior to reaching the safe fill level. Overfill Level : (The tank maximum capacity) The highest possible liquid level in the tank prior to product being lost or damage is caused to the tank and / to its fittings (IFC / EFR) i) Fixed roof tank (no IFC) : Top of the Shell (Top Angle) or bottom of Top foam connection ii) IFC and EFR tanks : level at which the floating roof (including seal) strikes a tank fitting on top of the tank or tank top connections. 6 Safe Fill Level : The safe fill level upto which the tank is allowed to receive product delivery after the normal fill level is attained. 7 BOP of Top Foam Pourer otherwise Tank Height
1

2 3 4 5

Overfill Protection System

Rev.0

Page 5

STORAGE TANK LEVEL INSTRUMENTATION SYSTEMS TANK OPERATING LEVELS WORKSHEETS


Client : Installation Name: Prep. By : Date : Rev. Shell Pakistan Ltd. Keamari Isnstallation, Karachi Shoaib Mar. 31, 2009 0

Tank Product No.

Tank Dia.

Tank Height (Note 7)

Max. Inflow Rate (m3/hr.)

Volume Per Unit of Tank Level (l/mm)

Rate of Tank Rise at Max. Inflow (mm/min)

Emergency Response Time (min)

Normal Response Time (min)

High-High Level Setting Cal. (mm) Set (mm)

High Level Setting Cal. (mm) Set (mm)

Overfill Level

High-High Level (m3)

High Level

Normal Fill Level

Height Volume Height Volume Height Volume (mm) (mm) (mm) (m3) (mm) (m3)

(m)

(m)

SP-18 HSD

36

13.03

2600

1018

43 (Note-3)

15

12

639 (Note-1)

650

714 (Note-2)

725

13030

12380 12601.3

12305

12525

12230

12449

SP-19 JET A1

36

11.627

2600

1018

43 (Note-3)

15

12

639 (Note-1)

650

714 (Note-2) 2818

725

11627

10977 11173.2

10902

11097

10827

11021

SP-20 SUPER

17.37

14.63

2600

237

183 (Note-3)

15

12

2743

2750

2825

14630

11880 2815.18

11805

2797

11730

2780

(Note-1) 15 12 1160 1200

(Note-2) 1235 1275 14630 13430 3182.48 13355 3165 13280 3147

SP-21 AVGAS
NOTES:

17.37

14.63

1100

237

77 (Note-3)

(Note-1)

(Note-2)

200 mm or max. inflow rate for 15 min. whichever is greater The recommended difference between the high level and the high-high level is 75 mm. SPL to confirm Normal Fill Level: The level upto which the tank is allowed to receive product at the maximum allowable receiving flow rate for a predetermined time prior to reaching the safe fill level. Overfill Level : (The tank maximum capacity) The highest possible liquid level in the tank prior to product being lost or damage is caused to the tank and / to its fittings (IFC / EFR) i) Fixed roof tank (no IFC) : Top of the Shell (Top Angle) or bottom of Top foam connection ii) IFC and EFR tanks : level at which the floating roof (including seal) strikes a tank fitting on top of the tank or tank top connections. 6 Safe Fill Level : The safe fill level upto which the tank is allowed to receive product delivery after the normal fill level is attained. 7 BOP of Top Foam Pourer otherwise Tank Height
1

2 3 4 5

Overfill Protection System

Rev.0

Page 6

STORAGE TANK LEVEL INSTRUMENTATION SYSTEMS TANK OPERATING LEVELS WORKSHEETS


Client : Installation Name: Prep. By : Date : Rev. Shell Pakistan Ltd. Keamari Isnstallation, Karachi Shoaib Mar. 31, 2009 0

Tank Product No.

Tank Dia.

Tank Height (Note 7)

Max. Inflow Rate (m3/hr.)

Volume Per Unit of Tank Level (l/mm)

Rate of Tank Rise at Max. Inflow (mm/min)

Emergency Response Time (min)

Normal Response Time (min)

High-High Level Setting Cal. (mm) Set (mm)

High Level Setting Cal. (mm) Set (mm)

Overfill Level

High-High Level (m3)

High Level

Normal Fill Level

Height Volume Height Volume Height Volume (mm) (mm) (mm) (m3) (mm) (m3)

(m)

(m)

SP-13 HSD

25.15

11.81

2600

497

87 (Note-3)

15

12

1308

1350

1383

1425

11810

10460 5196.34

10385

5159

10310

5122

(Note-1) 15 12 1392 1400

(Note-2) 1467 1475 12340 10940 5107.1 10865 5072 10790 5037

SP-14 HSD

24.38

12.34

2600

467

93 (Note-3)

(Note-1) 15 12 3867 3875

(Note-2) 3942 3950 11880 8005 1345.67 7930 1333 7855 1320

SP-15 SUPER

14.63

11.88

2600

168

258 (Note-3)

(Note-1) 15 12 1636 1675

(Note-2) 1711 1750 14630 12955 5146.43 12880 5117 12805 5087

SP-17 SUPER
NOTES:

22.49

14.63

2600

397

109 (Note-3)

(Note-1)

(Note-2)

200 mm or max. inflow rate for 15 min. whichever is greater The recommended difference between the high level and the high-high level is 75 mm. SPL to confirm Normal Fill Level: The level upto which the tank is allowed to receive product at the maximum allowable receiving flow rate for a predetermined time prior to reaching the safe fill level. Overfill Level : (The tank maximum capacity) The highest possible liquid level in the tank prior to product being lost or damage is caused to the tank and / to its fittings (IFC / EFR) i) Fixed roof tank (no IFC) : Top of the Shell (Top Angle) or bottom of Top foam connection ii) IFC and EFR tanks : level at which the floating roof (including seal) strikes a tank fitting on top of the tank or tank top connections. 6 Safe Fill Level : The safe fill level upto which the tank is allowed to receive product delivery after the normal fill level is attained. 7 BOP of Top Foam Pourer otherwise Tank Height
1

2 3 4 5

Overfill Protection System

Rev.0

Page 7

STORAGE TANK LEVEL INSTRUMENTATION SYSTEMS TANK OPERATING LEVELS WORKSHEETS


Client : Installation Name: Prep. By : Date : Rev. Shell Pakistan Ltd. Keamari Isnstallation, Karachi Shoaib Mar. 31, 2009 0

Tank Product No.

Tank Dia.

Tank Height (Note 7)

Max. Inflow Rate (m3/hr.)

Volume Per Unit of Tank Level (l/mm)

Rate of Tank Rise at Max. Inflow (mm/min)

Emergency Response Time (min)

Normal Response Time (min)

High-High Level Setting Cal. (mm) Set (mm)

High Level Setting Cal. (mm) Set (mm)

Overfill Level

High-High Level (m3)

High Level

Normal Fill Level

Height Volume Height Volume Height Volume (mm) (mm) (mm) (m3) (mm) (m3)

(m)

(m)

SP-02 FO

25.9

10.97

215

527

7 (Note-3)

15

12

102 (Note-1)

200

177 (Note-2) 1309

275

10970

10770 5674.21

10695

5635

10620

5595

SP-03 HSD

25.9

10.97

2600

527

82 (Note-3)

15

12

1234

1250

1325

10970

9720 5121.01

9645

5081

9570

5042

(Note-1) 15 12 1234 1250

(Note-2) 1309 1325 10970 9720 5121.01 9645 5081 9570 5042

SP-04 HSD

25.9

10.97

2600

527

82 (Note-3)

(Note-1) 15 12 2603 2625

(Note-2) 2678 2700 9144 6519 1627.7 6444 1609 6369 1590

SP-08 HSD
NOTES:

17.83

9.144

2600

250

174 (Note-3)

(Note-1)

(Note-2)

200 mm or max. inflow rate for 15 min. whichever is greater The recommended difference between the high level and the high-high level is 75 mm. SPL to confirm Normal Fill Level: The level upto which the tank is allowed to receive product at the maximum allowable receiving flow rate for a predetermined time prior to reaching the safe fill level. Overfill Level : (The tank maximum capacity) The highest possible liquid level in the tank prior to product being lost or damage is caused to the tank and / to its fittings (IFC / EFR) i) Fixed roof tank (no IFC) : Top of the Shell (Top Angle) or bottom of Top foam connection ii) IFC and EFR tanks : level at which the floating roof (including seal) strikes a tank fitting on top of the tank or tank top connections. 6 Safe Fill Level : The safe fill level upto which the tank is allowed to receive product delivery after the normal fill level is attained. 7 BOP of Top Foam Pourer otherwise Tank Height
1

2 3 4 5

Overfill Protection System

Rev.0

Page 8

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