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Annexure I: Data Sheet for Induced Draft Fan

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 GENERAL Project: Job No.: Owner: NRL Site: Numaligarh, India Unit: HGU Purchaser: Unit No.: 05 Item No.: 05-KA-202 Service: ID FAN FOR HYDROGEN REFORMER No. Required: ONE Working: ONE Std. by: NONE Driver: Type: Variable Frequency Drive Motor Applicable to n Proposals Purchase o As built Note: n Scope option & Inf. Specified by purchaser Information reqd. from & option left to vendor. Vendor to cross x the selected option Manufacturer: Model: n Fan Type / AMCA Argmt.# DIDW Place of Mfrg. Of Fan: Driver Arrgt.: Direct Thru Gear Box Thru variable Fluid cplg. Thru V-Belt Drive Other: Driver Furnished By: Driver Mounted By: OPERATING CONDITIONS Minimum Low Amb. (ALL DATA ON PER UNIT BASIS) Design Normal Unthrottld Operating Case n Gas Handled Flue Gas Flue Gas Flue Gas Flue Gas n Density (kg/m 3) 0.8092 0.8309 Delivered (Nm 3/hr) n Volume Flow (Bidder to consider 20 % extra than 2,41,563 * shown )* m 3/hr INLET CONDITIONS: n Temperature (Design/Normal) ( oC) 159 154 Relative Humidity (%) Molecular Weight (Min.) Inlet Volume (am 3/hr: Wet) C p / C v (K1) or (K Avg .) Compressibility (Z1) or (ZAvg .) Static Pressure @ Sound Trunk / (mmWC) Press. Loss Across Sound Trunk / (mmWC) Static Pressure @ Inlet Dampers (mmWC) Static Pressure @ Fan Inlet (mmWC) DISCHARGE CONDITIONS: Static Pressure @ Fan Outlet (#) (mmWC) Static Pressure @ Disch. Damper (mmWC) Diff. Pressure Disch. Damper (mmWC) Diff. Pressure Across Evase (mmWC) Static Pressure @ Evase Outlet (mmWC) PERFORMANCE: BKW Required @ Temp. (All losses incl.) (kW) Fan Speed (RPM) n Guarantee Point Yes Performance Curve No. Static Diff. Pressure Across Fans (mmWC) Inlet Damper / Vane Position (% of Open) Discharge Damper Position (% of Open) Fan Static Efficiency (%) FAN CONTROL n Fan Control Furnished by: Fan Vendor Control Signed Type: Source: Sensitivity: Range: Auto Lock on failure Method: Inlet Damper: for isolation of fan; for capacity regulation; Control Auto Manual Outer Damper: for isolation of fan; Other: Control Auto Manual Inlet Guide Vanes Control Auto Manual n Variable Speed through variable frequency drive (VDF) n Control n Auto n Manual Variable Speed through fluid coupling Control Auto Manual Starting Method_________; Start Actuators: Type: Pneumatic Piston Actuated Hydraulic Other: REMARKS: 1. Sound Trunk means Inlet Box/Inlet Silencer. # Add losses to arrive at the final pressure value. 2. Evase is a diffuser or a diverging discharge transition piece.

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3. Flue gas inlet temperature of ID fans shall be considered as 220oC (Mech. Suitability) OPERATING CONDITION GAS ANALYSIS OTHER CONDITIONS Design Maximum Mole% Minimum
M.W. Wt% Mol% Wt% Mol% Wt% Mol%

REMARKS

Air Oxygen Nitrogen Water Vapor CO CO2 H2S HCI Cl2 SO2

Total Avg. Mol. Wt. Corrosives n Corrosion / Erosion Caused By Flue Gas Constituent (SO2) n Corrosion / Erosion Protection Required for parts coming into contact with flue gas SITE / INSTALLATION DATA SPECIFICATIONS Location: Noise Specifications: Indoor Heated Under Roof n Applicable to Machine: 85 dBA @ 1 m n Outdoor n Unheated n Partial Sides n Applicable to Neighborhood: 85 dBA @ 1 n Grade m Winterization Reqd n Tropicalization Reqd See Specification Site data: (Reqd Site & Utility Data) Acoustic Housing (if reqd.) Yes Elevation (m): Applicable specifications: o Temperature C (Summer) EC (Winter) n Technical procurement document 2 Wind load___________ kg/m Velocity m/hr n All reference made in the Technical document Unusual conditions: Dust Fumes n Other Refinery Atmosphere Electrical Area Classification (Refer Electrical Specs) Class Group Div. Painting n Manufacturers Standard Other Shipment: n Domestic Export n Export Boxing Reqd. n Outdoor storage more than SIX (6) Months Erection: Shipped n Partially Assembled n Other (s)

REMARKS: Voluminous parts shall be dispatched in loose condition with necessary support to avoid damage during transit. Small parts shall be crate packed and hardware shall be box packed.

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CONSTRUCTION FEATURES n Speed (rpm): n Shaft Max. Cont. Speed: (MCS)_______Trip Speed: Shaft Length (mm): Dia @ Wheel (mm): Max. Tip Speed ___________m/sec @ Rated ___________m/sec @ MCS n Housing n Material: CORTEN-A/IRSM-41/SAILCOR-A n Impeller / Blades n Material: SS-321, TI STABILIZED Suction: SISW (ovehung) SISW (between bearing) Coating Type n DIDW (between bearing) Diameter (mm) No. of blades n Inlet Bell / Diffuser / Inlet Transition Piece n Type: n Backward Curved, Non-Overloading n Evase / Diffuser / Outlet Transition Piece n Type of blades: n Single Thickness Insulation Type By (By Vendor): Thickness (mm): Fabrication method Insulation Stud by (By Vendor): n Hyb n Drains No. / Size: Type / Loc: Shrink Fit Keyed Other: n Fan Inlet Acess, Split for Rotor Removal: Manways: Size (mm): Type / Loc: n Bearing Housing: n Shaft Sleeves: SS 316 Split: Horizontal / Vertical Material: CS Provided: n Yes No Type: n Material: n Cooling required: None Air Cooled n Water Cooled: m 3/hr @ EC n Shaft Seals n Radial Bearings (DE + NDE) Type: Labyrinth Packing Mechanical Seal Type: Hydrodynamic Antifriction Mech. Seals: Make: Model / Seal Code: n Thrust Bearing: MOC of Laby / Packing: Type: Flat Land Tapered Land Titled Pad Other: Rotation viewed from coupling end: CW CCW GD 2 value of Laby / Packing Temp. Detectors (Metal / Oil) Thrust Journal Type: n Main Connections: (By Vendor) Inlet: No. x Size: x mmx mm; Area(m 2): n Lubrication for Fan Bearings Flange Size: Type Ring Oil (constant level) Grease Location / Orientation: Forced Feed (Refer separate oil system data sheet) n Exp. Joint: n Yes No Furnished By: n Fan Mfr. Other: Mtg. Pedestal Yes No Outlet No x Size: x mmx mm; Area (m 2): Sole Plates Yes No Flange Size: Vibration detectors Location / Orientation: Allowable Vibration Limits: n Exp. Joint: n Yes No Furnished By: n Fan Mfr. Other: :m, Peak to Peak: @ Location: mm/sec.: @ Location: Other Connections: Seismic Sensor-Spot space(s) (Provision for mrg.) Service No. Size Type Seismic Sensor duly mounted Lube oil Inlet n Speed Detectors (On Outboard Bearing) Lube oil outlet n Non-Contact Probe (Speed Sensing Element) Cooling Water Inlet Speed Switch Cooling Water Outlet n Other Speed Transmitter Condensate Drain Type: Model: Other: Manufacturer: Pressure Gauge n Location: @ NDE of Fan Shaft Temperature Gauge Scale Range: Weights (kg): Space Requirements (m): Fan Assy: Gear L W H Remarks Rotors Fluid Cplg. Fan Assembly Sound Trunk: Other: Fluid Coupling Evase Other: Gear Driver #1 Max. Maintenance Clutch Driver #2 Erection / Shipping Driver #1 Baseplate Driver#2 Complete Assembly Remarks:

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Fan Cleaning System: n Required Cleaning Medium: LP Steam n Furnished by: n Fan Mfr. Other: MATERIALS: Part Material Fan Housing / Casing CS (CORTEN A) Shaft Forg. Steel Impeller / Blades Hub Shaft Sleeves Inlet Damper Outlet Damper Inlet Guide Vanes Inlet Bell Evase
CS (CORTEN A) CS (CORTEN A)

Material Specification
EN-24(as per BS-970) / ANSI SS321, TI STABILIZED

SS

Baseplates & Soleplates: Tri- Directional Adjusting Screws for Eqpt. Pilot Holes For Dowels Type Grout: Type Precoat: Soleplate For: n Bearing Pedestals Gear n Driver n Bearing Pedestals Gear Baseplates: n Common (Under Driver & Inboard bearing
pedestals)

SS-316

Other Fan Alone n Decking n Non Skid Open const n Drip Rim Open Drain Suitable For Column Or n Perimeter Support Leveling Pads W / Removable Cover Subsole Plates Required n Suitable for support over concrete foundation

Inlet/Outlet Expansion Joint Mfrs Std. Inlet/Outlet Transition Piece CS (CORTEN A) Rain Hood(s) Base Plate CS Outlet Duct Couplings Driver - Fan n Coupling & Guard Yes Furnished by Fan Vendor n Type Flexible Metallic with Spacer & Non-Sparking guard Mfg. Model/Number n Lubrication Dry n Mount Cplg. Halves Yes - Fan By Fan Vendor - Driver By Fan Vendor - Hydraulic Coupling Spacer Length Ltd. End Float Reqd. n Coupling Guard Reqd. Yes n Service Factor 1.5 Cplg. Rating kW/100 RPM Keyed Or Hydr. Fit Adaptor (Solo) Plate (if Reqd.) n Materials (Coupling / Disc Pack) CS / SS SHOP INSPECTION & TESTS Description n Shop Inspection n Cleanliness Inspection Hardness Verification Charpy Impact Testing n Shaft Runout Check n Dyn. Bal. of Rotor Assy.(Gr.2.5:ISO 1940) n Calibration Check of Balancing Eqpt. n DP/MP test for Impeller Welds n US/LP test for shaft Assembly & Fit Up Check Initial &/or Final Alignment Check Gear Tooth Contact Check n Vibration Level Test (during MRT) n Sound Level Test (during MRT) n Material Certf.: Casing/Impeller/Shaft/Slv. Observed Witnessed Description Pressure Test - Housing - Ducting - Lube Oil System Performance Test: FI. Cplg. Free Running Test: FI. Cplg. Heat/Temp. Rise Test: FI. Cplg. Vibration Test: FI. Cplg. Over speed Test: FI. Cplg. n Perf. Test (as per BS848) n No Load MRT for 4 Hrs. Field Performance Test n QC Review n Dimens. & Visual Insp. n Pre-shipment Insp. Observed Witness ed

n n n n n
n

n n

n n

n n

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Damper functional test n n Functional / Simulation test LCP n ACCESSORIES Inlet Filter along with Bird/Insect Screen, Rain Hood n Canopy for Motor(s) Inlet & outlet Silencer n Foundation / Anchor Bolts Complete Inlet Ducting, Prefabricated n Jacketing Bolts for Motor & Fan (2 Directions) n Insulation cleats on fan scroll & inlet box n Vibration Eliminators / Anti Vibration Mountings Prefabricated CW Piping & Fittings for Brg. n Expansion Joints / Flexible Connections: Fan Inlet Cooling n Expansion Joints / Flexible Connections: Fan Outlet n Impeller Washing System (by Steam) Complete With prefabricated piping & fittings n Companion flanges with gaskets, bolts & nuts: Fan Inlet @ Vendors B/L) n Companion flanges with gaskets, bolts & nuts: Fan Outlet @ Vendors B/L) n All utility connections terminated with isolation Valves at vendors battery limits (single point) n Casing Drain including inlet box drain, terminated at vendors B/L Surface & Subsurface Insp. Type: With isolation valve (50 mm NB, minimum)
Connections, with companion flanges, nuts, bolts & gaskets)

n Other accessories & instrumentation as per P&ID attached elsewhere


Fluid coupling complete with all associated auxiliary systems & Inst. & controls Make: Make: Inlet Box Control Dam pers: Model: Model: Make:

n Inlet / Outlet Transition Pieces n Local Instruments including junc. Box, as


specified n Local Control Panel(s) / LGB (s) [As required] n Insurance Spares, as specified n Quotation for Spares for 2 year normal operation n Commissioning Spares (as recommended) n Special tools / tackles (as recommended) n Cabling / Tubing between Fan & Control Panel

n Variable frequency drive system complete with all assoc. auxiliary sys.& Controls

n Damper (Inlet): n Damper (Outlet):


REMARKS: