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JC International Limited
RC. 413243
OFFSHORE CRANE INSPECTION REPORT

STATUTORY INSTRUMENTS 1998 NO. 2307 The Lifting Operations and Lifting Equipment Regulations 1998 STATUTORY INSTRUMENTS 1992 NO. 3073 The Supply of Machinery (Safety) Regulations 1992 STATUTORY INSTRUMENTS 1998 NO. 2306 The Provision and use of Work Equipment Regulations 1998
Name & Address of the Owner of the Crane TRANSOCEAN SUPPORT SERVICES Name & Address of the Maker of the Crane MARATHON LETOUNNE MISISIPI USA Type of Crane & Source of Power PEDESTAL CRANE HYDRAULIC/ELECTRICAL Model No. Pedestal Height from Main Deck
AS Date of last previous test of Crane: 10-12-2012
Requested By:
Date of Examination
CHRIS CHINDAH
Date of manufacture of Crane NOT SEEN Type of Derricking Interlock LATTICE Maker Serial Number
10/12/2012
Place of Survey HI 7 Owners distinguished Mark or No.

N/A
7.25m
Relevant Standard API RP 2D, ISO 4309-1990
PCM-120-AS-1408
10-12-2012 (i)
Length of jib (feet/mtrs)
Date of last previous thorough examination of Crane
Type of inspection:
(ii)
Boom Radius
(iii)
Boom Angle (Degrees)
(iv)
Test Load (Tonne)
(v)
S.W.L(Tonne)
Thorough Visual Examination MPI and Load Testing STATUS: FIT FOR USE AS AT THE
TIME OF INSPECTION
(feet/mtrs)
36.6m
40
78
27.4mT
21.95mT
In the case of a crane with a derrick jibs, the maximum angle at 0 which the jib may be worked. 80
Defects noted and alterations and repairs required before the Crane is put into service ( if none enter NONE)
Boom Hoist Wire Rope (Construction, Size) X (Parts of line) = SWL

22mm 8XK26WS-SPC(IWRC)(1-5-5+5-10) zZb(Zn) 6
Boom Hoist Wire Rope (Construction, Size)
(Parts of line) =
51.84 tons
SWL
Main Hoist Wire Rope (Construction, Size) Load Measuring Device: N/A LOCATION OF CRANE: PORT SIDE
25mm 8XK26W-SPC(IWRC)(1-5-5+5-10) zZb(Zn)
(Parts of line) =
22.8 tons
SWL
INSPECTOR NAME/QUALIFICATTION:
ELVIS BASSEY LEEA, SNT LEVEL II MT, PT, UT, Lifting Equipment Insp.
Serving the Lifting, Rigging and Load Securement Industries
Page 1 of 12
JC International Ltd.
A)
WIREROPE AND HOOK
Inspect, measure wire rope with Venier caliper And record: Construction, Diameter, Type End, Orientation. BOOM LINE a) b) Nominal diameter of Boom Line: Measured Diameter of Boom Line: 22mm Rotation Resistance RLL 22mm None
Worst percentage of Wear Reduction at Different Section of Boom Line: Maximum Allowable: 10% = Defect which may impair continued use of this wire rope: Overall Assessment: c) d) Installed Date: Wire rope condition:
None Acceptable 11/07/2011 Good No visible defect
LOAD LINE e) f) Nominal diameter of Load line: Measured diameter of Load line: 25mm Rotation Resistance RLL 25mm None
Worst percentage of Wear Reduction at different sections of Load line: Maximum Allowable 10% = Defect which may impair continued use of this wire rope: Overall Assessment: Installed Date: g) Wire rope condition:
None Acceptable. 26-03-2012 Good No visible defect
Page 2 of 12
AUX. LINE h) i) Nominal diameter of Aux. line: Measured diameter of Aux line:
Worst percentage of Wear Reduction at different sections of Aux line: N/A Maximum Allowable 10% = Defect which may impair continued use of this ire rope: Overall Assessment: j) Installed Date:
k) l)
Wire rope condition: Pendant Line (R): Installed Date: 38mm 6XK36WS-1WRC(1-7-7+7-14)Szb(zn) March 26, 2009 38mm 6XK36WS-1WRC(1-7-7+7-14)Szb(z March 26, 2009
m) Pendant Line (L): Installed Date:
B)
INSPECT HOOK FOR CRACKS AND DEFORMATION. a) Safety Latch:
CONDITION
COMMENTS
Good
Restoring ability and proper operation of hook latch.
b) Wedge Sockets: c) Proper loop and end termination of dead ends:
N/A Good
d) Swivel Condition:
Good
Swivel 360 without difficulty
e) Pin Condition:
Good
f)
Hook Throat Opening:
Good
In good condition with no distortion, no wear on throat opening
g) Main Hoist Block Hook i) Manufacturer: ii) Rating:
Marathon 25 Tons
Page 3 0f 12
h) Sheaves bearings and Bushing: i) Broken Wires
Not seen None
Parts enclosed
a) Number of Broken wires in one strand: b) Number of Broken wires in one lay: c) Numbers of Broken wires at the end fitting:
None None None
WIRE ROPE WINCH DRUMS 1. Main Line Hoist Drum
CONDITION Good
COMMENTS Wire rope properly Reeved
a) Rope Properly Reeved:
Yes
Reeving conform to manufacturers specifications.
b) Main Hoist Rope Reeving: Number of parts:
c) Main Hoist Dead End Anchor Condition:
Good
d) Wedge Socket:
Good
Wedge socket is properly installed and 100% MPI no crack found.
2.
Aux line Hoist Drum: a) Rope properly reeved: b) Aux Hoist Rope Reeving: Number of parts:
N/A
c)
Aux Hoist Dead End Anchors Condition: d) Wedge Socket: 3. Boom Line Hoist Drum: a) Rope properly Reeved: Yes Reeving conform to manufacturers specifications
Page 4 0f 12
b) Boom Hoist Rope Reeving: Number of parts:
c) Boom Hoist Dead End Anchor Condition:
Good
e) Wedge Socket:
Good properly installed and 100% MPI no crack found
D.
BOOM AND SHEAVES a) Anti two Block Device:
CONDITION Good
COMMENTS Anti-two block is Properly secured. No signs of corrosion and bends.
b) Boom Structural Components:
Good
c) Boom Length:
36.6m
d) Condition of Pins/keeper/Bolts:
Good
No wear on pins and Foot pins secured. Limit tested and functional
e) Boom Stop:
Good
f)
Number of Sections:
g) Hose/Cable Condition:
Good
h) Number of Sheaves on Boom Line:
i)
Inspect Chords and Lacings:
Good
No visible damage observed
j)
Boom Pendant Connection point condition:
Good Good Good Good No contour on sheave No flange damage on sheave Free rotation of sheave and proper security
Page 5 0f 12
k) Boom hoist limit: l) m) Boom Rest Welds/ Condition: Sheave condition:
Functionally confirmed
E.
UPPER REVOLVING MACHINERY
CRANE HYDRAULIC MOTOR HOUSING
CONDITION
COMMENTS
a) Housing condition:
Good
Handrails, Midrails, toe board and floors are all structurally good.
b) Door (Locks, Access, Operations & Latches).
Good
c) Walkways (Non-slip surface, Platforms & Railings).
Good
Handrails, midrail, toe board and floors are all structurally good Handrails, midrail, toe board and floors are all structurally good
d) Access ( Steps, handholds & ladders).
Good
\\
e) Roof (slip guards, Leaks). f) Housekeeping.
N/A Good Safe, clear of obstruction and built to standard.
F.
CONDITION OF CONTROLS a) Main Hoist control identified and operating properly: Yes - Proper markings and operations. - Controllers labeled to indicate their functions.
b)
Boom Hoist control identified
Yes
Labeled as per it operation and functional
c) d)
Aux. Hoist control identified Slewing control type: Hydraulic Motor:
N/A Good Working properly
e)
Slewing Brake operating properly:
Yes
Operation confirmed and pedal labeled

Page 6 of 12
f)
Boom upper limit switch:
Good
Tested for proper operation and ability to engage at proper boom angle.
g)
Boom lower limit switch:
Good
Tested for proper operation and ability to engage at proper boom angle.
G a)
BRAKES Main Hydraulic hoist brake system: Good Automatic braking system No strange sound observed
b) c)
Aux Hydraulic hoist brake system: Boom Hydraulic Cylinder system:
N/A Good Hoisting motto in good condition and functional
d)
Swing Hydraulic hoist brake system
Good
Tested and Functional
e)
Swing Ring: Slewing ring condition: Slew ring motor: Good Good No sound observed
OPERATORS CAB
CONDITION
COMMENTS
a) Operators manual:
Not seen
b) Rated Capacity Chart:
Good
Installed load chart is correct and kept in the crane operators cab. Displayed at strategic Lifting positions Installed, legible Verified, operating properly.
c) Hand Signal Chart:
Good
d) Boom Angle Indicator:
Good
Page 7 of 12
a) Control identification:
Good
Proper markings and operations and controllers labeled to indicate their functions. Functionally Tested
b) Engine emergency stop: c) Audible Warning Device:
Good Good
d) Fire Extinguisher: e) Load Indicator
Good Good Fully calibrated and functional COMMENT 100% MPI on the Accessible parts no Crack / corrosion was found
PEDESTAL VISUAL INSPECTION a) Condition of Pedestal / Weld:
CONDITION Good
b)
Access ladders/step:
Good
Page 8 of 12
RC. 413243
GENERAL
Inspect the following: a) Hydraulic Swivel:
CONDITIONS Good
b)
Slewing control type: Hydraulic Motor:
Good
c)
Safety System:
Good
d) e)
Electrical Devices: Main Hydraulic Hoist brake system:
Good Good
f)
Angle Indicator:
Good
g)
Load Indicator:
Good
h)
Current log Record date :
Good
i)
Load Chart:
Good
j)
Control Identification:
Good
k)
Fire Extinguishers:
Good
l)
Condition of welded joints:
Good
m)
No control Cabin but Panel Condition:
Good
n)
Walkways, handrails, Ladders for structural integrity:
Good
o) p)
The entire crane for rust and corrosion: Sheave:
None Good
Page 10 0f 12
Picture showing verification of Main line Sheave wear
Picture showing verification of Auxiliary line Sheave wear
Picture showing verification of Main line rope wear
Page 11 of 12
Picture showing verification of Auxiliary line rope wear
Picture showing Boom, Main and Auxiliary lines drum Reeving
Page 12 of 12
RC. 413243
Port Harcourt Office: Plot 5 JC Street, Off Peter Odili Road, P.O. Box 6427 Trans Amadi Port Harcourt, Rivers State. Tel: +234-84-489909 Lagos Office: 56A Bourdillon Road, P.O. Box 52224 Ikoyi. Tel: +234-1-842-5813 E-mail: service@jcinternationalng.com Website: www.jcinternationalng.com
CERTIFICATE OF VISUAL EXAMINATION AND MPI

STATUTORY INSTRUMENTS 1998 NO. 2307 The Lifting Operations and Lifting Equipment Regulations 1998 STATUTORY INSTRUMENTS 1992 NO. 3073 The Supply of Machinery (Safety) Regulations 1992 STATUTORY INSTRUMENTS 1998 NO. 2306 The Provision and use of Work Regulations 1998
Certificate No. 89567
Date of Examination 10/12/2012
Examiner ELVIS BASSEY
Qualifications LEEA, SNT LEVEL II MT, PT & UT
Description of Equipment
Magnetic Particle Inspection On the Boom line wedge socket. Magnetic Particle Inspection Main line Wedge Socket Magnetic Particle Inspection on the Main line dead end anchor point
SPECIFICATION : ASMT E 1444 MPI METHOD: Wet Visible
TEST PROCEDURE: CONTRAST MEDIA: INDICATOR:
JOP-020 White Contrast Aid Black Magnetic Ink
PARTS EXAMINED: Welded joints and load bearing areas RESULTS: No defect as at the time of inspection
Name and address of equipment owner: Transocean Support Services Port Harcourt.
Address of premises where Test / Examination was held: HI 7
We hereby certify that on 10/12/2012(date) no defect was found on the item/s described on this Certificate as at the time of inspection. Signature of Inspector: Conducting Examination Name of Inspector: ELVIS BASSEY Conducting: Examination only
Revision No: 01 Doc No: JCI-C-VMPI-01
RC. 413243

Magnetic Particle Inspection On the Boom line termination. Magnetic Particle Inspection on the accessible welded parts of the Pedestal
Revision No: 01
Doc No: JCI-C-VMPI-01
RC. 413243

Magnetic Particle Inspection on the Entire body . of the Main and Auxiliary Block Hook.
Revision No: 01
Doc No: JCI-C-VMPI-01
RC. 413243
TEST CERTIFICATE
STATUTORY INSTRUMENTS 1998 NO. 2307 The Lifting Operations and Lifting Equipment Regulations 1998 STATUTORY INSTRUMENTS 1992 NO. 3073 The Supply of Machinery (Safety) Regulations 1992 STATUTORY INSTRUMENTS 1998 NO. 2306 The Provision and use of Work Equipment Regulations 1998
Equipment Description: Client: Inspection Location: Boom Type: Crane Manufacture: Model Number: Serial Number: Customer Unit Number: SWL @ 78o / 40ft: Tested to: Certificate Number: Inspection Date: Next Date of Examination: Next Date of Test:
OFFSHORE CRANE TRANSOCEAN SUPPORT SERVICES HI 7 LATTICE MARATHON LETOUNNE USA AS PCM-120-AS-1408 N/A 21.95mT 27.4 mT @ 40ft 87612 10/12/2012 09/06/2013 09/12/2013
This is to certify that I did, Test/Examination on the Offshore Crane in accordance with API RP 2D, ISO 4309-1990 and all Statutory requirement as above. The records of examination are true without prejudice for the purpose it was designed for. FIT FOR USE for Main Hoist Line Only.
Inspectors Name/Qualification Signature/Date
ELVIS BASSEY
LEEA, FID, SNT LEVEL II MT, PT, UT Lifting Equipment Insp. 10/12/2012
RC. 413243
Picture Showing Manual Boom Angle Indicator Accuracy
Picture Showing Proper Evaluation of Boom Wire Rope
Picture Showing Adequate Evaluation of Sheave Groves on A Frame Section
Picture Showing Thorough Visual Assessment of Boom Line Fly Sheeves
RC. 413243
Picture Showing 100% MPI carried out on boom line termination on A Frame
Picture Showing Adequate NDT conducted on the crane turntable section
Picture Showing Proper Evaluation of Main Block Sheaves
Picture Showing 100% MPI conducted on main block Hook
RC. 413243
Picture Showing Proper Evaluation of Wire Rope on the boom fly sheave area
Picture Showing 100% MPI conducted on the swivel and wedge socket on main line end termination
Picture Showing Evidence of load testing conducted
Picture Showing reading of test at SWL of Crane and dynamic application on Crane
RC. 413243
Picture Showing Pedestal Crane Evaluation on HI 7
Evidence of MPI Conducted On Crane Main Line Dead End Termination points
Hand signal chart sited on strategic operational areas.
MPI on cantilever motor structural suspension points
Picture evidence of adequate labeling of operational controls
RC. 413243
Picture evidence of thorough main drum evaluation
Picture showing main line rope evaluation on the A-FRAME section
Picture showing MPI conducted on the main deck section
Picture showing proper wire rope reeving on main and boom line drums
Picture showing thorough evaluation of boom wire rope at A - FRAME SECTION

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JC International Limited

OFFSHORE CRANE INSPECTION REPORT

Place of Survey HI 7 Owners distinguished Mark or No.

Date of last previous thorough examination of Crane

Boom Hoist Wire Rope (Construction, Size) X (Parts of line) = SWL

Boom Hoist Wire Rope (Construction, Size)

25mm 8XK26W-SPC(IWRC)(1-5-5+5-10) zZb(Zn)

Serving the Lifting, Rigging and Load Securement Industries

WIREROPE AND HOOK

None Acceptable 11/07/2011 Good No visible defect

None Acceptable. 26-03-2012 Good No visible defect

Serving the Lifting, Rigging and Load Securement Industries

m) Pendant Line (L): Installed Date:

INSPECT HOOK FOR CRACKS AND DEFORMATION. a) Safety Latch:

Restoring ability and proper operation of hook latch.

b) Wedge Sockets: c) Proper loop and end termination of dead ends:

Swivel 360 without difficulty

Hook Throat Opening:

In good condition with no distortion, no wear on throat opening

g) Main Hoist Block Hook i) Manufacturer: ii) Rating:

Serving the Lifting, Rigging and Load Securement Industries

h) Sheaves bearings and Bushing: i) Broken Wires

Not seen None

None None None

WIRE ROPE WINCH DRUMS 1. Main Line Hoist Drum

COMMENTS Wire rope properly Reeved

a) Rope Properly Reeved:

Reeving conform to manufacturers specifications.

b) Main Hoist Rope Reeving: Number of parts:

c) Main Hoist Dead End Anchor Condition:

Wedge socket is properly installed and 100% MPI no crack found.

b) Boom Hoist Rope Reeving: Number of parts:

Serving the Lifting, Rigging and Load Securement Industries

c) Boom Hoist Dead End Anchor Condition:

Good properly installed and 100% MPI no crack found

BOOM AND SHEAVES a) Anti two Block Device:

COMMENTS Anti-two block is Properly secured. No signs of corrosion and bends.

b) Boom Structural Components:

h) Number of Sheaves on Boom Line:

Inspect Chords and Lacings:

No visible damage observed

Boom Pendant Connection point condition:

k) Boom hoist limit: l) m) Boom Rest Welds/ Condition: Sheave condition:

Serving the Lifting, Rigging and Load Securement Industries

UPPER REVOLVING MACHINERY

CRANE HYDRAULIC MOTOR HOUSING

b) Door (Locks, Access, Operations & Latches).

c) Walkways (Non-slip surface, Platforms & Railings).

d) Access ( Steps, handholds & ladders).

e) Roof (slip guards, Leaks). f) Housekeeping.

N/A Good Safe, clear of obstruction and built to standard.

Boom Hoist control identified

Labeled as per it operation and functional

Aux. Hoist control identified Slewing control type: Hydraulic Motor:

N/A Good Working properly

Slewing Brake operating properly:

Operation confirmed and pedal labeled

Serving the Lifting, Rigging and Load Securement Industries

Boom upper limit switch:

Boom lower limit switch:

Aux Hydraulic hoist brake system: Boom Hydraulic Cylinder system:

N/A Good Hoisting motto in good condition and functional